Wayne WSM3300 Operating Instructions & Parts Manual

12 Volt Advanced
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Notification System
OPERATING INSTRUCTIONS & PARTS MANUAL
READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL - DO NOT DISCARD. Failure to follow these instructions could result in property damage, bodily injury or death.
QUICK START INSTRUCTIONS WSM3300
STEP 1 - VERIFY PACKAGE CONTENTS
Transformer (1)
Lid and Controller Assembly (1)
Battery box (1)
12 Volt DC back-up pump (1)
Switch with clamp (1)
Requires active telephone land line service
Does not include: 12 Volt DC deep cycle
battery, phone jack, phone line, pipe, and necessary fittings.
STEP 2 - DISCONNECT POWER
If the power disconnect is out of sight, lock in the open position and tag it to prevent unexpected application of power. Failure to do so COULD result in fatal electric shock!
STEP 5 - CONNECT LID TO BATTERY
Wear safety glasses when
connecting the battery
Red
Black
STEP 6 - CONNECT WIRES
Transformer
Security
Phone
Float Switch
DC Pump
STEP 3 - INSTALL BACK-UP AND FLOAT SWITCH
STEP 4 - INSTALL BATTERY
Acceptable Batteries
WAYNE - WSB1275 WAYNE - WSB1240
or
12 Volt Deep Cycle Marine Battery
12 Volt SLA (Sealed Lead Acid)
12 Volt Deep Cycle Battery
12 Volt Wet Cell Battery
Size = min 40Ah
STEP 7 - POSITION BATTERY AND CONTROLLER
Minimum charge time
before usage is 24 hours
Drain
Tile
STEP 8 - CONTROLLER SETUP
Home DisplayStartup Display
Select the starting language and follow the on-screen instructions to set up the controller. Upon completion of controller setup, restore AC power and test the main pump as described in the operation section of the manual.
For parts, product & service information
visit www.waynepumps.com
354100-001 10/12
12 Volt Advanced Notification System
OPERATING INSTRUCTIONS & PARTS MANUAL
READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL - DO NOT DISCARD. Failure to follow these instructions could result in property damage, bodily injury or death.
INSTALLATION AND OPERATING INSTRUCTIONS
DESCRIPTION
The 12 Volt Advanced Notification System includes a DC back­up sump pump, an electronic controller with digital display, and an auto-dialer. Optimal back-up power is supplied by a 12 volt battery (not included). The system is designed for home sump applications. When an electrical power outage occurs, the electronic controller automatically switches the sump pump to battery power. Power loss will initiate a phone call via the auto­dialer to the phone number(s) entered by the homeowner. With a 24-hour monitor and a predetermined full system check, the system tells you it’s status via a digital display and alerts you to potential problems with an audible horn and phone call.
UNPACKING
Inspect this unit before it is used. Occasionally, products are damaged during shipment. If the pump or components are
damaged, contact customer service at 1-800-237-0987.
SAFETY GUIDELINES
To help recognize this information, observe the following signal words/hazard classifications. This is the safety alert symbol. It is used to alert you to
potential bodily injury hazards. Obey all safety messages that follow this symbol to avoid possible harm.
Danger indicates an imminently hazardous
in death or serious injury. Warning indicates a potentially hazardous
result in death or serious injury. Caution indicates a potentially hazardous
in minor or moderate injury. Notice indicates important information, that if
situation which, if NOT avoided, WILL result
situation which, if NOT avoided, COULD
situation which, if NOT avoided, MAY result
NOT followed, MAY cause damage to equipment.
GENERAL SAFETY INFORMATION
combustible liquids vapors or dusts. Do NOT use to pump flammable/combustible liquids vapors or dusts. Do NOT use in a flammable and/or explosive atmosphere. Pump SHOULD be used to pump clear water ONLY. Failure to follow these instructions WILL result in bodily injury or death.
Electric shock hazard. power before servicing. Apply a fixed lock or tag to prevent unexpected application of power.
Electric shock hazard. DO NOT walk on wet floor until power is disconnected. Use a licensed electrician to perform service in accordance with the National Electrical Code and all local codes.
This pump is NOT rated for use with flammable/
Disconnect
NEVER allow children to use pump.
clothing. Eye protection MUST be worn when handling the battery.
and back-up sump discharge.
water. This pump is NOT designed to handle effluent, salt water, brine, laundry discharge, or any other application which MAY contain caustic chemicals and/or foreign materials. Pump damage MAY occur if used in these applications and WILL void warranty.
SPECIFICATIONS
Power Supply Requirements ......120 V, 60 Hz
Motor ..........................................12 V DC Motor
Pump Dimensions ......................11 in. high x 8 3/4 in. base
CONSTRUCTION
Motor Housing ...........................
Impeller ......................................
Shaft ..........................................
Discharge ..................................
Float Switch ..............................
BATTERY INFORMATION
The system is designed to operate most efficiently deep cycle, sealed lead (Pb) acid (SLA) battery. A deep cycle marine battery can also be used. Sealed lead acid batteries cost slightly more, but they can last longer than a wet cell battery and are maintenance free. The oversize battery case (included) will accomodate one 12 Volt battery up to a 27-frame size. Use a new battery. Chart 1 illustrates the expected performance with various battery combinations. Do not use batteries rated below 40 amp hours. Be certain that the area around the battery is well ventilated. Before servicing the battery, blow away gasses by waving a piece of cardboard near the battery. An assistant should be present or close enough to come to your aid in the event of an emergency. Have a reliable source of fresh water and soap nearby in case battery acid contacts clothing, skin or eyes. Wear eye and clothing protection when working around lead acid batteries. Avoid touching your eyes when working around lead acid batteries.
Explosion hazard. Smoking and open flames prohibited. Battery recharging and connections MUST be performed in a well ventilated area
CALIFORNIA PROPOSITION 65
This product or its power cord MAY contain
chemicals, including lead, known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
Chemical hazard. If battery acid contacts your eyes, immediately flush eyes with copious amounts of clean, tepid water for at least 30 minutes. Seek medical attention.
WSM3300
Battery acid is corrosive. Avoid spilling on skin or
A check valve MUST be used on the primary
A ground fault circuit interrupter is required.
This pump MUST only be used to pump clear
Thermoplastic Thermoplastic Stainless Steel 1-1/2 in. NPT Dual Reed
with a
.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
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Operating Instructions and Parts Manual
WSM3300
TRANSFORMER FEATURES
• Whenpluggedinto120VAC,thetransformerautomatically
provides power to the battery charging circuitry.
• Thetransformercanbeleftconnectedtothewalloutlet
indefinitely.
• Thetransformerisdesignedforthesystemonly,DONOT
use for any other purpose.
CONTROL BOX FEATURES
CHART 1 - STANDBY POWER PUMPING CAPACITY
*Hours of Protection During A Rain Event
If Your Sump Pump Runs...
Deep Cycle
Battery Size
40 A-Hr 75 A-Hr
1X Per
Min
12 Hours 23 Hours
1X Every
5 Min
53 Hours
100 Hours
*Assumes a typical 10 ft. rise on the discharge pipe, and
17 in. diameter sump pit. Results may vary.
BACK-UP PUMP:
1. The pump will turn on when either the bottom or top float rises.
2. The pump motor will keep running for 15 seconds after the float drops.
3. An auto-test of the back-up pump will occur every 14 days between the hours of 5pm-7pm. The controller will report any known issues and record the date of the last auto-test on the home screen.
4. The last known float activated back-up pump run date can be found by scrolling through the main menu selections.
Before disabling your main pump, have a stand by pump ready or an appropriate means of evacuating the sump.
before servicing. Apply a fixed lock or tag to prevent unexpected application of power.
Installation of this unit MAY take several hours.
Electric shock hazard. DISCONNECT power
1X Every
10 Min
92 Hours
172 Hours
PUMP INSTALLATION
1. Turn power to main pump off.
2. Pump must be installed using 1-1/4 in. or 1-1/2 in. rigid PVC piping.
PUMP INSTALLATION
The 12 Volt Advanced Notification System can be installed as a back-up system with a separate dedicated discharge line (Method 1), or tied into an existing sump pump line (Method 2).
1. Verify that the existing AC pump is in good working order. If the AC pump is questionable, replace with the same HP pump or increase the HP rating if you have experienced flooding or the pump is not keeping up with the inflow of water.
2. Remove any silt or accumulated debris from the sump pit and surrounding area.
3. Make sure that disconnecting the AC pump will not create a
flood in your basement. A pump should be available to evacuate water in the event incoming water rates should
change.
METHOD 1 (PREFERRED) - See Figure 1
discharge line of both the main AC pump and the back-up DC pump. Failure to install the check valves MAY allow water to recirculate into the sump pit. See Figures 1 and 2.
1. Locate the DC pump on a solid, level surface in the sump pit. Do NOT place the pump on a loose or sandy surface. Small stones or sand may damage the pump resulting in pump failure.
2. This pump has a 1-1/2 in. NPT discharge. If a 1-1/4 in. discharge pipe is desired, an adapter (not included) will be necessary. Smaller diameter piping will reduce pump flow-rate and performance.
3. A check valve is required in the discharge line of both the Main AC pump and the Back-Up DC Pump to prevent recirculation of water into the sump pit. The system will not function without two check valves.
4. Cut a 4 ft. section of 1-1/4 in. or 1-1/2 in. diameter rigid PVC pipe. Cement 1-1/4 in. or 1-1/2 in. pipe to a threaded fitting. Cement 1-1/4 in. or 1-1/2 in. pipe into pipe coupling. Attach 1-1/4 in. or 1-1/2 in. pipe section to the Back-Up DC Pump discharge adapter.
5. Screw into pump discharge.
DO NOT over tighten or cross-thread plastic fittings or check valves. USE rigid PVC or metal pipe for permanent installation.
6. Place the pump with the 4 ft. section of PVC pipe on a solid, level surface in the sump pit on an elevated surface.
7. Attach a rubber check valve (sold separately) to the top of the discharge pipe. This will allow the pump or check valve to be removed easily for servicing.
8. Check valve is recommended for effective operation of system.
The remainder of the discharge pipe installation will vary depending on individual circumstances. Using sound plumbing practices, route the discharge pipe to an exterior wall by the shortest path. Keep turns to a minimum because they reduce flow output of the pump. The pipe that exits the building structure should be sloped downward so that water will not freeze in the pipe.
When installing the separate discharge pipe, drill through the outside wall with appropriate drilling equipment. Seal the hole to prevent water from entering.
Check valves MUST be installed in the
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Operating Instructions and Parts Manual
WSM3300
METHOD 2 - See Figure 2
discharge line of both the main AC pump and the back-up DC pump. Failure to install the check valves MAY allow water to recirculate into the sump pit. See Figures 1 and 2.
Check valves MUST be installed in the
If a separate, dedicated discharge is not possible as in Method 1, the Back-Up DC Pump can be tied into the AC-operated pump’s discharge pipe by installing a “Y” or "T" connector. Two check valves will be required.
Floor Joist
Phone Jack
Check Valve
Transformer
12 Volt Advanced Notification System
Zip Tie
Back-Up DC Pump
Rigid
PVC Pipe
Slope Pipe Down
Check Valve
1-1/4 in.
or
1-1/2 in.
PVC Pipe
Zip Tie
Primary Pump
9. Glue a 45º elbow to the short pipe on the Back-Up DC Pump. Glue a “Y” adapter to the short pipe on the existing pump, as shown in illustration for Method 2.
10. Glue a short piece of PVC pipe between the 45º elbow and the “Y”.
The remainder of the discharge pipe installation will vary depending on individual circumstances. Using sound plumbing practices, route the discharge pipe to an exterior wall by the shortest distance
Floor Joist
Check Valve
Transformer
12 Volt Advanced Notification System
Zip Tie
Back-Up DC Pump
.
Phone Jack
Rigid
PVC Pipe
Slope Pipe Down
Check Valve
1-1/4 in.
or
1-1/2 in.
PVC Pipe
Zip Tie
Primary Pump
Figure 1 - Method 1 (Preferred Installation)
1. Locate the Back-Up DC Pump on a solid, level surface in the sump pit. Do not place the pump on a loose or sandy surface. Small stones or sand may damage the pump resulting in pump failure.
2. This pump has a 1-1/2 in. NPT discharge. If a 1-1/4 in. discharge pipe is desired, an adapter (sold separately, part #66002-WYN1 WAYNE adapter or equivalent) will be necessary. Smaller diameter piping will reduce pump flow-rate and performance.
3. A check valve will be required in the discharge line of both the Main AC pump and the Back-Up DC pump to prevent recirculation of water into the sump pit. System will not
Figure 2 - Method 2 (Alternate Installation)
METHODS 1 AND 2
Install float switch at least 10 in. -12 in. above bottom of sump pit so that back-up unit turns on only when the water level is higher than the normal “on” level for main pump. Make sure power wires and hose clamp ends do not interfere with float switch, pump inlet, or main pump operation. The back-up pump must not be allowed to run dry except during the 20 second "auto-test. Incoming water can not flow directly onto the float switch. Failure to position properly may cause improper operation. Position the float switch so that it will not interfere with any portion of the plumbing, wiring, or sump pit. Check for clearance by lifting both floats.
function without two check valves.
4. Cut a 4 ft. section of 1-1/4 in. or 1-1/2 in. diameter rigid PVC pipe. Cement 1-1/2 in. pipe to a threaded fitting. Cement 1-1/4 in. pipe into pipe coupling. Attach 1-1/4 in. pipe section to the Back-Up DC Pump discharge adapter.
Do NOT strip or cross thread plastic fittings or check valves. Flex hose is NOT recommended. Rigid PVC or metal pipe is required for permanent installation.
5. Screw into pump discharge.
6. Place the pump with the 4 ft. section of PVC pipe on the
sump floor or on an elevated surface if required.
7. Attach a rubber check valve (sold separately) to the top of
the discharge pipe. This will allow the pump or check valve to be removed easily for servicing.
8. Duplicate the discharge piping arrangement for the primary
AC pump if the existing discharge line has to be adjusted to accommodate a second pump.
Figure 3 - 12 Volt Advanced Notification System elevated
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