Wayne 330600-001, DSP60, DSP75 User Manual
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Please read and save these instructions. Read carefully before
attempting to assemble, install, operate or maintain the product
described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for
future reference.
Description
A sewage pump is intended for use in
domestic sewage lift stations. It is suitable
for pumping sewage, effluent, wastewater,
groundwater, and other nonexplosive,
noncorrosive liquids with up to 2 inch solids.
An acceptable
motor control
device must be provided at time of
installation.
Unpacking
Inspect this unit before it is used.
Occasionally, products are damaged during
shipment. If the pump or components are
damaged, return the unit to the place of
purchase for replacement. Failure to do so
could result in serious injury or death.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY and
to PREVENT EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates
an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
Warning indicates
a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
Operating Instructions and Parts Manual Models DSP60 and DSP75
330600-001 6/03
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
General Safety Information
1. Know the pump application, limitations,
and po ten tial hazards.
Do not use to pump
flammable or explosive
fluids such as gasoline, fuel
oil, kerosene, etc. Do not
use in flammable and/or explosive
atmospheres. Use pump only with
liquids compatible with pump
component materials. Failure to follow
this warning can result in personal
injury and/or property damage.
2. Make certain that the power source
(electric motor) conforms to the
requirements of the equipment.
Disconnect power before
servicing. If the power dis con nect is out of sight, lock
in the open po si tion and
tag it to prevent unexpected
application of power. Failure to do so
could result in fatal electrical shock!
3. Release all pressure within the system
before ser vic ing any component.
4. Drain all liquids from the system before
servicing.
5. Secure the discharge line before starting
the pump. An unsecured discharge line
will whip, possibly causing personal
injury and/or property damage.
6. Check hoses for weak and worn
condition before each use, making
certain that all connections are secure.
7. Periodically inspect the pump and
system com po nents. Perform routine
maintenance as required (See
Maintenance Section).
8. Provide a means of pressure relief for
pumps whose discharge line can be shutoff or obstructed.
9. Personal Safety:
a. Wear safety glasses at all times when
working with pumps.
b. Keep work area clean, uncluttered
and properly lighted; replace all
unused tools and equipment.
c. Keep visitors a safe distance from the
work area. Make workshop childproof with pad locks, master switch es,
and by re mov ing starter keys.
10. When wiring an elec tri cal ly driven pump
such as this, fol low all electrical and safety
codes, as well as the most recent National
Electrical Code (NEC) and the Oc cu pa tion al Safety and Health Act (OSHA).
© 2003 Wayne Water Systems
Specifications
Power supply requirements.............120V, 60 hz
Circuit requirements ........................15 amps (min)
Motor duty .......................................Intermittent
Motor................................................120V, 1 Phase
Horsepower .....................................6/10 (DSP60), 3/4 (DSP75)
Motor full load.................................11.3A (DSP60), 11.8A (DSP75)
Liquid temperature range...............40°F to 120°F
Max. operating position..................45ofrom vertical
Dimensions .......................................14” x 12”
Intake ................................................2”
Discharge ..........................................2” NPT female
Power cord........................................16 gauge 3 conductor w/plug
Construction
Motor body material .......................Cold rolled steel
Motor housing .................................Cast iron
Volute ...............................................Cast iron
Impeller.............................................Cast iron
Seal plate ..........................................Cast iron
Shaft seal ..........................................Mechanical
GALLONS PER HOUR AT TOTAL HEAD IN FEET
Model 0’ 5’ 10’ 15’ 20’ 25’
DSP60 8200 7500 6000 4000 2000 —
DSP75 8800 8160 7080 4920 2880 700
Performance
Sewage Pump
For parts, product & service information
visit www.waynepumps.com
The pump motor is
equipped with
automatic resetting thermal protector
and may restart unexpectedly.
Protector tripping is an indication of
motor overloading as a result of
operating the pump at low heads (low
discharge restriction), excessively high
or low voltage, inadequate wiring,
incorrect motor conditions, or a
defective motor or pump.
14. This pump is designed to transfer water
in cycles. Using this pump in a
continuous duty application by ma nip u lat ing the switch to stay on, will affect
the per for mance and the life of the
product.
15. Protect electrical cord from sharp
objects, hot sur fac es, oil, and chemicals.
Avoid kinking the cord. Re place or repair
damaged or worn cords im me di ate ly.
Use wire of adequate size to minimize
voltage drop at the motor.
16. Do not handle a pump or pump motor
with wet hands or when standing on a
wet or damp surface, or in water.
17. Do not hang this product by the carry
handle. Sewage pumps should be set
firmly on their legs and supported by
rigid piping. This eliminates twisting and
damage during pump operation.
18. Do not use an extension cord.
Do not walk on wet area
until all power has been
turned off. If the shut-off
box is in basement, call the
electric company to shut-off service to
the house, or call the local fire
department for instructions. Remove
pump and repair or replace. Failure to
follow this warning can result in fatal
electrical shock.
Risk of electric shock!
Never connect the green (or
green and yellow) wire to a
live terminal!
11. This equipment is only for use on 120
volt (single-phase) and is equipped with
an ap proved 3-con duc tor cord and 3prong, grounding-type plug as shown in
Fig ure 1.
To reduce the risk of electric shock, the
motor must be securely and adequately
grounded. This can be ac com plished by the
following:
a. Inserting plug directly into a properly
installed and grounded 3-prong,
grounding-type re cep ta cle (as shown in
Figure 1).
b. Permanently wiring the unit with a
grounded, metal raceway system.
c. Other suitable means.
Where a 2-prong wall receptacle is
encountered, it must be replaced with a
properly grounded 3-prong re cep ta cle
installed in accordance with the NEC and
local codes and ordinances.
12. All wiring should be performed by a
qualified elec tri cian.
13. Always connect this product to a
grounded outlet equipped with a
Ground Fault Circuit Interrupter (GFCI)
device. Con sult a local electrician for
installation and availability.
2
Operating Instructions and Parts Manual
Installation
In any installation
where property
damage and/or personal injury might
result from an inoperative or leaking
pump due to power outages, discharge
line blockage or any other reason, use
a backup system(s).
1. Thread the discharge pipe or pipe nipple
into the dis charge connection.
2. If a check valve is used in a solids
handling system mount the check valve
in a horizontal position or at a 45° angle
with the valve pivot on top. In a vertical
position, solids will tend to lodge on the
valve flapper and can prevent it from
opening.
3. Drill a 1/16" hole in the discharge pipe
ap prox i mate ly 1" to 2” above the pump
discharge when a check valve is used.
The hole prevents air locking of the
pump at the initial start-up and if it
should lose prime.
4. A gate valve should be installed in the
system after the check valve. This gate
valve should be a full port valve which
will pass 2" solids or as required by state
and local codes. This gate valve permits
removal of the pump and/or check valve
for servicing.
5. A union should be installed between the
check valve and the pump so the pump
can be removed with least disturbance
of the piping.
6. When a tether switch is used, rigid dis -
charge pipe is required. If the pump is
allowed to move, the tether switch
could be re strict ed by the basin wall,
pre vent ing the pump from operating.
Before removing
pump from basin
for service, always disconnect electrical
power to pump and control switch. For
any work on pump or switch, ALWAYS
unplug the power cord. Do not just turn
off circuit break er or unscrew fuse.
Grounding
Blade
Figure 1
Main waste line to sewer or septic tank
Upper level drainage
Three prong
grounded outlet
equipped with a
ground fault
interruptor
2” Discharge pipe
Float switch
Sewage pump passes 2” dia. solids
Cleanout
Vent pipe
2” Gate
Valve
Union
2” Check
Valve
45
o
Elbow
Laundry tubs
Washer
Dryer
Floor drain
Washer drain
Lavatory
Toilet
Shower
Flange
Figure 2 - Typical Installation
www.waynepumps.com
3
Operating Instructions and Parts Manual
Maintenance
Make certain that
the pump is
unplugged before attempting to
service or remove any component. This
pump is assembled in the factory using
special equipment; therefore only
authorized service dealers or qualified
electricians should attempt to repair
this unit. Improper repair can cause an
electrical shock hazard.
The pump contains
oil that may be
under pressure because of heat. Let the
pump cool for a minimum of two hours
before servicing this unit.
1. Disassembly of the motor prior to
expiration of war ran ty will void the
warranty. It might also cause internal
leakage and damage to the unit. If
repairs are required, return the pump to
the dealer from whom it was pur chased
or call 1-800-237-0987. If motor is ever
disassembled the o-rings must be
replaced. Care must be taken to ensure
that all seals do not leak.
2. After the basin cover is removed and
necessary dis charge piping disconnected,
lift pump from basin.
3. Pump should be checked on a regular
basis for proper op er a tion. If anything
has changed since unit was new, the unit
should be removed and repaired or
replaced. Only qualified electricians or
service peo ple should at tempt to repair
Check valve 45
o
Vent
Inlet
Gasket
Basin
Figure 3 - Prefabricated Basins
this unit. Improper repair and/or
assembly can cause an electrical shock
hazard.
4. Place the pump in a suitable area where
it can be cleaned thoroughly. Remove all
scale and deposits on pump.
5. Submerge the complete pump in a
disinfectant so lu tion (10% chlorine
bleach solution) for at least one hour
before handling the pump.
6. Clean all dirt and deposits from the
pump float. Make sure float moves
freely after cleaning.
7. Clean all dirt and deposits away from
pump inlet and volute.
This pump contains
dielectric motor oil
for lubrication and motor heat transfer.
This oil can be harmful to the
environment. Check state environmental
laws before disposing of this oil. This oil
can be harmful to aquatic life so
consideration should be exercised in the
application of this pump.
Limited Warranty
For three years from the date of purchase, Wayne Water Systems (“Wayne”) will repair or re place, at its option, for the original purchaser
any part or parts of its Pond Kit, Sump Pumps or Water Pumps (“Product”) found upon examination by Wayne to be defective in materials
or work man ship. Please call Wayne (800-237-0987) for instructions or see your dealer. Be pre pared to provide the model and serial number
when exercising this warranty. All trans por ta tion charges on Products or parts submitted for repair or replacement must be paid by
purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect, improper
installation, improper main te nance, or failure to operate in accordance with Wayne’s written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IM PLIED WARRANTIES, IN CLUD ING THOSE OF MER CHANT ABIL I TY AND FITNESS FOR
A PARTICULAR PUR POSE, ARE LIMITED TO THREE YEARS FROM THE DATE OF PUR CHASE. THIS IS THE EXCLUSIVE REM E DY AND
ANY LIABILITY FOR ANY AND ALL IN DI RECT OR CON SE QUEN TIAL DAM AG ES OR EX PENS ES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of incidental or
consequential damages, so the above lim i ta tions might not apply to you. This limited war ran ty gives you specific legal rights, and you may
also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (in clud ing negligence) or otherwise, shall Wayne or its suppliers be
liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit or revenues, loss of use of the
products or any associated equipment, damage to associated equip ment, cost of capital, cost of substitute products, facilities, services or
replacement power, downtime costs, or claims of buyer’s cus tom ers for such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST send a copy
of the purchase receipt along with the material or correspondence. Please call Wayne (800-237-0987) for return authorization and
instructions.
DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.
MODEL NO. _____________________ SERIAL NO. ________________________ INSTALLATION DATE _____________________
ATTACH YOUR RECEIPT HERE
www.waynepumps.com
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Pump will not start or run
Pump starts and stops too
often
Pump shuts off and turns
on independently of
switch (trips thermal
overload protection)
Pump operates noisily or
vibrates excessively
Pump will not shut off
Pump operates but
delivers little or no water
1. Water level too low
2. Blown fuse or tripped circuit breaker
3. Low line voltage
4. Defective motor
5. Defective float switch
6. Impeller (pump filled with debris)
7. Tangled switch
8. Insufficient liquid level
1. Backflow of water from piping
2. Faulty float switch
3. Check valve not installed or leaking
4. Discharge head is less than
manufacturer's minimum
1. Excessive water temperature
2. Defective switch or entangled switch
is causing pump to run dry
3. Low line voltage
1. Worn bearings
2. Debris in impeller cavity or broken
3. Piping attachments to building
structure too rigid or too loose
1. Defective float switch
2. Float switch movement restricted
3. Restricted discharge (obstruction in
piping)
4. Excessive inflow or pump not
properly sized for application
1. Low line voltage
2. Debris caught in impeller or discharge
3. Worn or defective pump parts or
plugged impeller
4. Pump running backwards
5. Pump not properly sized for application
6. Check valve stuck closed or installed
backwards
7. Shut off valve closed
1. Pump switch will not turn on unless water covers top of pump
2. If blown, replace with proper sized fuse or reset breaker
3. If voltage is under recommended min i mum, check wiring size from
the main switch on property. If OK, contact power company.
4. Return for service or replace motor
5. Replace float switch
6. If impeller will not turn, remove volute and remove debris
7. Arrange switch so the switch moves free ly. Re po si tion pump if
necessary
8. Make sure liquid level is adequate
1. Install check valve
2. Replace float switch
3. Remove and examine check valve for prop er in stal la tion and free
operation
4. Recheck all sizing calculations to determine proper pump size
1. Pump should not be used for water above 120°
2. Replace or reposition pump
Pump may start unexpectedly. Disconnect
power supply before ser vic ing
3. If voltage is under recommended min i mum, check wiring size from
the main switch on property. If OK, contact power company
1. Return for service or replace
2. Remove housing, clean impeller and/or replace broken impeller
3. Replace portion of discharge pipe with flexible connector
1. Replace float switch
2. Reposition pump or clean basin as required to provide adequate
clearance for float
3. Remove pump and clean pump & piping
4. Recheck all sizing calculation to determine proper pump size
1. If voltage is under rec om mend ed minimum, check wiring size from
the main switch on prop er ty. If OK, contact power company
2. Remove, clean and check for tight ness
3. Replace worn parts or entire pump. Clean parts if required
4. Check rotation. (CCW from bottom) Return if CW
5. Recheck all sizing calculations to determine proper pump size
6. Remove and examine check valve for proper installation and free
operation
7. Open valve
For Replacement Parts, call 1-800-237-0987
Please provide following
information:
- Model number
- Serial number (if any)
- Part description and number as
shown in parts list
Address parts correspondence to:
Wayne Water Systems
100 Production Drive
Harrison, OH 45030 U.S.A.
1 1/4” NPT Plug 16356-004 1
2 Power Cord-10 ft. 31035-001 1
3 Handle 23124 1
4 Motor Housing 41026-001 1
5 O-ring 19040-001 1
6 Motor Assembly
*
63004-001 1
7 Impeller 41032-001 1
8 Volute 41028-001 1
9 7/16”-14 x 1-1/4” Hex Head Screw ** 3
10 5/16”-18 x 3/4” Hex Head Screw ** 3
11 10-24 x 1/2” Round Head
Machine Screw ** 2
*
Includes Motor, Seal Plate, Shaft Seal, and O-ring
**
Standard Hardware Item
Ref
No. Description Part. No. Qty.
www.waynepumps.com
1
2
3
4
5
6
7
8
4
Loading...