Wayne-Dalton 260600, 260597 User Manual

Keyed-in-Handle Secure ECR Lock

Installation Instructions

and Owner’s Manual

Wayne-Dalton Corp.

P.O. Box 67 Mt. Hope, OH 44660

www.wayne-dalton.com

Models: 260597, 260600

All Residential Door Models: 8000/9000 Series & Wood Doors

PHILLIPS HEAD MACHINE SCREWS
(2) 1” (9200) #306564
(2) 1-1/4” (9600/8300 & WOOD)#306565
(2) 1-1/2” (9900) #306566
(2) 1-3/4” (8000/PR9000/8500) #306567

OUTSIDE
HANDLE
#255543

LOCK BACKUP PLATE
(8300/8500 & WOOD)
#128564

(2) SECURE LOCK BASE II
#245957

(6) 1/4” -20
FLANGED HEX NUTS
#100279

LOCK CABLE
#307894

(2) FOAM TAPE
(9200/9600/9900)
3/4” X 2-1/2”
#306653

UNIVERSAL
LOCK STILE
(9200/9600 & 9900)
#261964

(2) RETURN SPRING
#130023

INSIDE DOOR HANDLE
#307893

(2) #8 - 32 X 3/4”
PHILLIPS HEAD SELF TAPPING
SCREWS #100278

(6) 1/4-20 X 9/16”
TRACK BOLTS
#200527

RIGHT LOCK BAR
#130024

(6) 1/4-20 X 11/16”
SELF DRILLING
SCREWS #300723

OR

1/4-14 X 1”
LAG SCREWS
(WOOD DOORS
ONLY) #107584

(2)STRIKER
PLATES #130025

LEFT LOCK BAR
#150987

Required Tools

(1) Electric Drill
(1) 1/8” Drill Bit

(1) 3/4” Dia. Hole Saw
(1) 7/16” 6 Point Nut Driver
(1) 7/16” Wrench Or Socket

(1) Pliers/Wire Cutter

(1) Phillips Screw Driver

(1) Standard Screw Driver

(1) Center Punch

Important Notice!

REFER TO THE DOOR MODEL INSTALLATION INSTRUCTIONS MANUAL FOR

© Copyright 2007 Wayne-Dalton Corp. Rev1 07/05/2007

Part No: 307896

Step 1: Installing the ECR Lock

CENTER STILE

CAUTION

DO NOT DRILL LOCK SEC­TION OR INSTALL LOCK ON DOORS WITH
OPENERS. THE DOOR AND/ OR OPENER MAY
BE DAMAGED IF THE OPENER IS USED WHILE
THE DOOR IS LOCKED.

NOTE: Common practice for doors with the odd
number of raised panels is to mount the lock towards
the right side of the section when looking out.

IMPORTANT: Remove all burrs from the drilled
holes before installing the lock to the section.

8000/8100/8200/PR9000 & PR9050 Series doors (see
Fig.1), place the lock section face down on (2) padded

sawhorses for a single car door or (3) padded sawhorses
for a double car door. Locate the (3) hole pattern in the
center stile of the lock section. Use the (3) holes as a
template to drill (3) 1/8” diameter holes through the
section. Flip the section over, face up. With the section
face up, enlarge all (3) holes to 3/4” diameter, pay close

attention not to drill complete through section into
center stile.
NOTE: Do not drill through or enlarge holes in the
center stile.

8300/8500 Series & Wood doors (see Fig.2), place

the lock section face up on (2) padded sawhorses for
a single car door or (3) padded sawhorses for a double
car door. Locate the middle of the center stile, measure
the distance from the end of the section to the middle of
the center stile. Turn the section face down, transfer the
measurement and mark a light vertical line, then mark a
horizontal line at half the section height. Align the 7/16”
diameter hole of the lock backup plate at the intersection
point of the horizontal and vertical marks, use the lock
backup plate as a template to mark the (3) holes, remove
the lock backup plate and drill (3) 3/4” diameter holes
through the section.

7/16” DIA.
HOLE

LOCK BACKUP
PLATE

FACE DOWN

Fig. 1

1/2 THE
SECTION
HEIGHT

Fig. 2

(3)PRE-PUNCHED
HOLES

(3) 3/4” DIA.
HOLES

FACE DOWN

VERTICAL
MARK

FACE UP

VERTICAL
MARK

HORIZONTAL
MARK

(3) 3/4”DIA.
HOLES

(3) 3/4”DIA.
HOLES

9000 Series doors (see Fig.3), place the lock section

LOCK STILE

FACE DOWN

face up on (2) padded sawhorses for a single car door or
(3) padded sawhorses for a double car door. Locate the

Fig. 3

middle of the center stile, measure the distance from the
end of the section to the middle of the center stile. Turn
the section face down, transfer the measurement and mark a light vertical line. Align the center of the lock stile
with vertical mark, use the lock stile as a template to mark the (3) holes, remove the lock stile and drill (3) 3/4”
diameter holes through the section.

22

Step 2: Outside Lock Handle Assembly

8000/PR9000 & PR9050 Series doors (see Fig. 4),

align the outside handle assembly with the handle point­ing towards the fl oor and insert the assembly through
the previously drilled 3/4” diameter holes in the section.
Secure the outside lock handle to the section with (2)
#10 phillips head screws.

9000 Series & Wood doors (see Fig. 5), align the out­side handle assembly with the handle pointing towards
the fl oor and insert the assembly through the previously
drilled 3/4” diameter holes in the section. With the
outside lock placed in the section, place the center lock
stile over the shank of the outside lock handle, secure
the center lock stile with foam tape (8300/8500 Series
& Wood doors will use the lock backup plate with no
foam tape). Secure the outside lock handle to the sec­tion by placing the (2) #10 phillips head machine screws
through the lock stile into the lock section. NOTE:

Before proceeding to the next step its recommended
that the outside handle be locked.

3/4” DIA.
HOLES

3/4” DIA.
HOLES

OUTSIDE
HANDLE

OUTSIDE
HANDLE

HANDLE
SHANK

Fig. 4

FOAM TAPE

Fig. 5

#10 PHILLIPS
HEAD SCREWS

HANDLE
SHANK

CENTER
STILE

#10 PHILLIPS
HEAD SCREWS

Step 3: Inside Handle Assembly

8000/8100/8200 & 9000 Series doors (see Fig.6), po­sition the inside handle over the shank of the outside
handle, fl ush against the center stile. Align the holes
in the handle with the pre-punched holes in the center
stile, then turn the handle clockwise to secure with (2)
#8 screws.

8300/8500 Series & Wood doors ( see Fig.7), position
the inside handle over the shank of the outside handle,
fl ush against the lock backup plate. Align the holes
in the handle with the pre-punched holes in the lock
backup plate, then turn the handle clockwise to secure
with (2) #8 screws.

NOTE: When securing the inside handle bracket,
be sure not to over tighten the screws or damage to
the inside handle may occur.

NOTE: Follow the Main Installation Instruction
Manual to install the door sections and vertical track
before you install the remainder of the lock parts.
After the sections and track are installed, continue
with Step 4.

INSIDE
HANDLE

INSIDE
HANDLE

PRE-PUNCHED
HOLES

SHANK

CENTER
STILE

Fig. 6

BACKUP PLATE

PRE-PUNCHED
HOLES

SHANK

HANDLE

HANDLE

(2) #8 SCREWS

(2) #8 SCREWS

Fig. 7

3

Step 4: Installing the Secure Lock

8000/9000 Series & Wood doors (Fig.1-3), locate the

1

inside handle and uncoil the lock cable, then thread the
cable through the inside handle as illustrated (see Fig.1).

Locate the secure lock striker plates over the pre-punched
holes in the vertical track nearest the center of the lock

2

3

section (see Fig.2). Fasten the striker plates to the vertical
track using (2) 1/4-20 x 9/16” track bolts and fl anged hex
nuts. Lock bars are embossed “R” for right side and “L”
for left side. Place the lock bars into the slots in the secure
lock base (see Fig. 3). Attach the springs to the tabs on the
base and the lock bar. Position the end of the right lock bar

4

into the slot in the right striker plate. Move the base of the
secure lock back 1/8” from the edge of the section. Attach
the secure lock to the section with (4) 1/4-20 x
11/16” self drilling screws. Repeat for the left side. Feed
one end of the lock cable through the slotted hole of a
lock bar and secure with (1) 1/4-20 x 9/16” track bolt. Pull
the cable taut, but not enough to pull the lock bar out of
the striker plate. While holding taut, feed the lock cable
through the slotted hole of the remaining lock bar, secure with (1) 1/4-20 x 9/16” track bolt and fl anged hex nut.

NOTE: Ensure that the bolt is through the front of the lock bar and the nut is on the back of the lock bar
with cable going through the front of the lock bar.

Operate the lock several times to make sure the lock bars clear the striker plates when the handle is turned and the
lock bars engage the striker plates when the handle is released. Adjust the cables if necessary. Trim off the excess
cable with wire cutters after the lock is operating satisfactorily.

1/8” OFFSET FROM
EDGE OF DOOR

1/4-20 FLANGED
HEX NUT

RIGHT HAND
LOCK BAR

1/4-20 X 11/16”

SELF DRILL SCREWS
1/4-20 X 9/16”
TRACK BOLTS

SECURE LOCK
BASE II

VERTICAL
TRACK

STRIKER
PLATE

INSIDE
HANDLE

LEFT HAND
LOCK BAR

HOOK SPRING OVER
TABS ON LOCK BAR
AND BASE

9900 SERIES DOORS
USE BACK SLOT

SLIDE LOCK BAR
THROUGH THE
FRONT SLOT

LOCK CABLE

Fig. 3

ALIGN LOCK BAR
INTO FRONT SLOT

LOCK BARS ARE
EMBOSSED FOR
IDENTIFICATION

Fig. 2

4