Weather Guard 223-3-03, 224-3-03 User Manual

ASSEMBLY AND INSTALLATION INSTRUCTIONS FOR
COMPACT SINGLE & DUAL SIDED QUICK CLAMP RACK
WWW.WEATHERGUARD.COM
MODELS 223-3-03 AND 224-3-03
VAN SOLUTIONS
FOR THE WAY YOU WORK
Weather Guard / Knaack 800-456-7865 (Toll Free) 420 E. Terra Cotta Ave. 800-334-2981 (Fax) Crystal Lake, IL 60014 USA Knaack.OrderEntry@wernerco.com
Weather Guard / Knaack 888-562-2251 (Toll Free) 9133 Leslie St. Unit 105 888-456-8460 (Fax) Richmond Hill, ON L4B4N1 Knaack.OrderEntry.Canada@wernerco.com
WWW.WEATHERGUARD.COM
*24-0308*
1
Part No. 24-00020 REV. B ECO 102669 09/16
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
BEFORE YOU BEGIN
• WEATHER GUARD ladder racks are designed to work with OEM side gutters or with WEATHER GUARD
®®
Mounting Channel kits to provide the best support for your ladders and to take advantage of OEM provided roof mounting points. If you have not already installed the mounting channel kit to the van roof, install it now before proceeding.
• We recommend that you use mounting channels to mount the ladder rack on to the roof due to the mounting channels being able to distribute the load more evenly. We have provided spacers that can be used to mount directly to the roof, but please consult the vehicle manufacturer to determine the load capacity allotted for the roof.
• Review vehicle manufacturer’s roof mount recommendation.
• Perform the installation on a leveled surface.
• Always wear protective eyewear to keep debris out of your eyes when installing WEATHER GUARD Van
®
Products.
• All of the nylon lock nuts are torqued to 17 ft-lb when ready.
MOUNTING LONG LADDERS ON VANS
Ladders transported on a vehicle should be properly supported and the overhang of the ladders beyond supporting points should be limited. Transporting a ladder with excessive overhang can result in reduced ladder life. Inspect your ladder before each use. Follow ANSI 14.2-2007 for direction on securing ladders to ladder racks.
Follow manufacturer’s guidelines for maximum allowable roof load. Do not overload the vehicle’s roof.
HARDWARE KIT
DESCRIPTION
5/16-18 x 1-3/4” SS Carriage Bolt
5/16-18 x 1-1/4” SS Carriage Bolt
5/16-18 x 7/8” SS Carriaage Bolt
5/16-18 SS Nylon Lock Nut
5/16” SS Washer
1/4-20 x 1/2” SS Taptite Screw
1/2” OD 1/8” SS Spacers
223-3-03 224-3-03
4
8
24
44
44
1
8
4
8
32
52
52
2
8
• Electric drill-driver
• 1/2” ratchet wrench
• 1/2“ and 3/8” socket
• Needle nose pliers
• Open end wrenches 7/16” and 9/16”
NOTE: 5/16-18 x 1-3/4” SS Carriage Bolts are not used.
TOOLS REQUIRED
M8-1.25 x 40mm SS Cap Screw
4
4
2
223-3-03 COMPACT SINGLE QUICK CLAMP RACK PARTS LIST
Vertical
Ladder Stop
Nylon Bearing
Universal
Mounting Base
J- Bracket
Mounting Foot
Bolt Plate
Pivot Plate
Bracket
Passenger Side
Quick Clamp
Handle
Gas Spring
Gas Spring
Guard
Ladder Stop
Clamp
Ladder Guide
Ladder Stop
Clamp Mount
Plate Mount
Level
Stud Plate
Passenger Side
Rear Rail
Passenger Side
Front Rail
DESCRIPTION
Cross Member
Ladder Guide
Ladder Stop Clamp / Mount
Universal Mounting Base
Mounting Level Plate
Mounting Foot Bolt Plate
Curved Mounting foot Bracket
Stud Plate
QTY.
2
2
2 / 1
4
4
4
4
4
Front Rails
Rear Rails
Quick Clamp Handle
QC Handle Pivot Plate
QC Nylon Bearing
Vertical Ladder Stop
Gas Spring
Gas Spring Guard
3
DESCRIPTION
QTY.
1 (PS)
1 (PS)
1 (PS)
1
2
2
1
1
Driver Side
Rear Rail
Gas Spring
224-3-03 COMPACT DUAL QUICK CLAMP RACK PARTS LIST
Driver Side
Front Rail
Ladder Guide
Ladder Stop
Clamp
Universal
Mounting Base
Mounting Foot
Bolt Plate
J-Bracket
Ladder Stop
Clamp Mount
Plate Mount
Level
Stud Plate
Driver Side
Quick Clamp
Handle
Nylon Bearing
DESCRIPTION
Cross Member
Ladder Guide
Ladder Stop Clamp / Mount
Universal Mounting Base
Pivot Plate
Bracket
QTY.
4 / 2
Gas Spring
Guard
Passenger Side
Front Rail
Passenger Side
Rear Rail
DESCRIPTION
2
4
4
Front Rails
Rear Rails
Quick Clamp Handle
QC Handle Pivot Plate
QTY.
DS/PS
DS/PS
DS/PS
2
Mounting Level Plate
Mounting Foot Bolt Plate
Curved Mounting foot Bracket
Stud Plate
4
4
4
4
QC Nylon Bearing
Vertical Ladder Stop
Gas Spring
Gas Spring Guard
4
4
0
2
2
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