Weather Guard 1906-3-02, 1904-3-02, 1904-5-02, 1915-3-01, 1915-5-01 User Manual

TRUCK STORAGE SOLUTIONS

SECURING YOUR REPUTATION

ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS

BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.

INSTALLATION MANUAL

STEEL & ALUMINUM SIDE BOX WITH

PROTECT-A-RAIL® CAB PROTECTOR

PROTECT-A-RAIL® CAB PROTECTOR

®

PACK RAT® DRAWER UNITS

MODELS

1904-X-02, 1905-X-02, 1906-X-02, 1907-X-02

Note: X represents the color code for your model: 0 = Clear | 3 = White | 5 = Black | 52 = Matte Black

1916 Mounting Base Kit for GM
1912 Mounting Base Kit for Dodge
1913 Mounting Base Kit for 1997 or
newer Ford light duty trucks
1915 Mounting Base Kit for Ford super duty
and 1996 or older light duty trucks
1921 Mounting Base Kit for 5’7” Dodge Bed

NOTICE WARNING

Use specic aluminum upt components when installing WEATHER GUARD®
products to aluminum truck beds. Follow additional instructions if mounting
to an aluminum truck bed. There may be left over components depending on
upt.

Any modication or unintended use of this product shall immediately void all
manufacturers warranties. Manufacturer disclaims all liability for injuries to
persons or property resulting from any modication to, or unintended use of
this product.

DANGER

Any modications made to, or unintended use of this product, could create a
hazardous condition that can cause death, serious personal injury or property
damage.

©2015 KNAACK LLC

Prior to drilling, so as not to cut or puncture fuel tanks, fuel lines, electric
wires, etc., check under vehicle for locations. All oor mounting bolts near
the gas tank area should be installed from the underside of the vehicle,
to guard against the gas tank being punctured in the event of a collision.
This would mean not using Blind Fastener in this area. Holes drilled in this
area should be 3/8". This product can reduce the driver’s ability to clearly
see roadways, vehicular or pedestrian trafc and other objects through the
rear and side windows of the vehicle, which may cause an accident. Extra
precautions should be taken when driving a vehicle with this product. Make
all adjustments necessary to ensure maximum visibility, including but not
limited to, changing mirror or seating positions. State and local laws may
prohibit obstruction or windows in a moving vehicle.

CAUTION

To keep debris out of your eyes when checking the underside of the vehicle,
or when drilling, always wear protective eyewear.

WEATHERGUARD.COM

WEATHERGUARD.COM

WEATHERGUARD.COM

Part No. 24-0094 REV. E ECN 5583 05/15

TOOLS REQUIRED

• Electric Drill

• Drill Bits - 7/32", 1/4", 1/2"

PARTS LIST

(2) 5/16-18 x 1-1/4"

Hex Head Bolt

(10) 1/4"

Flat Washer

(4) 5/16-18 x 1"

Carriage Bolt

• Open or Box End Wrenches - 7/16", 1/2", 9/16"

• 3/8" Drive Ratchet

(4) 1/4-20 x 1-1/4"

Hex Head Bolt

(2) 5/16-18

Blind Fastener

(2) 1/4-20 x 1-1/2"

Carriage Bolt

(1) 5/16-18 x 2-1/4"

Black Oxide Bolt

(1)

Installation Tool

(2) Shims

• Sockets - 7/16", 1/2"

• C-clamp

• Utility Knife

(2) 5/16"

Lock Washer

(6) 1/4-20

Nylon Lock Nut

Note: The rubber mounting pad

comes as a single piece and must be
separated into two pieces, one for
each side of the truck.

Rubber Mounting Pad

(4) 5/16"

Flat Washer

(4) 5/16-18

Nylon Lock Nut

ALUMINUM BED UPFIT KIT PARTS LIST - 32-0243

(4)

Vinyl Tape

(1)

Zinc Rich Primer

(8) 1/2" x 1"

Plastic Washer

BLIND FASTENER INSTALLATION

Place a drop of oil on black oxide bolt for lubrication before assembling.

Place the Blind Fastener in the hole and use 1/2" or 7/16" wrench to
tighten black oxide bolt until fastener is fully seated (it will start out hard
and get easier as fastener “bulbs” out).

Make sure the Blind Fastener and Installation Tool do not turn during

installation.

ALUMINUM TRUCK BED INSTALLATION

Coat drilled holes with Zinc Rich Primer. Insert Blind Fastener through one
1/2" x 1" plastic washer. Insert Blind Fastener into drilled hole. Place
second 1/2" x 1" plastic washer through the bottom of the Blind Fastener.
Continue following installation instructions above to install Blind Fasteners.

(4) 11/32" x 7/8"

Plastic Washer

(8) 5/16" x 3/4"

Plastic Washer

Black Oxide Bolt

Flat Washer

9/16" Wrench

Installation Tool

Blind Fastener

©2015 KNAACK LLC

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