Wayne EWP10 User Manual

Installation Instructions EWP10
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Water Powered Back-up Sump Pump System
Description
The EWP10 is a water powered back­up sump pump. It does not replace a regular pump. This pump is designed for use with municipal water systems and is inteded to be used as an emergency backup to your existing sump pump.
Unpacking
Inspect this unit before it is used. Occasionally, products are damaged during shipment. If the pump or components are damaged, return the unit to the place of purchase for replacement. Failure to do so could result in serious injury or death.
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger
an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning
a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution
a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Notice
important information, that if not followed, may cause damage to equipment.
indicates
indicates
indicates
indicates
General Safety Information
Do not use to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in a flammable and/or explosive atmosphere. Pump should only be used to pump clear water. Fatal injury and/or property damage could result.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safe keeping.
© 2007 Wayne Water Systems
If the basement has water or moisture on the floor, do not walk on wet area until all power is turned off. If the shutoff box is in the basement, call an electrician. Remove pump and either repair or replace. Failure to follow this warning could result in fatal electrical shock.
A check
must be used on the primary sump pump discharge.
This
must only be used to pump clear water. This pump is not designed to handle effluent, salt water, brine, laundry discharge or any other application which may contain caustic chemicals and/or foreign materials. Pump damage may occur if used in these applications and will void warranty.
valve
pump
Installation
Installation of this unit may take several hours. Before disabling your main pump, have ready an appropriate means of evacuating the sump.
1. Turn power to main pump off.
2. Pump must be installed using 1¼” or 1½” rigid PVC pipe. Do not use flexible drain hose.
Pump Installation
The EWP10 can be installed with a separate dedicated discharge line (Figure 1, Method 1) or tied into the existing sump pump line (Figure 2, Method 2).
Unplug
existing AC pump. Failure to follow this warning could result in fatal electrical shock.
3. Verify that the existing AC pump is in good working order. If the AC pump is questionable, it is recommended that the unit be replaced.
4. Remove any silt or accumulated debris from the sump pit and surrounding area.
5. Locate the EWP10 in an ideal position in the sump pit. The ideal position is approximately 2” from the bottom of the sump pit and located so that it does not interfere with any part of the existing sump pump.
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6. Method 1 Installation:
(Figure 1) Cut and dry-fit rigid PVC pipe to the discharge of the water powered back-up pump. Cement all fittings and discharge pipe after all pipe has been cut and dry-fit together.
The
line installation will vary depending on individual circumstances. Using sound plumbing practices, route the discharge pipe to an exterior wall by the shortest path. Keep turns to a minimum because they reduce the flow output of the pump. The pipe that exits the building structure should be sealed and sloped downward so the water will not freeze in the pipe.
Method 2 Installation:
(Figure 2) Cut the existing main pump discharge line and cement a “T” or “Y” fitting. Measure, cut and dry-fit the pipe required to connect the EWP10 to the installed “T” or “Y” fitting. Cement all fittings and pipe.
7. Shut off the municipal water supply. Install a rigid water supply line to the sump area. Include a shut-off valve in the supply line. Flush the supply line of all debris before installing the automatic valve.
8. Connect the automatic valve assembly with brass vacuum breaker to the supply line. Is should be located about 6” above the basement floor or sump pit cover. The supply line needs to be supported.
9. Attach the hose coupling and washer to the brass vacuum breaker of the automatic valve assembly.
10. Attach the “L” bracket to the automatic control valve using the two screws supplied.
11. Install the float rod by threading the two parts together. Using the large coupler, secure the rod connection by threading the top screw to the top part and the bottom screw to the bottom part.
12. Install a small coupler and the float to the float rod by inserting the float rod through the center of the float. Insert a small coupler about ½” above the bottom of the float rod and tighten the fastener. Tighten the first small coupler installed.
discharge
353300-001 7/07
Installation Instructions
Installation
(Continued)
13. The float should be set so that the primary pump starts before the EWP10. Insert the float rod
through the “L” bracket hole. Install a rubber grommet onto the float rod, then insert the float rod through the automatic control valve arm and then install the second rubber grommet on the top of the float rod.
14. If necessary, adjust the length of the connecting hose and attach to the EWP10 pump with the supplied hose clamp.
15. Turn on the water supply and check the installation for joint leaks and proper operation. Simulate water activating the water powered backup system by raising the float to trip the
automatic control valve arm. Hold the float in the up position while checking the system for leaks. Lower the float to turn off the system and fix any leaks in the water supply line. Retest if necessary.
16. Fill the pit with water until the float trips the automatic control valve arm. The system will lower the water level in the pit to the shut off point of the EWP10. Verify this on/off level of the EWP10 is higher than the on level of the main sump pump.
17. Reconnect power to the main sump pump. The water level in the pit should lower to the off point of the main sump pump. Test the system again to verify that the main sump pump and the EWP10 work together.
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
No Water is pumped out
Pump does not pump water to full capacity
Pump does not shut off
1. Water supply valve closed
2. Automatic valve closed
3. Float does not rise with water level
4. Suction or ejector clogged
5. Water level below suction in sump
6. Improper function or missing check valve in primary pump discharge
7. Discharge line clogged
8. Pumping height more than 15 ft.
9. Water pressure less than 40 psi
1. Water supply partially opened
2. Automatic valve partially opened
3. Suction or ejector partially clogged
4. Leaky primary pump check valve
5. Discharge line partially clogged
1. Automatic valve does not shut off
2. Float is obstructed
1. Open supply valve
2. Check manually the valve operation
3. Check for obstruction of float action
4. Clean pump inlet
5. Adjust the float rod to shut off pump prior to low water level
6. Install check valve in primary pump discharge
7. Check all discharge lines
8. Reduce pumping elevation to less than 15 ft
9. Run a 3/4” direct line from water supply to reduce friction loss in pipe
1. Open supply valve
2. Check the valve operation
3. Clean pump inlet
4. Replace check valve in primary pump discharge
5. Check all discharge pipes
1. Check the valve operation
2. Check for obstruction or adjust rubber grommet to proper off and on position
Operation
Always disconnect the power source before attempting to install, service, relocate or maintain the pump. Never touch sump pump, pump motor, water or discharge piping when pump is connected to electrical power. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in
water. Fatal electrical shock could occur.
Risk of electrical shock! Use a GFCI receptacle to reduce the
risk of fatal electrical shock.
Cutting the cord or plug will void the warranty and make the pump inoperable.
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D
Typical Installation with Submersible Pump with a Separate Discharge Pipe
Water Supply
Water-Powered Backup Sump
Main Sump Pump
Figure 1
Typcial Installation with Submersible Pump
EWP10
Figure 2
Water Supply
Check valve
Check valve
Water-Powered Backup Sump
Main Sump Pump
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