Weather Guard 115-3-01, 124-5-01, 124-0-01, 123-5-01, 123-0-01 User Manual

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TRUCK STORAGE SOLUTIONS

SECURING YOUR REPUTATION

ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS

BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.

INSTALLATION MANUAL

STEEL & ALUMINUM SIDE BOX WITH

ALUMINUM & STEEL CROSS & SADDLE BOXES

PACK RAT® DRAWER UNITS

MODELS

SADDLE

BOX

114-X-01, 115-X-01, 120-X-01, 121-X-01, 123-X-01, 124-X-01, 125-X-01, 131-X-01, 136-X-01, 137-X-01, 154-X-01, 156-X-01

Note: X represents the color code for your model: 0 = Clear | 3 = White | 5 = Black | 52 = Matte Black

CROSS

BOX

NOTICE

Use specic aluminum upt components when installing WEATHER GUARD® products to aluminum truck beds. Follow additional instructions if mounting to an aluminum truck bed. There may be left over components depending on upt.

Any modication or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries to persons or property resulting from any modication to, or unintended use of this product.

DANGER

Danger of explosion. Do not use this product for storing or transporting ammables, explosives, hazardous materials, or hazardous waste, such as containers of gasoline, solvents, gun powder, dynamite, propane tanks, acetylene tanks and cutting torches. This product is only intended and safe for use in storing and transporting small tools, equipment and other similar materials. Any modications made to, or unintended use of this product, could create a hazardous condition that can cause death, serious personal injury or property damage.

CAUTION

Before marking the leg mounting holes, check inside the box for location of gas spring housing and components that may obstruct safe drilling. To keep debris out of your eyes when checking the underside of the vehicle, or when drilling, always wear protective eyewear.

WEATHERGUARD.COM

Part No. 24-0156 REV. E ECN 5583 05/15

TOOLS REQUIRED

• Ruler• 1/2" Ratchet Wrench

PARTS LIST

Note: The rubber mounting pad

comes as a single piece and must be separated into two pieces, one for each side of the truck.

Level Holder Brackets

Tray with Dividers

(saddle box only) Rubber Mounting Pads (4) Fender Washers (4) Mounting Clamps

(4) 5/16"-18 x 2-1/4"

Hex Head Bolts (2) Keys

ALUMINUM BED UPFIT KIT PARTS LIST - 32-0242

(4)

Vinyl Tape

(1)

Zinc Rich Primer

INSTALLATION INSTRUCTIONS

Note:

• If the truck bed is constructed of aluminum, use zinc rich primer to coat drilled holes.

• If the pickup is tted with a plastic drop-in bed liner, it may need to be drilled, trimmed, or cut for proper installation of truck box.

• Truck box cover may not properly latch until box is fully bolted to truck bed in (4) places.

• Because truck bed congurations vary, (6) mounting slots have been provided, to ensure the use of (4) mounting clamps.

• Periodically check tightness of mounting clamps to ensure proper attachment.

• Use touch-up paint on any drill holes to prevent oxidation.

• Install boxes with vehicle parked on level ground.

Note: Check clearance with cover open

Rubber Mounting Pad

STEP 1

Locate Box in Truck Bed

Place rubber mounting pads on bed rails. Place box into position on top of mounting pads. Use ruler to ensure box is centered in truck bed and that cover opens fully without interference.

ALUMINUM TRUCK BED INSTALLATION:

Use vinyl tape as a barrier between the mounting clamp and truck bed. Follow same instructions if mounting with a “J” bolt.

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