Wayne SYLT30 User Manual

1/3 HP Sink Pump System
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Operating Instructions & Parts Manual SYLT30
Description
This system pumps water up to an existing water drain and is designed for residential use in laundry trays, washing machines, wet bar sinks, sinks and tubs, dehumidifiers, and air conditioners. The submersible sump pump included in this system is equipped with an 8-ft long, 3-prong grounding type power cord. Motor is oil filled and sealed for cooler running and designed to operate under water. A float switch is provided for automatic pump operation. This pump is not suitable for aquatic life.
Unpacking
Inspect this unit before it is used. Occasionally, products are damaged during shipment. If the pump or components are damaged, call our customer service department at 1-800-237-0987.
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates an
imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates a
potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates a
potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates
important information, that if not followed, MAY cause damage to equipment.
General Safety Information
CALIFORNIA PROPOSITION 65
This product or
contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
GENERAL SAFETY INFORMATION
1. Know the pump application, limitations, and po ten tial hazards.
Do NOT
pump fl ammable or explosive fl uids such as gasoline, fuel oil, kerosene, etc. Do NOT use in fl ammable and/or explosive atmospheres. Use pump only with liquids compatible with pump component materials. Failure to follow this warning can result in personal injury and/or property damage.
Disconnect
before servicing. If the power dis con nect is out of sight, lock in the open po si tion and tag it to prevent unexpected application of power. Failure to do so could result in fatal electrical shock!
2. Drain all liquids from the system before servicing.
3. Periodically inspect the pump and system com po nents. Perform routine maintenance as required (See maintenance section).
4. When wiring an elec tri cal ly driven pump such as this, fol low all electrical and safety codes, as well as the most recent National Electrical Code (NEC) and the Oc cu pa tion al Safety and Health Act (OSHA).
5. All wiring should be performed by a qualified elec tri cian.
6. It is strongly recommended that this unit is plugged into a Ground Fault Circuit Interrupter (GFCI). Con sult a
its power cord may
use to
power
local electrician for installation and availability.
7. This pump is designed to transfer water in cycles. Using this pump in a continuous duty application by ma nip u lat ing the switch to stay on, will effect the per for mance and the life of the product.
8. Protect electrical cord from sharp objects, hot sur fac es, oil, and chemicals. Avoid kinking the cord. Re place or repair damaged or worn cords im me di ate ly. Use wire of adequate size to minimize voltage drop at the motor.
9. Do not handle a pump or pump motor with wet hands or when standing on a wet or damp surface, or in water.
Do NOT
walk on wet area until all power has been turned off. If the shut-off box is in basement, call the electric company to shut-off service to the house, or call the local fi re department for instructions. Remove pump and repair or replace. Failure to follow this warning can result in fatal electrical shock.
Assembly
Assembly Instructions:
1. Remove packaging, including the
foam inside the tank.
2. Apply gasket to top of tank, just
outside the opening. (See Figure 1)
Figure 1: Adding Lid Gasket to Tank
REMINDER: Keep your dated proof of purchase for warranty purposes!
© 2011, WAYNE Water Systems/Scott Fetzer.
Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.waynepumps.com
332800-001 3/11
Operating Instructions and Parts Manual
Assembly (continued)
3. Place pump assembly inside tank, keeping fl oat away from the walls of the tank.
4. Run power cord and switch cord through holes in the power cord seal.
5. Insert seals into the holes in the lid as shown in Figure 2.
Figure 2: Attach Seals to Tank Lid
6. Lubricate discharge pipe and seal with soapy water.
7. Slide the lid (while holding the discharge seal in place) over the discharge pipe.
8. Line up the holes in the lid with the threads in the tank.
9. Secure lid to tank using the screws and washers provided. (See Figure 3) Hand tighten all screws and then fully tighten with a 7/16 in. wrench. Do not over-tighten.
Installation
Tools Required for Installation (not included): PVC Glue, 7/16 in. wrench and a screwdriver.
P
C
V
1. Connect discharge pipe (See Figure 4) on Laundry Tray System to an existing drain. Make sure all connections are sealed.
2. Insert 1-1/2 in. Schedule 40 PVC pipe into vent opening on top of Laundry Tray System (See Figure 4). Insert pipe 2 to 3 inches into vent opening.
3. Connect Intake of this Laundry Tray System (See Figure 4) to your washing machine or other source. The threads are 1-1/2 in. NPT.
Ventilation
GFCI Outlet
Water Inlet
Support pump and
piping when assembling and after installation. Failure to do so could cause piping to break, pump to fail, etc. which could result in property damage and/or personal injury.
4. Protect electrical cord from sharp
objects, hot surfaces, oils, and chemicals. Avoid kinking the cord and replace damaged cords immediately.
NOTE: Make sure there is adequate room for the float switch to move freely for operation.
This pump is NOT
septic tanks or underground vaults to handle raw sewage or effl uents. NEVER use this unit in hazardous or explosive locations.
designed for use in
Discharge
Figure 3: Attach Seals to Tank Lid
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Check Valve
Keep fl oat free of
obstruction
Place the system
on a fl at surface
Figure 4: Installation
2
SYLT30
Operation
Always
disconnect the power source before attempting to install, service, relocate or maintain the pump. NEVER touch the sump pump, pump motor, water or discharge piping when pump is connected to electrical power. NEVER handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Fatal electrical shock could occur.
1. It is required that this unit be
2. Protect electrical cord from sharp
3. Do not handle a pump or pump
4. This pump is only for use on 120 Volt
plugged into a Ground Fault Circuit Interrupter (GFCI) as shown in Figure 5. Consult a local electrician for installation and availability.
Power Cord
5. Insert the pump power cord plug
GFCI
RESET
Outlet
TEST
6. Test operation of the system by
Grounding Blade
Figure 5: Grounding outlet and power cord
Risk of
shock! This pump is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electrical shock. NEVER cut off the round grounding prong. Cutting the cord or plug will void the warranty and make the pump inoperable.
electrical
Do NOT operate the
submerged in water. Dry running causes pump failure. The motor is equipped with an automatic reset thermal protector.
objects, hot sur fac es, oil, and chemicals. Avoid kinking the cord. Re place or repair damaged or worn cords im me di ate ly. Use wire of adequate size to minimize voltage drop at the motor.
motor with wet hands or when standing on a wet or damp surface, or in water.
(single-phase), 60 Hz, 15 amp service and is equipped with a 3-conductor cord and 3-prong, grounding type plug. Insert the float switch cord plug directly into a GFCI protected 120 volt outlet. Do NOT use an extension cord.
directly into the back of the float switch cord plug (See Figure 6).
adding water to the inlet. The pump will start automatically when the water has filled the reservoir to a depth of approximately 9 inches. The pump will stop when the water depth is approximately 4 inches. The pump will cycle thereafter as required.
pump unless it is
Maintenance
Always
the power source before attempting to install, service, relocate or maintain the pump. NEVER touch sump pump, pump motor, water or discharge piping when pump is connected to electrical power. NEVER handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Fatal electrical shock could occur.
Risk of
injury! Wear safety glasses at all times when performing maintenance on this pump system. Failure to follow this warning could result in death or serious injury.
1. Let the pump cool for a minimum of two hours before servicing because the pump contains hot oil under pressure and the motor is hot.
This pump
dielectric motor oil for lubrication and motor heat transfer. This oil can be harmful to the environment. Check state environmental laws before disposing of this oil.
2. Disassembly of the motor prior to expiration of warranty will void the warranty. If repairs are required, see troubleshooting chart.
3. Inlet should be kept clean and free of all foreign objects and inspected annually. A clogged inlet will damage the pump.
4. Pump should be checked monthly for proper operation.
disconnect
personal
contains
OIL
GFCI Outlet
Float Switch Piggyback Plug
Figure 6: Piggyback Plug and Power Cord
Pump Power
Cord
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Operating Instructions and Parts Manual
Troubleshooting Chart
Problem Possible Cause(s) Corrective Action(s)
Pump will not start or run
Pump starts and stops too often
Pump will not shut off or thermal protector turns off
Pump operates but delivers little or no water
1. Blown fuse, tripped breaker
2. Low line voltage
3. Float obstructed
4. Defective fl oat switch
5. Impeller bound-up
6. Defective motor
1. Back-fl ow of water from piping
2. Faulty fl oat switch
1. Defective fl oat switch
2. Obstacle in piping
3. Float obstructed
1. Low line voltage
2. Plugged impeller
3. Obstructed piping
4. Excessive lift height (water has to go higher than pump can handle)
1. If blown, replace with proper sized fuse or reset breaker
2. If voltage is under 108 volts, check wiring size. DO NOT USE AN EXTENSION CORD
3. Make sure fl oat moves freely up and down
4. Replace fl oat switch (Recommended for at least every 2 years)
5. If impeller will not turn, remove housing and remove blockage
6. Replace pump
1. Replace check valve
2. Replace fl oat switch (Recommended for at least every 2 years)
1. Replace fl oat switch (Recommended for at least every 2 years)
2. Remove pump; clean check valve, pump and piping
3. Make sure fl oat move freely up and down
1. If voltage is under 108 volts, check wiring size. DO NOT USE AN EXTENSION CORD
2. Clean out impeller
3. Remove pump and remove obstruction from piping or reposition piping to prevent obstruction
4. Reposition pump to a suitable position to decrease lift height
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For Replacement Parts or Technical Assistance, Call 1-800-237-0987
Please provide following information: Address any correspondence to:
- Model number WAYNE Water Systems/Scott Fetzer
- Serial number (if any) 101 Production Drive
- Part description and number as shown in parts list Harrison, OH 45030 U.S.A.
1
4
SYLT30
5
2
3
6
Reference Number Description Part Number Quantity
1 Impeller 60138-001 1
2 Volute 28539-001 1
3 Base 28540-001 1
4 Check Valve Kit 60139-001 1
5 Switch Kit 60140-001 1
6 Pump Assembly (pump and switch) 58325-002 1
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Operating Instructions and Parts Manual
Limited Warranty
For one (1) year from the date of purchase, WAYNE Water Systems ("WAYNE") will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by WAYNE to be defective in materials or workmanship. Please call WAYNE (1-800-237-0987) for instructions or see your dealer. Be prepared to provide the model number and serial number when exercising this warranty. All transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser.
This limited warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect, improper installation, improper maintenance, or failure to operate in accordance with WAYNE'S written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall WAYNE or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST send a copy of the purchase receipt along with the material or correspondence. Please call WAYNE (1-800-237-0987) for return authorization and instructions.
DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.
MODEL NO. _______________________ SERIAL NO. _______________________ INSTALLATION DATE _______________________
ATTACH YOUR RECEIPT HERE
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