WEATHER GUARD 287-3-01 User Manual

I N S T A L L A T I O N M A N U A L
STANDARD ROOF SPRINTER DRIVER SIDE KIT EZ-GLIDE®
SYSTEM ALUMINUM DROP DOWN LADDER RACK
MODEL 287-3-01
-ATTENTION-
Read and understand all WARNINGS, DANGERS, NOTICES and instructions before assembly and installation.
WARNING
This product is only intended and only safe for transporting ladders. It is the responsibility of the user to secure these materials to the rack before transporting. Ladders must be secured per ANSI standard A142.2-1990 paragraph 8.4.4. Ladder damage will occur from road shock and vehicle vibration if the ladder is not properly secured to the ladder rack. Bouncing and side to side motion of an improperly secured ladder will cause wear and weaken the ladder. Using a damaged ladder could lead to structural collapse resulting in serious injury or death. Place ladder in a raised position before transporting. Driving with rack in lowered position may cause serious injury or damage to vehicle, ladder, rack or persons.
-NOTICE-
Any modification or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer dis­claims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.
CAUTION
Never load your rack to exceed the safe capacity of your vehicle. Heavy loads when carried high can dangerously alter the center of gravity. Loads should be approximately centered front to rear. Failure to do this will cause damage to the vehicle roof. Long loads that extend out the rear of the vehicle will prevent the rear hatch from fully opening and cause damage if attempted.
TOOLS REQUIRED
Open or Box End Wrench 9/16"-1/2"
3/8" Drive Socket 9/16"-1/2"
3/8" Drive Ratchet
• Phillips Screwdriver (Large)
• Needle Nose Pliers
• 3/8" Drive Torque Wrench (in. lbs.)
• Flat Screwdriver (Small)
PARTS LIST
See Page 2
Front Rotation Assembly
Rear Rotation Assembly
Driveshaft/Handle Assembly
Lower Handle Section
Upper Handle Section
Cylinder
Front Drive Tube
Center Drive Tube
Ladder Support
Ladder Stop
2-Black Plastic Bushings
2-White Plastic Bushings
Tube E-6000 Sealant
15- 1" Dia. Vinyl Hole Covers
ASSEMBLY INSTRUCTONS
Approximate Assembly and Installation time:
60 min. per unit (1 hr.) Depending on van equipment installation experience
IMPORTANT BEFORE YOU BEGIN
Read these instructions and warnings completely before installation.
HARDWARE KITS
See Page 3
Check these kits to be sure the following parts are included:
1 HRR ROTATION KIT: 2 3/8-16 x 2-1/4" Hex Hd. Bolt 2 3/8-16 Nylon Lock Nut 7 3/8" Flat Washer 4 5/16-18 x 2" Hex Hd. Bolt 10 5/16-18 Nylon Lock Nut 16 5/16" Flat Washer 1 5/16-18 x 4-1/2" Hex Hd. Bolt 1 5/16-18 x 1" Hex Hd. Bolt 1 Aluminum Bushing 1 Clevis Pin (1") 1 Clevis Pin (1-1/2") 1 Cotter Pin 1 Bushing Lubricant Tube 2 5/16-18 x 2-1/4" Phillips Flat Hd.
Screw
2 5/16-18 x 2-3/4" Hex Hd. Bolt
1 HRR RETROFIT KIT: 2 5/16-18 x 4" Hex Hd. Bolt 2 5/16-18 Nylon Lock Nut 4 3/8" Flat Washers 8 Flat Plastic Bushings
1
Part No. 24-0268 REV. B ECN 5315 05/13
Front Rotation Assembly Qty. 1
Rear Rotation Assembly Qty. 1
Driveshaft/Handle Assembly Qty. 1
Lower Handle Section Qty. 1
Front Drive Tube Qty. 1
Upper Handle Section Qty. 1
Center Drive Tube Qty. 1
Cylinder Qty. 1
Ladder Supports Qty. 2
Ladder Stops Qty. 2
Black Plastic Bushings Qty. 2
2
White Plastic Bushings Qty. 2
5/16-18 x 4-1/2" Hex Hd. Bolt
5/16-18 x 4" Hex Hd. Bolt
5/16-18 x 2-3/4" Hex Hd. Bolt
3/8-16 x 2-1/4" Hex Hd. Bolt
FASTENER CHART
5/16-18 Nylon Lock Nut
3/8-16 Nylon Lock Nut
5/16-18 x 2-1/4" Phillips Flat Hd. Screw
5/16-18 x 2" Hex Hd. Bolt
5/16-18 x 1" Hex Hd. Bolt
5/16" Flat Washer
3/8" Flat Washer
Flat Plastic Bushing
Aluminum Bushing
Cotter PinClevis Pin (1")Clevis Pin (1-1/2")
3
REAR ROTATION ASSEMBLY
4
STEP 1
Use the supplied lubricant and coat the pre-assembled Black Plastic Bushing (A). Insert the Driveshaft/Handle Assembly (B) into the larger Black Plastic Bushing (C) in the Rear Cross-Member Assembly (D).
NOTE: Vehicle mounting not shown for clarity
(D)
(C)
NOTE: Large Black Plastic Bushings are keyed to fit the Cross-Members
STEP 2
Install the 5/16-18 x 1" Fastener as shown.
(A)
(B)
5/16-18 Nylon Lock Nut
(2) 5/16" Flat Washer
NOTE: Vehicle mounting not shown for clarity
5/16-18 x 1" Hex Hd. Bolt
5
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