Wayne SSPTU50, SPV500, Pedestal, SPV800, 360516-001 User Manual
Operating Instruction and Parts Manual Pedestal Series
MANUAL
24 in.
Min.
14 in.
Dia.
Min.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Pedestal Sump
Pump
Description
The pedestal pump is designed for
home sump applications. The unit is
equipped with an 8-ft long, 3-prong
grounding type power cord. Motor is
air cooled; it is not designed to operate
under water. A float switch is provided
for automatic pump operation. This
pump is not suitable for aquatic life.
Unpacking
Inspect this unit before it is used.
Occasionally, products are damaged during
shipment. If the pump or components are
damaged, return the unit to the place of
purchase for replacement. Failure to do so
could result in serious injury or death. Some
warning labels come affixed to the pump.
Over time, these labels may fade. If this
happens, contact Wayne Water Systems for
a free replacement label.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
hazardous situation which, if not avoided,
will result in death or serious injury.
Warning indicates
hazardous situation which, if not avoided,
could result in death or serious injury.
Caution indicates a
situation which, if not avoided, may result
in minor or moderate injury.
Notice indicates
information, that if not followed, may
cause damage to equipment.
an imminently
a potentially
potentially hazardous
important
General Safety
Information
CALIFORNIA PROPOSITION 65
This product or its
power cord may
contain chemicals, including lead, known
to the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
GENERAL SAFETY INFORMATION
Read these rules and
instructions carefully. Failure
to follow these instructions
could cause serious bodily
injury and/or property damage.
Do not submerge
motor or allow
motor to be exposed to water. Personal
injury and/or death could result.
Do not
use to
pump flammable or explosive
fluids such as gasoline, fuel
oil, kerosene, etc. Do not
use in a flammable and/or explosive
atmosphere. Pump should only be used
to pump clear water. Personal injury
and/or death could result.
This pump is not
designed to handle
salt water, brine, laundry discharge or
any other application which may contain
caustic chemicals and/or foreign materials.
Pump damage could occur if used in these
applications and will void warranty.
All wiring must be
performed by a
qualified electrician.
If the
basement
has water or moisture on the
floor, do not walk on wet area
until all power is turned off. If
the shut-off box is in the basement, call
an electrician to disconnect the power.
Remove pump and either repair or replace.
Failure to follow this warning could result
in fatal electrical shock.
A battery backup
system should be
used. Please contact your local retailer
to order an emergency backup system.
Assembly
Always
disconnect
the power source before
attempting to install, service,
relocate or maintain the pump.
Never touch sump pump, pump motor,
water or discharge piping when pump is
connected to electrical power. Never handle
a pump or pump motor with wet hands or
when standing on wet or damp surface or
in water. Fatal electrical shock could occur.
Switch
Grommet
Float Rod
Guide
Float
Figure 1
GFCI Grounded
FLOAT INSTALLATION SPV800, SPV500
& SSPTU50
1. To attach float for SPV800, SPV500
& SSPTU50. insert float rod through
hole in switch lever.
2. Place rubber grommet on float rod
in temporary position.
3. Slide float guide onto float rod.
4. Using pliers to hold the float rod,
screw the float on.
5. Attach the float guide to pump
halfway up the pumps stand and
properly align with motor switch.
FLOAT INSTALLATION PTU30, PTU33A
& PTU50
1. To attach float for PTU30, PTU33A, and
PTU50 begin by sliding the float guide
onto the open end of the float rod.
2. Next slide a grommet onto the open
end of the float rod about ¼ of the
way down.
3. Guide the open end of the float rod
through the hole in the switch lever.
4. Place the second grommet onto the
open end of the float rod, being sure
to keep the float rod inserted into the
switch lever.
5. Attach the float guide to pump halfway
up the pumps stand and properly align
with motor switch.
NOTE: For all replacement float kits
installation will be the same as for
SPV800, SPV500 & SSPTU50.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.waynepumps.com
360516-001 9/09© 2009 Wayne Water Systems
Outlet
Operating Instructions and Parts Manual
Grounding
Blade
Grounded
Outlet
Power
Cord
TEST
RESET
Installation
1. A ground fault circuit interrupter
(GFCI) is required.
2. This pump is for use on 120 Volt
(single phase), 60 hz, 15 amp service
and is equipped with a 3 conductor
cord and a 3 prong grounding plug.
3. Install pump in a sump pit with
minimum size as shown (See Figure
1). Construct sump pit of tile,
concrete, steel or plastic.
4. Locate unit on a solid, level
foundation. Do not place pump
directly on clay, earth, gravel or
sandy surface. These surfaces contain
small stones, gravel, sand, etc. that
may clog or damage the pump and
cause pump failure (See Figure 1).
5. (Optional) Thread check valve (not
included) into pump body carefully
to avoid stripping or cross threading.
Do not use pipe joint sealant.
6. Connect 1-1/4” rigid pipe to rubber
boot on check valve. Reverse boot
for 1-1/2” diameter pipe. Tighten
hose clamps.
Support pump and
piping when
assembling and after installation. Failure
to do so could cause piping to break, pump
to fail, etc. which could result in property
damage and/or personal injury.
Flood risk. If
flexible discharge
hose is used, make sure pump is
secured in sump pit to prevent
movement. Failure to secure pump
could allow pump movement and switch
interference and prevent pump from
starting or stopping.
IMPORTANT: Make sure there is
adequate room for float switch to move
freely during operation.
7. Protect electrical cord from sharp
objects, hot surfaces, oil and
chemicals. Avoid kinking the
cord and replace damaged cords
immediately.
8. A sump pit cover must be installed
to prevent debris from clogging or
damaging the pump.
Risk of
electrical
shock! This pump is supplied
with a grounding conductor
and grounding type attachment plug. Use
a grounded GFCI receptacle to reduce the
risk of fatal electrical shock.
Never cut off the round grounding
prong. Cutting the cord or plug will
void the warranty and make the
pump inoperable.
9. Insert the float switch cord plug
directly into a 120 volt outlet (See
Figure 2).
GFCI
Outlet
Figure 2
ADJUST AND T EST
1. Fill sump with water.
2. Adjust rubber grommet into a
permanent position on float rod
so that the pump switches on with
approximately 14” of water in the sump.
3. While the pump is draining the pit,
verify that the discharge piping is
carrying the water to a point several
feet away from the foundation.
4. If the pump discharge line is
exposed to freezing temperature,
the exposed line must be pitched to
drain. Trapped water will freeze and
damage the pump.
Maintenance
Always
disconnect the electrical
supply before attempting to
install, service, relocate or
perform any maintenance. If the power
source is out of sight, lock and tag
in the open (off) position to prevent
unexpected power application. Failure
to do so could result in fatal electrical
shock. Only qualified electricians should
repair this unit. Improper repair could
result in fatal electrical shock.
1. Disassembly of the motor prior to
expiration of warranty will void the
warranty. If repairs are required, see
troubleshooting chart.
2. Keep pump inlet clean and free
of all foreign objects and inspect
annually. A clogged inlet will
damage pump.
3. Check pump monthly for proper
operation.
NOTE: A pump that has a tripped
thermal protector may start suddenly!
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Pump will not start or
run
Pump start and stops too
often
Pump will not shut off
or thermal protector
turns off
Pump operates but
delivers little or no
water
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1. Blown fuse
2. Low line voltage
3. Defective motor
4. Defective switch
5. Impeller
6. Float obstructed
1. Back flow of water from piping
2. Float out of adjustment
1. Defective switch
2. Obstacle in piping
3. Float obstructed
1. Low line voltage
2. Plugged impeller
1. If blown, replace with proper sized fuse or reset breaker
2. If voltage is under 108 volts, check wiring size
- DO NOT USE AN EXTENSION CORD
3. Replace motor or pump
4. Replace switch
5. If impeller will not turn, remove housing and remove blockage
6. Make sure float moves freely up and down
1. Install or replace check valve (Wayne check valve kit #66005-WYN1)
2. Adjust grommet
1. Replace switch
2. Remove pump and clean pump and piping
3. Make sure float moves freely up and down
1. If voltage is under 108 volts, check wiring size
- DO NOT USE AN EXTENSION CORD
2. Clean out impeller
2
4
1/3 HP
1/2 HP
21
2
3
5
6 6
For Replacement Parts or Technical Assistance,
call 1-800-237-0987
Pedestal Series
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
Address parts correspondence to:
Wayne Water Systems
101 Production Drive
Harrison, OH 45030
Replacement Parts List
Ref.
No. Description PTU30 PTU33A SPV500 SPV800 PTU50 SSPTU50
1 Float Kit 57030-001 57030-001 57030-001 57030-001 57030-001 57030-001
2 Volute Kit 61030-001 61030-001 60057-001 60057-001 61030-001 57509-001
3 Impeller Kit 60131-001 60131-001 60054-001 60055-001 61041-001 60037-001
4 Switch Assembly 56396 56396 56396 56396 56396 56396
5 Pump top housing
(with column and bearing)
6 Float Guide 01509001 01509001 16910 16910 01509001 16910
— — 56638-002 56638-002 — —
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Operating Instructions and Parts Manual
Pedestal Series
Limited Warranty
For one (PTU30, PTU33A & PTU50), two (SPV500 or SPV800) or three (SSPTU50) year(s) from date of purchase, Wayne Water
Systems (”Wayne“) will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water
Pumps (”Product“) found upon examination by Wayne to be defective in materials or workmanship. Please call Wayne (800237-0987) for instructions or see your dealer. Be prepared to provide the model number when exercising this warranty. All
transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,
improper installation, improper maintenance, or failure to operate in accordance with Wayne’s written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED FOR ONE (PTU30, PTU33A & PTU50), TWO (SPV500 OR SPV800)
OR THREE (SSPTU50) YEAR(S) FROM THE DATE OF PURCHASE. THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY
FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of
incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific
legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall Wayne or its
suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit or
revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of
substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST
send a copy of the purchase receipt along with the material or correspondence. Please call Wayne (800-237-0987) for return
authorization and instructions.
DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.
Model No._____________________ Serial No.______________________________ Installation Date __________________________
ATTACH YOUR RECEIPT HERE
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