Wayne CWS100, CWS75, CWS50 User Manual

Operating Instructions and Parts Manual CWS50, CWS75 and CWS100

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Convertible Well Jet Pump Water Systems

Description

Jet pumps are single stage domestic water pumps designed for pumping potable water in applications where the water is up to 100 feet (deep well pump). A pressure switch is a standard feature. A built-in control valve is available on deep well pumps. Deep well pumps can be mounted to either a pre-charged, conventional type or free standing pressure tank.

Unpacking

After unpacking the jet pump, carefully inspect for any damage that may have occurred during transit. Check for loose, missing or damaged parts.

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates an

imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates a

potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a

potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates

important information, that if not followed, may cause damage to equipment.

NOTE: Information that requires special attention.

General Safety Information

CALIFORNIA PROPOSITION 65

This product

including lead, known to the State of California to cause birth defects and other reproductive harm. Wash hands after handling.

GENERAL SAFETY

1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Know the pump application, limitations and potential hazards.

Always install a

to match the system pressure rating and the maximum flow rate.

Do not use to

or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in explosive atmospheres. Pump should only be used with liquids compatible with pump component materials. Failure to follow this warning can result in personal injury and/or property damage.

Disconnect power

pressure from the system before attempting to install, service, relocate or perform any maintenance. Lock the power disconnect in the open position. Tag the power disconnect to prevent unexpected application of power.

Install a screen

to prevent entrapment of swimmers.

3. Drain all liquids from the system before servicing.

contains chemicals,

pressure relief valve

pump flammable

and release all

around the inlet pipe

4. Secure the discharge line before starting the pump. An unsecured discharge line will whip and possibly cause personal injury and/or property damage.

5. Check hoses for weak or worn condition before each use. Make certain all connections are secure.

6. Periodically inspect pump and system components. Perform routine maintenance as required (See Maintenance).

7. Personal Safety: a. Wear safety glasses at all times

when working with pumps.

b. Keep work area clean, uncluttered

and properly lighted replace all unused tools and equipment.

c. Keep visitors at a safe distance

from work area.

d. Make the workshop child proof:

use padlocks, master switches and remove starter keys.

8. Do not pump chemicals or corrosive liquids. Pumping these liquids shortens the life of the pumps seals and moving parts and will void the warranty.

9. When installing pump, cover the well to prevent foreign matter from falling into well and contaminating the water and damaging internal mechanical pumping components.

10. Always test the water from the well for purity before use. Check with local health department for test procedure.

11. Complete pump and piping system MUST be protected against below freezing temperature. Freezing temperatures could cause severe damage and void the warranty.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

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Operating Instructions & Parts Manual CWS50, CWS75 and CWS100

General Safety Information (Continued)

12.Do not run the pump dry or damage will occur and will void warranty.

This pump is

designed for indoor installation only. Failure to install indoors will significantly increase the risk of injury or death from electrical shock.

All wiring should

be performed by a licensed or certified electrician.

13. For maximum safety, the unit should

be connected to a grounded circuit equipped with a ground fault interrupter device.

14. Before installing the pump, have

the electrical outlet checked by a licensed or certified electrician to make sure the outlet is properly grounded.

15. Make sure the line voltage and

frequency of electrical current supply agrees with the motor wiring.

16. Do not attempt repairs to the

electric motor. All repairs to the motor must be completed at a licensed or certified electrical motor repair shop.

Do not touch an

operating motor. Modern motors are designed to operate at high temperatures.

17. Avoid kinking electrical cord

and protect electrical cord from sharp objects, hot surfaces, oil and chemicals. Replace or repair damaged or worn cords immediately.

18. Keep fingers and foreign objects

away from ventilation and other openings. Do not insert any objects into the motor.

Risk of electric

shock! Never connect the green (or green and yellow wire) to a live terminal!

19. To reduce the risk of electrical

shock, the pump should be plugged directly into a properly installed and grounded 3-prong grounding type receptacle, as shown in Figure 1. The green (or green and yellow) conductor in the cord is the grounding wire. The motor must be securely and adequately grounded for protection against shock.

Figure 1

Grounded Pin

Grounded Outlet

TEST

RESET

20. Where a 2-prong is encountered, replace the plug with a properly grounded 3-prong receptacle in accordance with the National Electrical Code, local codes and ordinances. To ensure a proper ground, the grounding means must be tested by a licensed or certified electrician.

21. Use only 3-wire extension cords that have a 3-prong, ground type plug, and 3-pole receptacles that accept the equipment plug.

22. Use wire of adequate size to minimize voltage drop at the motor.

Do not handle pump

or pump motor with wet hands, when standing on a wet or damp surface or when standing in water. Fatal electrical shock could occur.

Pump motor is

equipped with an automatic resetting thermal protector and may restart unexpectedly. Protector tripping is an indication of motor overloading because of operating pump at low heads (low discharge restriction), excessively high or low voltage, inadequate wiring, incorrect motor connections or defective motor or pump.

Pre-Installation

WATER SUPPLIES

The water supplies illustrated in Figure 26 are possible sources for water. These water supplies can be divided into two categories:

SURFACE WATER Water from a lake, stream, pond and

cistern. This water is usually not fit for human consumption, but may be suitable for washing, irrigation or other household uses.

GROUND WATER Water found in the water bearing

stratum at various levels beneath the earth. Of all the fresh water found on earth only 3 percent is found on the surface and 97 percent is underground.

TANKS - CONVENTIONAL STORAGE

The function of the tank is to store a quantity of water under pressure. When full, the tank contains approximately 2/3 water and 1/3 compressed air. The compressed air forces the water out of the tank when a faucet is opened. An air volume control automatically replaces air lost or absorbed into the water. The usable water, or draw-down capacity, of the tank is approximately 1/6 of the tanks total volume when operated on a “20-40” pressure setting (Figure 2).

Air Volume Control

Bladder

Conventional

Tank

Figure 2 - Conventional and Pre-charged Storage Tanks

Pre-charged

Tank

TANKS - PRE-CHARGED STORAGE

A pre-charged storage tank has a flexible bladder or diaphragm that acts as a barrier between the compressed air and water. This barrier prevents the air from being absorbed into the water and allows the water to be acted on by compressed air at initially higher than atmospheric pressures (pre-charged). More usable water is provided than with a conventional type tank. Precharged tanks are specified in terms of a conventional tank. For example, a 20 gallon pre-charged tank will have the same usable water or draw-down capacity as a 40 gallon conventional tank, but the tank is smaller in size (Figure 2).

PRESSURE SWITCH

The pressure switch provides for automatic operation. The pump starts when pressure drops to a cut-in setting. The pump stops when pressure reaches a cut-out setting.

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Operating Instructions & Parts Manual

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Pre-Installation

(Continued)

PACKAGE SYSTEMS

There are four jet pump/tank assemblies sold as packages (Chart 1).

WELLS

A new well should be pumped clear of sand before installing the pump. Sand will damage the pumping parts and seal. The draw-down level of the well should not exceed the maximum rated depth for the pump. The capacity of the pump will be reduced and a loss of prime may occur.

Installation

LOCATION

Select a location as close to the water supply as possible.

Be sure to comply with any state or local codes regarding the placement of the pump. The equipment must be protected from the elements. A basement or heated pump house is a good location. Make sure the pump has proper ventilation. The temperature surrounding the pump is not to exceed 100° F (40°C) or nuisance tripping of the motor overload may occur.

This pump is

designed for indoor installation only. Failure to install indoors will significantly increase the risk of injury or death from electrical shock.

PIPING

Piping may be copper, steel, rigid PVC plastic or flexible polyethylene plastic.

Flexible pipe is not

recommended on suction pipe (inlet pipe).

The pipe must be clean and free of rust or scale. Use a pipe joint compound on the male threads of the metal pipe. Teflon® tape should be used with plastic threads. All connections must be air tight to insure normal operation.

Slope all inlet piping upwards towards the pump to prevent trapping air. Unions or hose couplings can be installed near pump to facilitate removal for servicing or storage. A rubber hose installed between the water system and the house piping will reduce the noise transmitted to the house.

Plastic pipe can be used on all installations except 2 in. deep well jet. The 2 in. deep well jet requires 1-1/4 in. galvanized steel pipe and special machined couplings (1-13/16 in. O. D.).

The galvanized steel pipe and the couplings restrict the flow of return water back to the jet unless the couplings are machined.

PIPE SIZES

Long horizontal pipe runs and an abundance of fittings and couplers decrease water pressure due to friction loss. See Chart 2 to determine the proper pipe size.

SHALLOW WELL INSTALLATION

A shallow well jet assembly can be used with the deep well pump when the pump is located 25 feet vertically of the water level. Shallow well installations have only one pipe between the pump and water supply (Figure 3).

DRILLED WELL (FIGURE 17)

1. Install a foot valve on the first section of pipe (Figure 3, Illustration A).

2. Lower the pipe into the well.

3. Add pipe until the foot valve is 5 feet below the lowest anticipated water level.

The foot valve

should be at least 18 in. from the bottom of the well or sand or sediment could be drawn into the system.

4. After proper depth is reached, install

a well seal or pitless adapter to support pipe and prevent surface. water and other contaminants from entering well.

Well

Seal

Well Casing

Pump

Illustration A

Pump

Packer Type Foot Valve

Illustration B

Incline Check Valve

To Pump

Foot

Valve

Drive Point

CHART 1 - JET PUMP/TANK ASSEMBLIES

Type

Well X Pre-charged No PCA Pre-charged No 12 P & 30 P Horizontal Conventional Yes FX Horizontal Pre-charged No

Air Volume

Control

Required

Figure 3

Illustration C

5. Slope the horizontal pipe upward toward the pump to eliminate trapping air. Sloping the pipe will also aid in priming the pump.

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Installation (Continued)

DRIVEN WELL

• Drive the point several feet below the water table.

NOTE: A packer type foot valve can be installed in the well (Figure 3, Illustration B). This type of foot valve allows the well to be filled with water when priming and makes the inlet pipe much easier to test for leaks. Follow the manufacturer’s instructions when installing the packer type foot valve.

As an alternative, an in-line check valve can be used with a driven well (Figure 3, Illustration C). The pipe between the check valve and the water level will always be under a vacuum.

Leaking joints or couplings will allow air to leak into the pipe and cause abnormal pump operation. Make sure to use pipe joint compound on all male pipe threads.

DUG WELL, CISTERN, LAKE AND SPRING INSTALLATION (FIGURE 17)

• Install a foot valve on inlet pipe and lower into water.

The foot valve

should be at least 18 in. from the bottom of the well or sand or sediment could be drawn into the system.

NOTE: When a lake is used as a water supply, make sure the inlet pipe is deep enough to be submerged at all times. Protect the pipe from damage from swimmers and boats.

Slope the horizontal piping upward toward the pump to prevent trapping air. The pipe must be removed during winter months or protected against freezing.

Protect the pipe from damage from swimmers and boats.

Install a screen

around the inlet pipe to prevent the entrapment of swimmers.

DEEP WELL INSTALLATION

DRILLED WELL (4 IN. OR LARGER) WITH TWO PIPE JET (FIGURES 17 AND 4)

1. Assemble a 1-1/4 in. foot valve (not

included) to the jet body. A 1-1/4 in. coupling is required to connect the larger pipe to the jet assembly.

2. Connect the 1 in. pipe threads into

the smaller opening in the jet body.

CHART 2 - PIPE SIZING

Pump Model

Deep Well Inlet:

1-1/4 in. Pipe

1 in. Pipe

Figure 4 - Two Pipe Jet

Pump Opening

1-1/4 in. 1-1/2 in.

Suction Inlet: Drive 1 in. 1-1/4 in. Outlet 3/4 in. 1 in.

Jet Body

Foot Valve

3. Lower the jet into the well. Add pipe as needed. Be sure to use pipe joint compound on all male threads.

4. Position the jet 10 - 20 feet below the lowest anticipated water level, but never closer than 5 feet from the bottom of the well, if possible.

5. Install a well seal to support the pipe and prevent surface water and other contaminants from entering the well.

6. Install the horizontal pipe from the well to the pump. Piping from the vertical well pipe to the pump should never be smaller than the well pipes.

7. Slope both pipes upward toward the pump to prevent trapping air. If the horizontal distance exceeds 25 feet, see Chart 2 (on page 5) for the recommended pipe sizes.

DUG WELL, CISTERN, LAKE AND SPRING WITH TWO PIPE JET (FIGURE 17)

1. Install a 1-1/4 in. foot valve (not included) to the jet body. A 1-1/4 in. coupling is required to connect the larger pipe to the jet assembly.

2. Connect the 1 in. pipe threads into the smaller opening in the jet body.

3. Lower the jet into the water below the lowest anticipated water level, but never closer than 18 in. from the bottom. Sand or debris may be drawn into the system if the jet is too close to the bottom.

4. Provide protection for the jet and pipes against damage from boats or swimmers if a lake is used for the water supply.

Horizontal Distance

(Feet)

0-25 26-100

Install a screen

around the inlet pipe to prevent the entrapment of swimmers.

5. Slope the horizontal pipes upward

toward the pump to prevent trapping air. If horizontal distance exceeds 25 feet, see Chart 2 for recommended pipe sizes.

DRILLED WELL (2 IN.) WITH SINGLE PIPE PACKER (FIGURES 17 AND 5)

1-1/4 in. Pipe

Figure 5 - Single Pipe Jet

Packer

Foot Valve

Cups

NOTE: Single pipe packer jets rely on the space between single pipe and inside of well casing for return water to operate jet. Two inch installations must use 1-1/4 in. galvanized steel pipe with special turned couplings (1-13/16 in. O.D.) to avoid restricting flow of return water back to jet.

1. Assemble the foot valve and packer

to the jet body.

2. Lubricate the rubber cups with

petroleum jelly.

3. Attach the first section of pipe and

lower jet into well.

4. Add pipe until the jet is positioned 5 -

15 feet below the lowest anticipated water level. The jet should never be closer than 5 feet from the bottom of the well or sand and sediment may be drawn into the system.

5. With the jet in position, fill the pipes

with water to make sure the rubber cups are sealed against inside of the well casing. It may be necessary to move the jet up and down to seat the cups.

6. Install the casing adapter and the

horizontal pipes.

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Installation (Continued)

7. Slope both pipes upward toward the pump to eliminate trapping air. If the horizontal distance exceeds 25 feet, see Chart 2 for the recommended pipe sizes.

DEEP WELL PUMP WITH HORIZONTAL AND VERTICAL STORAGE TANK (FIGURES 6 AND 7)

Prime Plug

Pressure Switch

To Drive

Figure 6 - Horizontal Tank

Air Volume Control

Outlet

To Suction

Outlet

Hose Coupling

To Jet

Volume Control

Tubing

Air Volume Control

Air Volume

Control Tubing

To Suction

Pressure Switch

Figure 8 - Pre-charged Storage Tank

Air

2. Check the pressure with the power

Outlet

28-30 psi

3/4 HP an 1 HP

Prime Plug

off, faucets open and no water flowing (zero water pressure).

3. Install a valve and isolator hose between the system and the house plumbing to aid in pump removal for servicing and for reducing noise transmitted to the house through the piping.

4. Provide a hose bib (faucet) at the lowest point in the system to drain for service or storage.

CONVERTING THE DEEP WELL PUMP TO SHALLOW WELL OPERATION (FIGURE 9)

Suction

To Jet

To Drive

To Air Volume Control

Electrical

Risk of electrical

shock. This pump is

designed for indoor installation only.

Select the proper size wire and fuse (Chart 3). Time delay fuses are recommended over standard fuses for motor circuit protection. All pump motors have built-in automatic overload protection that will prevent damage to the motor due to overheating.

Do not connect to

electric power supply until unit is permanently grounded. Connect ground wire to approved ground then connect terminal provided.

A metal underground water pipe or well casing at least 10 feet long makes the best ground electrode. If plastic pipe or insulated fittings are used, run a wire directly to the metal well casing or use a ground electrode furnished by the power company.

There is only one proper ground terminal on the unit. The terminal(s) is located under the pressure switch cover, is painted green and is identified as GRD. The ground connection must be made at this terminal (Figure 10).

Prime To Suction

Figure 7 - Vertical Tank

To Drive

To Jet

1. Install the air volume control on the tank as shown.

2. Connect the copper tube from the air volume control to the 1/8 in. NPT opening directly above the 1-1/4 in. opening on the front of the pump.

3. Install a valve and isolating hose between the system and the house plumbing to aid in pump removal for servicing and for reducing noise transmitted through the house piping.

4. Provide a hose bib (faucet) at the lowest point in the system to drain for service or storage.

DEEP WELL PUMP WITH PRE-CHARGED STORAGE TANK (FIGURE 8)

1. Check tank pre-charge using a tire pressure gauge. Set air pressure in tank to 28 psi which is 2 psi below pressure switch cut-in level. An air valve is located on the side and will accept a standard fitting from a bicycle pump or air line.

Jet

Figure 9 - Shallow Well Jet

For shallow wells (25 feet or less), a bolt-on shallow well jet is available as an accessory for deep well pumps. The jet attaches to the front of the pump with the two bolts provided and converts the deep well pump into a shallow well pump. The shallow well jet has a 1 in. NPT inlet and a 1/8 in. NPT opening for an air volume control. For optimum performance, an incline check valve on the inlet side of the shallow well jet is recommended.

CHART 3 - RECOMMENDED FUSE AND WIRING DATA - 60 HZ MOTORS

0 51 101 201 to to to to 50 100 200 300

HP Volt

1/2

3/4

115 15 14 14 12 10 230 10 14 14 14 14 115 15 14 14 10 8 230 10 14 14 14 14 115 20 12 12 10 8 230 10 14 14 14 14

Dual Element Fuse 250V

Ground Screw

Line

Figure 10 - Electrical Connections

Motor

The ground conductor must not be smaller than the circuit conductors supplying the motor.

Distance in Feet

From Meter to Motor

Wire Size

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Electrical (Continued)

Check selector to voltage supply. They must match change if needed.

The voltage of power supply must match the voltage of the pump. The unit has dual voltage motors preset at the factory to 115 volts. The motors can be converted to 230 volts by turning the voltage selector to the desired voltage (see Figure

11). Use needle nose pliers to pull the selector out approximately 1/4 in., rotate and then reinsert in correct position.

6. Let the system operate for several minutes to flush all pipes.

7. Close faucet and allow pump to build pressure in tank. When the pressure reaches the cut-out setting, the motor will stop.

The system is now in operation and will automatically cycle on demand.

PRIMING THE DEEP WELL PUMP

To prevent damage

start motor until pump has been ﬁ lled with water.

1. Remove prime plug.

2. Fill pump and piping completely full

230 V

115 V

of water.

3. Replace the prime plug.

4. Close the control valve (Figure 12) and open a nearby faucet.

5. Start the motor. The pressure inside

230 V

115 V

Figure 11 - Voltage Selector

Disconnect power

and release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

the pump body will build almost immediately as the pump, jet and piping become completely filled with water.

6. Slowly open the control valve. Water will begin to flow. Continue to open the control valve until maximum flow is achieved. Opening the valve too far will cause the water to stop flowing.

7. Adjust the valve until there is a steady flow of water. The valve

Operation

PRIMING THE SHALLOW WELL PUMP

To prevent damage

to the pump, do not start motor until pump has been filled with water.

NOTE: When the deep well pump is used with the bolt-on shallow well jet, be sure the control valve slot (Figure 12) is in the vertical (open) position at all times.

Control Valve Slot

Figure 12 - Control Valve

1. Remove prime plug.

2. Fill pump and piping completely full

of water.

3. Replace the prime plug.

4. Open a faucet to vent the system.

5. Start the motor. Water will pump in a

few minutes. If pump fails to prime in 5 minutes, stop motor and refill pump with water. Priming time is proportional to the amount of air in inlet pipe. Do not allow pump to get hot.

Open

1/4 in. Turn

Closed

should be opened as much as possible without losing pressure.

8. Let the system operate for several minutes to flush all piping.

9. Close the faucets and allow the pump to build pressure in the tank. When the pressure reaches the cutout setting, the motor will stop.

The system is now in operation and will automatically cycle upon demand.

Maintenance

Disconnect power

Protect the pump

winter conditions.

DRAINING THE PUMP

Drain openings are provided on all models. To drain the pump:

1. Remove drain plug and prime plug to vent the system.

2. Drain all piping to a point below the freeze line.

to the pump, do not

and release all

from freezing during

DRAINING THE TANK

Conventional tanks can be drained by opening an outlet at the lowest point in the system. Remove plug or the air volume control to vent the tank.

Pre-charged tanks force virtually all the water from the tank when system pressure is released. No draining is necessary.

RESTARTING PUMP

If the pump has been serviced, drained or has not been used for some time, be sure there is water in the pump housing (volute) and the piping to the well. There must be water in the pump housing (volute) at all times when the pump is running to avoid internal damage of seal members (See Priming the Shallow Well or Priming the Deep Well Sections).

WATERLOGGED TANKS: CONVENTIONAL

When a tank system has an inadequate ratio of air and water, the pump will start and stop often and erratically.

1. Disconnect the power to the pump.

2. Open the lowest faucet in the system to release all pressurized water in the system.

3. Prime the pump (See Priming the Shallow Well or Priming the Deep Well Sections).

4. Reconnect the power to the pump.

NOTE: As the pump refills the tank with water, the air volume control supplies the tank with the correct air to water ratio for the system to operate. If the air volume control is good, the pump will shut off at the desired cut-off and will be adjusted correctly.

WATERLOGGED TANKS: PRECHARGED

If a pre-charged tank becomes waterlogged, the bladder is normally leaking or broken.

1. Test the tank by depressing the air valve. The air valve will expel water if the bladder is broken.

2. Replace the tank.

NOTE: Once a bladder is leaking or broken, the bladder cannot be repaired. The tank must be replaced.

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Operating Instructions & Parts Manual

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Maintenance (Continued)

7. With a large screwdriver or adjustable wrench, keep the shaft

PRE-CHARGED TANK

Some air is lost through the bladder in any tank. To prevent tank failure, check the tank pre-charge on a yearly basis.

1. Disconnect power to the pump

2. Open a faucet nearest the tank and allow all water to drain from the tank.

from rotating and remove the impeller with hand (standard right hand thread). Be sure to hold onto the cast iron seal plate when removing the impeller from the shaft.

8. Remove the seal plate.

9. Pry the rotating shaft seal member from the impeller (Figure 14).

3. Measure the tank pre-charge at the valve stem using a tire gauge.

4. If necessary, adjust the pre-charge with an air pump 28 - 30 psi on 1/2,

Rotating Shaft Seal Member

3/4 and 1 HP pumps.

LUBRICATION

The bearing used in the pumps are lifetime lubricated at the factory and require no additional lubrication.

REMOVING OLD SHAFT SEAL

Turn disconnect

switch to “off”

position.

1. Disconnect power to the pump

2. Open a faucet nearest the tank and allow all water to drain from the tank.

3. Remove the four cap screws holding the pump housing (volute) to the motor (Figure 13).

Cap Screws

Seal Plate

Diffuser

Pump Housing (Volute)

Figure 14 - Removing Shaft Seal and Ceramic Seat

10. Push or pry the ceramic seat free from the seal plate (Figure 14).

11.Remove loose particles from impeller hub and seal plate.

INSTALLING NEW SHAFT SEAL

Before handling

hands clean. Dirt or grease can damage the seal.

1. Wet the inside of the seal cavity on seal plate and the rubber cup enclosing the new ceramic seat with cooking oil. Be careful not to scratch the ceramic surface of the seal seat and push seat enclosed in rubber into seal cavity on seal plate.

Motor

Figure 13 - Convertible Well Pump

Impeller

Drain Plug

Use a cardboard washer to protect polished surface when pushing against ceramic seat with any object. Be sure to remove cardboard washer.

4. Separate the pump housing (volute) from the motor to expose the diffuser and the seal plate.

5. Remove the two cap screws and diffuser from the seal plate to expose the impeller.

6. Remove the small end cap on the end of the motor opposite the

Figure 15 - Seal Plate Replacement

impeller.

Impeller

Rubber Seat Ring

Ceramic Seat

shaft seal parts wipe

Seal Plate

Screw Holes

Motor Shaft

2. Carefully slip seal plate over shaft so as not to disturb seal position in seal plate. The seal plate must be orientated during assembly so that the two holes are on a horizontal line across the motor shaft and the (4) locating pins on the back of the seal plate line up with the tabs on the motor housing (Figure 15). This placement should be done to ensure proper draining and priming.

3. Place rotating shaft seal member in position on impeller and press into place. Take care not to press against polished seal surface.

4. Position impeller on shaft and tighten securely (Figure 16).

Seal Plate

Seal Seat

Figure 16 - Motor Shaft

Motor

Impeller

Seal Plate

Seal

Facing

Must

Be Clean For

Proper Seal

5. Secure diffuser to seal plate using the two cap screws. Be sure the screws are orientated on a horizontal line as described in Step

6. Carefully position pump housing (volute) gasket over the diffuser onto the seal plate. In all convertible applications the seal ring must also be positioned on the diffuser. In all shallow well applications care must be taken that the o-ring is clean and properly positioned on the venturi. Cleaning and positioning makes a good seal inside the diffuser when assembled.

7. Assemble the pump housing (volute) to the motor using the four cap screws. Be sure the pump housing (volute) gasket is positioned correctly and tighten the screws securely.

NOTE: Shaft must rotate freely and motor end cap should be secured before operation.

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Operating Instructions & Parts Manual CWS50, CWS75 and CWS100

Figure 17 - Water Supplies

(A) SPRING:

A spring that emerges

from the ground.

Occurs when water in

permeable materials is

trapped between

impermeable

material as rock or clay.

(B) LAKE, STREAM or POND:

Surface water, unless treated,

is usually not safe for human

consumption. It may be used

for purposes such as washing

or irrigation.

A hole is excavated

several feet in diameter

to a fairly shallow

depth. It is then lined

with brick, stone or

concrete to prevent

cave-in.

SHALE

(A) SPRING

(B) LAKE,

STREAM, POND

Water Supplies

(D) DRIVEN WELL

(D) DRIVEN WELL:

Pipe with a pointed

screen is driven into

the ground below

the water table.

The depth is usually

less than 50 feet.

Available

diameters are

1" throu

h 2".

BEARING

SAND

WATER

PERMEABLE

MATERIAL

CLAY

TOP SOIL

(E) DRILLED WELL

domestic water wells.

WATER TABLE

(E) DRILLED WELL:

A hole bored into the

earth with machinery and

lined with pipe. Depths

range from a few feet

to over 1000 feet.

Common well diameters

are 2", 3", 4" and 6" for

(F) CISTERN

(F) CISTERN:

An underground tank

built to collect rain

water from rooftops.

The water is not fit

for human consumption.

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Operating Instructions & Parts Manual CWS50, CWS75 and CWS100

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

Pump will not run 1. Power off

2. Blown fuse or tripped breaker

3. Faulty pressure switch

4. Motor overload tripped

Motor hums but will not run 1. Voltage does not match selector switch

2. Wiring too small

3. Damage or misalignment causing rotating parts to bind

Overload trips 1. Incorrect line voltage

2. Damage or misalignment causing rotating parts to bind

3. High surrounding temperature

4. Rapid cycling

Pump runs but delivers little or no water

Pump starts and stops too of ten 1. Water logged tank (conventional tank)

1. Water level below pump intake

2. Control valve open too far (deep well)

3. Discharge not vented while priming

4. Leaking in piping on well side of pump

5. Well screen or inlet strainer clogged

6. Clogged nozzle (deep well)

7. Air volume control diaphragm ruptured

8. Foot valve may be clogged or stuck closed

9. Pump not fully primed

10. Control valve completely closed (deep well)

11. Water level below maximum lift spec i fi ca tion

12. Undersized piping

13. Gaseous well

14. Distorted venturi

15. Incorrect jet for application

16. Undersized pump

17. Pump cavitates, sounds like pumping gravel

2. Air volume control tubing kinked or clogged

3. Air volume control tubing connected to wrong opening on pump

4. Incorrect tank pre-charged (pre-charged tank)

5. Ruptured diaphragm/bladder (pre-charged tank)

6. Leak in house piping

7. Foot valve or check valve stuck open

8. Motor overload tripping

9. Improperly adjusted pressure switch

1. Turn power on or call power com pa ny

2. Replace fuse or reset circuit break er

3. Replace switch

4. Let cool. Overload will au to mat i cal ly re set

1. Check voltage

2. Rewire. See Chart 4*

3. Replace or take to service shop for re pair

1. Rewire. See Chart 4*

2. Take to motor repair shop or locate and repair mechanical binding

3. Provide a shaded, well-ventilated area for pump

4. Pump starts and stops too often sec tion

1. Lower suction pipe further into well

2. Adjust control valve or repeat priming procedure.

3. Open faucet, repeat priming pro ce dure

4. Repair piping as needed

5. Clean or replace as necessary

6. Pull jet and clear obstruction

7. Repair or replace air volume control

8. Clean or replace as needed

9. Continue priming, paus ing ev ery 5 min utes to cool pump body. Refill pump as need ed

10. Adjust control valve per deep well prim ing procedure

11. Select applicable pump and/or jet as sem bly

12. Replace as needed

13. Install baffle on pump intake to pre vent gas from entering system

14. Inspect and replace

15. Purchase a jet matched to your sys tem when replacing another brand pump

16. Increase horsepower of pump

17. Increase suction plumbing diameter or decrease pipe friction

1. Replace tank or air volume control

2. Clean or replace as needed

3. Move to correct pump opening

4. Add or release air as needed

5. Replace tank

6. Locate and repair leak

7. Remove and replace

8. See overload trips section

9. Readjust or replace switch

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Operating Instructions & Parts Manual

CWS50, CWS75 and CWS100

For Replacement Parts or Technical Assistance, Call 1-800-237-0987

Please provide following information: Address any correspondence to:

- Model number Wayne Water Systems

- Serial number (if any) 101 Production Drive

- Part description and number as shown in parts list Harrison, OH 45030 U.S.A.

Replacement Parts List

Ref. No.

1 Motor 32059-001 32015-001 32015-001 1 2 Screw 16636-002 16636-002 16636-002 4 3 Seal plate 4372-001 4372-001 4372-001 1 4 5 6 Impeller 23285-002 23285-001 23285-001 1 7 Diffuser 17148-001 17148-001 17148-001 1 8

9 Volute 56870-001 56870-001 56870-001 1 10 Pressure switch 30010-001 30010-001 30010-001 11 O-ring 15592 15592 15592 1 12 Control valve (includes #11) 56883-001 56883-001 56883-001 1 13 Pipe plug 1/8 in. 15766-002 15766-002 15766-002 2 14 Base 23029-001 23029-001 23029-001 1

●

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Description CWS50-1/2 HP CWS75-3/4 HP CWS100-1 HP Qty.

●

Shaft seal assembly 56393 56393 56393 1

●

Square ring rubber gasket 17150-001 17150-001 17150-001 1

●

Rubber seal ring 17149-001 17149-001 17149-001 1

Repair kit (includes #4, 5 & 8) 56874-001 56874-001 56874-001 1

Part Number for Models

Operating Instructions & Parts Manual

Performance

Model No. Motor HP

CWS50 1/2

CWS75 3/4

CWS100 1

Suction Lift (Feet)

5 10 15 20 25

CWS50, CWS75 and CWS100

Discharge Pressure psi

20 30 40 50

Output in Gallons Per Hour (GPH)

910 780 690 580 390

1140 1014

900 702 558

1260 1140

990 828 630

850 720 660 580 390

1140 1014

900 702 558

1218 1140

990 828 630

590 520 480 410 325

858 800 756 690 558

930 858 786 720 630

366 324 270 228 174

600 520 456 390 318

618 600 480 400 340

Jet Diameter

2 in.

4 in.

Pump Model

No.

CWS50

CWS50 CWS75

CWS75 CWS100

CWS100 CWS50

CWS50

CWS50 CWS75

CWS75 CWS100

CWS100

Jet Assembly

No.

56319

55462 56322

58319 56324

56317

55465 56324

56317

55465

Vertical Distance to Pumping Level

30' 40' 50' 60' 70' 80' 90' 100'

Output in Gallons Per Hour (GPH)

620 590 500

400 335 260

840 740 615

390 360 290

890 780 650

520 420 330

900 750

690 580 540

415

390

335 275 210

900 800 675

470 420 340 280 200

950 840 706

585 490 390

315 230

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+ 25 hidden pages

Wayne CWS100, CWS75, CWS50 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual