WEATHER GUARD 283 User Manual
MODEL 283 EZ-GLIDE™SYSTEM
8' HIGH CUBE VAN DRIVER SIDE
ALUMINUM DROP DOWN LADDER RACK
–ATTENTION–
Read and understand all instructions and warnings before operating or using this product.
WARNING
This product is only intended and only safe for transporting ladders. It is the responsibility of the user to secure these
materials to the rack before transporting.
Ladders must be secured per ANSI standard A142.2-1990 paragraph 8.4.4. Ladder damage will occur from road shock
and vehicle vibration if the ladder is not properly secured to the ladder rack. Bouncing and side to side motion of an
improperly secured ladder will cause wear and weaken the ladder. Using a damaged ladder could lead to structural collapse resulting in serious injury or death. Place ladder in a raised position before transporting. Driving with rack in lowered
position may cause serious injury or damage to vehicle, ladder, rack or persons.
–NOTICE–
Any modification or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.
CAUTION
Never load your rack to exceed the safe capacity of your vehicle. Heavy loads when carried high can dangerously alter the
center of gravity.
Loads should be approximately centered front to rear. Failure to do this will cause damage to the vehicle roof. Long loads
that extend out the rear of the vehicle will prevent the rear hatch from fully opening and cause damage if attempted.
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED
• Open or Box End Wrench
9/16" - 1/2" - 7/16"
• 3/8" Drive Socket
9/16" - 1/2" - 7/16"
• 3/8" Drive Ratchet
• Phillips Screwdriver (Large)
• Needle Nose Pliers
• 3/8” Drive Torque Wrench (in. lbs.)
• Tape Measure
• Flat Screwdriver (Small)
• Electric Drill
• 5/16" Drill Bit
PARTS LIST
• Drive Shaft/Handle Assembly
• Lower Handle Section
• Upper Handle Section
• Cylinder
• Front Drive T
• Center Drive Tube
• 2 Ladder Supports
• 2 Ladder Stops
• 4 -Mounting Bases
• 2 -Mounting Tubes
• 2 - Black Plastic Bushings
• 2 - White Plastic Bushings
• Tube E-6000 Sealant
• 15-1" Dia. Vinyl Hole Covers
• Front Cross-Member Assembly
• Rear Cross-Member Assembly
• 1 - Tube Loctite 290
See Page 2
ube
120 min. per unit (2 hrs.) depending on van equipment and installer experience.
Read these instructions and warnings completely before installation.
Check these kits to be sure the following parts are included.
1 HRR ROTATION KIT:
2 3/8-16 x 2-1/4" Hex Hd. Bolt
2 3/8-16 Nylon Lock Nut
7 3/8" Flat Washer
4 5/16-18 x 2" Hex Hd. Bolt
10 5/16-18 Nylon Lock Nut
16 5/16" Flat Washer
1 5/16-18 x 4-1/2" Hex Hd. Bolt
1 5/16-18 x 1" Hex Hd. Bolt
1 Aluminum Bushing
1 Clevis Pin (1")
1 Clevis Pin (1-1/2")
1 Cotter Pin
1 Bushing Lubricant Tube
2 5/16-18 x 2-1/2" Phillips Flat Hd.
Screw
2 5/16-18 x 2-3/4" Hex Hd. Bolt
Approximate assembly and Installation time:
IMPORTANT BEFORE YOU BEGIN
HARDWARE KITS
See Page 3
1 HRR ROOF BASE KIT:
4 5/16-18 x 4" Hex Hd. Bolt
8 5/16-18 x 1-1/4" Hex Hd. Bolt
12 5/16-18 Nylon Lock Nut
8 5/16" Flat Washer
8 5/16” Rubber Washer
8 1-1/2” Fender Washer
8 Rubber Pads
8 3/8” Flat Washer
1
Part No. 24-0137 REV. E ECN 5315 05/13
Front Cross-Member Assembly
Qty. 1
Rear Cross-Member Assembly
Qty. 1
Driveshaft/Handle Assembly
Qty. 1
Lower Handle Section
Qty. 1
Upper Handle Section
Qty. 1
Cylinder
Qty. 1
Black Plastic Bushings
Qty. 2
White Plastic Bushings
Qty. 2
Front Drive Tube
Qty. 1
Center Drive Tube
Qty. 1
Ladder Supports
Qty. 2
Ladder Stops
Qty. 2
Mounting Bases
Qty. 4
Mounting Tubes
Qty. 2
3
2
FASTENER CHART
5/16-18 x 4-1/2" Hex Hd. Bolt
3/8-16 x 2-1/4" Hex Hd. Bolt
5/16-18 x 2-3/4" Hex Hd. Bolt
5/16-18 x 4" Hex Hd. Bolt
5/16-18 x 2-1/2" Phillips Flat Hd. Screw
Aluminum Bushing
Cotter Pin
Clevis Pin (1")
Clevis Pin (1-1/2")
5/16-18 Nylon Lock Nut
3/8-16 Nylon Lock Nut
3/8" Flat Washer
5/16-18 x 1" Hex Hd. Bolt
5/16-18 x 1-1/4" Hex Hd. Bolt
5/16" Flat Washer
5/16-18 x 2" Hex Hd. Bolt
5/16" Rubber Washer
1-1/2" Fender Washer
3
REAR ROTATION ASSEMBLY
5
4
STEP 1
Slide a White Plastic Bushing (A)
into the Pivot Arm (B) as shown.
(A)
(B)
STEP 2
Use the supplied lubricant and coat the pre-assembled
Black Plastic Bushing (A). Insert the Driveshaft/Handle
Assembly (B) into the larger Black Plastic Bushing (C)
in the Rear Cross-Member Assembly (D) and through the
White Plastic Bushing in the Pivot Arm (Step 1) so that the
black bushings are fully seated.
(B)
(C)
(D)
STEP 3
Align holes in the Pivot Arm, White Plastic Bushing, and
Rear Drive Tube. Install the 3/8-16 x 2-1/4" Fastener. Next
install the 5/16-18 x 1" Fastener as shown.
* 3/8-16 x 2-1/4"
Hex Hd. Bolt
(A)
5/16-18 x 1"
Hex Hd. Bolt
3/8-16 Nylon
Lock Nut
(2) 3/8"
Flat Washer
5/16-18 Nylon
Lock Nut
(2) 5/16"
Flat Washer
NOTE: Tighten all marked (*)
fasteners to 200 in. lbs.
6
5
STEP 4
P
lace the Ladder Support (A) on top of
the Connecting Tube (B) and install the
5/16-18 x 2-3/4" Fastener.
(A)
(B)
5/16-18 x 2-3/4"
H
ex Hd. Bolt
(
2) 5/16" Flat
Washer
5/16-18 Nylon
Lock Nut
STEP 5
Place the Ladder Stop (A) on top of the
Cross-Member (B) and install the 5/1618 x 2-1/2" Fastener (Flat Hd. Screw).
(A)
(B)
5/16-18 x 2-1/2"
Flat Hd. Screw
5/16" Flat
Washer
5/16-18 Nylon
Lock Nut
6
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