Wayne TSC130 Quick Start Manual

DEWATERING PUMP
TSC
General Safety Information
Safety is a combination of common sense, staying alert and understanding how your utility pump works.
Safety Signal Words
means if the safety information is
not followed some one will be
seriously injured or killed. means if safety information is not
seriously injured or killed. means if safety information is not
followed someone may be injured.
indicates important information,
that if not followed, may cause
damage to the equipment or flooding .
Read and understand all instructions. Failure to follow all instructions listed below may result in fatal electric shock, fire, property damage, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
Work Area
Do not operate pump in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Pump motors create sparks which
may ignite the dust or fumes.
Keep by-standers, children, and visitors away while using pump. Distractions can result in mistakes.
Do not use an extension cord. This increases
the risk of electrical shock. If necessary, install a properly grounded GFCI outlet closer to the pump.
GFCI Grounded
TEST
Outlet
RESET
Grounding Blade
Power Cord
Figure 1
Personal Safety
Stay alert, watch what you are doing, and use common sense when using this pump. Do not attempt to use this pump while tired or under the influence of drugs, alcohol or medications.
A moment of inattention may result in serious personal injury.
Dress properly. Do not wear loose clothing
or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
Electrical Safety
This pump must be plugged into a properly installed, and grounded GFCI outlet in accordance with all applicable codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are not sure the outlet is grounded. If the pump should electrically
malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
Electrical wiring must be performed by a qualified electrician. Improper wiring could result in fatal electrical shock.
Do not abuse cord. Never use the cord to
carry the pump or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of
electrical shock.
© 2016 WAYNE/Scott Fetzer Company
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes and hard hat must be used for appropriate conditions.
Service
Pump service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified repair personnel could result in injury and may void the warranty.
When servicing a pump, use only identical
replacement parts. Follow instructions in the Maintenance Section of this manual. Use of
unauthorized parts or failure to follow maintenance instructions may create a risk of electrical shock or injury and may void the warranty.
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WARRANTY & SYSTEM INSTALLATION GUIDE
Specific Safety Information
Risk of electric shock. This pump is supplied with a grounding-type plug. To reduce risk of electric shock be certain that it is connected only to a properly grounded, GFCI receptacle.
For your own safety, before assembling and operating this unit, read this operators manual carefully and completely. Learn the operation, application, and potential hazards peculiar to this unit.
Call the Technical Service Department at (1-800-237-
0987) if you have any questions.
Utility Pump Safety
• Do not use to pump flammable or explosive fluids
such as gasoline, fuel oil, kerosene, solvents, thinners, etc. Do not use in a flammable and/or explosive atmosphere. Pump should only be used to pump clear water. Improper use could result in personal injury and/or death.
• If there is water or moisture on the floor, do not walk
on wet area until all power is turned off. If the shut­off box is in the basement, call an electrician. Failure to follow this warning could result in fatal electrical shock.
• Always disconnect the power source before
attempting to install, service, relocate, or maintain the pump. Never handle a pump or pump motor with wet hands or when standing on a wet or damp surface or in water when the pump is connected to power. Failure to follow this warning could result in personal injury and/or death.
Description and Specifications
Description
The Submersible Utility Pump is designed for non­automatic use in water. The unit is equipped with a 3-prong grounding type power cord. The motor is oil filled and sealed for cooler operation. The discharge fitting is designed for convenient attachment to a garden hose.
• This pump is not designed to handle salt water, brine, laundry discharge, or any other application which may contain caustic chemicals and/or foreign materials. This pump is not suitable for use with aquatic life. Pump damage or failure could occur if used in these applications and will void the warranty.
Specifications Motor:
Rating .................120V, Single Phase
Installation:
Pump Down Level ...............1/8 inch
Liquid Temperature Range ...... 40˚F to 120˚F
Discharge Size ........ 3/4 inch Garden Hose
Pump Installation
• Pump should only be used to pump clear water. Do not use to pump fluids such as gasoline, fuel oil, or kerosene. Do not use in a flammable or explosive atmosphere. Improper use could result in personal injury and/or death.
To prevent property damage, serious injury, or death, proper use of the pump is required. The following procedures should be followed:
• Always disconnect the power source before attempting to install, service, relocate, or maintain the pump. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water when pump is connected to power source.
1. This pump has been designed to attach to a
standard garden hose. Thread the female end of the garden hose to the discharge on the pump.
2. To reduce leakage between the pump and the
hose, place a hose washer (not included) on the garden hose before use to the pump.
3. For best pump performance, unwind the hose
before starting the pump. This will help remove any kinks or binds in the hose and allow the unit to pump with less restriction.
4. Place pump on a hard surface in the water. Do not
set the pump directly on mud or sand surfaces. This will cause the inlet screen to clog.
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Do not place pump directly on clay, gravel, or any loose or sandy surfaces. These surfaces contain small stones or sand that may clog or damage the pump. This could result in pump failure causing flooding and property damage.
5. The water level must be at least 1/2 inch for the
pump to operate. Water levels less than 1/2 inch will not allow the impeller to contact water and no water will be pumped.
6. Inspect the power cord and plug for damage. If the
plug is missing the grounding prong or the cord is damaged, do not use the pump until the cord has been replaced.
Never cut off grounding prong or use an adapter.
7. Plug the power cord into a grounded 120-volt AC
power outlet. Make sure the electrical outlet is grounded and is rated for at least 15 amps. The pump will start operating as soon as the power cord is plugged into the power outlet.
WARRANTY & SYSTEM INSTALLATION GUIDE
8. The pump will remove water down to 1/8 inch of
the surface the pump was placed on.
9. The pump should be unplugged once the water
has reached the 1/8 inch height, or pump will run dry.
Do not allow pump to run dry. The shaft seal depends on water for lubrication. Operating the pump without water will damage the shaft seal and cause pump failure.
When routing electrical cord protect cord from sharp objects, hot surfaces, oils, and chemicals. Do not kink cord; replace any damaged cord immediately.
Maintenance Instructions
Always disconnect the electrical supply or unplug the pump before attempting to install, service, relocate, or perform any maintenance. If the power source is out of sight, lock and tag in the open (OFF) position to prevent unexpected power application. Failure to do so could result in fatal electrical shock. Only a qualified technician should repair this unit.
Improper repair could result in fatal electrical shock.
1. Keep pump inlet clean and free of all foreign objects. Inspect inlet at beginning of each use.
2. The motor housing is completely sealed and requires no service. Disassembly of the motor housing or alteration of the power cord could result in fatal electrical shock.
SERVICE AND REPAIR
Service and repair work on this pump must be performed by qualified repair personnel. Pump should be taken to a Independent Authorized Service Center or returned to the factory. All repairs made by WAYNE service facilities are warranted against defects in material and workmanship.
When servicing this pump, only identical Ace replacement parts should be used. Failure to follow these steps may create a risk of flooding, property damage, fatal electrical shock, or other serious injury.
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WARRANTY & SYSTEM INSTALLATION GUIDE
If you have any questions regarding the service or repair of this machine, call or write to:
WAYNE Pumps Attn. Technical Services Department 101 Production Drive Harrison, Ohio 45030 Tel: 1-800-237-0987
TROUBLESHOOTING CHART
Symptom Possible Cause(s) Corrective Action
Pump will not start or run
Pump starts but delivers little or no flow
1. Blown fuse or breaker
2. Low line voltage
3. Worn motor
4. Impeller not rotating
5. Thermal Protector open
1. Inlet screen clogged
2. Low line voltage
3. Restriction in discharge hose
4. Discharge lift too high
1. If blown, replace with the proper sized fuse or reset the breaker.
2. If voltage is under 108 volts, check wiring size.
3. Replace pump.
4. If impeller will not turn, disconnect pump from power source, remove volute cover and remove blockage.
5 a. Water temperature is too high, move to cooler water.
b. Inlet clogged, remove debris. c. Motor seized, replace pump.
1. Clean debris from screen.
2. If voltage is under 108 volts, check wiring size.
3. Unwind garden hose, remove any kinks or restrictions in hose.
4. Water level to end of garden hose is 25 ft. or greater.
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