WEATHER GUARD 1225 User Manual
IMPORTANT
BEFORE YOU BEGIN
ASSEMBLY AND INSTALLATION INSTRUCTIONS
Model 1225 Service Body Ladder Rack
Read these instructions and
warnings completely before
installing.
BOLT KIT
Bolt Kit #32-0110 is provided with
your ladder rack. Check this bolt kit
to be sure the following parts are
included:
Quan. Description
5 3/8-16 x 3/4" Hex Head,
Thread Cutting
24 3/8-16 x 1-1/2" Carriage
Bolt
4 3/8-16 x 1-1/4 Carriage Bolt
28 3/8" Flat Washer
28 3/8-16 Nylon Lock Nut
4 5/16-18 x 2" Carriage Bolt
8 5/16-18 x 1" Carriage Bolt
12 5/16 Flat Washer
12 5/16-18 Nylon Lock Nut
2 5/16" x 2-3/4" Snapper Pin
4 Rope Cleat (black)
8 10-24 x 2-3/4" F.H. Screw
8 10-24 Nylon Lock Nut
2 Square Cap Plug (black)
MAXIMUM
LOAD CAPACITY
1000 lbs.
(evenly distributed)
* See Bolt Chart on back page for
fastener reference
TOOLS REQUIRED
Electric Drill
Drill Bits - 7/32", 3/8", 7/16" & 1/2
3/8 Open or Box End Wrench
1/2" Open or Box End Wrench (2)
9/16" Open or Box End Wrench (2)
Screwdriver - common
Framing Square
Pencil or Marker
Tape Measure
Hack Saw
Hammer
WARNING
This product is only intended for, and only safe for, transporting ladders,
lumber, pipe and other similar materials. It is the responsibility of the
user to secure these materials to the rack before transporting. Any
modifications made to this product, or use of this product for any other
purpose than its intended use, will create a hazardous condition that will
cause serious personal injury or property damage.
CAUTION
Never load your rack to exceed the safe rated capacity of your vehicle.
Heavy loads carried high can dangerously alter the center of gravity.
1
Part No. 24-0135 REV. D ECN 5315 05/13
NOTE: Truck beds and boxes vary in
width and height. Crossmembers and
legs may have to be cut to fit your box.
Crossmember length will be the distance from center to center of the leg
supports, but not more than 72".
Crossmember (open one end)
(2)
Clamp Socket
(w/ loop for Strap)
(1)
Rail Clamp Plate (4)
NOTE: To prevent rust from occurring, touch-up any drilled holes.
NOTE: Apply E-6000 Sealant* to the
service body around drilled holes
prior to assembly.
* Included with your Rack
Rail Half
(2)
Use these illustrations to identify parts
Strap, 1450 (2)
Front Leg
Passenger Side (1)
Cushion Strip
(bulk)
Rear Leg/Rail
Passenger Side (1)
Clamp Socket (1)
Ladder Stop
Assembly (1)
Upper Bracket, 1225 (2)
Lower Bracket, 1225 (4)
Mounting Plate, 1225 (4)
Front Leg
Driver Side (1)
Rear Leg/Rail
Driver Side (1)
Crossmember (open ends) (2)
Square Cap Plug (2)
Rope Cleat (4)
Snapper Pin (2)
Leg Support (4)
Figure 1. Exploded View
2
Rear Leg Support Installation - Begin with the rear of the vehicle, as
1.
the taillight location may determine the mounting option as well as the side to side
placement. The Leg Supports when mounted must not be more than 72 center to
center (see Figure 2.), and must be centered evenly side to side. Mount near the
outside corner of the box if possible, for strength. Option 1 is preferred (see Fig-
ure 3.), but Option 2 (see Figure 4.) may be necessary at the rear of vehicle, de-
pending on taillight locations. Decide which option to use, then follow that options
procedure. Fasten the Leg Support/Upper and Lower Brackets loosely at the rear
of the box.
CAUTION
Prior to drilling, so as not to
cut electric wires, etc., check
the vehicle for locations.
CAUTION
To keep debris out of your
eyes when drilling or sawing,
always wear protective
eyewear.
Figure 3. Option 1 Installed (viewed from Driver Side rear)
Figure 4. Option 2 Installed (viewed from Driver Side rear)
center
to
center
Figure 2. Center to Center Distance
(shown mounted per Option 1.)
3
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