Wayne-Dalton 3790-Z, 3790 User Manual
INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL
for TORQUEMASTER®/
TORQUEMASTER® PLUS
Models: 3790/3790-Z
Installation Instructions
and Owner’s Manual
USE OF THIS MANUAL
WHEN INSTALLING A NEW DOOR WITH AN IDRIVE®:
If you just fi nished installing a new garage door along with
an idrive® opener, then proceed with these instructions
beginning with Step 14 on page 21. If you were referred to
these instructions as part of a new door installation, then
proceed with these instructions beginning with Step 1 on
page 7.
IMPORTANT NOTICE!
WARNING
ON WAYNE-DALTON SERIES 9000 AND MODEL
5120 AND 5140 DOORS. ALL OTHER DOORS,
WHICH DO NOT HAVE PINCH-RESISTANT SECTION
JOINTS, REQUIRE PHOTOELECTRIC EYES TO PREVENT POSSIBLE SEVERE OR FATAL INJURY.
Integrated Z-Wave
PHOTOELECTRIC EYES
ARE NOT REQUIRED
technology
®
Ready for your home
control network
On select models
To avoid possible injury, read the enclosed instructions carefully
before installing/operating this garage door opener. Pay close
attention to all warnings and notes. This manual MUST be attached
to the wall in close proximity to the garage door opener.
Copyright 2008 Wayne-Dalton Corp.
Part No. 334101
Rev 2 7/16/2008
GARAGE DOORS & OPENERS
Controls
S1 S2 S3 S4
Learn Delete
Disconnect Cable
Package Contents
Opener
Key chain/Visor
Transmitter (2)
e
r
p
a
O
t
e
o
T
D
o
Press
o
r
Here
Deluxe Multi-function
Wireless Wall Station
NOTE: Depending on the opener model purchased, some accessories
listed will not be supplied.
1 2
3 4
5 6
7 8
9 0
Mounting Bracket
5 Button Wireless
Keyless Entry
Disconnect Handle
“S” Hook
Cable Clips (4)
Jumper
(Optional for Safety Sensors)
INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL
for TORQUEMASTER®/
TORQUEMASTER® PLUS
Models: 3790/3790-Z
Installation Instructions
and Owner’s Manual
USE OF THIS MANUAL
WHEN INSTALLING A NEW DOOR WITH AN IDRIVE®:
If you just fi nished installing a new garage door along with
an idrive® opener, then proceed with these instructions
beginning with Step 15 on page 21. If you were referred to
these instructions as part of a new door installation, then
proceed with these instructions beginning with Step 1 on
page 7.
IMPORTANT NOTICE!
To avoid possible injury, read the enclosed instructions carefully
before installing/operating this garage door opener. Pay close
attention to all warnings and notes. This manual MUST be attached
to the wall in close proximity to the garage door opener.
Copyright 2007 Wayne-Dalton Corp.
Part No. 334101
®
CAUTION!!
Only for use without Photo Eyes on
Wayne-Dalton 9000 series, 5120 & 5140
doors. All others Must use Photo Eyes.
technology
®
Wave
work
ol net
r
Ready for your home
cont
Integrated Z-
On select models
GARAGE DOORS & OPENERS
Rev 1 1/15/2008
Disconnect
Handle Bracket
Security Light with Diffuser
(Not available with model #3790-Z)
1/4” x 2" Hex Head Lag
Screws (2)
1/4” x 1-1/2" Hex Head
Lag Screws (4)
Emergency
Disconnect Label
Entrapment Label
Lock Arm Assembly
#6 x 7/8" Phillips Pan
Head Screws (4)
#6-20 x 1/2" Phillips
Pan Head Screw (1)
Owner’s Manual
Installation DVD
#6-32 x 3/4" Phillips Pan Head
Screw (1)
(For Light Fixture)
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
I
5mm x .8mm x 12mm
Phillips Pan Head Screw (1)
(For Lock Arm)
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR
PRIOR TO TORQUEMASTER® IDRIVE® INSTALLATION
Congratulations, you have just purchased one of the world’s safest garage door openers! By
design, this opener will detect obstructions and reverse rather than force the door through
obstructions.
installed and balanced properly.
WHEN INSTALLING A NEW DOOR WITH AN IDRIVE®:
If you just nished installing a new garage door along with an idrive
these instructions beginning with Step 14 on page 21. If you were referred to these instructions
as part of a new door installation, then proceed with these instructions beginning with Step 1
on page 7.
WHEN INSTALLING AN IDRIVE® ON AN EXISTING DOOR WITH TORQUEMASTER® OR
TORQUEMASTER® PLUS:
Before installing the idrive® opener, open and close you door manually to ensure that it
operates smoothly from top to bottom. A properly balanced door should not take a lot of effort
to open or close by hand. The door should stay in the open and in the closed position without
drifting down or creeping up. If a door opens fast going up, the door may need spring tension
reduced. If the door drops fast going down, the door may need spring tension increased.
To ensure your new idrive® opener works as intended, your garage door must be
®
opener, then proceed with
If the operation of the door does not meet these criteria, you need to adjust the spring balance
per your door’s Installation Instructions and Owner’s Manual or call a professional installer to
make adjustments before installing idrive®.
If the door operates properly, check and record your Torquemaster® counterbalance spring
settings (for Torquemaster Plus spring settings, see warning tag(s) attached to the end
brackets or refer to your door Installation Instructions and Owner’s manual). Then proceed
with unwinding of the spring(s) for installation of your idrive®, carefully following the
instructions in the appropriate STEP R1 of your idrive® Installation Instructions and Owner’s
Manual. After the idrive® is installed on the Torquemaster® tube, rewind the Torquemaster® or
Torquemaster® Plus to the previously recorded settings.
Instruction manuals are available for download on www.wayne-dalton.com. Use the web site
to also nd the location of your nearest professional dealer.
®
Check out the new idrive
®
idrive
for Torquemaster
http://www.wayne-dalton.com/idrive_TorqueMaster.asp
installation video at www.wayne-dalton.com
®
®
Look for this symbol.
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
II
PRE-INSTALLATION INSPECTION
CAUTION! Do not install this opener on your door unless
the following requirements are met.
Electrical outlet on
the ceiling is for
light/opener
C
Torque Tube
Electrical outlet on the
wall is for opener
Z-Wave®enabled
what’s
OPENING
your world?
®
With Z-Wave
gy you can
technolo
control your lights,
thermostat and start
your morning coffee,
allwith the single
touch of a button.
Find out more:
www.Wayne-Dalton.com/access
P/N 335982
Controls
S1 S2 S3 S4
Learn Delete
Mounting Surface
A
Torquemaster® Plus Torquemaster
1” Clearance for Motor
B
End Bracket
®
Top of
Door
Pre-Installation
Inspection
PHOTOELECTRIC EYES ARE NOT REQUIRED ON WAYNE-DALTON
WARNING
SERIES 9000 AND MODEL 5120 AND 5140 DOORS. ALL OTHER
DOORS, WHICH DO NOT HAVE PINCH-RESISTANT SECTION JOINTS, REQUIRE PHOTOELECTRIC
EYES TO PREVENT POSSIBLE SEVERE OR FATAL INJURY.
CAUTION: DO NOT INSTALL THIS OPENER ON YOUR DOOR UNLESS THE FOLLOWING REQUIREMENTS ARE MET.
USE THE ILLUSTRATION ABOVE AS A VISUAL AID.
A. You must have a Wayne-Dalton Torquemaster® or Torquemaster®
Plus counterbalance system to install this opener (see A above).
B. The motor requires 1" of clearance above the top of the end
bracket for Torquemaster and 1-1/4” of clearance above the top
of the end bracket for Torquemaster plus.
C. Two electrical outlets are recommended for the idrive®
installation. One of these outlets needs to be located less than 6'
from the opener. The second outlet, for the light, can be located
at a position of your choice.
If, in the event that an electrical outlet is not located within 6' of
the opener, contact a local electrician for further options. As a
D. Your door must not exceed 8' in height.
E. The idrive® opener will only work on sectional doors. Do not
install on one-piece doors.
F. Your garage door must be properly balanced (door must not be
heavy to lift, nor lift by itself).
G. Horizontal tracks should be raised 1" above level at rear of Track.
H. We do not recommend installing the idrive® opener on
Model 9700 door widths of 16’ - 18’.
I. Maximum door weight (without spring tension) must not
exceed 304 lb.
convenience, an electrical outlet is provided on the light fixture.
The 6’ opener cord can be used with this outlet.
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
III
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
System Requirements
CAUTION TO REDUCE THE RISK OF INJURY, USE THIS OPENER ONLY WITH THE FOLLOWING DOOR MODELS:
WAYNE-DALTON
DOOR MODEL
9000 SERIES,
5120 & 5140
9000 SERIES,
5120 & 5140
8000 SERIES or
other doors
8000 SERIES or
other doors
Power Drill
WAYNE-DALTON
SPRING SYSTEM
Torquemaster
Torquemaster® Plus
Torquemaster
Torquemaster® Plus
Torquemaster
Torquemaster® Plus
Torquemaster
Torquemaster® Plus
Tools Needed
Ratchet Wrench
TRACK (RADIUS)
®
PHOTOELECTRIC
SAFETY SENSORS
10",12",14",15" Not Required Not Required
®
6" Low Head Room Not Required
Door Models below require the use of photo eyes.
®
10",12",14",15"
®
6" Low Head Room
Pliers/Wire
Cutters
P/N’s 252118 or
301674 Required
P/N’s 252118 or
301674 Required
3/32” Drill Bit
LOW HEAD
ROOM KIT
P/N 302883
Required
Not Required
P/N 302883
Required
3/16” Drill Bit
Phillips Head
Screwdriver
Flat Tip
Screwdriver
Tape Measure
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
Safety Glasses
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
Pencil
Level7/16” Socket Driver
Locking Pliers
7/16” Wrench 5/64” Drill Bit
Needle Nose Pliers
Vice Clamps
1/8” Drill Bit7/16” Socket
Step Ladder
IV
Table of Contents
Package Contents ............................................................................... I.
Pre-Installation Inspection ................................................................... II, III
Tools Needed ...................................................................................... IV.
Important Safety Instructions ..............................................................V.
Retro-Fit Installations .......................................................................... 1-6.
®
idrive
for Torquemaster® Installation ................................................. 7-21.
WARNING
INCORRECT INSTALLATION CAN
LEAD TO SEVERE OR FATAL
INJURY. FOLLOW THESE
INSTRUCTIONS CAREFULLY.
IMPORTANT SAFETY
Pre-Operation ...................................................................................... 21-32.
Operation ............................................................................................ 33-38.
Maintenance ....................................................................................... 38.
Power Connection- Permanent Wiring Option......................................39.
Programming Wireless Wall Station(s) or Transmitter(s) to Opener ...... 40.
Troubleshooting ................................................................................... 41-42.
Warranty ............................................................................................. 43.
Customer Service Number .................................................................. 44.
Drill Template.......................................................................................44.
Defi nition of key words used in this manual:
WARNING
INDICATES A POTENTIALLY HAZARDOUS SITUATION
WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE
OR FATAL INJURY.
CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM
FAILURE TO FOLLOW INSTRUCTIONS.
IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR
OPERATION.
NOTE: Information assuring proper installation of the door.
INSTRUCTIONS
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Do not connect the opener to electrical power until instructed
to do so.
3. Install the entrapment warning label next to the wall station in
a prominent location. Install the emergency disconnect label
next to the emergency disconnect.
4. Remove all ropes and remove, or make inoperative in the unlocked
position, all locks connected to the garage door before installing
the opener.
5. Do not wear rings, watches or loose clothing when installing
or servicing a garage door system.
6. It is important that you install all the components supplied with the
7. Wear safety glasses for eye protection when installing or servicing
8. Install opener on a properly balanced and operating garage
9. Where possible, install the opener seven feet or more above the
®
opener, i.e., wall stations, safety sensors, etc. Use
idrive
of parts not supplied by Wayne-Dalton Corp. may cause the opener
to malfunction and create unsafe conditions.
the opener or door.
door. Have a qualified service person make adjustments/repairs
to cables, spring assemblies, and other hardware before
installing the opener. An improperly balanced door could
cause severe injury.
floor. Mount the emergency disconnect six feet above the floor.
10. Locate the wall station: (a) within sight of door, (b) at a minimum
height of five feet, so small children cannot reach it, and (c) away
from all moving parts of the door.
11. After installing the opener, the door must reverse when it contacts
a 1-1/2” high object (or 2 x 4 board laid flat) on the floor.
12. Installation and wiring must comply with local building and
electrical codes. Connect the power cord to a properly grounded
outlet. Do not remove the ground pin from power cord.
AFTER INSTALLATION IS COMPLETE, FASTEN
THIS MANUAL NEAR GARAGE DOOR.
PERFORM MONTHLY OBSTRUCTION TEST AND
MAINTENANCE AS RECOMMENDED. SEE
PAGES 31, 32 AND 38.
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
V
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
INSTALLATION NOTICE: If installing the idrive® opener on a door currently installed with Torquemaster® Plus counterbalance system,
start the installation with Step: R1 below. For Torquemaster
®
counterbalance system, start the installation with Step R1 on page 3.
Retro-Fit TorqueMaster® Plus
Retro-Fit Installation
Drum Wrap & End Bracket
R1
Tools Needed:
Step Ladder
Flat Blade
Screwdriver
IMPORTANT! RIGHT AND LEFT HAND IS
ALWAYS DETERMINED FROM INSIDE THE
BUILDING LOOKING OUT.
NOTE: Warning tag removed for illustration
clarity.
Starting on the right hand side, unlock the drum
wraps from the cable drums. Un-snap hinged
latch. PULL COUNTERBALANCE CABLE
SLIGHTLY OUTWARD FROM THE JAMB to allow
hinged latch to pass to the left of the cable. Pry
radially outward with a small screwdriver on the
three tabs (one at a time) while maintaining
pressure on drum wrap in direction shown to
remove. Repeat drum wrap removal for left side.
Removal
Spring Tension Removal
R2
Tools Needed:
Ratchet Wrench
5/8” Socket
3” Extension
Gloves
Step Ladder
Counterbalance spring tension must be
relieved before removing any hardware.
WARNING
A POWERFUL SPRING RELEASING ITS
ENERGY SUDDENLY CAN CAUSE SEVERE
INJURY.
Starting with the right hand side, ensure pawl
knob is in upper position. Place a ratchet with
a 5/8” socket on the winding shaft.
NOTE: A 3” extension is also recommended
for added clearance from the horizontal angle.
To remove spring tension, ensure the ratchet
and socket is set so that it will add tension
(counter clockwise) on the right hand side and
(clockwise) on the left hand side. Rotate
ratchet to relieve pressure between the pawl
and the ratchet wheel. Push in on the pawl to
allow the ratchet wheel teeth to pass by.
NOTE: In the event of a broken spring, it
might not be necessary to unwind spring(s).
IMPORTANT! BE PREPARED TO HOLD THE
FULL TENSION OF THE SPRING.
Gently let the ratchet rotate upward, while
watching the number of teeth on the ratchet
wheel pass by the pawl. Remove 3/10 of a
turn (watch the 3 teeth of the ratchet wheel
pass the pawl). Release the pawl to allow it to
engage with the ratchet wheel. Repeat this
process until all spring tension has been
removed from spring(s). Cables should be
loose and the torque tube should be free to
rotate in either direction.
IMPORTANT! SPRING(S) ARE FULLY
UNWOUND WHEN COUNTERBALANCE
CABLES HAVE NO TENSION.
IMPORTANT! DO NOT USE AN IMPACT GUN
TO UNWIND THE SPRINGS.
Tab x 3
Hinged Latch
Drum
Counterbalance
PAWL KNOB
IN UPPER POSITION
Ratchet Wheel
Pawl
RIGHT HAND SIDE
Ratchet
Before
Drum Wrap
Cable
TORQUEMASTER® PLUS END BRACKET
(Right hand shown, left hand bracket symmetrically opposite)
END BRACKET
Pawl Knob In Upper Position
Marks
3” Extension
Marks
After
Hinged Latch
Counterbalance
END BRACKET
Pawl Knob In Lower Position
RATCHET PAWL
Ratchet
PAWL
Cable
PAWL KNOB
IN LOWER POSITION
RATCHET WHEEL
Pushing in on Pawl Causes
Ratchet Pawl to move away
from Ratchet Wheel, allowing
wheel teeth to pass by.
Pawl
PLUS
®
RETRO-FIT TORQUEMASTER
3” Extension
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
LEFT HAND SIDE
1
R3
WA
RNI
NG
Rachet
Bra
cke
t
i
s
un
de
r
EXTR
EME SPR
IN
G
TENSION
.
T
o avoi
d poss
i
ble sever
e or
fatal
i
njur
y
,
D
O
N
O
T
r
em
ove
f
astene
r
s
f
r
om ratchet br
ack
et
un
ti
l
spr
i
ng
(
s)
ar
e full
y
wnwound
.
To safely
un
w
i
nd spr
i
ng
(
s)
r
ead
and f
oll
ow
t
he
dir
ecti
on
s in
the
i
nstal
l
ation
i
nstru
ct
i
on
s/ow
ners
m
an
ual
.
D
O
N
OT REMOV
E TH
I
S TA
G
.
Tools Needed:
Power Drill
7/16” Socket
Driver
1/2” Wrench
Step Ladder
End Bracket Removal
To remove end brackets, start with the right
hand end bracket and remove the lower lag
screw and carriage bolt.
Repeat for left hand end bracket.
CAUTION: THE WINDING SHAFT MAY
ROTATE WHEN REMOVING THE END
BRACKET AND GEAR.
5/16” X 1-5/8”
Hex Head Lag
End Bracket
(Right Hand)
5/16” - 18 X 3/4”
Carriage Bolt
Use these Illustration, in conjunction with the Instructions on the other side of
this label.
5/16”-18 Hex Nut
Rachet Bracket is under
To avoid possible severe or
fatal injury,
fasteners from ratchet bracket
ENGAGED U
To safely unwind spring(s)
NDE
RNE
and follow the directions in the
installation instructions/owners
DO NOT REMOVE THIS TAG.
DISENGAGED U
NDER
UPPER POSITION
Ratchet Pawl in Upper Position
UPPER POSITION SIDE VIEW
WARNING
EXTREME SPRING
ENGAGED SIDE VIEW
TENSION
DO NOT
until spring(s) are fully
wnwound.
ATH V
IEW
read
manual.
No space between
Ratchet Pawl and
Cable Drum
DISENGAGED SIDE VIEW
NE
A
T
H V
IEW
No space between
Ratchet
Pawl and
Cable Drum
Ratchet Pawl
Ratchet Pawl
LOWER POSITION SIDE VIEW
remove
LOWER POSITION
Ratchet Pawl in Lower Position
No space between Ratchet
Pawl and Cable Drum
indicates engagemen
Space between Ratchet Pawl
and Cable Drum
non-indicates engagement
Cable Drum
t
Cable Drum
R4
Tools Needed:
Power Drill
7/16" Socket
Driver
Step Ladder
Center Bracket & Cable Drum
Removal
To remove the cable drum/center bracket,
follow the steps below:
a. Remove the two 1/4" lag screws from
the center bracket. slide center bracket
to the right side of the torque tube.
Lift the right side of the torque tube up
and slide the cable drum and center
bracket off the end of the torque tube.
discard the center bracket.
b. Drape the cable drum over the flagangle
by the counterbalance cable and re-align
the groove in the winding shaft with the
round notch in the flagangle.
Once aligned, lower the winding shaft
and torque tube onto the flagangle.
Repeat cable drum removal for left side.
After completing this step, continue with
Step R5 on page 5.
Center
Torque
Bracket
Tube
1/4”
a
Lag Screws
b
Groove
Round Notch
Flagangle
Splines
Winding Shaft
Cable
Drum
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
2
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
Retro-Fit TorqueMaster
Retro-Fit Installation
R1
Spring Tension Removal
®
Drum
Wrap
®
Tools Needed:
7/16" Wrench
Power Drill
7/16"
Socket Driver
Step Ladder
Counterbalance spring tension must be
relieved before removing any hardware.
WARNING
A POWERFUL SPRING RELEASING ITS
ENERGY SUDDENLY CAN CAUSE SEVERE,
EVEN FATAL INJURY.
NOTE: Warning tag removed for illustration
clarity.
Place door in the fully closed position and
remove drum wraps from cable drums (if
installed).
Using a 7/16" wrench, loosen lock nut on
the back of the end bracket. Using a power
drill (high torque/gear reduced to 1300 RPM
preferred), with a 7/16" socket driver,
unwind the right hand winding bolt counter
clockwise until the counter cover shows “0”
(zero). If the door has two springs, repeat
this process for the left hand side.
NOTE: A door with only one spring will not
have a counter assembly on the left hand
side.
NOTE: Spring(s) is/are fully unwound when
counterbalance cables have no tension.
CAUTION: DO NOT USE AN IMPACT GUN
TO UNWIND THE SPRINGS!
NOTE: It is recommended that cable drums
and end bracket assemblies get updated to
current designs for optimal performance.
current end brackets are made of metal
instead of plastic, and counter cover and
worm gears are made of grey plastic, instead
of black and white plastic. If new parts are
required, contact Wayne-Dalton customer
service.
Counter
Balance
Cable
Cable
Drum
Winding
Bolt
7/16”
Socket Driver
Power
Drill
Worm
Gear
7/16”
Wrench
Lock Nut
Winding
Bolt
End Brackets
(Metal)
Counter
Cover
RETRO-FIT TORQUEMASTER
End Brackets
R2
Right Hand Counter Removal
Tools Needed:
Flat Tip
Screwdriver
Step Ladder
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
IMPORTANT! RIGHT AND LEFT HAND IS
ALWAYS DETERMINED FROM INSIDE THE
GARAGE LOOKING OUT.
Remove the counter cover. Slide a flat tip
screwdriver between the end bracket and
the counter gear.
Gently pull the counter gear away from the
end bracket. If the door has two springs,
repeat this process for the opposite side.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
Flat Tip
Screwdriver
(Metal)
Counter
Gear
Counter
Cover
3
R3
End Bracket Removal
End
Bracket
Locking
Pliers
Tools Needed:
Locking Pliers
Phillips Head
Screwdriver
Flat Tip
Screwdriver
Power Drill
7/16” Socket
Driver
Step Ladder
To remove the end brackets, follow the
steps below starting with the right hand
end bracket first:
a. Remove the upper lag screw from the
end bracket.
b. Attach a pair of locking pliers to the
upper portion of the end bracket and
hold the end bracket steady while
removing the lower lag screw.
If present, remove and save the #10
phillips head screw.
c. Holding the end bracket with the locking
pliers, carefully pry the end bracket from
the cable drum with a flat tip
screwdriver.
Repeat for left hand end bracket.
CAUTION: THE WINDING SHAFT MAY
ROTATE WHEN REMOVING THE END
BRACKET AND GEAR.
Upper
Lag Screw
a b
c
Cable
Drum
Lower
Lag Screw
Flat Tip
Screwdriver
#10 Phillips
Head
Screw
R4
Tools Needed:
Power Drill
7/16" Socket
Driver
Step Ladder
Center Bracket & Cable Drum
Removal
To remove the cable drum/center bracket,
follow the steps below:
a. Remove the two 1/4" lag screws from
the center bracket. Slide center bracket
to the right side of the torque tube.
Lift the right side of the torque tube up
and slide the cable drum and center
bracket off the end of the torque tube.
Discard the center bracket.
b. Drape the cable drum over the flagangle
by the counterbalance cable and re-align
the groove in the winding shaft with the
round notch in the flagangle.
Once aligned, lower the winding shaft
and torque tube onto the flagangle.
Repeat cable drum removal for left side.
After completing this step, continue with
Step R5 on page 5.
Center
Torque
Tube
1/4”
a
Lag Screws
b
Round Notch
in Flagangle
Bracket
Counterbalance
Cable
Winding
Shaft
Flagangle
Cable
Drum
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
4
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
R5
Tools Needed:
Power Drill
7/16" Socket
Driver
Step Ladder
9100 Top Bracket
Re-Install (If Necessary)
If installing an idrive® opener on an installed
9100 door, the top bracket and roller
location will have to be adjusted for the
opener to work properly.
Loosen the (2) 1/4”-20 nuts from the top
bracket slide.
Remove the (4) 1/4”-14 x 5/8" self-tapping
screws from the top bracket.
Raise the top bracket to align the bottom
slots with the second set of holes in the
end cap.
Re-attach top bracket to the end cap with
the (4) 1/4”-14 x 5/8" self-tapping screws.
Re-align the top roller in the horizontal track
by moving the top bracket slide out to force
the door section against the weather seal.
Tighten (2) 1/4”-20 Nuts.
Repeat for the opposite side.
1/4” - 20
Carriage Bolts
and Nuts
1/4” - 14 x 5/8”
Self-Tapping
Screws
End Cap
a b
Top
Bracket
Slide
Horizontal
Track
Top
Roller
Top
Bracket
NOTE: The 9100 doors have a painted steel face, foam insulation and
white paper backing. If your door does not match this description you may
skip this step.
CAUTION: TO AVOID THE TOP PANEL FROM FALLING, COMPLETE RE-
INSTALLATION ON ONE SIDE BEFORE BEGINNING THE OTHER.
RETRO-FIT
R6
Tools Needed:
Power Drill
7/16" Socket
Drive
Pencil
Tape Measure
Step Ladder
8000/8100/8200 Track
Vertical Track Height Adjustment
(If Required)
NOTE: The door must be in the fully closed
position.
If installing an idrive
8000/8100/8200 door, the top roller location
and track height will have to be modified for
the opener to work properly. Perform the
following steps:
NOTE: The bottom edge of the track needs to
be spaced 1” above the floor. If the track is
already spaced off the floor 1”, skip this step.
Fasten a nail in the door jamb, between the
door and the track at the ends of each
section. Bend the nail over each section to
hold them in place.
Remove the lag screws from the flagangle and
each jamb bracket. Using a 7/16" socket
driver, loosen the flange nut on the Top
bracket slide. Place a mark 1" up from one of
the tops of one of the jamb brackets. Raise
the track up and align the jamb bracket with
this line. With the track relocated, re-attach
the flagangle, end bracket, and jamb brackets
to the header and/or door jamb. Make certain
to maintain spacing between edge of door and
vertical track.
NOTE: Pilot drill all lag screw locations.
®
opener on an
Flange Nut
Top Bracket Slide
Nail
Track
Nail
Nail
Nail
Flagangle
Remove
Lag Screws
Nail Placement
Nail bent
over door
section
Jamb
Bracket
Track
(Door Section)
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
5
R7
8000/8100/8200 Track
Horizontal Track Height
Adjustment (If Required)
Tools Needed:
Level
1/2” Wrench
Step Ladder
WARNING
FAILURE TO RE-ATTACH HORIZONTAL
TRACKS TO THE SUPPORT BEFORE
OPENING DOOR CAN CAUSE DOOR
TO FALL FROM OVERHEAD POSITION,
POSSIBLY CAUSING SEVERE OR FATAL
INJURY.
NOTE:
Door must be in the fully closed
position.
If the vertical track was raised then the
horizontal track will need to be adjusted.
Remove bolt securing back of horizontal
track to the perforated angle and reposition
horizontal track UP 1” (25mm) from it’s
original position.
Re-attach the horizontal track to the
perforated angle with the same
bolt and nut.
Assemble bolt and nut from the direction
shown so bolt will extend inside of track.
Perforated
Angles
Bolt
1"
Nut
Horizontal
Track
R8
Tools Needed:
Power Drill
7/16" Socket
Driver
Step Ladder
8000/8100/8200 Track
Top Roller Adjustment
(If Necessary)
Remove the (3) self-tapping screws from
the top bracket.
Align the top hole of the top bracket with
the #2 hole in the end cap and re-attach the
top bracket to the end cap with the same
three self-tapping screws. It may be
necessary to relocate the top strut (if
installed) to correctly place the top bracket
in its new location.
Re-align the top roller in the track by
moving top bracket slide out until door
section is straight up and down. Tighten the
flange nut.
Repeat for opposite side.
Door Section
Top
Strut
Top
Strut
Self-tapping
Screws
#2 Hole with
Self-tapping
Screw
Top Bracket
Slide
Self-tapping
Screws
Flange Nut
#2 Hole
Top
Bracket
End Cap
Top Roller
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
6
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
End Cap
Z-Wave
®
enabled
1
Tools Needed:
None
idrive® for Torquemaster®
Installation
Assembling Opener
IMPORTANT! RIGHT AND LEFT HAND IS
ALWAYS DETERMINED FROM INSIDE THE
GARAGE LOOKING OUT.
NOTE: Older versions of the torque tube
have a label applied on the right side that
the opener will not slide over. Check the
location of the label on the torque tube. If
your torque tube has the label located on
the right side, document the information on
the label, then remove it completely using
an adhesive remover or mineral spirits. If
your torque tube has the label located on
the left side, proceed with the following
instructions.
Lay the torque tube on the floor (inside
garage) in front of the door with the labeled
end to the left.
Look into the opener’s left side to ensure
the left hand bearing and the internal (black)
sleeve are aligned with the torque tube
profile.
IMPORTANT! HOLD OPENER BY THE MAIN
BODY. DO NOT HOLD BY THE MOTOR.
Sleeve has cam
shaped pattern
Left Hand Side
Torque Tube and
Bearing profiles
aligned
Right Hand End
of Torque Tube
cam shape
Align Torque Tube profile
with Bearing profile
Motor
OPENING
tech
control you
mosta
r
e
th
your
al
tou
ayne-Dalt
.W
www
’s
what
world?
your
®
Z-Wave
th
Wi
gy you can
o
l
no
s,
t
gh
i
r l
t
star
t and
,
offee
c
g
rnin
mo
iththe single
w
l
.
of a button
ch
:
e
r
mo
t
ou
d
Fin
/access
om
on.c
2
33598
N
P/
INSTALLATION
®
Once aligned, slide the opener onto the
right hand end of the torque tube. As the
right end of the torque tube enters the
internal (black) sleeve, rotate the opener
back and forth slightly to help aid alignment.
Continue sliding the opener onto the torque
tube. Align the right hand bearing with the
torque tube and slide the opener completely
onto the torque tube until the torque tube
exits the opener right hand bearing.
NOTE: Do not force the opener onto the
torque tube if misalignment occurs.
Continue sliding the opener to the center
of the torque tube.
Plug the motor power cord into the opener.
After completing this step, continue with
Step 2 on page 8 for Torquemaster
Step 2 on page 10 for Torquemaster
®
®
Plus;
.
trols
S3 S4
Delete
Right Hand End of
Torque Tube coming
out of right hand side
of idrive.
FOR TORQUEMASTER
®
IDRIVE
Controls
S1S2S3 S4
Learn Delete
what’s
OPENING
world?
r
you
®
th Z-Wave
Wi
can
ou
y
gy
lo
no
tech
s,
light
r
ou
ol y
contr
t
tar
s
and
at
t
rmos
e
th
,
fee
f
co
ing
n
or
m
your
e
the singl
allwith
.
ton
but
of a
ch
u
o
t
:
e
mor
t
ou
d
Fin
access
om/
n.c
o
.Wayne-Dalt
www
2
33598
N
P/
Plug-in Motor
Power Cord
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
7
2
2
Tools Needed:
Tape Measure
Step Ladder
Cable Drums
NOTE: If you have a Torquemaster
counterbalance, skip this step and continue
with Step 2 on page 10. If you have a
Torquemaster
®
Plus counterbalance system,
complete Steps 2-3 on pages 8 and 9.
IMPORTANT! RIGHT AND LEFT HAND IS
ALWAYS DETERMINED FROM INSIDE THE
GARAGE LOOKING OUT.
Shake the TorqueMaster
®
spring tube
assembly gently to extend the winding shafts
out about 5" on each side. For single spring
applications, there will be no left hand spring
®
in the TorqueMaster
Lift the TorqueMaster
spring tube assembly.
®
spring tube assembly
and rest it on the top of the flagangles.
®
®
TorqueMaster
Assembly (Cam Peak Straight Up)
Spring Tube
Drums come with drum wraps pre-installed
Right Hand
Cable Drum
on them.
Counterbalance Cable
NOTE: Cable drums are marked right and
left hand. Cable drums and TorqueMaster
®
spring tube assembly are cam shaped to fit
together only one way.
Pre-wrap the Torquemaster
®
Plus cable
drum with the counter balance cable 1-1/2
wraps (see illustrations).
To install the cable drum, slide the correct
cable drum over the winding shaft until the
cable drum seats against the TorqueMaster
®
spring tube assembly.
The winding shaft must extend past the
cable drum far enough to expose the splines
and the groove. Align the winding shaft
groove with the round notch in the flagangle.
For double spring applications, repeat for
opposite side.
For single spring applications, pre-wrap the
left hand Torquemaster
®
Plus cable drum
with counter balance cable 1-1/2 wraps and
insert the loose winding shaft into the cable
drum prior to sliding the cable drum over the
®
TorqueMaster
spring tube assembly.
NOTE: On single spring applications, take
care in handling the loose winding shaft (left
side) so that it does not slide back into the
TorqueMaster
®
spring tube assembly.
5”
1-1/2 Wrap
(Right hand cable drum shown, left hand cable drum is
Cam Peak
Straight Up
symmetrically opposite)
Cam Peak
Straight Up
Round Notch
Flagangle
Counterbalance Cable
Splines
Groove
Winding Shaft
Cable
Drum
Winding Shaft
Cable Drum
Groove
Splines
Loose Winding Shaft
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
8
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
e
b
a
a
R
P
t
WARNING
Rache
t
B
r
a
c
ke
t
is un
de
r
EX
TR
E
ME
SP
RING
TEN
S
IO
N
.
To avo
i
d
p
o
ssi
b
le seve
r
e
or
fa
tal
in
ju
r
y,
DO
N
O
T
re
move
fa
st
en
e
r
s fr
o
m ratch
e
t
b
r
acke
t
u
n
til
s
pr
i
ng(
s
) ar
e
f
u
l
ly
wn
w
o
u
n
d
.
T
o
sa
f
ely
un
wi
n
d
s
pri
n
g
(
s
)
r
e
a
d
an
d fo
l
l
o
w th
e
d
ir
e
ction
s in
the
i
n
stall
a
tio
n
in
stru
ction
s/own
e
r
s
ma
nu
a
l
.
DO
N
O
T
R
E
M
O
V
E
THIS
TAG.
DEV
WARNING
Ra
c
h
et
B
r
a
c
k
e
t
is
u
n
d
e
r
E
X
T
R
E
M
E
S
P
R
I
N
G
TE
N
S
IO
N
.
T
o
av
o
id
p
os
s
ib
l
e
s
e
v
e
r
e
o
r
f
a
t
a
l in
ju
r
y,
DO
N
O
T
re
mo
v
e
f
a
s
t
e
n
e
r
s
f
r
o
m
r
a
t
c
h
e
t
b
r
a
c
k
e
t
u
n
ti
l
s
p
r
i
n
g
(
s
)
a
r
e
fu
ll
y
w
n
w
ou
nd
.
T
o
s
a
fe
ly
unw
i
n
d
s
p
r
i
n
g
(
s
)
r
ea
d
an
d f
ol
low
t
h
e
d
ir
e
c
ti
o
n
s
i
n
t
h
e
in
s
ta
l
l
at
i
o
n
i
n
s
tr
u
c
t
i
o
n
s
/o
w
n
e
rs
ma
n
u
a
l
.
DO
N
O
T
R
E
M
O
V
E
TH
I
S
TA
G
.
3
e
a
a
R
n
t
WA
RNI
NG
Rachet
Bra
cke
t
i
s
un
de
r
EXTR
EME SPR
IN
G
TENSION
.
T
o avoi
d poss
i
ble sever
e or
fatal
i
njur
y
,
D
O
N
O
T
r
em
ove
f
astene
r
s
f
r
om ratchet br
ack
et
un
ti
l
spr
i
ng
(
s) ar
e full
y
wnwound
.
To safely
un
w
i
nd spr
i
ng
(s)
r
ead
an
d f
oll
ow
t
he
dir
ecti
on
s in
the
i
nstal
l
ation
i
nstru
ct
i
on
s/ow
ners
man
ual
.
D
O
N
OT REMOV
E TH
I
S TA
G
.
3
End Brackets
Splines
Winding
Shaft
Disconnect Cable
Guide Hole
Right End
Bracket
Tools Needed:
Power Drill
7/16” Socket
Driver
1/2” Wrench
Step Ladder
IMPORTANT! WARNING TAGS MUST BE
SECURELY ATTACHED TO BOTH END
BRACKETS.
End brackets are right and left hand. You
can identify the right hand end bracket by
the disconnect cable guide hole in the top
of the bracket.
Beginning with either side, slide the end
bracket onto the winding shaft so that the
grooves in the ratchet wheel fit onto the
winding shaft splines.
Secure end bracket to the flag angle using
(1) 5/16”-18 x 3/4” carriage bolt,3/4”
washer and hex nut; then secure to the
jamb with 5/16” x 1-5/8” hex head lag
screw.
Repeat for other end bracket.
NOTE: No ratchet wheel is required on the
left hand side for single spring applications.
Only an end bracket is needed.
After completing this step, continue with
Step 4 on page 12.
Right End
Bracket
Groove
5/16” x 1-5/8”
Hex Head Lag
Warning Tag
Use these Illus
this label.
tration, in conjunction with the Instructions on the other side of
WARNING
Rachet Bracket is under
EXTREME SPRING
E
N
GAG
To avoid possible severe or
ED S
TENSION
IDE V
fatal injury,
I
EW
fasteners from ratchet bracket
DO NOT
until spring(s) are fully
remove
EN
To safely unwind spring(s)
G
A
wnwound.
G
E
D
U
NDERNE
and follow the directions in the
A
T
H V
IEW
installation instructions/owners
read
DO NOT REMOVE THIS TAG.
R
atc
manual.
Cab
h
e
t
l
e D
Pawl
ru
N
o
s
pace
R
b
a
e
tch
t
we
N
e
o
e
t
sp
n
Pawl and
a
ce
Cab
bet
l
e
Pa
D
we
wl
r
u
e
a
m
n
n
Ratche
d
i
ndi
Ca
DIS
c
b
ates
le
Drum
EN
e
GA
n
g
G
age
E
D S
me
IDE VI
n
E
W
D
ISENGAG
E
D U
ND
E
R
NE
A
T
H V
IEW
Rat
ch
e
t
Pa
Cable D
w
l
N
o sp
a
ce
b
Ratchet Pawl and
e
tween
S
U
p
P
ac
Ca
P
e bet
E
b
R
le
POSITION
Dru
we
en Ratchet
m
a
n
d
C
non-indicates
ab
l
e Drum
e
ngage
me
L
OWER POSITI
O
N
Ratch
e
t Pawl in
Upper Posit
i
on
U
P
R
P
a
t
E
c
R P
h
et Pawl in Lo
O
SI
T
ION
SIDE
we
r
Posi
V
I
E
W
t
ion
LOWER POSITION SI
5/16” - 18 X 3/4”
Carriage Bolt
Ratchet Wheel
m
t
t
r
um
Pa
wl
nt
Teeth Pointing
Upward
3/4” WASHER
Black Tooth
End Bracket
(Right Hand)
5/16”-18 Hex Nut
Use these Illustration, in conjunction with the Instructions on the o
this label.
WARNING
Rachet Bracket is under
EXTREME SPRING
ENGAGED SIDE VIEW
To avoid possible severe or
TENSION
fatal injury,
fasteners from ratchet bracket
DO NOT
until spring(s) are fully
ENGAGED U
To safely unwind spring(s)
wnwound.
NDER
and follow the directions in the
NE
A
TH V
IEW
installation instructions/owners
read
DO NOT REMOVE THIS TAG.
manual.
No space between
Ratchet Pawl and
Cable Drum
DISENGAGED SIDE VIEW
DISENGAGED U
NDE
R
NE
A
T
H V
IEW
No space between
Ratchet Pawl and
UPPER POSITION
Cable Drum
Ratchet Pawl in Upper Position
UPPER POSITION SIDE VIEW
Use these Illustration, in conjunction with the Instructions on the o
this label.
WARNI NG
Rachet Bracket is under
EXTREME SPRING
ENGAGED SIDE VIEW
To avoid possible severe or
TENSION
fatal injury,
fasteners from ratchet bracket
DO NOT
until spring(s) are fully
remove
ENGAGED U
To safely unwind spring(s)
wnwound.
NDE
RNE
and follow the directions in the
ATH VIEW
installation instructions/owners
read
DO NOT REMOVE THIS TAG.
Ratchet Pawl
manual.
No space between
Ratchet Pawl and
Cable Drum
DISENGAGED SIDE VIEW
DISENGAGED U
NDE
R
NE
A
T
H V
IEW
Ratchet Pawl
No space between
Ratchet Pawl and
UPPER POSITION
Cable Drum
remove
Ratchet Pawl
C
No space betwe
Pawl and Ca
indicates eng
Ratchet Pawl
Space between
and Cable
non-indicates e
LOWER POSITION
Ratchet Pawl in Lower
INSTALLATION
PLUS
®
C
No space betwe
Pawl and Cabl
indicates eng
Space between
and Cable
non-indicates e
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
FOR TORQUEMASTER
®
IDRIVE
9
TorqueMaster® Installation
Cable Drum/ Drive Gear
2
Installation
TorqueMaster® Spring Tube
Assembly (Cam Peak Straight Up)
1/2 Wrap
Tools Needed:
Step Ladder
NOTE: If you just installed the
Torquemaster
®
Plus counterbalance,
continue with Step 4 on page 12. If you
have the Torquemaster® counterbalance
system, complete Steps 2-3 on pages 10
and 11.
Shake the torque tube gently to extend the
winding shafts out about 5" on each side.
For single spring applications, there will be
no left hand spring in the torque tube.
Lift the torque tube and rest it on the top of
the flagangles. Orient torque tube so that
back of opener is flat against header/
mounting surface.
NOTE: Cable drums and torque tube are
cam shaped to fit together only one way.
®
Pre-wrap the Torquemaster
cable drum
with the counter balance cable 1/2 wrap
(see illustrations).
To install the cable drum, slide the cable
drum over the winding shaft until the cable
drum seats against the torque tube. The
winding shaft must extend past the cable
drum far enough to expose the splines and
the groove.
Align the winding shaft groove with
the round notch in the flagangle.
For double spring applications, repeat for
opposite side.
For single spring applications, pre-wrap the
®
left hand Torquemaster
cable drum with
counter balance cable 1/2 wrap and insert
loose winding shaft into the cable drum
prior to sliding the cable drum over the
torque tube.
NOTE: On single spring applications, take
care in handling the loose winding shaft
(left side) so that it does not slide back into
the torque tube.
Beginning with the right hand side, lubricate
entire circumference of the drive gear
with lubricating oil. Slide the drive gear onto
the winding shaft splines until it touches
the flagangle.
Winding
Splines
Shaft
Groove
(Right hand cable drum shown, left
hand cable drum is symmetrically
Straight Up
Torque
Tube
Cable Drum
opposite)
Cam Peak
Cable Drum
Left Hand Side
Single Spring Application
Cable
Drum
Flagangle
Cable
Drum
Winding
Shaft Groove
Round
Notch
Groove
Winding
Shaft Splines
Cable
Drum
Round
Notch
Counterbalance
Cable
Flag Angle
Winding
Shaft Groove aligned
and seated in round
notch.
Cam Peak
Straight Up
Loose
Winding
Shaft
Flagangle
Lubricating
Oil
Drive
Gear
NOTE: On single spring applications,
no drive gear is required on the left side.
Drive
Gear
NOTE: If additional lubricating oil is
required “Dura-Lube Engine Oil Treatment”
is recommended.
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
10
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
Winding
Shaft
Loading...