Wayne Dalton 0001715 Installation guide

908.42 MHz Low Power Communication Device Transceiver

IC Radio Standards Specification: RSS-210

ACS Report Number: 07-0186 - 15C

Manufacturer: Wayne-Dalton Corporation

Certification Test Report

372 MHz Discrete Receiver

FCC ID: KJ8-0001715

IC: 3540A-0001715

FCC Rule Part: 15.249

Model: 3790-Z

Installation Guide

Section4

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598

Sensor Wire Installation

(Required on 8000 Series Doors)

Wire Routing

Tools Needed:

Flat Tip

Screwdriver

Pliers/Wire

Cutters

Uncoil wires from photoelectric sensors and route wires up garage wall and along door header towards the right side of the opener.

Route wires behind torque tube and tack wires in place with insulated staples (not supplied).Take care to run wires in a location where they will not interfere with the operation of the door.

Do Not Staple Through Wire.

NOTE: If wires must be lengthened or spliced

use wire nuts or suitable connectors.

NOTE: Take care to run wires in a location where

they will not interfere with the operation of the door and do not staple through wire.

Connect photoelectric sensors to the opener terminal block on right side of the opener. Separate wire ends and strip about 1/2” of insulation off each of the wire ends.

Insert a 3/32” (2.5mm) max. width ﬂ atblade screwdriver into the lower hole #1 of the terminal block. Twist screwdriver to open wire clamp in upper hole #1 of terminal block. Insert both sender and receiver solid white wires into upper hole #1 until the wires bottom out and release screwdriver tension. Insert and twist screwdriver in lower hole #2 and insert both sender and receiver wires (white with black stripe) into upper hole #2 until wires bottom out and release screwdriver tension. Be sure to observe polarity.

Once wires are connected, install jumper through the front opener cover on to the pins labeled PE.

Insert wires into upper hole #1

Insert screw driver into lower hole #1

Insert wires into upper hole #2

White wires with black stripe

Insert screw driver into lower hole #2

IMPORTANT! KEEP SENDER/RECEIVER WIRES

AWAY FROM MOVING COMPONENTS.

Lightly pull on external wires to test for secure connection. Check that the wires are stapled in

Jumper installed

Solid white wires

RIGHT HAND SIDE VIEW OF OPENER

place and staples have not cut wire insulation.

Learn

Jumper

Pins labeled “PE”

Controls

S2 S3 S

VIEW OF THE OPENER FROM THE FRONT

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PRE-OPERATION

Tools Needed:

Pliers

Safety Sensor Alignment

Align the safety sensors by moving the sending and receiving units in or out until the alignment light on the receiving unit comes on. The 1/4”-20 carriage bolt can be loosened to move the safety sensor in or out, as required. If you have difficulty aligning the beams, check that both mounting brackets are mounted at the same height and remount if necessary. Additional minor adjustments can be made by slightly bending the mounting brackets.

Once the alignment light comes on, tighten all bolts and mounting screws. Finish securing all wires making sure not to break or open any of the conductors. Loop and secure any excess wire.

Out

Top View

Out

1/4”-20 Carriage

Bolts

For this adjustment, bend

Bracket at wall mount

Top View

Tools Needed:

7/16” Wrench

Step Ladder

Securing the Opener

and Checking for Obstructions

With the emergency disconnect still in the manual door operated position, manually raise the door to the fully open position. Then, manually lower the door to the fully closed position verifying freedom of movement and good door balance.

Tighten both 1/4”-20 flange nuts, securing the opener to the support bracket.

NOTE: Good door balance and freedom of

movement are essential for proper opener performance. If door is heavy to lift, hard to close or if door sticks or binds in the track, make proper adjustments now.

Support Bracket

1/4” - 20

Flange Nuts

Controls

Learn Delete

S1 S2 S3 S4

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Programming Light Fixture

Program Button

LED

Tools Needed:

Step Ladder

Tools Needed:

None

Press the red program button on the light fixture. The LED on the light fixture will turn on and remain on for 30 seconds or until a opener is learned to the light fixture. The incandescent lamp will also turn on when program button is pushed.

Press the light button on the wall station. This must be done within 30 seconds of pressing the program button on the light fixture. The light fixture lamp and LED will blink three times to indicate successful programming. The light fixture can now be turned on and off from this wall station.

NOTE: In order to program the opener to

the light fixture, the installer must have the wall station already programmed to the opener.

Profile Routine

(Standard Upper Limit)

WARNING

TO AVOID INJURY, NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR!

FPO

Light Button

Press

Here

The profile routine automatically sets the door open and close limits and calibrates obstruction sensing. During the profile routine, the door will move up and down twice.

NOTE: If an object such as a ceiling beam

obstructs the door from opening completely, skip this step. Set a Custom Upper Limit, see Step 26.

NOTE: The door must be in its fully closed

position and the disconnect handle must be in the motor operated position (upper position) to initiate the profile routine.

NOTE: Profile routine will not run if safety

sensors are not aligned (only if required installation).

Press and hold the profile button for five (5) seconds. The opener will beep

twice, release the profile button, indicating the activation of the profile routine. The door will now move to the fully open position and stop, beep twice and then the door will close completely.

Next, the door will go through one more up/ down cycle. Once this is complete, the door limits are set and the profile is complete.

NOTE: Upon successful completion proceed to Step 27.

Profile Button

PRE-OPERATION

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Install Routine

(Custom Upper Limit)

Tools Needed:

None

WARNING

TO AVOID INJURY, NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR!

NOTE:

If no obstruction interferes with a

standard upper limit, skip this step.

NOTE: The door must be in its fully closed

position and the disconnect handle must be in the motor operated position (upper position) to initiate the profile routine.

NOTE: Install profile will not run if safety

sensors are not aligned (Only if required for your door).

Press and hold the profile button for five (5) seconds. The opener will beep

twice, release the profile button, indicating the activation of the profile routine.

When the door moves to the desired upper limit, press and hold the Up/Down button on the wall station until the door stops. Next, the door will close completely. The Up/Down button (when door is closed) can be activated by pressing center of flip cover.

Next, the door will go through one more Up/ Down cycle. Once this is complete, the door limits are set and the profile is complete.

Alternately, once an profile routine has been successfully completed, disconnect door and manually move to desired upper limit. Re-connect door and press and hold the profile button for five (5) seconds. The door will close, open and close to complete the profile routine with the new custom upper limit.

NOTE: For a more precise location of the

custom upper limit, see “Customizing the Settings” on page 39.

Up/Down

Button

Profile Button

Adjusting Detent

Tools Needed:

Flat Tip

Screwdriver

Step Ladder

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The amount of pressure the opener uses to pivot the motor downward is preset at the factory via the detent pin adjustment screw.

Due to variations in door installations, a detent pin adjustment may need to be made in order to insure proper pivoting of the motor.

IMPORTANT! FOR SYSTEM SECURITY:

THE MOTOR IS DESIGNED TO PIVOT DOWN AFTER THE DOOR CLOSES COMPLETELY. IF THE MOTOR DOES NOT PIVOT OR PIVOTS TOO SOON, THE DETENT PIN ADJUSTMENT SCREW MAY NEED TO BE ADJUSTED IN ORDER FOR THE DOOR LOCK FEATURE TO WORK PROPERLY.

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Detent Pin

Adjustment Screw

Tools Needed:

Adjusting Detent

(Continued)

If the motor does not pivot down, or only

pivots down partially, the detent pin is set too hard.

Using a flat tip screwdriver, turn the

detent pin counterclockwise in 1/8 turn increments.

Operate the door to confirm adjustment.

Repeat procedure until motor pivots

to full down position when the door is completely closed.

b. If the motor pivots down prematurely

(before the door is completely closed) or if the motor is “slapping” too aggressively against the top of the door, the detent pin is set too soft.

Using a flat tip screwdriver, turn the

detent pin clockwise in 1/8 turn increments. Operate the door to confirm adjustment.

Tools Needed:

Tape Measure

Step Ladder

Repeat procedure until motor pivots

to full down position when the door is completely closed.

Lock Arm Installation

NOTE: If you have a low headroom double

track system, skip this step and continue with Step 29.

Place the emergency disconnect in the manual operated position, Motor will pivot to the up position (see Step 10).

Insert the lock arm into the motor groove and align with the proper hole depending on your track radius. To determine the Wayne-Dalton track radius being used, measure the length of the flagangle and Torquemaster and compare to the diagram on the right (all Portland tracks are stamped with radius on the side of the track).

Motor

end bracket

Lock

Arm

WD WD PO PO

Mt. HOPE/ PENSACOLA 15” RADIUS

21-1/8”

Mt. HOPE/ PENSACOLA 12” RADIUS

19-3/4”

Track Radius Door Model

15”(380mm) 12”(305mm) 12” 10”

PORTLAND

TRACK

20-3/4”

Lock Arm Position

2 PO 12” 8000 Series

Track Type WD - Mt. Hope & Pensacola PO - Portland

9700 8000, 9000 9000 Series 8000, 9000

PRE-OPERATION

Motor

Groove

4 PO 14” 8000 Series

WD PO

15”(308mm) 14”

8000, 9000 9000 Series

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You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Lock Arm Installation

(Continued)

Tools Needed:

Once track radius has been determined, secure the lock arm to the motor with (1) 5mm x .8mm phillips pan head screw.

NOTE: If unsure of track radius, begin with

lock arm in position 1.

After assembly of the lock arm, manually raise and lower the door and verify that the lock arm does not interfere with the door. If there is interference between the door and the lock arm, see Page 43 troubleshooting.

NOTE: Do not operate the door or opener if

there is interference between the lock arm and the door.

Reconnect the door to the motor operated position. Activate a motor operated up/down cycle to confirm clearance.

for lock arm

Lock Arm

Motor

5mm x 8mm

Phillips

Pan Screw

Tools Needed:

2 x 4 Board

Contact Obstruction Test

After installing the opener, the door must reverse when it contacts a 1-1/2” high object (or a 2 x 4 board laid flat) on the garage floor.

Using the wall station, activate the door to the fully open position.

Place a 2 x 4 board flat on the garage floor, under the door path.

Activate the door to the closed position with the wall station. Upon contacting the 2 x 4 board, the door should stop, then reverse direction within two seconds and travel to the full open position.

If the door does not respond to the required tests, repeat install routine Step 25 or 26, making sure the door is in the fully closed position prior to activation.

Center Of Door

2 x 4 Laid Flat

On Floor

WARNING

IF OPENER DOES NOT RESPOND PROPERLY TO THESE TESTS (STEPS 29 AND 30), DO NOT USE DOOR UNTIL A QUALIFIED SERVICE PERSON HAS MADE NECESSARY ADJUSTMENTS/REPAIRS, OR SEVERE OR FATAL INJURY COULD RESULT FROM OPERATING THE DOOR/OPENER.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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