WEATHER GUARD 121-0-01 User Manual [en, es, fr]

OPERATOR’S MANUAL

ALUMINUM & STEEL LOW-PROFILE SADDLE BOXES

Models 121-0-01, 121-5-01, 131-0-01, 131-5-01

120-3-01, 120-5-01, 130-3-01, 130-5-01

SECURING YOUR REPUTATION

™ WWW.WEATHERGUARD.COM

PRODUCT REGISTRATION

Purchase Date: _______________

Place of purchase: _____________

Key Code: ___________________

Model # ___________ Serial# _________________

For your convenience, place
product registration tear-o
sticker here.

INSTALLATION TIME

Approximate Installation Time: 30 min. per unit (0.5 hrs.) depending on Truck equipment installation experience.

TOOLS REQUIRED

• 1/2" Ratchet Wrench • Ruler

PARTS LIST

(1) Low-Profile Saddle Box (2) Keys (4) 5/16-18 x 2-1/4" Hex Head Bolts

(2) Level Holder Brackets (4) Fender Washers

(1) Tray with Dividers (2) Rubber Mounting Pads (4) Mounting Clamps

DANGER

Danger of explosion. Do not use this product for storing or transporting flammables, explosives, hazardous materials, or
hazardous waste, such as containers of gasoline, solvents, gun powder, dynamite, propane tanks, acetylene tanks and
cutting torches. This product is only intended and safe for use in storing and transporting small tools, equipment and
other similar materials. Any modifications made to, or unintended use of this product, could create a hazardous condition
that can cause death, serious personal injury or property damages.

-ATTENTION-

Read and understand all instructions and warnings before operating or using this product.

NOTICE

Any modification or unintended use of this product shall immediately void all manufacturer’s warranties. Manufacturer
disclaims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.

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INSTALLATION INSTRUCTIONS

End Panel Slot

Note:

• If your pickup is tted with a plastic drop-in bed liner, it may
need to be drilled, trimmed, or cut for proper installation of
truck box.

• Truck box cover may not properly latch until box is fully bolted
to truck bed (4) places.

Step 1: LOCATE BOX IN TRUCK BED

• Place rubber mounting pads on bed rails.

• Place box into position on top of mounting pads.

• Use ruler to ensure box is centered in truck bed and
that cover opens fully without interference.

• Because truck bed congurations vary, (6) mounting slots have
been provided, to ensure the use of (4) mounting clamps.

• Periodically check tightness of mounting clamps to insure
proper attachment.

• Use touch-up paint on any drill holes to prevent oxidation.

• Install boxes with vehicle parked on level ground.

Figure 1

CENTER

Check clearance
with cover open

Step 2: ATTACH BOX TO TRUCK BED

• Attach mounting clamp, bolts and washers as
shown in Figure 2.

• Start with slot at drivers side front and work clockwise until all
four mounting clamps have been installed.

NOTE: Mounting clamp bolt may be difficult to turn due to the "lock nut" feature. Apply
a small amount of grease to bolt threads prior to installation to ease assembly.

Figure 2

Mounting Pad

Bed Lip

Mounting Clamp

5/16"-18 x 2-1/4"
Hex Head Bolt

Fender Washer

FEATURE OPERATION

LOCK SYSTEM

The WEATHER GUARD® EXTREME PROTECTION® Lock is designed to provide maximum security, while providing ease of use
and years of reliable service. When in the locked mode, he button remains retracted in a tamper-resistant position. When the button is
pressed in the unlock mode, the latches are activated and the cover opens.

LOCK

Turn the key counterclockwise to the locked position
as indicated on the lock bezel. When the button is now
pressed, it will stay in the retracted or tamper-resistant
position until unlocked.

UNLOCK

Turn the key clockwise to the unlocked position as
indicated on the lock bezel. Button will pop out and is
now ready to release the latches when pressed.

LATCH SYSTEM

The WEATHER GUARD® Latch System utilizes automotive grade latches in conjunction with high strength latch strikers to ensure maxi­mum security. The WEATHER GUARD® Latch System is designed to open with a single touch of the button, and close securely. Expect
years of reliable service from the WEATHER GUARD® Latch System with only minimal maintenance: Lubricate latch pivot points bian­nually with white grease. If latch strikers are accidentally knocked out of alignment, simply use a mallet to realign.

12V ELECTRICAL ACCESS

Figure 3

The WEATHER GUARD® Truck Boxes are equipped with a 12-volt electrical
access grommet for easy electrical accessory fit-ups. To use, simply cut along
one or more perforations in the rubber grommet and run wire through.

LEVEL HOLDER

The WEATHER GUARD® Saddle Boxes are equipped with brackets that allow safe

Electrical access

Figure 4

and easy storage of levels. Install using existing bolts per Figure 4.

Level Holders

MOUNTING BRACKETS

Wide-flange mounting bolts provide secure mounting without crimping bed rails and allow full
unobstructed use of side pockets.

2

FEATURE OPERATION - Continued

WARNING

To prevent electric shock, explosion, re and/or serious personal injury when using saddle box with:

Extension Cord -

• Follow all Extension Cord manufacturer’s warnings and instructions.

• Do NOT insert extension cord through hole without grommet in place (see Figure 3).

• Only use a three-wire extension cord with all three prongs intact. Never remove the round grounding prong.

• Extension cord must be connected to a 120 Volt GFCI (ground fault circuit interrupter) protected outlet with proper ground.
If GFCI outlet is not available, use an extension cord with GFCI protection built in.

• Check the insulation and plugs of extension cord before using. Do NOT use cord if it is worn or damaged.

• Do NOT overload extension cord.

• Remove extension cord from the grommet hole before moving or transporting side box.

• Only use an extension cord that is rated for outdoor use.

• Do NOT connect extension cord to outlet that also supplies power for critical safety equipment.

Cordless Power Tool Battery Chargers -

• See Charger’s Owner’s Manual for proper use and care of charger and batteries. Follow all warnings and instructions provided with

your battery charger.

• Place chargers and electrical connections in tray.

• Chargers are Dry location use only. Do NOT expose to liquid, vapor, or rain. Should your charger become wet, do NOT attempt to use.

Unplug extension cord from supply before handling wet charger or cords.

• Only use chargers and batteries that are intact and operating properly.

• Do NOT touch metal prongs when plugging charger into extension cord.

• Keep flammable materials like paper or rags away from charger, cords or connections.

• Do NOT place or attempt to charge lead-acid, car-type batteries in side box.

SERVICE PARTS

FOR ADDITIONAL REPLACEMENT PARTS GO TO WWW.WEATHERGUARD.COM

ITEM NO. PART NO. DESCRIPTION

1 7009-2PK Gas Spring - 121-X-01 and 131-X-01

7249-2PK Gas Spring - 120-X-01
7250-2PK Gas Spring - 130-X-01

2 7748-XX Lock & Key Set (XX = key code)

1 lock, 2 keys, retainer clip
3 7750-XX Key Replacement (XX = key code) 2 keys
4 7731 Latch & Striker Kit

(1 latch, 1 striker & mounting hardware)
5 7106 Striker Kit (1 striker and mounting hardware)

6 7730 Weather Strip Kit (various styles for 1 box)
7 615 Tray (1 tray plus dividers)

8 7733 Mounting Kit (4 mounting clamps 4 bolts, 4 washers, 2

mount pads. (Not shown, see parts list, page 1)

9 7737 Level Holder (2 Brackets)
10 7746 Nameplate Kit (3 stickers, 2 side bezels, 1 back bezel)
11 7749 Grommet Kit
12 7950-X Replacement Cover - 121-X-01

7952-X Replacement Cover - 131-X-01
7980-X Replacement Cover - 120-X-01
7983-X Replacement Cover - 130-X-01

13 7953 Latch Rod Kit (Not Shown) - 131-X-01

7951 Latch Rod Kit (Not Shown) - 121-X-01
7981 Latch Rod Kit (Not Shown) - 120-X-01
7982 Latch Rod Kit (Not Shown) - 130-X-01

In model numbers: replace X with -0 for clear, -3 for white -5 for black)

5

12

9

1

11

2

Mounting Kit Not Shown

8

Latch Rod Kit Not Shown

13

6

1

9

4

10

7

3

3

LIMITED LIFETIME WARRANTY

The following limited lifetime warranty applies to those WEATHER GUARD® Products indicated below which are purchased on or after January
1, 2009. If you have any questions or need assistance regarding the warranty of your product, please call our customer service department:

[phone] 8:00 am - 4:30 pm CST.

WEATHER GUARD® — Limited Lifetime Warranty

“Manufacturer”) warrants to the original purchaser only, subject to the exclusions described below, and expressly, that all other WEATHER GUARD
Truck and Van Products (each a “WEATHER GUARD Product”) purchased on or after January 1, 2009 will be free from defects in material and
workmanship for the expected lifetime of the WEATHER GUARD Product. This limited warranty terminates if the original purchaser transfers the

WEATHER GUARD Product to any other person.

What is Not Covered - This limited warranty does not extend to and expressly excludes:

• Losses or damages to the WEATHER GUARD Product which are expected to occur during the normal course of its use, including with

limitation, cosmetic rust, scratches, dents or comparable and reasonably expected losses or damages.

• Losses or damages to the WEATHER GUARD Product resulting from conditions beyond the Manufacturer’s control including without limitation,

misuse, accident, abuse, neglect, negligence (other than Manufacturer’s), overloading, unauthorized modification or alteration, use beyond
rated capacity, or failure to install, maintain, assemble, mount or apply the WEATHER GUARD Product in accordance with the Manufacturer’s
written instructions or guidelines as provided by Manufacturer to the original purchaser.

• Damage to the contents of the WEATHER GUARD Product.

• Normal wear and tear for the following parts which are covered under this limited warranty for up to 3 years from the date of purchase: gas

shocks, locks, latches, striker, weather seal, cables, rollers, bearings, fill cap, straps, hydraulic cylinder, and elastic cords.

What We Will Do to Correct Problems - If a claim is covered under this limited warranty, the Manufacturer or its authorized representative or local

authorized dealer will, at the Manufacturer’s sole option, (a) repair the defective portion of the WEATHER GUARD Product or (b) replace the entire
WEATHER GUARD Product, or (c) a refund equal to the purchase price paid for the WEATHER GUARD Product or a credit to be used toward the
purchase of new WEATHER GUARD Product. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY SHALL BE
LIMITED TO REPAIR, CORRECTION OR REPLACEMENT OF THE WEATHER GUARD PRODUCT, OR REFUND OR CREDIT OF THE PURCHASE
PRICE.

No Other Express Warranty Applies - This limited warranty is the sole and exclusive warranty provided to original purchasers of any

WEATHER GUARD Product identified above which is purchased on or after January 1,
to alter this limited warranty or make any other warranty on behalf of the Manufacturer. The terms of this limited warranty shall not be modified by the
Manufacturer, the original owner, or their respective successors or assigns.

How to Notify Us - The original purchaser must promptly notify the Manufacturer upon its discovery that the WEATHER GUARD Product

contains a defect in materials or workmanship by calling the following number: [phone]. In order for a warranty claim to be processed, a

copy of the original sales receipt must be provided to the Manufacturer or at Manufacturer’s instruction, to its authorized representative or local

authorized dealer. The Manufacturer will determine, in its sole and absolute discretion whether the claim is covered or subject to the limitations or

exclusions described in this limited warranty. The original purchaser may be asked to contact Manufacturer’s authorized representative or local

authorized dealer for further instructions on how to obtain the remedies available to it under this limited warranty. Repairs or modifications made to the

WEATHER GUARD Product by other than the Manufacturer, its authorized representative
Coverage under this limited warranty is conditioned at all times upon the original purchaser’s compliance with these required notification and repair

procedures.

Limitation of Liability - TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY

INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING ANY ECONOMIC LOSS, WHETHER RESULTING FROM

NONPERFORMANCE, USE, MISUSE OR INABILITY TO USE THE WEATHER GUARD PRODUCT OR THE MANUFACTURER’S NEGLIGENCE.

SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE AND IN NO EVENT, REGARDLESS OF THE FORM

OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT

OR OTHERWISE), SHALL MANUFACTURER’S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE PAID BY THE ORIGINAL

OWNER FOR THE WEATHER GUARD PRODUCT. The term “consequential damages” shall include, but not be limited to, loss of anticipated profits,

business interruption, loss of use or revenue, cost of capital or loss or damage to property or equipment.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.

This limited warranty gives you specific legal rights, and you may also have other rights which vary from State to State.

- Knaack LLC, located at 420 E. Terra Cotta Avenue, Crystal Lake, IL 60014 (the

2009. No employee, agent, dealer, or other person is authorized

or local authorized dealer will nullify this limited warranty.

Product ts based on vehicle design available at the revision date. Vehicle manufacturers may change specs after the revision date, so if
you have a vehicle produced with a model year date after the revision date, please contact your distributor or Knaack LLC to verify tting of
product to vehicle.

If you have any questions regarding this manual, call customer service at 800-456-7865, Monday-Friday 8:00 a.m. - 4:30 p.m. CST.

420 E. Terra Cotta Ave, Crystal Lake, IL 60014,

1-800-456-7865 WWW.WEATHERGUARD.COM

©2013 Knaack LLC

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