Wayne-Dalton 150 User Manual

T H E R M O S P A N

®

150

W A Y N E - D A L T O N C O M M E R C I A L D O O R S Y S T E M S

®

T H E R M O S PA N

1 5 0

SECTIONAL DOOR SYSTEMS

INSULATED SECTIONAL STEEL DOORS CUT YOUR TOTAL COST

Wayne-Dalton’s Thermospan 150 polyurethane insulated door
provides excellent thermal efficiency. Featuring an R-value of

14.16 and a U-value of .0706, the Thermospan 150 is an excellent
value when energy efficiency is important but strength, rigidity
and durability can’t be compromised.

The Wayne-Dalton Thermospan Series doors are the only doors
in the industry with patented, roll-formed integral struts on each
section, making them the most rigid doors available.

• EXCELLENT THERMAL
QUALITIES (R-VALUE = 14.16,
U-VALUE = 0.0706)

• STANDARD SIZES UP TO
26’ 2” WIDE AND 20’ 1” HIGH

• COMMERCIAL/INDUSTRIAL
DURABILITY

• INTEGRAL STEEL STRUTS
FOR SUPERIOR STRENGTH

SECTIONAL DOOR SYSTEMS

T H E R M O S PA N

®

1 5 0

Popular in a wide variety of commercial and
industrial applications, theThermospan 150 offers
a strong combination of characteristics, including
strength, rigidity, longer life and energy efficiency at
a highly competitive price.

The Thermospan 150 is manufactured using our
patented, continuous foamed-in-place technology,
in which the polyurethane core is securely
bonded to hot-dipped galvanized inner and outer
skins. This process gives the Thermospan 150
outstanding thermal, strength, and bonding
characteristics while creating a door that is
significantly more efficient than conventional
insulated steel doors. A designed-in joint seal also
helps save energy by preventing air filtration.
Optional factory glazed windows and aluminum
full view panels, combined with two standard
finishes (white and brown), can help ensure that
the Thermospan 150 meets your aesthetic
requirements as well.

Materials & Construction

The Thermospan 150 is designed for easy
installation, rugged durability and longer life.
Features such as 18-gauge steel end caps and

3

two 1

⁄4" roll-formed struts on each section give
the Thermospan 150 increased rigidity, while the
factory finished interior and exterior hot-dipped,
galvanized skins make installation easier, add life
to the door and provide greater durability.
The Thermospan 150 also features hardware
plates at all fastener points to add durability and
extend the life of the door.

Contact Wayne-Dalton for additional sizes and
colors.

Flush door embossed pinstriping

(grooves) on outer skin adds strength and
non-repeating random stucco exterior
enhances appearance.

Prepainted inner and outer skins for
added corrosion-resistance.

NOTE: Both skins are also hot-dipped

galvanized steel for further protection

against corrosion.

Integral struts

Two 1 3/4" roll-formed struts
per section add rigidity and
strength.

18-gauge “wrap-around”
end caps offer interior

hinge attachment surface
and exterior leg for proper
seal against jamb.

Solid polyurethane
core adds to insulating

efficiency.

Joint seal prevents air
infiltration and saves energy.

Extended Limited Warranty

TEN (10) YEARS against cracking, splitting or deterioration due to rust.

SEVEN (7) YEARS against separation of polyurethane from the steel skin of the panel.

Thermal break separates inner & outer
skins at top and bottom so virtually no heat
or cold is conducted through the section.

Window Options

Vision Lites allow for visibility while
maintaining security

Operation Options

• Chain Hoist Operation

• Motor Operation

Aluminum full view sections allow for maximum
natural light and visibility

Safety Options

• Broken Cable Devices

• Safety Edges

• Safety Photo Eyes

www.wayne-dalton.com/commercial

Performance Options

• High Cycle Spring (25K,50K,100K)

• 3"Track Option

• Solid Shafts

• PerimeterWeatherseal

Special Application Options

• SpecialTrack Designs

• Mullions

• Windload

Color Options

Brown Embossed
Stucco Finish

White Embossed
Stucco Finish

STANDARD SIZES UP TO:

26’ 2” WIDE & 20’ 1” HIGH

ENERGY EFFICIENCY VALUES:

U = 0.0706
R = 14.16

WINDLOAD:

MEET OR EXCEED
ANSI/DASMA 102-2003
IN ACCORDANCE WITH
ASTM E-330-70.

BEST APPLICATIONS:

Where thermal performance and rugged
durability are key

U.S. Patent Nos. 4238544 and 4339487

General Operating Clearances

Headroom*** Sideroom** Depth Into Room Center Line of Springs

Type 2" track 3" track 2" track 3" track 2" & 3" track 2" track 3" track

Standard Lift Manual12"R 121⁄2-17" NA Opening Height +12" NA

Standard Lift Manual15"R 141⁄2-20" 151⁄2-21" Opening Height +13" Opening Height +14"

Standard Lift Motor Oper. 12"R 15-191⁄2" NA 41⁄2"5

Standard Lift Motor Oper. 15"R 15-191⁄2" 18-231⁄2" Opening Height +13" Opening Height +14"

High Lift Manual

High Lift Motor Oper. 24" One Side

Vertical Lift Manual 12"R 41⁄2"5

Vertical Lift Motor Oper. 12"R 24" One Side

Low Headroom Manual* 6-141⁄2" 6-141⁄2" Opening Height +20" - 26"

Low Headroom Motor Oper.* 81⁄2-17" 81⁄2-17" Opening Height +66"

Door Height

+12"

Door Height

+20"

6" 9"

Opening Height +18"

1

⁄2" Opening Height +12" NA

Opening Height +66"

Opening Height – Lift +30"

1

⁄2"

Opening Height +18"

Opening Height

1

⁄2"

+Lift +6

Double Door Height

Opening Height

+Lift +7

+13"

Does Not Apply

1

⁄2"

Panel/Section Selection Guide

Door Section and Lite Selection Door Height and Section Selection

DoorWidth No. Panels Max. No.Windows Door Height No.Sections

Up to 9'2" 22Up thru 8'1" 4

9'3" to 12'2" 338'2" thru 10'1" 5

12'3" to 16'2" 4410'2" thru 12'1" 6

16'3" to 19'2" 5512'2" thru 14'1" 7

19'3" to 24'2" 6714'2" thru 16'1" 8

24'3" & up Call Factory 16'2" & up Call Factory

Track Selection Guide

Standard Lift High Lift

(break-away is
standard, straight
incline is available)

Roof Pitch
(standard or high lift)

*Note: Rear mount torsion requirements shown on chart. See

drawings for front mount torsion clearances.

**Note: 8” sideroom required, one sidefor doors having chain

hoist. 24" side room required, one side for doors having
jackshaft operators.

***Note: Clear headroom is based on cable size so please contact

factory for specific headroom for your door.

Vertical Lift Low Headroom

(rear mount torsion)

Low Headroom
(front mount torsion)

www.wayne-dalton.com/commercial

SECTIONAL DOOR SYSTEMS

®

T H E R M O S PA N

Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.

PART I – GENERAL

1.01 Section Includes

A. Sectional overhead doors [manually] [motor]

operated with accessories and components.

1.02 Related Work

A. Opening preparation,miscellaneous or structural

steel work,access panels, finish or field painting

are in the scope of work of other trades and

divisions of these specifications.

1.03 Reference Standards

A. ANSI/DASMA 102-2003– American

National Standards Institute Specifications for

sectional overhead doors published by Door &

Access Systems Manufacturers Association

International.

B. ASTM A229 – Steel wire,oil- tempered for

mechanical springs.

C. ASTM A-653-9A – Steel sheet,zinc-coated

[galvanized] by the hot-dipped process,

commercial quality.

D. ASTM D1929 – Ignition temperature test to

determine flash andignition temperature of

foamed plastics.

E. ASTM E84-91A –

and smoke developedindex.

F. ASTME330 – Structural performance of

exterior windows,curtain walls,and doors by

uniform static air pressure difference.

G. ASTM E413-87 – Sound transmission class

acoustical performance value = 21.

H. ASTM E1332-90 – Outdoor-indoor

transmission class acoustical performance

value = 19.

I. ASTM E283-91 – Air infiltration = 0.23

1.04 Quality Assurance

A. Sectional overhead doors and all accessories

B. Sectional overhead doors shall be tested and

1.05 Systems Description

A. Sectional Overhead Door: Type:

B. Mounting:Continuous angle mounting for

C. Operation: [manual push-up] [chain hoist]

D. Material:Galvanized steel with polyester finish paint
E. Insulation:Polyurethane

1.06 Submittals

A. Shop Drawings: Clearly indicate thefollowing:

B. Product Data:Indicating manufacturer’s product

1.07 Delivery, Handling, Storage

A. Deliver products in manufacturer’s original

B. Store and protect products in accordance with

2

CFM/FT

at 15MPH

and components required for complete and

secure installations shall be manufactured as a

system from one manufacturer.

labeled certifying compliancewith ASTM

D1929and ASTM E84-91A standards.

Thermospan 150 [flush]

[steel] [wood] jambs [bracket mount to wood]

[motor] [motor withchain hoist]

1. Designand installation details to withstand
standard windload.

2. All details required forcomplete operation
and installation.

3. Hardware locations.

4. Type of metal and finish for door sections.

5. Finishfor miscellaneous components
and accessories.

data,and installation instructions.

containers, dry,undamaged,seals and labels intact.

Tunnel test for flame spread

Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com

manufacturer’s recommendations.

1.08 Warranty

A. Provide manufacturer’s standard SEVENYEAR

warranty against separation/degradation of the
polyurethane foam from the steel skin of the
panel under provisions of Section 01700.
Standard manufacturer’s TENYEAR warranty
against cracking,splitting or deterioration due to
rust-through.

PART II – PRODUCTS

2.01 Manufacturer

A. Wayne-Dalton or approved equal

Thermospan 150 insulated sectional
overhead doors of steel construction complete
as specified in this section and as manufactured
byWayne-Dalton Corp.,Mt.Hope, Ohio.

2.02 Materials

A. Door Sections: Shall be of steel/polyurethane/

steel sandwich typeconstruction with thermal
break and calculated materials“R”-value of

14.16, in accordance with industry guidelines.

1. Exterior Skin:Structural quality,hot-dipped
galvanized steel,.022" minimum embossing,
factory finished with baked-on polyester
primer and [white] [brown] polyester finish
coats with [non-repeating random stucco
texture and

2. Interior Skin:Structural quality,hot-dipped,
galvanized steel,factory-finished with a
polyester primer and white finish coat.
Interior skin shall have two 1
integral struts persection.

3. Ends of section shall be sealed with [16-gauge]
[18-Gauge]hot-dipped galvanized steel full-height
end caps.

4. Insulation:Cavity shall be filled with formed
in-place CFC free polyurethane core
separatedby a factory extruded thermalbreak.

5. Insulated sections shall betested byan I.C.B.O.
certified laboratory in accordance with
ASTM E-84-91A and shall achieve a
Flamespread Index of 10 or less,and a Smoke
Developed Index of 210 or less.

6. Insulation material shall be tested by an
I.C.B.O.certified laboratory in accordance
withASTM D-1929 and shall achieve a
minimum Flash Ignition temperature of 734
degrees F, and a minimum Self Ignition
temperature of 950 degrees F.

7. Insulated sections shall be tested and meet all
requirements of the UBC 17-5 corner burn.

B. Track: Track design shall be [standard lift]

[high lift] [vertical lift] [low
mounting angles andbrackets shall be hot-dipped
galvanized.Track size shall be [2"] [3"].Vertical track
shall be graduated to provide wedge type weather­tight closing with continuous angle mounting for
[steel] [wood] jambs,and shall be fully adjustable to
seal door at jambs.Horizontal track shall be
reinforced with continuous angle of adequate
length and gauge to help prevent deflection.
Note:Horizontal track applies to standard lift,

C. Hardware:Hinge and RollerAssembly:

1. Hingesand brackets shall be made from
hot-dipped,galvanized steel.

1

⁄4" widepinstriping].

high lift, low headroom and
follow-the-roof designs only.

15 0

3

⁄4" roll-formed

headroom].Vertical

2. Track rollersshall be case-hardened inner steel races
with 10-ball [2"] [3"] rollers.

3. All factory authorized attachments shall be
made at locations indicated and reinforced with
backup plates.

D. Counterbalance:

1. Springs shall be torsion type,low-stress,
helical wound,oil-tempered spring wire to
provide minimum [10,000] [25,000][50,000]
[100,000] cycles of use,on continuous steel
[solid CRS] shaft.

2. Springfittings and drums made of die cast,
high-strength aluminum.

3. Pre-formed galvanized steel aircraft cable shall
provide a minimum of a 5:1 safety factor.

2.03 Operation

A. Operation shall be [manual push-up] [chain hoist]

[motor] [motor withchain hoist].

Note: Manufacturer does not recommend

• 15" radius standard lift with roof

• Hi-lift less than 24"

• Hi-lift between 12" – 23" with roof

• Low headroom track
Special chain hoist assemblies(using a trolley
rail) are available for the above track systems.

2.04 Locks

A. Locks shall engage the right-hand vertical track

and utilize [an interior side lock]
[standard size rim cylinder].

2.05 Weatherstripping

A. Doors shall be equipped with factory-applied

co-polymer joint seals between sections
and vinyl“bulb” shaped astragal provided for
bottom section.Optional tophead seal and
jamb seals are also available.

2.06 Glazing

A.Optional.

2.07 Windload

A. Windload – per DASMA 102-2003 and as required by

local codes.

PART III – EXECUTION

3.01 Installation

A. General:

1. Installdoors in accordancewithmanufacturer’s
instructions and standards. Installation shall be
by an authorized Wayne-Dalton representative.

2. Verify that existing conditions are ready to
receive sectional overhead door work.

3. Beginning of sectional overhead door work
means acceptance of existing conditions.

B.

Install door complete with necessary hardware,
jamb and head mold strips,
hangers,and equipment supports in accordance
with final shop drawings,manufacturer’s
instructions, and as specified herein.

C. Fit, align and adjust sectional overhead door

assemblies level andplumb forsmooth operation.

D. Upon completion of final installation lubricate,test

and adjust doors to operate easily,free from warp,
twist or distortion and fitting forentire perimeter.
Note: Architect may consider providinga
schedule when more than one sectional
over-head door or opening type is required.

®

.

chain hoists or jack shaft operators on
the following track applications.

pitch less than 2:12

pitch less than 1:12

anchors,inserts,

Distributed By:

For technical information, visit:

www.wayne-dalton.com/commercial

© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

Printed in U.S.A.
Item #332535 Revised 9/2007