T H E R M O S P A N
®
200-20
W A Y N E - D A L T O N C O M M E R C I A L D O O R S Y S T E M S
®
THERMOSPAN
200-20
SECTIONAL DOOR SYSTEMS
INSULATED SECTIONAL STEEL DOORS CUT YOUR TOTAL COST
Wayne-Dalton Thermospan®200-20 offers premium thermal efficiency combined with a heavy-duty 20-gauge flush exterior surface. Featuring
continuous foamed-in-place insulation and a non-conductive thermal break
between the inner and outer skins, the Thermospan 200-20 provides a
U-value of .057 and an R-value of 17.50, making it the ideal door for
energy-conscious architects, engineers, contractors, and building owners.
The Wayne-Dalton Thermospan Series doors are the only doors
in the industry with patented, roll-formed integral struts on each section,
making them the most rigid doors available.
• PREMIUMTHERMAL QUALITIES
(R-VALUE = 17.50, U-VALUE = 0.057)
• STANDARD SIZES UPTO
24’ 2”WIDEAND 16’ 1” HIGH
• INDUSTRIAL/COMMERCIAL
DURABILITY
• SMOOTH,FLUSH EXTERIOR FINISH
• INTEGRAL STEEL STRUTS
FOR SUPERIOR STRENGTH
• 25K CYCLE SPRINGS STANDARD
SECTIONAL DOOR SYSTEMS
T H E R M O S PA N
®
2 0 0 - 2 0
The Thermospan 200-20 outperforms other
conventional insulated steel doors in the
area of energy efficiency. The Thermospan 200-20
offers a U-Value of .057 (R-value of 17.5) – a
dramatic improvement over most conventional
insulated steel doors, which typically have U-values
between .33 and .51. At the heart of the
Thermospan 200-20’s excellent insulation qualities
is a patented manufacturing process during which
the polyurethane core is continuously foamed-inplace between the outer and inner skins, forming a
homogenous sandwich of steel/polyurethane/steel.
This process creates outstanding thermal, strength,
and bonding characteristics which combine to
make the Thermospan 200-20 an ideal choice for
commercial and industrial applications. Additionally,
a non-conductive thermal break virtually stops
hot or cold outside temperatures from being
transmitted to the inside.
Materials & Construction
TheThermospan 200-20 also features two patented
3
1
/4" integral roll-formed struts per section
providing the highest strength-to-weight ratio.
Part of what makes the Thermospan 200-20
virtually maintenance free is the pre-painted flush
exterior surface. This outer skin of hot-dipped
galvanized, structural quality steel is factory finished
with baked-on corrosion-resistant primer and a
white polyester finish coat.The inner skin is also
hot-dipped galvanized steel factory finished with
the same corrosion-resistant primer and polyester
finish coat.
Joint seal prevents air infiltration
and saves energy.
Thermal break separates inner and outer
skins so virtually no heat or cold is conducted
through section.
Prepainted inner and outer skins for added
corrosion-resistance.
NOTE: Both skins are also hot-dipped galvanized
steel for further protection against corrosion.
Solid polyurethane core provides
maximum thermal efficiency and adds to quiet
operation and strength.
Integral struts
Two 1 3/4" roll-formed struts per section
increases rigidity and strength.
Two-inch nominal thickness.
Rugged 20-gauge smooth, flush
exterior skin gives the Thermospan
200-20 excellent strength qualities, ideal
for large openings.
Extended Limited Warranty
TEN (10) YEARS against cracking, splitting or deterioration due to rust.
SEVEN (7) YEARS against separation of polyurethane from the steel skin of the panel.
The Thermospan 200-20 features an
innovative thermal break that keeps the
interior skin at room temperature, preventing
condensation and frost and thereby resisting
corrosion. A flexible vinyl bulb seal and
non-corrosive polymer retainer prevent water and
air filtration at the bottom of the door.
Reinforcement plates are located at all hardware
attachment locations, and industry standard
commercial-grade, heavy-duty, hot-dipped
galvanized hardware also contribute to the
Thermospan 200-20’s long service life.
For the same energy efficiency with a pinstriped,
pebbled outer skin, see Wayne-Dalton’s
Thermospan 200. Contact Wayne-Dalton for
additional sizes and colors.
Color Options
White Smooth Flush Finish
Operation Options
• Chain Hoist Operation
• Motor Operation
Performance Options
• High Cycle Spring (50K,100K)
• 3"Track Option
• Windload
Window Options
Vision Lites allow for visibility while
maintaining security
Safety Options
• Broken Cable Devices
• Safety Edges
• Safety Photo Eyes
Special Application Options
• SpecialTrack Designs
• Pass Doors
• Mullions
Aluminum full view sections all for
maximum natural light and visibility
www.wayne-dalton.com/commercial
STANDARD SIZES UP TO:
24’ 2” WIDE & 16’ 1” HIGH
ENERGY EFFICIENCY VALUES:
U = 0.057
R = 17.50
WINDLOAD:
MEET OR EXCEED
ANSI/DASMA 102-2003
IN ACCORDANCE WITH
ASTM E-330-70.
BEST APPLICATIONS:
– Extra Heavy-Duty Applications
– Where High Insulation Value
Is Desired
U.S. Patent Nos. 4238544 and 4339487
General Operating Clearances
Headroom*** Sideroom** Depth Into Room Center Line of Springs
Type 2" track 3" track 2" track 3" track 2" & 3" track 2" track 3" track
Standard Lift Manual12"R 121⁄2-17" NA Opening Height +12" NA
Standard Lift Manual15"R 141⁄2-20" 151⁄2-21" Opening Height +13" Opening Height +14"
Standard Lift Motor Oper. 12"R 15-191⁄2" NA 41⁄2"5
Standard Lift Motor Oper. 15"R 15-191⁄2" 18-231⁄2" Opening Height +13" Opening Height +14"
High Lift Manual
High Lift Motor Oper. 24" One Side
Vertical Lift Manual 12"R 41⁄2"5
Vertical Lift Motor Oper. 12"R 24" One Side
Low Headroom Manual* 6-141⁄2" 6-141⁄2" Opening Height +20" - 26"
Low Headroom Motor Oper.* 81⁄2-17" 81⁄2-17" Opening Height +66"
Door Height
+12"
Door Height
+20"
6" 9"
Opening Height +18"
1
⁄2" Opening Height +12" NA
Opening Height +66"
Opening Height – Lift +30"
1
⁄2"
Opening Height +18"
Opening Height
1
⁄2"
+Lift +6
Double Door Height
Opening Height
+Lift +7
+13"
Does Not Apply
1
⁄2"
Panel/Section Selection Guide
Door Section and Lite Selection Door Height and Section Selection
DoorWidth No. Panels Max. No.Windows Door Height No.Sections
Up to 9'2" 22Up thru 8'1" 4
9'3" to 12'2" 338'2" thru 10'1" 5
12'3" to 16'2" 4410'2" thru 12'1" 6
16'3" to 19'2" 5512'2" thru 14'1" 7
19'3" to 24'2" 6714'2" thru 16'1" 8
24'3" & up Call Factory 16'2" & up Call Factory
Track Selection Guide
Standard Lift High Lift
(break-away is
standard, straight
incline is available)
Roof Pitch
(standard or high lift)
www.wayne-dalton.com/commercial
*Note: Rear mount torsion requirements shown on chart. See
drawings for front mount torsion clearances.
**Note: 8” sideroom required,one sidefor doors having chain
hoist. 24" side room required,one side for doors having
jackshaft operators.
***Note: Clear headroom is based on cable size so please contact
factory for specific headroom for your door.
Vertical Lift Low Headroom
(rear mount torsion)
Low Headroom
(front mount torsion)
SECTIONAL DOOR SYSTEMS
®
T H E R M O S PA N
Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.
PART I – GENERAL
1.01 SectionIncludes
A. Sectional overhead doors [manually] [motor]
operated with accessories and components.
1.02 Related Work
A. Opening preparation,miscellaneous or structural steel
work,access panels finish or field painting are in the
scope of work of other trades and divisions of these
specifications.
1.03 Reference Standards
A. ANSI/ DASMA 102–American National
Standards Institute [A216.1] Specifications for sectional
overhead doors published by Door &Access Systems
Manufacturers Association,International in bulletin
102-1990.
B.
ASTM A123 – Zinc [hot-dipped galvanized]
coatings on iron and steel products.
C. ASTM A216 – Specifications for sectional overhead
type doors.
D. ASTMA229 – Steel wire, oil-tempered for
mechanical springs.
E. ASTM A-653-94 – Steel sheet,zinc-coated
[galvanized] by the hot-dipped process,
commercial quality.
F. ASTM D1929 – Ignition temperature test to
determine flash and ignition temperature of
foamedplastics.
G. ASTM E84-91A –Tunnel test for flame spread
and smoke developed index.
H. ASTM E330 – Structural performance of exterior
windows,curtain walls,and doors by uniform static air
pressure difference.
I. ASTM E413-87 – Sound transmission class.
Acoustical performance value = 23
J. ASTM E1332-90 – Outdoor-indoor transmission
class. Acoustical performance value = 22.
K. ASTM E283 – Air infiltration for = .07CFM/FT
MPH
1.04 QualityAssurance
1.05 SystemsDescription
1.06 Submittals
.
A. Sectional overhead doors and all accessories and
components required for complete and secure
installationsshall be manufactured as a system from
one manufacturer.
B. Sectional overhead doors shall be tested and labeled
certifyingcompliance with ASTM D1929 andASTM
E84-91A standards.
A. Sectional Overhead Door:Type:
Thermospan 200-20
B. Mounting:Continuous angle mounting for [steel]
[wood] jambs
C. Operation: [manual push-up] [chain hoist]
[motor] [motor with chain hoist]
D. Material:Galvanizedsteel with polyester finish paint
E. Insulation: Polyurethane
A. Shop Drawings:Clearly indicate the following:
1. Design and installation details to withstand
standard windload.
2. All details required for complete operation
and installation.
3. Hardware locations.
4. Type of metal and finish fordoor sections.
5. Finish for miscellaneous components
and accessories.
B.
Product Data: Indicating manufacturer’s product
data,and installation instructions.
1.07 Delivery, Handling, Storage
A. Deliver products in manufacturer’s original containers,
dry, undamaged,seals and labels intact.
B. Store and protect products in accordance with
manufacturer’s recommendations.
1.08 Warranty
A. Provide manufacturer’s standard SEVENYEAR warranty
against separation/degradation of the polyurethane
foam fromthe steel skin of the panel under provisions
of Section 01700.Standard manufacturer’sTENYEAR
warranty against cracking,splitting or deterioration due
to rust-through.TENYEARS on insulation value.
PART I I – PRODUCTS
2.01 Manufacturer
A. Wayne-Dalton or approved equal Thermospan
200-20 insulated sectional overhead doors of steel
construction complete as specified in
as manufactured by Wayne-Dalton Corp., Mt.
Hope,Ohio.
2.02 Materials
A. Door Sections:Shall be of steel/polyurethane/steel
sandwich type construction with thermal break and
calculated materials“R”- value of 17.50,in accordance
with industry guidelines.
1. ExteriorSkin: Structural quality, hot-dipped galvanized
steel,20 gauge white flush smooth.
2. Interior Skin:Structural quality,hot-dipped,galvanized
steel,factory finished with a polyester primer and
white finish coat.Interior skinshall have two 1
roll-formed integralstruts sealed with polypropylene
rib caps persection.
3. Endsof section shall be sealed with 18 or 16
[14 GA.] gauge hot-dipped galvanized steel full
height end caps.
2
at 15
4. Insulation: Cavity shall be filled with foamed-in-place
CFC free polyurethane core separated by a factory
extruded thermal break.
5. Insulated sections shall be testedby an I.C.B.O.
certified laboratory in accordance with ASTM E-8491A and shallachieve a Flamespread Index of10or
less,and a Smoke Developed Indexof 210orless.
6. Insulation material shall be tested by an I.C.B.O.
certified laboratory in accordance with ASTM
D-1929 and shall achievea minimum Flash Ignition
temperature of 734 degrees F, and a minimum Self
Ignition temperature of 950 degrees F.
7. Insulated sections shall be testedand meet all
requirements of the UBC 17-5 corner burn.
B. Track:Track design shall be [standard lift] [high lift]
[vertical lift] [low
shall be hot-dipped
[3"].Vertical track shall be graduated
type weathertight closing with continuous anglemounting
for [steel] [wood] jambs,and shall be fully adjustable to
seal door at jambs.Horizontaltrack shall be reinforced
with continuous angle of adequate length and gauge to
minimize deflection.
Note: Horizontaltrack appliestostandard lift,high lift,
C. Hardware: Hinge and RollerAssembly:
1. Hingesand brackets shall be made from
hot-dipped galvanized steel.
2. Track rollers shall be case-hardened inner steel
races with 10-ball [2"] [3"] rollers.
3. Allfactory authorizedattachments shall be made at
locations indicated and reinforced with backup plates.
headroom].Verticalmounting angles
galvanized.Track size shall be [2"]
low headroomand follow-the-roof designs only.
2 0 0 - 2 0
D. Counterbalance:
1. Springs shall be torsion type,low-stress,helical
wound, oil-tempered spring wire to provide
minimum [25,000 standard] [50,000] [100,000]
cycles of use, on continuous steel [solid].
2. Spring fittings anddrums made of die cast,high
strength aluminum.
3. Pre-formed galvanized steel aircraft cable shall
provide a minimumof a 5:1 safety factor.
2.03 Operation
A. Operation shall be [manual push-up] [chain hoist]
[motor] [motor with chain hoist].Manufacturer does
not recommend chain hoists or jack shaft operators
on the following track applications.
•15" radiusstandard lift with roof pitch less than 2:12
•Hi-lift less than 24"
•Hi-lift between 12" – 23" with roof pitch less than 1:12
this section and
3
/4"
to provide wedge
•Low headroom track
Special chain hoist assemblies (using a trolley rail)
are available for the above track systems.
2.04 Locks
A. Locks shall engagethe right-hand vertical track and
utilize [aninterior side lock] [standard size rimcylinder].
2.05 Weatherstripping
A. Doors shall be equipped with top and side seals
to seal against header, co-polymer
joint seals between sections, and vinyl “bulb”
shaped astragal provided on the bottom
section.
2.06 Glazing
A. Optional.
2.07 Windload
A. Windload – per DASMA 102-2003 and as required by
local codes.
PART III – EXECUTION
3.01 Installation
A. General:
1. Install doors in accordance with
manufacturer’s instructions and standards.
Installation shall be by an authorized
Wayne-Dalton representative.
2. Verify that existing conditions areready to receive
sectional overhead doorwork.
3. Beginning of sectional overhead door work means
acceptance of existing conditions.
B.
Install door complete withnecessary hardware,jamb
and head mold strips,
hangers,and equipment supports in accordance with
final shop drawings,manufacturer’s
instructions,and as specified herein.
C. Fit,align and adjust sectional overhead door assemblies
level andplumb for smooth operation.
D. Upon completion of final installation, lubricate,testand
adjust doors to operate easily, free from warp, twist or
distortionand fitting for entire perimeter.
Note:Architect may consider providing a
schedule when more than one sectional
overhead door or opening type is required.
3.02 Materials (See note above.)
anchors,inserts,
Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com®.
Distributed By:
For technical information, visit:
www.wayne-dalton.com/commercial
© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457
Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR
Printed in U.S.A.
Item #332537 Revised 9/2007
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