Wayne-Dalton 3651-372 User Manual

Wayne-Dalton Corp.

P.O. Box 67 Mt. Hope, OH 44660

(888) 827-3667

www.wayne-dalton.com

Installation Instructions and Owner’s Manual

Models: 3651-372

Covered under one or more of the following U.S. patents:

5,929,580/5,931,212/5,419,010/6,605,910/6,401,792/6,326,751/6,326,754/6,325,134/

6,263,947/6,164,014/6,078,249/D466,141/D413,867/D413,579/D421,031/D472,568/

D472,910 other U.S. and foreign patents pending

Important Notice!

Read the enclosed instructions carefully before installing/operating this garage

door opener. Pay close attention to all warning labels and notes. This manual

should be attached to the wall in close proximity to the garage door opener.

Part No. 305871

Table of Contents

Important Safety Instructions 3. Package Contents 4. Tools Needed 5. Available Accessories 5.

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Pre-Installation Inspection 6. Torsion idrive Installation 7. - 11. Pre-Operation Installation 12. - 26. Operation 27. - 29. Maintenance 30. Troubleshooting 31. - 32. Warranty 32.

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Customer Service Number 32.

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After installation is complete, fasten this manual near garage door. Perform monthly maintenance (see Maintenance section page 30) and periodic checks, as recommended.

FCC and IC Statement

FCC Regulatory Information:

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

IC Regulatory Information:

Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to radio communication; however, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning equipment off and on, user is encouraged to try to correct interference by one or more of the following measures: Reorient or relocate receiving antenna. Increase separation between equipment and receiver. Connect equipment into an outlet on a circuit different from that which receiver is connected. Consult your dealer or/and experienced radio/television technician for help. WARNING: Changes or modifications to this unit not expressly approved by party responsible for compliance could void user’s authority to operate this equipment.

IMPORTANT SAFETY INSTRUCTIONS FOR

INSTALLATION AND USE

WARNING: INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL INJURY. FOLLOW INSTRUCTIONS.

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

Do not connect the opener power head to a power source until instructed to do so.

WARNING: IT IS VITAL FOR THE SAFETY OF PERSONS TO FOLLOW ALL INSTRUCTIONS. SAVE THESE INSTRUCTIONS

Install only on a properly installed garage door. An improperly balanced door could cause severe injury. Have a qualified service person make repairs to cables, spring assemblies, and other hardware before installing the opener.

Where possible, install the opener power head seven feet or more above the floor. For products requiring an emergency release, mount emergency release six feet above the floor.

Install the entrapment warning label next to the wall station in a prominent location. For products requiring an emergency disconnect, install the emergency release marking on or next to the emergency disconnect.

Remove all ropes and remove or make inoperative all locks connected to the garage door before installing the opener.

Do not wear rings, watches or loose clothing when installing or servicing a garage door system.

Locate the wall station: (a) within sight of door, (b) at a minimum height of five feet, so small children cannot reach it, and (c) away from all moving parts of the door.

After installing the opener, the door must reverse when it contacts a 11/2” high object (or 2 x 4 board laid flat) on the floor.

Installation and wiring must comply with local building and electrical codes. Connect power cord to a properly grounded outlet. Do not remove the ground pin from power cord.

Package Contents:

Three-button

Transmitter (2)

Wall Station Assembly

Grease Packet (1)

Gear Assemblies (2)

Wall Station

Reference Label

Hardware Kit:

5 Button Wireless Keyless Entry

(KEP3) W/ Hardware

6’ Power Cord

Owners

Manual

Assemblies W/ Hardware (2)

Entrapment Label

(Right and Left)

Opener

Mounting Bracket

Installation Video

Light Fixture Assembly w/

Screw & Diffuser

Cable Keeper

Photoelectric Safety Sensors

W/Hardware

Disconnect

Handle (1)

Jumpers

Hardwire Plate

Cable Clips (4)

Handle Bracket (1)

Power Cord Clip

(adhesive back) (1)

Disconnect Cable

Guide Bracket

Disconnect Cable (1)

“S” Hook (1)

5/16 lock Washer (2)

5/16-18 Nut (2)

Emergency

Disconnect Label (1)

Insulated

Staples (12)

#6-25 x 1/4”

Self Tapping Screw (2)

1/4-20 x 3/8” Tapping

Screw (4)

5/16 x 1-5/8” Hex Head Lag

Screws (2)

1/4 x 1-1/2” Hex Head Lag

Screws (4)

#6 x 7/8” Phillips Pan

Head Screws (4)

#6-20 x 1/2”

Plastifast Screw (1)

Tools Needed:

1/8” Drill Bit

3/16” Drill Bit

Safety Glasses

Ratchet

Power Drill

3/32” Drill Bit

7/16” Socket

9/16” Socket

Pliers/Wire Cutter

Pencil

9/16” Wrench

Tape Measure

7/16” Socket Driver

Phillips Head

Screwdriver

Step Ladder

3/8” Wrench

7/16” Wrench

Flat Head

Screwdriver

Available Accessories:

Infrared Safety Sensor

Model no: 3967

Part no: 252118

3-Button Mini RF

Transmitter

Model no: 3973

Part no: 302083

5-Button Wall-Station RF

Transmitter

Model no: 3975

Part no: 302090

Keyless Entry RF

Transmitter Model no: KEP2 Part no: 302078

Deluxe Wireless Light Kit

Model no: 3950-ULDRE

Part no: 302097

Pre-Installation Inspection

Before installing Torsion idrive™, ensure your door system meets the following requirements. Follow the illustration below as a visual guide.

CAUTION DO NOT INSTALL THIS OPENER ON YOUR DOOR

UNLESS THE FOLLOWING ITEMS ARE MET.

The torsion tube must be 1” in diameter.

There must be at least 30-3/8" of clear torsion tube between the right (inside garage looking out) cable drum and the counterbalance spring. When installing idrive, ensure there is at least 6" of clearance between the “S” hook and the disconnect cable guide bracket.

The motor requires between 3-1/4" to 5" of headroom above the center of the torsion tube.

There must be at least 7.5" of clearance between the top of the door and the center of the torsion tube.

Required distance from the center of the torsion tube to the header (mounting location) must be 2-1/2" to 3-3/8". Your door must not exceed 8' in height.

Torsion idrive™ will only work on multi-sectional doors. Do not install in one piece doors.

Your Garage Door must be properly balanced (door must not be heavy to lift, nor lift by itself). Maximum door weight must not exceed 400 lb.

See the illustration below for the dimensions required for the Torsion idrive™ Garage Door Opener.

CLEARANCE FOR MOTOR

TORSION TUBE = 1” DIA.

7-1/2”

MIN.

LOCK/MOTOR

LOCK ADJUSTMENTS

“S” HOOK

5”

3-1/4”

MAX.

MIN.

CABLE GUIDE BRACKET

6”

8’ MAX.

30-3/8”

TRACK

Torsion idrive™ Installation

Step 1

If there are no suitable mounting surfaces to mount the opener, a strong mounting support will be needed. Securely fasten a wood (2" x 6" recommended) mounting surface for the opener. Make sure it is flush with the header and located to allow the opener to secure to it. Install the adjustable wall bracket to the studs in the wall plate. Loosely secure with the 5/1618 nuts and lock washers provided.

IMPORTANT! This opener will not install properly

on doors with offsets other than 3-3/8” and 2-1/2”.

OPENER

STUDS

MOUNTING LOCATION (2” X 6” RECOMMENDED)

HEADER

BRACKET INSTALLED ON OPENER

OPENER

WALL BRACKET

5/16-18 LOCK WASHERS

5/16-18 NUTS

Step 2

Locate both gear assemblies. Remove the bridge gear from the gear assembly. Place the main gear onto the torsion tube. Orient the bridge gear so that it can slide into position surrounding the torsion tube. Ensure that both pieces fit together properly. Secure the bridge gear to the main gear with the (2) 1/4-20 x 3/8" screws. Repeat procedure with second gear assembly. Slide the gear assemblies 19" apart. See illustration for position of driven gear assemblies.

GEAR ASSEMBLY

TORSION TUBE

19”

WALL BRACKET

5/16-18 NUTS & LOCK WASHERS

MAIN GEAR

BRIDGE GEAR

1/4-20 X 3/8” SCREWS

Step 3

1” TORSION TUBE

GREASE PACKET

Lubricate both right hand and left hand gear assemblies, with the grease provided. Place the opener over the 1" torsion tube and between the two gear

GREASE ALL TEETH IN GEAR

assemblies. Center the opener mounting bracket over the mounting support. Lift the opener slightly and slide the left hand gear assembly over so that the left hand drive gear meshes with and rests on the teeth of the left hand gear assembly. Repeat for right hand gear assembly. Plug motor power cord into the opener.

OPENER

GEAR ASSEMBLIES

1” TORSION TUBE

RIGHT HAND

DRIVE GEAR PLUG IN MOTOR POWER CORD

Step 4

Tighten the 3/8" square head bolt on the left hand gear assembly. Adjust the opener and right hand gear assembly so that there is a minimum 1/8" spacing between the opener and the left hand gear assembly. Now, adjust the right hand gear assembly, so that there is a minimum 1/8" spacing between opener and the gear. Tighten the 3/8" square head bolt on the right hand gear assembly.

3/8” SQUARE HEAD BOLT

Step 5

Adjust the mounting bracket so that it fits flush with the header/ mounting support. Tighten the 5/16-18 nuts. Next, level the opener with the torsion tube and door. Near the cable drum, measure the distance from the torsion tube to the top of the door. This dimension must be the same at the opener point on the torsion tube to the door. Adjust the opener vertically (if necessary) to accommodate this. Mark a line under the mounting bracket when the torsion tube and top of door are parallel. Keeping the mounting bracket aligned with the line, secure the bracket to the mounting support by first pre-drilling the lag screw locations with 3/ 16” dia. bit and fastening with (2) 5/16” x 1-5/8” lag screws.

1/8”

LEFT HAND GEAR ASSEMBLY

(2) 5/16” X 1-5/8” LAG SCREWS

OPENER

SUPPORT FOUNDATION

1/8”

RIGHT HAND GEAR ASSEMBLY

5/16-18 NUTS

MOUNTING BRACKET

DISCONNECT BEARING (ENGAGED)

CENTER SPRING BRACKET ASSEMBLY

DISCONNECT CABLE

OPENER

MOTOR

WARNING WHEN LEVELING THE OPENER TO THE TORSION TUBE DO NOT MAKE

ANY ADJUSTMENTS TO THE CENTER SPRING BRACKET ASSEMBLY. REMOVING ANY LAG SCREWS HOLDING THE SPRING BRACKET TO THE WALL MAY RESULT IN SEVERE OR FATAL INJURY. LEVEL THE OPENER BY SIMPLY MOVING THE UNIT UP OR DOWN VERTICALLY.

Pull on the disconnect cable that is located at the lower right hand side of the opener. NOTE: The disconnect

cable must be pulled straight out. The disconnect cable cannot be pulled at an angle.

While holding the disconnect cable rotate the motor into the down position. Release the disconnect cable to allow the disconnect bearing to re-engage the motor assembly.

HELPFUL HINT: Insert a screwdriver through the cable loop, to use as a handle when pulling disconnect

cable.

Step 6

CABLE DRUM

Attach the loose disconnect cable, from the hardware kit, to the opener disconnect cable using the “S” hook provided. Close both ends of the “S” hook to lock the assembly together. Thread the cable guide bracket onto the disconnect cable making sure that the proper hole is used. For the 2-5/8" to 2-1/2” tube offset, use the hole closest to the flange. For the 3-3/8" tube offset, use the hole farthest from the flange.

PARALLEL

NOTE: Depending on the type of door the opener is

“S” HOOK

FLAGANGLE

being installed onto, it may be necessary to drill a hole in the right side flagangle for routing the disconnect cable through.

3-3/8” OFFSET

2-5/8” TO 2-1/2”

OFFSET

First locate the flange of the cable guide bracket just inside the cable drum. Align the cable so that it remains parallel to the torsion tube.

IMPORTANT! If cable is not aligned parallel to the torsion tube, the disconnect

operation will not function properly.

CABLE GUIDE BRACKET

DISCONNECT CABLE MUST

BE BETWEEN JAMBS/HEADER

AND COUNTERBALANCE

CABLE GUIDE BRACKET

CABLE

FLAGANGLE

DISCONNECT CABLE

FLAGANGLE

HEADER

COUNTER BALANCE CABLE

Once the cable guide bracket is aligned, secure the bracket to the jamb, using (2) 1/4 x 1-1/2" lag screws.

NOTE: It is recommended that 1/4" lag screw

locations are pilot drilled using 1/8" drill bit. Disconnect cable must be routed behind counterbalance cable and it must not rub on the counterbalance cable. Route cable through the cable guide bracket, behind

the counterbalance cable and through a convenient hole or slot in the flagangle. IMPORTANT! Ensure that the disconnect cable is between the counterbalance cable and the header/jambs. If there isn’t a hole available, it may be necessary to drill a 1/8" diameter hole in the flagangle. Route cable through flagangle so that the disconnect cable is now hanging outside of the track.

Step 7

OPENER

HANDLE BRACKET

#6-20 X 1/2” SCREW

HANDLE

DISCONNECT CABLE

6’ to

floor

HANDLE BRACKET

1/4” X 1-1/2” LAG SCREW

Mark a location on the right jamb, 6 feet above the floor to mount the handle bracket. Align top of the bracket with the mark. Fasten bracket to the jamb with (2) 1/4 x 1-1/2" lag screws. Start the #6-20 x 1/2"screw into the handle. Thread the disconnect cable through the top of the handle bracket and then the handle. Locate the handle in full upper position of handle bracket. Then remove all cable slack between the opener and the top of the handle bracket. Tighten #6-20 x 1/2" screw into the handle until snug, and then tighten screw an additional 1 to 1-1/2 turns to secure cable to handle. Trim off excess cable from bottom of the handle.

NOTE: It is recommended that 1/4" lag screw location be pilot drilled

using 1/8" drill bit. CAUTION: Pull cable only enough to remove the cable slack. Pulling the cable more could cause opener to disconnect from the torsion tube.

Apply emergency disconnect label next to the mounted bracket. Use mechanical fasteners if adhesive will not adhere.

MOUNTED BRACKET

EMERGENCY DISCONNECT LABEL

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