Wayne 330502-001, CSECAP40, CSE50T, CSECAP50 User Manual
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
Description
A sewage system consists of a pump,
control switch, and a basin for use in
applications where less than six toilets
(units) are discharged into the basin.
The system is generally controlled by a
float switch with a plug-in-plug which
accepts the pump plug and in turn
plugs into a 120 volt outlet.
The float switch is a wide angle
differential switch that rises with the
liquid level and turns the pump on. As
the liquid level decreases the float
lowers and turns the pump off. The
CSECAP40 and CSECAP50 are provided
with a solid-state electronic “SwitchGenius” water level control. When
Operating Instructions and Parts Manual CSECAP40, CSECAP50, CSE50T
330502-001 11/07
water is detected, the pump will start
automatically. This pump is intended
for use in domestic sewage lift stations.
It is suitable for pumping sewage,
effluent, wastewater, groundwater and
other nonexplosive, noncorrosive
liquids with up to 2 inch solids.
Unpacking
Inspect this unit before it is used.
Occasionally, products are damaged
during shipment. If the pump or
components are damaged, return the
unit to the place of purchase for
replacement. Failure to do so could
result in serious injury or death.
Safety Guidelines
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger
indicates
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Warning
indicates
a potentially hazardous situation
which, if not avoided, COULD result in
death or serious injury.
Caution
indicates
a potentially hazardous situation
which, if not avoided, MAY result in
minor or moderate injury.
Notice
indicates
important information, that if not
followed, may cause damage to
equipment.
SAVE THESE INSTRUCTIONS!
© 2007 Wayne Water Systems
Specifications
CSECAP40
CSE50T CSECAP50
Power supply requirements 120V, 60 hz 120V, 60 hz
Circuit requirements 15 amps (min) 15 amps (min)
Motor duty Intermittent Intermittent
Motor 120V, 1 Phase 120V, 1 Phase
Horsepower 1/2 4/10 (CSECAP40)
1/2 (CSECAP50)
Motor full load 12.0 8.7
Liquid temperature range 40°F to 120°F 40°F to 120°F
Max. operating position 45ofrom vertical 45ofrom vertical
Dimensions 14 inches x 12inches 14 inches x 12inches
Intake 2 inches 2 inches
Discharge 2 inch NPT female 2 inch NPT female
Cut-in level (factory set) 19 inches 11 inches
Cut-out level (factory set) 9 inches 3 inches
Differential 10 inches 7 inches
Switch 90owide angle “Switch-Genius”
mechanical capacitive
tether switch water sensor
Power cord 16 gauge 16 gauge
3 Conductor w/plug 3 Conductor w/plug
Construction
Motor body material .......................Cold rolled steel
Motor housing .................................Cast iron
Volute ...............................................Cast iron
Impeller.............................................Glass reinforced PBT
Seal plate ..........................................Cast Iron
Shaft seal ..........................................Mechanical
GALLONS PER MINUTE AT TOTAL HEAD IN FEET
Model 5' 10' 15'
CSECAP40 90 62 23
CSECAP50, CSE50T 113 90 33
Performance
Sewage
Pump
For parts, product & service information
visit www.waynepumps.com
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
7. Periodically inspect the pump and
system components. Perform
routine maintenance as required
(See Maintenance Section).
8. Provide a means of pressure relief
for pumps whose discharge line can
be shut-off or obstructed.
9. Personal Safety:
a. Wear safety glasses at all times
when working with pumps.
b. Keep work area clean,
uncluttered and properly lighted;
replace all unused tools and
equipment.
c. Keep visitors a safe distance from
the work area. Make workshop
child-proof with padlocks, master
switches, and by removing starter
keys.
10. When wiring an electrically driven
pump such as this, follow all
electrical and safety codes, as well
as the most recent National
Electrical Code (NEC) and the Occupational Safety and Health Act
(OSHA).
Risk of electric shock! Never
connect the green (or green
and yellow) wire to a live
terminal!
11. This equipment is only for use on
120 volt (single-phase) and is
equipped with an approved 3-conductor cord and 3-prong,
grounding-type plug as shown in
Figure 1A & 1B.
To reduce the risk of electric shock, the
motor must be securely and adequately
grounded. This can be accomplished by
the following:
- Inserting plug directly into a properly
installed and grounded 3-prong,
grounding-type receptacle (as shown
in Figure 1A & 1B ).
Where a 2-prong wall receptacle is
encountered, it must be replaced with
a properly grounded 3-prong receptacle installed in accordance with the NEC
and local codes and ordinances.
12. All wiring should be performed by a
qualified electrician.
13. Always connect this product to a
grounded outlet equipped with a
Ground Fault Circuit Interrupter
(GFCI) device. Consult a local
electrician for installation and
availability.
General Safety
Information
CALIFORNIA PROPOSITION 65
This
product
or its power cord contains lead, a
chemical known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
GENERAL SAFETY
1. Know the pump application,
limitations, and potential hazards.
Do not use to pump
flammable or explosive fluids
such as gasoline, fuel oil,
kerosene, etc. Do not use in flammable
and/or explosive atmospheres. Use
pump only with liquids compatible with
pump component materials. Failure to
follow this warning can result in
personal injury and/or property
damage.
2. Make certain that the power source
(electric motor) conforms to the
requirements of the equipment.
Disconnect power before
servicing. If the power disconnect is out of sight, lock in
the open position and tag it to prevent
unexpected application of power.
Failure to do so could result in fatal
electrical shock!
3. Release all pressure within the
system before servicing any
component.
4. Drain all liquids from the system
before servicing.
This
pump
contains dielectric motor oil for
lubrication and motor heat transfer.
Care should be taken when disposing
of this oil. Do not use this pump in
ponds or fountains because the motor
oil can be harmful to aquatic life.
5. Secure the discharge line before
starting the pump. An unsecured
discharge line will whip, possibly
causing personal injury and/or
property damage.
6. Check hoses for weak and worn
condition before each use, making
certain that all connections are
secure.
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Operating Instructions and Parts Manual
The
pump
motor is equipped with automatic
resetting thermal protector and may
restart unexpectedly. Protector tripping
is an indication of motor overloading as
a result of operating the pump at low
heads (low discharge restriction),
excessively high or low voltage,
inadequate wiring, incorrect motor
conditions, or a defective motor or
pump.
14. This pump is designed to transfer
water in cycles. Using this pump in a
continuous duty application by
manipulating the switch to stay on,
will effect the performance and the
life of the product.
15. Protect electrical cord from sharp
objects, hot surfaces, oil, and
chemicals. Avoid kinking the cord.
Replace or repair damaged or worn
cords immediately. Use wire of
adequate size to minimize voltage
drop at the motor.
16. Do not handle a pump or pump
motor with wet hands or when
standing on a wet or damp surface,
or in water.
17. Do not hang this product by the
carry handle. Sewage pumps should
be set firmly on their legs and
supported by rigid piping. This
eliminates twisting and damage
during pump operation.
18. Do not use an extension cord.
Grounding
Blade
Figure 1B
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Grounded
Outlet
Figure 1A
Pump Power Cord
“SwitchGenius” Plug
General Safety
Information (Continued)
Do not walk on wet area
until all power has been
turned off. If the shut-off box
is in basement, call the electric
company to shut-off service to the
house, or call the local fire department
for instructions. Remove pump and
repair or replace. Failure to follow this
warning can result in fatal electrical
shock.
Installation
In any
installation where property damage
and/or personal injury might result
from an inoperative or leaking pump
due to power outages, discharge line
blockage or any other reason, use a
backup system(s).
1. Thread the discharge pipe or pipe
nipple into the discharge
connection.
2. If a check valve is used in a solids
handling system mount the check
valve in a horizontal position or at a
45° angle with the valve pivot on
top. In a vertical position, solids will
tend to lodge on the valve flapper
and can prevent it from opening.
3. Drill a 1/16 inch hole in the
discharge pipe approximately 1 inch
to 2 inches above the pump
discharge when a check valve is
used. The hole prevents air locking
of the pump at the initial start-up
and if it should lose prime.
4. A gate valve should be installed in
the system after the check valve.
This gate valve should be a full port
valve which will pass 2 inch solids or
as required by state and local codes.
This gate valve permits removal of
the pump and/or check valve for
servicing.
5. A union should be installed
between the check valve and the
pump so the pump can be removed
with least disturbance of the piping.
6. CSE50T models are supplied with a
detachable tether switch with a
piggyback plug (see figure 3A).
The length of the tether (distance
of cord from float to clamp) should
not be set shorter than 3-1/4 inches
and should not be used in a basin
smaller than 14 inches in diameter.
If using a differential other than the
factory setting, be sure when the
pump shuts off at least 4 inches of
fluid is left in the basin so the
impeller remains submerged.
7. When a tether switch is used, rigid
discharge pipe is required. If the
pump is allowed to move, the
tether switch could be restricted by
the basin wall, preventing the
pump from operating.
Before
removing
pump from basin for service, always
disconnect electrical power to pump
and control switch. For any work on
pump or switch, ALWAYS unplug the
power cord. Do not just turn off circuit
breaker or unscrew fuse.
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CSECAP40, CSECAP50, CSE50T
Main waste line to sewer or septic tank
Upper level drainage
Three prong
grounded
outlet
equipped
with a
ground fault
interruptor
2 inch Discharge pipe
Sewage pump passes 2 inch dia. solids
Cleanout
Vent pipe
2 inch
Gate Valve
Union
2 inch
Check
Valve
45
o
Elbow
Laundry tubs
Washer
Dryer
Floor drain
Washer drain
Lavatory
Toilet
Shower
Flange
Figure 2 - Typical Installation
Check valve 45
o
Vent
Inlet
Gasket
1/2"
Min.
Clearance
Basin
Figure 3A - Prefabricated Basins
Maintenance
Make
certain
that the pump is unplugged before
attempting to service or remove any
component. This pump is assembled in
the factory using special equipment;
therefore only authorized service
dealers or qualified electricians should
attempt to repair this unit. Improper
repair can cause an electrical shock
hazard.
The
pump
contains oil that may be under pressure
because of heat. Let the pump cool for
a minimum of two hours before
servicing this unit.
1. Disassembly of the motor prior to
expiration of warranty will void the
warranty. It might also cause
internal leakage and damage to the
unit. If repairs are required, return
the pump to the dealer from whom
it was purchased or call 1-800-237-
0987. If motor is ever disassembled
the o-rings must be replaced. Care
must be taken to ensure that all
seals do not leak.
2. After the basin cover is removed
and necessary discharge piping
disconnected, lift pump from basin.
3. Pump should be checked on a
regular basis for proper operation.
If anything has changed since unit
was new, the unit should be
removed and repaired or replaced.
Only qualified electricians or service
people should attempt to repair this
unit. Improper repair and/or
assembly can cause an electrical
shock hazard.
4. Place the pump in a suitable area
where it can be cleaned thoroughly.
Remove all scale and deposits on
pump.
Installation (Continued)
8. CSECAP40 and CSECAP50 models
are supplied with an “SwitchGenius” capacative water sensor
(see figure 3B). Position the pump
in the basin so that the “SwitchGenius” water sensor is 180° away
from the basin inlet. Make certain
the incoming water stream does not
hit the “Switch-Genius” water
sensor surface.
Before
removing
pump from basin for service, always
disconnect electrical power to pump
and control switch. For any work on
pump or switch, ALWAYS unplug the
power cord. Do not just turn off circuit
breaker or unscrew fuse.
4
Operating Instructions and Parts Manual
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5. Submerge the complete pump in a
disinfectant solution (10% chlorine
bleach solution) for at least one
hour before handling the pump.
6. Clean all dirt and deposits from the
pump float. Make sure float moves
freely after cleaning (CSE50T).
7. Clean all dirt and deposits away
from pump inlet and volute.
8. Clean “Switch-Genius” water sensor
surface (models CSECAP40 and
CSECAP50).
This
pump
contains dielectric motor oil for
lubrication and motor heat transfer.
This oil can be harmful to the
environment. Check state
environmental laws before disposing of
this oil. This oil can be harmful to
aquatic life so consideration should be
exercised in the application of this
pump.
TEST RESET
Check valve 45
o
Vent
Inlet
Gasket
“SwitchGenius”
surface *
Basin
Figure 3B - Prefabricated Basins
* Orient the pump so that the “SwitchGenius” switch surface is 180° away
from the inlet. Make sure the incoming
water stream does not hit the “SwitchGenius” surface.
Troubleshooting Chart - CSE50T
Symptom Possible Cause(s) Corrective Action
Pump will not start or
run
Pump starts and stops
too often
Pump shuts off and
turns on independently
of switch (trips thermal
overload protection)
Pump operates noisily
or vibrates excessively
Pump will not shut off
Pump operates but
delivers little or no
water
1. Water level too low
2. Blown fuse or tripped circuit
breaker
3. Low line voltage
4. Defective motor
5. Defective float switch
6. Impeller (pump filled with
debris)
7. Tangled switch
8. Insufficient liquid level
1. Backflow of water from piping
2. Faulty float switch
3. Check valve not installed or
leaking
4. Discharge head is less than
manufacturer’s minimum
1. Excessive water temperature
2. Defective switch or entangled
switch is causing pump to run
dry
3. Low line voltage
1. Worn bearings
2. Debris in impeller cavity or
broken
3. Piping attachments to building
structure too rigid or too loose
1. Defective float switch
2. Float switch movement restricted
3. Restricted discharge (obstruction
in piping)
4. Excessive inflow or pump not
properly sized for application
1. Low line voltage
2. Debris caught in impeller or
discharge
3. Worn or defective pump parts or
plugged impeller
4. Pump running backwards
5. Pump not properly sized for
application
6. Check valve stuck closed or
installed backwards
7. Shut off valve closed
1. Pump switch will not turn on unless water covers top of
pump
2. If blown, replace with proper sized fuse or reset breaker
3. If voltage is under recommended minimum, check wiring
size from the main switch on property. If OK, contact
power company.
4. Return for service or replace motor
5. Replace float switch
6. If impeller will not turn, remove housing and remove
debris
7. Arrange switch so the switch moves freely. Reposition
pump if necessary
8. Make sure liquid level is at least 13" from the basin floor
1. Install check valve
2. Replace float switch
3. Remove and examine check valve for proper installation
and free operation
4. Recheck all sizing calculations to determine proper pump
size
1. Pump should not be used for water above 120°
2. Replace or reposition pump
Pump may start unexpectedly.
Disconnect power supply
before servicing
3. If voltage is under recommended minimum, check wiring
size from the main switch on property. If OK, contact
power company
1. Return for service or replace
2. Remove housing, clean impeller and/or replace broken
impeller
3. Replace portion of discharge pipe with flexible connector
1. Replace float switch
2. Reposition pump or clean basin as required to provide
adequate clearance for float
3. Remove pump and clean pump & piping
4. Recheck all sizing calculation to determine proper pump
size
1. If voltage is under recommended minimum, check wiring
size from the main switch on property. If OK, contact
power company
2. Remove, clean and check for tightness
3. Replace worn parts or entire pump. Clean parts if required
4. Check rotation. (CCW from bottom) Return if CW
5. Recheck all sizing calculations to determine proper pump
size
6. Remove and examine check valve for proper installation
and free operation
7. Open valve
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CSECAP40, CSECAP50, CSE50T
6
Operating Instructions and Parts Manual
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Troubleshooting Chart - CSECAP40, CSECAP50
Symptom Possible Cause(s) Corrective Action
Pump will not start or
run
Pump starts and stops
too often
Pump shuts off and
turns on independently
of switch (trips thermal
overload protection)
Pump operates noisily
or vibrates excessively
Pump will not shut off
Pump operates but
delivers little or no
water
1. Water level too low
2. Blown fuse or tripped circuit
breaker
3. Low line voltage
4. Defective motor
5. Defective “Switch-Genius”
6. Impeller (pump filled with
debris)
7. Insufficient liquid level
1. Backflow of water from piping
2. Dirty “Switch-Genius” water
sensor
3. Check valve not installed or
leaking
4. Discharge head is less than
manufacturer’s minimum
1. Excessive water temperature
2. Low line voltage
1. Worn bearings
2. Debris in impeller cavity or
broken
3. Piping attachments to building
structure too rigid or too loose
1. Defective “Switch-Genius” switch
2. Restricted discharge (obstruction
in piping)
3. Excessive inflow or pump not
properly sized for application
1. Low line voltage
2. Debris caught in impeller or
discharge
3. Worn or defective pump parts or
plugged impeller
4. Pump running backwards
5. Pump not properly sized for
application
6. Check valve stuck closed or
installed backwards
7. Shut off valve closed
1. “Switch-Genius” water sensor will not turn pump on unless
water is within 1 inch of the top of the sensor.
2. If blown, replace with proper sized fuse or reset breaker
3. If voltage is under recommended minimum, check wiring
size from the main switch on property. If OK, contact
power company.
4. Return for service or replace motor
5. Replace “Switch-Genius”
6. If impeller will not turn, remove housing and remove
debris
7. Make sure liquid level is at least 11" from the basin floor
1. Install check valve
2. Reposition pump, clean sensor face (Figure 3B).
3. Remove and examine check valve for proper installation
and free operation
4. Recheck all sizing calculations to determine proper pump
size
1. Pump should not be used for water above 120°
Pump may start unexpectedly.
Disconnect power supply
before servicing
2. If voltage is under recommended minimum, check wiring
size from the main switch on property. If OK, contact
power company
1. Return for service or replace
2. Remove housing, clean impeller and/or replace broken
impeller
3. Replace portion of discharge pipe with flexible connector
1. Replace “Switch-Genius” switch
2. Remove pump and clean pump & piping
3. Recheck all sizing calculation to determine proper pump
size
1. If voltage is under recommended minimum, check wiring
size from the main switch on property. If OK, contact
power company
2. Remove, clean and check for tightness
3. Replace worn parts or entire pump. Clean parts if required
4. Check rotation. (CCW from bottom) Return if CW
5. Recheck all sizing calculations to determine proper pump
size
6. Remove and examine check valve for proper installation
and free operation
7. Open valve
For Replacement Parts or Technical Assistance, call 1-800-237-0987
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
Address parts correspondence to:
Wayne Water Systems
101 Production Drive
Harrison, OH 45030 U.S.A.
1 Mechanical switch Kit 30000-009 1
2 Power cord 31035-001 1
3 Impeller 17317-001 1
4 Volute 41027-001 1
5 Motor Assembly with
Shaft Seal 8322 1
Ref
No. Description Part. No. Qty.
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7
CSECAP40, CSECAP50, CSE50T
1 Capacitive Water Sensor 7465 1
2 Power cord, 10 ft. 31035-001 1
3 Impeller 17317-001 1
4 Volute 41027-001 1
5 Motor Assembly with
Shaft Seal 8322 1
6 Bracket 7434 1
7 Through Bolt 16836-004 1
8 Screw 67050-001 3
Ref
No. Description Part. No. Qty.
1
5
2
8
6
7
3
4
Models CSECAP40 and CSECAP50
1
2
3
4
Model CSE50T
5
Limited Warranty
Limited lifetime (one-time full replacement) for CSE50T and CSECAP50 and five years for CSECAP40 from the date of
purchase, Wayne Water Systems (“Wayne”) will repair or replace, at its option, for the original purchaser any part or
parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Wayne to be defective in materials or
workmanship. Please call Wayne (800-237-0987) for instructions or see your dealer. Be prepared to provide the model
number when exercising this warranty. All transportation charges on Products or parts submitted for repair or
replacement must be paid by purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,
improper installation, improper maintenance, or failure to operate in accordance with Wayne’s written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO A LIMITED LIFETIME FOR CSE40T AND CSECAP50
AND FIVE YEARS FOR CSECAP40 FROM THE DATE OF PURCHASE. THIS IS THE EXCLUSIVE REMEDY AND ANY
LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS
EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or
limitations of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall Wayne or
its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of
profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of
capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you
MUST send a copy of the purchase receipt along with the material or correspondence. Please call Wayne
(800-237-0987) for return authorization and instructions.
DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.
MODEL NO._______________ SERIAL NO.__________________________ INSTALLATION DATE_____________
ATTACH YOUR RECEIPT HERE
8
Operating Instructions and Parts Manual
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