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T H E R M O S P A N
®
125
W A Y N E - D A L T O N C O M M E R C I A L D O O R S Y S T E M S
®
T H E R M O S PA N
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SECTIONAL DOOR SYSTEMS
INSULATED SECTIONAL STEEL DOORS CUT YOUR TOTAL COST
Wayne-Dalton’s Thermospan 125 doors feature continuous
foamed-in-place polyurethane insulation and standard joint seal
that provide an R-value of 10.79. At this price point, the
construction provides a substantially higher thermal efficiency
than industry standard polystyrene doors.
The Wayne-Dalton Thermospan Series doors are the only doors
in the industry with patented, roll-formed integral struts on each
section, making them the most rigid doors available.
• EXCEPTIONAL THERMAL
QUALITIES (R-VALUE = 10.79,
U-VALUE = 0.093)
• STANDARD SIZES UP TO
16’ 2” WIDE AND 16’ 1” HIGH
• COMPETITIVELY PRICED
• COMMERCIAL DURABILITY
• INTEGRAL STEEL STRUTS
FOR SUPERIOR STRENGTH
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SECTIONAL DOOR SYSTEMS
TH E R M O S PA N
®
12 5
Ideal for applications where energy efficiency
is important, and competitive cost is essential,
Wayne-Dalton’s Thermospan 125 sectional door
features a foamed-in-place polyurethane core
firmly bonded to hot-dipped galvanized inner and
outer skins. Integral roll-formed struts per section
add rigidity and strength, making the Thermospan
125 suitable for commercial and industrial
applications. The patented Thermospan design
demonstrates that overhead doors need not be
the weak link in an energy-efficient building.
Materials & Construction
Thermospan 125 doors feature pre-painted inner
and outer skins made from hot-dipped galvanized
steel for added corrosion protection.The exterior
suface is pebbled and grooved, enhancing the
appearance while providing improved strength, and
each section is reinforced with two 1
roll-formed struts for even greater rigidity.
Hot-dipped 18-gauge galvanized end caps offer a
superior surface for hinge attachment. Our
standard joint seal prevents air infiltration and, in
conjunction with the solid polyurethane core,
offers enhanced energy efficiency.
Factory-installed vision lites (24" x 6") are
available, as are automatic door openers.
3
/4" integral
Pre-painted (white polyester finish)
inner and outer skins provide corrosion
resistance. Both skins are hot-dipped galvanized
steel for further protection against corrosion.
Pin stripes (grooves) and pebble finish on outer
skin add strength and enhance appearance.
Two patented, integral 1 3/4" roll-formed struts
per section add rigidity and strength.
(* industry exclusive)
18-gauge hot-dipped galvanized
steel “wrap-around” end caps
offer interior hinge attachment surface
and exterior leg for proper seal against
jamb.
Solid polyurethane
core adds to insulating
efficiency.
Standard joint seal prevents
air infiltration and saves energy.
Contact Wayne-Dalton for additional sizes and
colors.
Window Options
Vision Lites allow for visibility while maintaining security
Extended Limited Warranty
TEN (10) YEARS against cracking, splitting or deterioration due to rust.
SEVEN (7) YEARS against separation of polyurethane from the steel skin of the panel.
Performance Options
• High Cycle Spring (25K,50K,100K)
• 3"Track Option
• Solid Shafts
• PerimeterWeatherseal
Color
White Embossed
Stucco Finish
Operation Options
• Chain Hoist Operation
• Motor Operation
Special Application Options
• SpecialTrack Designs
• Mullions
Safety Options
• Safety Edge
• Safety Photo Eyes
www.wayne-dalton.com/commercial
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STANDARD SIZES UP TO:
16’ 2” WIDE & 16’ 1” HIGH
ENERGY EFFICIENCY VALUES:
U = 0.093
R = 10.79
WINDLOAD:
MEET OR EXCEED
ANSI/DASMA 102-2003
IN ACCORDANCE WITH
ASTM E-330-70.
BEST APPLICATIONS:
When insulation and economy are
needed.
U.S. Patent Nos. 4238544 and 4339487
General Operating Clearances
Headroom*** Sideroom** Depth Into Room Center Line of Springs
Type 2" track 3" track 2" track 3" track 2" & 3" track 2" track 3" track
Standard Lift Manual12"R 121⁄2-17" NA Opening Height +12" NA
Standard Lift Manual15"R 141⁄2-20" 151⁄2-21" Opening Height +13" Opening Height +14"
Standard Lift Motor Oper. 12"R 15-191⁄2" NA 41⁄2"5
Standard Lift Motor Oper. 15"R 15-191⁄2" 18-231⁄2" Opening Height +13" Opening Height +14"
High Lift Manual
High Lift Motor Oper. 24" One Side
Vertical Lift Manual 12"R 41⁄2"5
Vertical Lift Motor Oper. 12"R 24" One Side
Low Headroom Manual* 6-141⁄2" 6-141⁄2" Opening Height +20" - 26"
Low Headroom Motor Oper.* 81⁄2-17" 81⁄2-17" Opening Height +66"
Door Height
+12"
Door Height
+20"
6" 9"
Opening Height +18"
1
⁄2" Opening Height +12" NA
Opening Height +66"
Opening Height – Lift +30"
1
⁄2"
Opening Height +18"
Opening Height
1
⁄2"
+Lift +6
Double Door Height
Opening Height
+Lift +7
+13"
Does Not Apply
1
⁄2"
Panel/Section Selection Guide
Door Section and Lite Selection Door Height and Section Selection
DoorWidth No.Panels Max.No.Windows Door Height No.Sections
Up to 9'2" 22Up thru 8'1" 4
9'3" to 12'2" 338'2" thru 10'1" 5
12'3" to 16'2" 4410'2" thru 12'1" 6
16'2" & up Call Factory
Track Selection Guide
Standard Lift High Lift
(break-away is
standard, straight
incline is available)
Roof Pitch
(standard or high lift)
*Note: Rear mount torsion requirements shown on chart.See
drawings for front mount torsion clearances.
**Note: 8” sideroom required,one sidefor doors having chain
hoist. 24" side room required,one side for doors having
jackshaft operators.
***Note: Clear headroom is based on cable size so please contact
factory for specific headroom for your door.
Vertical Lift Low Headroom
(rear mount torsion)
Low Headroom
(front mount torsion)
www.wayne-dalton.com/commercial
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SECTIONAL DOOR SYSTEMS
®
T H E R M O S PA N
Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.
PART I – GENERAL
1.01 Section Includes
A. Sectional overhead doors [manually] [motor]
operated with accessories and components.
1.02 Related Work
A. Opening preparation,miscellaneous or structural
steel work,access panels finish or field painting are in
the scope of work of other trades anddivisions of
these specifications.
1.03 Reference Standards
A. ANSI/DASMA 102–AmericanNational
Standards Institute [A216.1] Specifications for
sectional overhead doors published by Door &
Access Systems Manufacturers Association
Internationalin bulletin 102-1990.
B. ASTM A123 – Zinc [hot-dipped galvanized]
coatings on iron and steel products.
C. ASTM A216 – Specifications for sectional
overhead type doors.
D. ASTM A229 – Steel wire,oil-tempered for
mechanical springs.
E. ASTM A-653-94– Steel sheet,zinc-coated
[galvanized] by the hot-dipped process,
commercial quality.
F. ASTM D1929 – Ignition temperature test to
determine flash and ignition temperature of
foamedplastics.
G. ASTM E84-91A – Tunnel test for flame spread and
smoke developed index.
H. ASTM E330 – Structural performance of exterior
windows,curtain walls,and doors by uniform static air
pressure difference.
I. ASTM E413-87 – Sound transmission class.
Acoustical performance value = 21 per.J.
ASTM E1332-90 – Outdoor-indoor
transmission class.
Acoustical performance value = 18.
1.04 Quality Assurance
A. Sectional overhead doors andall accessories and
components required for complete and secure
installationsshall be manufactured as a system from
one manufacturer.
B. Sectional overhead doors shall be tested and labeled
certifyingcompliance with
ASTM D1929 and ASTM E84-91A standards.
1.05 Systems Description
A. Sectional Overhead Door:Type:
Thermospan 125
B. Mounting: [Continuous angle mounting for [steel]
[wood] jambs] [bracket mounting forwood jambs]
C. Operation: [manual push-up] [chain hoist] [motor]
[motor with chain hoist]
D. Material:Galvanizedsteel with polyester finish paint
E. Insulation: Polyurethane
1.06 Submittals
A. Shop Drawings: Clearlyindicate the following:
1. Design and installation details to withstand
standard windload.
2. All detailsrequired forcomplete operation
and installation.
3. Hardware locations.
4. Type of metal and finish for door sections.
5. Finish for miscellaneous componentsand
accessories.
B. Product Data: Indicating manufacturer’s product
data,and installation instructions.
1.07 Delivery, Handling, Storage
A. Deliver products in manufacturer’s original
containers,dry,undamaged,seals and labels intact.
B. Store andprotect products in accordancewith
manufacturer’s recommendations.
1.08 Warranty
A. Provide manufacturer’sstandard SEVENYEAR
warranty against separation/degradation of the
polyurethane foam from the steel skin of the panel
under provisionsof Section 01700.Standard
manufacturer’sTENYEAR warranty against cracking,
splitting or deterioration due to rust-through.TEN
YEARS on insulation value.
PART I I – PRODUCTS
2.01 Manufacturer
A. Wayne-Dalton or approved equal
Thermospan 125 insulated sectional
overhead doors of steel construction complete
as specified in this section and as manufactured
by Wayne-Dalton Corp.
2.02 Materials
A. Door Sections:Shall be of steel/polyurethane/steel
sandwich type construction with thermal break and
calculatedmaterials“R”-value of 10.79,in accordance
with industry guidelines.
1. Exterior Skin:Structural quality,hot-dipped
galvanized embossed steel with stuccofinishof
baked-on polyester primer and white polyester
finish coats with non-repeating random stucco
1
texture and
2. Interior Skin:Structural quality,hot-dipped,
galvanized steel,factory finished with a polyester
primer and white finish coat. Interior skin shall
have two 1
with polypropylene rib caps persection.
3. Endsof section shall be sealed with 18 or 16
gauge hot-dipped galvanizedsteel full-height
end caps.
4. Insulation: Cavity shall be filled with foamed-inplace CFC free polyurethane core.
5. Insulated sections shall be tested by an I.C.B.O.
certified laboratory in accordance with ASTM
E-84-91A and shall achieve a Flamespread Index of
10 or less, anda Smoke Developed Index of 210
or less.
6. Insulation material shall be tested by an I.C.B.O.
certified laboratory in accordance with ASTM
D-1929 and shall achievea minimum Flash Ignition
temperature of 734 degrees F, and a minimum Self
Ignition temperature of 950 degrees F.
7. Insulated sections shall be tested and meet all
requirements of the UBC17-5 corner burn.
B. Track:Track design shall be [standardlift] [high lift]
[vertical lift] [lowheadroom].Vertical mounting angles
shall be hot-dipped galvanized. Track size shall be [2"]
[3"].Vertical track shall be graduated to provide wedge
type weathertight closing with continuous angle
mounting for [steel][wood] jambs,and shall be fully
adjustable to seal door at jambs [bracket mounting for
wood jambs].Horizontal track shall be reinforced with
continuous angle of adequatelengthand gauge to
minimize deflection.
Note: Horizontal track applies to standard lift,highlift,low
headroom and follow-the-roof designsonly.
C. Hardware: Hinge and RollerAssembly:
1. Hinges and brackets shall be made from hotdipped, galvanizedsteel.
2. Track rollers shall be case-hardened inner
steel races with 10-ball [2"] [3"] rollers.
3. All factory authorizedattachments shall be
made at locations indicated and reinforced
with backup plates.
/4" wide pinstriping.
3
/4" roll-formed integral struts sealed
1 2 5
D. Counterbalance:
1. Springs shall be torsion type, low-stress,helical
wound, oil-tempered spring wire to provide
minimum [10,000 standard][25,000] [50,000]
[100,000] cycles of use,on continuous steel [solid].
2. Spring fittings and drums made of die cast,high
strength aluminum.
3. Pre-formed galvanized steel aircraftcableshall
provide a minimum of a 5:1safety factor.
2.03 Operation
A. Operation shall be [manual push-up] [chain hoist]
[motor] [motor with chain hoist].
Note: Manufacturer does not recommend chain hoists or
jack shaft operators on the following track applications.
• 15" radius standard lift with roof pitch
less than 2:12
• Hi-lift less than 24"
• Hi-lift between 12"– 23" with roof pitch
less than 1:12
• Low headroom track
Special chain hoist assemblies (usinga trolley rail)
are availablefor theabove track systems.
2.04 Locks
A. Locks shall engagethe right-handvertical track
and utilize [an interior side lock] [standard size
rim cylinder].
2.05 Weatherstripping
A. Doors shall be equipped with co-polymer
joint seals between sections and vinyl“bulb”
shaped astragal provided on thebottom section.
Optional tophead seal and jamb seals are available.
2.06 Glazing
A. Optional.
2.07 Windload
A. Windload – per DASMA 102-2003 and as required by
local codes.
PART III – EXECUTION
3.01 Installation
A. General:
1. Install doors in accordance with manufacturer’s
instructionsand standards.Installation shall be byan
authorizedWayne-Dalton representative.
2. Verify that existing conditions are ready to receive
sectional overhead doorwork.
3. Beginning of sectional overhead door work means
acceptance of existing conditions.
B. Install door complete with necessary hardware,jamb
and head mold strips, anchors,inserts,hangers,and
equipment supports in accordance with final shop
drawings,manufacturer’s instructions,and as
specified herein.
C. Fit,align and adjust sectional overhead door assemblies
level andplumb for smooth operation.
D. Upon completion of final installation,lubricate,test and
adjust doors to operate easily,free from warp,twist or
distortionand fitting forentire perimeter.
Note: Architect may consider providing a schedule when
more than onesectional overhead door or opening
type is required.
3.02 Materials (See note above.)
Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com®.
Distributed By:
For technical information, visit:
www.wayne-dalton.com/commercial
© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457
Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR
Printed in U.S.A.
Item #332534 Revised 9/2007
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