Wayne 400 User Manual
Operating Instructions And Parts Manual
Instructions d’Utilisation et Manuel de Pièces
Manual de Instrucciones de Operación y Piezas
CDUCAP Series
2 0- S p
Notes / Notas
Description
The submersible pump is designed for
indoor home sump applications. The
unit is equipped with a 3-prong
grounding type power cord. Motor is
oil filled and sealed for cooler running
and designed to operate under water.
This pump is not suitable for aquatic
life.
This sump pump is provided with
Switch Genius™ Technology to control
the water level. When water is
detected, the pump will start
automatically.
U n p a c k i n g
Inspect this unit before it is used.
Occasionally, products are damaged
during shipment. If the pump or
components are damaged, return the
unit to the place of purchase for
replacement. Failure to do so could
result in serious injury or death.
I m p o rta nt Safety
I n s t r u c t i o n s
READ AND FOLLOW ALL
I N S T R U C T I O N S .
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols:
Danger indicates
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Operating Instruction and Parts Manual CDUCAP Series
352401-001 12/08
Caution indicates
a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
General Safety
I n f o r m a t i o n
CALIFORNIA PROPOSITION 65
This product or its
power cord may
contain chemicals, including lead,
known to the State of California to
cause cancer and birth defects or other
reproductive harm. Wash hands after
handling.
S u b m e r s i b l e
Sump Pump
© 2008 Wayne Water Systems
S p e c i f i c a t i o n s
Power supply requirements 120V, 60 hz
M o t o r Single phase, oil filled
Horsepower/Amp Ratings 1 / 3 HP/9.5 A ( C D U C A P 7 2 5 )
1 / 2 HP/10 A ( C D U C A P 8 5 0 )
3/4 HP/10 A ( C D U C A P 9 9 5 )
1 HP/10 A ( C D U C A P 1 0 0 0 )
Liquid temperature range 40°F to 120°F
Circuit requirements 15 amps (min)
D i m e n s i o n s 11-1/2 inch high x 9-3/4 inch base
Cut-in level (factory set) 8 inch
Cut-out level (factory set) Approx. 3inch
C o n s t ru c t i o n
Motor housing Cold rolled steel, Stainless steel (CDUCAP995)
V o l u t e Cast iron
I m p e l l e r Glass reinforced thermoplastic
S h a f t Low carbon steel
S e a l s Buna N
D i s c h a r g e 1-1/2 inch NPT
Motor Cover Glass reinforced thermoplastic
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
For parts, product & service information
visit www.waynepumps.com
Figure 1 - Typical Installation
Discharge
Pipe
GFCI
Protected
Outlet
On @ 8
inches
Switch
Off @
approx.
3 inches
11 inch
Diameter
Minimum
Incoming
Water
Inlet Pipe
Check
Valve
13 inch min.
Garantía Limitada
Durante cinco (5) años a partir de la fecha de compra (Modelos CDUCAP725 y CDUCAP850) y garantía de por
vida (Modelos CDUCAP995 y CDUCAP1000), Wayne Water Systems reparará o reemplazará, según lo decida,
para el comprador original, cualquier pieza o piezas de sus Bombas para cloacas o Bombas de agua
(“Producto”) que después de un examen sea(n) hallada(s) por Wayne Water Systems como defectuosa(s) en su
material o mano de obra. Para recibir información sobre los pasos a seguir, comuníquese directamente con la
compañía Wayne Water Systems (1-800-237-0987, sólo desde EE.UU.), o con el distribuidor autorizado más
cercano a su domicilio. En el momento de reclamar sus derechos bajo esta garantía deberá suministrarnos el
número del modelo. Todos los gastos de flete serán la responsabilidad del comprador.
Esta garantía limitada no cubre los daños debido a accidentes, abusos, uso inadecuado, negligencia,
instalación inadecuada, mantenimiento inadecuado, o funcionamiento sin seguir las instrucciones
suministradas por escrito por la compañía Wayne Water Systems.
NO EXISTE OTRA GARANTÍA EXPRESA. LAS GARANTÍAS IMPLÍCITAS, INCLUYENDO AQUELLAS DE
COMERCIALIZACIÓN Y APTITUD PARA UN PROPÓSITO EN PARTICULAR, ESTÁN LIMITADAS A 5 (cinco)
años (MODELOS CDUCAP725 y CDUCAP850) Y GARANTÍA DE POR VIDA (MODELOS CDUCAP995 y
CDUCAP1000) A PARTIR DE LA FECHA DE COMPRA. ESTA ES LA UNICA GARANTIA Y CUALQUIER
PERDIDA O RESPONSABILIDAD CIVIL, SEA DIRECTA O INDIRECTA COMO CONSECUENCIA DE DAÑOS
SON EXCLUIDAS.
Algunos estados no permiten límites en la duración de las garantías, o no permiten que se limiten o excluyan
casos por daños por accidentes o consecuentes, en dichos casos los límites arriba enumerados tal vez no
apliquen para Ud. Esta garantía limitada le otorga a Ud. ciertos derechos que pueden variar de un estado a
otro.
Bajo ninguna circunstyancia, aunque sea debido al incumplimiento del contrato de garantía, culpabilidad (incluyendo negligencia) u otras causas,la compañía Wayne Water Systems o ninguno de sus surtidores serán
responsables legalmente por ningún fallo legal en su contra, incluyendo, pero no limitado apérdida de
ganancias, pérdidas del uso del producto o piezas asociadas con el equipo, pérdidas de capital, gastos para
reemplazar los productos dañados, pérdidas por cierre de fábrica, servicios o pérdida de electricidad, o
demandas persentadas por los clientes del comprador por dichos daños.
Ud. DEBE conservar el recibo como prueba de compra junto con esta garantía. En caso de que necesite
presentar un reclamo de sus derechos bajo esta garantía, Ud DEBERA enviar una copia del recibo de la
tienda junto con el producto o correspondencia. Comuníquese con la compañía Wayne Water Systems (1-800237-0987, sólo desde EE.UU) para recibir autorización e instrucciones de como enviar la mercancía.
NO ENVIE ESTOS DATOS A WAYNE WATER SYSTEMS. Conserve esto sólo como datos.
MODEL NO ____________________
NO. DE SERIE . ____________________
FECHA DE INSTALACION ____________________
GRAPE SU RECIBO DE COMPRA AQUI
3 . Thread check valve (not included)
into pump body carefully to avoid
stripping or cross threading. Do not
use pipe joint sealant.
4 . Connect 1-1/4” (minimum) rigid pipe
to check valve.
Support pump
and piping when
assembling and after installation.
Failure to do so could cause piping to
break, pump to fail, etc. which could
result in property damage and/or
personal injury.
5 . Protect electrical cord from sharp
object, hot surfaces, oil and chemicals.
Avoid kinking the cord and replace
damaged cords immediately.
6. Position Pump switch AWAY from
the inlet so switch is clear from
incoming water (See Figure 1).
7. A sump pit cover must be installed
to prevent debris from clogging or
damaging the pump.
O p e r a t i o n
Always
disconnect the power source
before attempting to install,
service, relocate or maintain
the pump. Never touch sump
pump, pump motor, water or discharge
piping when pump is connected to
electrical power. Never handle a pump
or pump motor with wet hands or when
standing on wet or damp surface or in
water. Fatal electrical shock could occur.
1 . A ground fault circuit interrupter
(GFCI) is required.
Risk of electrical
shock! This pump is
supplied with a grounding conductor
and grounding type attachment plug.
Use a grounded receptacle to reduce
the risk of fatal electrical shock.
Never cut off the round grounding
prong. Cutting the cord or plug will
void the warranty and make the pump
inoperable.
2 . This pump is only for use on 120 Volt
(single-phase), 60 hz, 15 amp service
and is equipped with a 3-conductor
cord and 3-prong, grounding type
plug. Insert the switch cord plug
directly into a 120 volt outlet.
General Safety
I n f o rmation (Cont.)
G E N E R A L
Do not
use to
pump flammable or explosive
fluids such as gasoline, fuel
oil, kerosene, etc. Do not use
in a flammable and/or explosive
atmosphere. Pump should only be used
to pump clear water. Personal injury
and/or property damage could result.
This pump is not
designed to handle
salt water, brine, laundry discharge or
any other application which may
contain caustic chemicals and/or
foreign materials. Pump damage could
occur if used in these applications and
will void warranty.
All wiring must be
performed by a
qualified electrician.
If the
basement
has water or moisture on the
floor, do not walk on wet
area until all power is turned
off. If the shutoff box is in
the basement, call an
electrician. Remove pump and either
repair or replace. Failure to follow this
warning could result in fatal electrical
shock.
A backupsystem
should be used.
Call 1-800-237-0987 for backup model
number.
Installation
1 . Install pump in a sump pit with
minimum size as shown in Figure 1.
Construct sump pit of tile, concrete,
steel or plastic.
2 . The unit should be located and rest
on a solid, level foundation. Do not
place pump directly on clay, earth,
gravel or sandy surface. These
surfaces contain small stones, gravel,
sand, etc. that may clog or damage
the pump and cause pump failure.
Flood risk. If
flexible discharge
hose is used, make sure pump is
secured in sump pit to prevent
movement. Failure to secure pump
could allow pump movement and
switch interference and prevent pump
from starting or stopping.
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2
Operating Instructions And Parts Manual
CDUCAP Series
3 . Insert the pump power cord plug
directly into the back of the water
sensor cord plug (Figure 2).
4 . Fill sump with water. The pump will
start automatically when the water is
about 1.5” from the top of the
switch. The pump will recycle
thereafter as required.
• Sump pump will run a minimum of
4 seconds, to a maximum of 16
before stopping.
• Sump pump run time will be
determined by the sump pit size
and water flow rate into the sump
p i t .
• Under flooding conditions, the
sump pump will stop for 1 second,
every 16 seconds, and
automatically turn back on.
5 . Do not operate the pump unless it is
submerged in water. Dry running
causes pump failure.
6 . The motor is equipped with an
automatic reset thermal protector.
7 . While the pump is draining the pit,
verify that the discharge piping is
carrying the water to a point several
feet away from the foundation.
8 . If pump discharge line is exposed to
freezing temperature, the exposed
line must be pitched to drain.
Trapped water will freeze and
damage the pump.
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Figure 2 – Switch Genius™ Water Sensor
Working surface of
sensor to be kept
free of foreign
material.
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Manual de Instrucciones de Operación y Piezas
N o t a s
2 . Disassembly of the motor prior to
expiration of warranty will void the
warranty. If repairs are required,
see troubleshooting chart.
3 . Inlet should be kept clean and free
of all foreign objects and inspect
annually. A clogged inlet will
damage pump.
4 . Pump should be checked monthly
for proper operation. Pump can be
checked for proper operation by
briefly removing pump power cord
from the back of the water sensor
plug and inserting directly into the
M a i n t e n a n c e
Always disconnect
the electrical supply
before attempting to install, service,
relocate or perform any maintenance.
If the power source is out of sight, lock
and tag in the open (off) position to
prevent unexpected power application.
Failure to do so could result in fatal
electrical shock. Only qualified
electricians should repair this unit.
Improper repair could result in fatal
electrical shock.
1 . Let the pump cool for a minimum of
two hours before servicing because
the pump contains hot oil under
pressure and the motor is hot.
3
CDUCAP Series
grounded outlet. In this condition,
the pump will run continuously.
Once pump operation is verified,
replace pump power cord into the
back of the water sensor plug (see
Figure 2).
5 . Wipe water sensor surface regularly
to prevent silt or other coatings
from building up on sensor face
(see Figure 2).
This pump contains
dielectric oil for
cooling. This oil can be harmful to the
environment. Check the state
environmental laws before disposing
this oil.
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Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Pump will not start or
run
Pump starts and stops
too often
Pump will not shut
off or thermal
protector turns off
Pump operates but
delivers little or no
water
Gurgling sound from
pump at end of cycle
1. Blown fuse
2. Low line voltage
3. Defective motor
4. Impeller
1. Backflow of water from
piping
2. Incoming water is draining
on sensor face
1. Obstacle in piping
2. Low Line Voltage
3. Too many appliances on
circuit
4. Dirty water sensor
5. Incoming water is draining
on sensor face
1. Plugged impeller
2. Check valve installed
backwards
3. Pump airlocked
1. Air injested into pump
2. Time required for
pumping is less than 4
seconds
1. If blown, replace with proper sized fuse or reset breaker
2. If voltage is under 108 volts, check wiring size
3. Replace pump
4. If impeller will not turn, remove housing and remove
blockage
1. Install or replace check valve
2. Position pump switch away from the inlet so switch is clear
from incoming water (see Figure 1)
1. Remove pump and clean pump and piping
2. If voltage is under 108 volts, check wiring size
3. Install pump on dedicated circuit. IMPORTANT: Do not use
extension cord to power pump.
4. Clean sensor face (see Figure 2)
5. Position pump switch away from the inlet so switch is clear
from incoming water (see Figure 1)
1. Clean out impeller
2. Reverse position of check valve
3. Drill 1/8” hole in discharge line between pump and check
valve
1. Wipe off surface of sensor (see Figure 2)
2. Additional run time will not damage pump
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