Wavetronix CLK-400 User Manual
Click 100–400 Series
USER GUIDE
Click 100–400 Series
USER GUIDE
www.wavetronix.com 78 East 1700 South Provo, Utah 84606 801.734.7200
© 2014 Wavetronix LLC. All Rights Reserved.
Wavetronix, SmartSensor, Click, Command, and all associated product names and logos are trademarks of Wavetronix LLC. All other
products or brand names as they appear are trademarks or registered trademarks of their respective holders.
Protected by US Patent Nos. 6,556,916; 6,693,557; 7,426,450; 7,427,930; 7,573,400; 7,889,097; 7,889,098; 7,924,170; 7,991,542;
8,248,272; 8,665,113; Canadian Patent Nos. 2461411; 2434756; 2512689; and European Patent Nos. 1435036; 1438702; 1611458. Other
US and international patents pending.
e Company shall not be liable for any errors contained herein or for any damages arising out of or related to this document or the
information contained therein, even if the Company has been advised of the possibility of such damages.
is document is intended for informational and instructional purposes only. e Company reserves the right to make changes in the
specications and other information contained in this document without prior notication.
FCC Part 15 Compliance: e Wavetronix SmartSensor sensors comply with Part 15 of the Federal Communications Commission
(FCC) rules which state that operation is subject to the following two conditions: (1) this device may not cause harmful interference,
and (2) this device must accept any interference received, including interference that may cause undesirable operation. FCC compliance statements for applicable optional modules are to be found in the module specications. Unauthorized changes or modications
not expressly approved by the party responsible for compliance with the FCC rules could void the user’s authority to operate this
equipment.
Disclaimer: e advertised detection accuracy of the Wavetronix SmartSensor sensors is based on both external and internal testing,
as outlined in each product’s specication document. Although our sensors are very accurate by industry standards, like all other sensor manufacturers we cannot guarantee perfection or assure that no errors will ever occur in any particular applications of our technology. erefore, beyond the express Limited Warranty that accompanies each sensor sold by the company, we oer no additional
representations, warranties, guarantees or remedies to our customers. It is recommended that purchasers and integrators evaluate the
accuracy of each sensor to determine the acceptable margin of error for each application within their particular system(s).
WX-500-0055
04/2012
Contents
Introduction 7
Using this Manual 7
Part I Introduction to the Click Series
Chapter 1 The Power Plant 11
Connecting to a Circuit Breaker 12 • Connecting AC Surge
Protection 12 • Connecting Power 13 • Wiring AC Power into
the Click 201/202/204 14
Chapter 2 T-bus Basics 17
Adding a T-bus to the DIN Rail 18 • Mounting Click Devices
18 • Wiring T-buses 18
Chapter 3 Wiring the Devices 21
Working with Screw Terminal Blocks 21 • RS-485 Communication 22 • RS-232 Communication 24
Chapter 4 Installing Click Supervisor 27
Installing Click Supervisor 28 • Microso .NET Framework 31
Chapter 5 Using Click Supervisor 33
Connecting to Your Computer 33 • Accessing the Communication Screen 34 • Serial Communication 35 • IP Communication 37 • Working with Modules 38
Part II Individual Click 100–400 Series Modules
Chapter 6 Click 100 — 16 Output Contact Closure 43
Physical Features 44 • Troubleshooting 48
Chapter 7 Click 101 — Multi-sensor to Contact Closure 49
Physical Features 51 • Installation 54 • On-device Conguration 54 • Computer Conguration 55
Chapter 8 Click 104 — 4-channel DIN Rail Contact Closure 61
Physical Features 62 • Installation 64 • Conguration 65 •
Rotary Switch 66 • Front Panel Menu 67 • Click Supervisor 73
Chapter 9 Click 110 — 4-channel Contact Closure Eurocard 79
Physical Features 80 • Installation and Wiring 82 • Fail-safe
Mode 85 • Conguration 85 • DIP Switches 86 • Front Panel
Menu 92 • Click Supervisor 101
Chapter 10 Click 112/114 — Detector Rack Cards 107
Physical Features 108 • Installation and Wiring 109 • Conguration 111 • DIP Switches 112 • Front Panel Menu 115
Chapter 11 Click 120/121 — Relay 129
Physical Features 130 • Installation 130
Chapter 12 Click 172/174 — Contact Closure Rack Cards 133
Physical Features 134 • Installing and Wiring the Click
172/174 136 • Operation Modes 136 • Power and Conguration 139 • Verify Operation 141 • Fail-safe Mode 142 •
Troubleshooting 143
Chapter 13 Click 200 — Lightning Surge Protector 145
Physical Features 146 • Installation 147
Chapter 14 Click 201/202/204 — AC to DC Power Supply 151
Physical Features 152 • Installation 152
Chapter 15 Click 203 — UPS/Battery 155
Physical Features 156 • Installation 157 • On-device Conguration 158
Chapter 16 Click 210 — AC Circuit Breaker 161
Physical Features 162 • Installation 162
Chapter 17 Click 211 — AC Outlet 163
Physical Features 164 • Installation 164
Chapter 18 Click 221 — DC Surge Protector 167
Physical Features 168 • Installation 168
Chapter 19 Click 222 — System Surge Protector 169
Physical Features 170 • Installation 171
Chapter 20 Click 223 — Dual-485 Surge Protector 175
Physical Features 176 • Installation 177
Chapter 21 Click 230 — AC Surge Protector 179
Physical Features 180 • Installation 180
Chapter 22 Click 250 — Wireless Surge Protector 183
Physical Features 184 • Installation 184
Chapter 23 Click 301 — Serial to Ethernet Converter 187
Physical Features 188 • On-device Conguration 189
Chapter 24 Click 304 — RS-232 to RS-485 Converter 207
Physical Features 208 • On-device Conguration 209 • Computer Conguration 210
Chapter 25 Click 330/331 — Unmanaged Switches 219
Physical Features 220 • Installation 221 • Switching Characteristics 222
Chapter 26 Click 340/341/342 — Managed Switches 225
Physical Features 226 • Installation 228
Chapter 27 Click 400 — 900 MHz Radio 229
Physical Features 230 • On-device Conguration 231 • Computer Conguration 233
Chapter 28 Click 421 — Serial to Bluetooth® Radio 245
Physical Features 246 • On-device Conguration 247 • Computer Conguration 249
Introduction
In the introduction
Using this Manual
Wavetronix Click products are a simple and cost-eective way to connect various trac
components into a single, unied system. With a broad range of easy-to-use products, the
Click line integrates quickly and operates in even the harshest conditions. Click devices
provide the power and communication solutions needed for eective trac control and
management.
e Click series is divided into ve smaller, numerically based series. Each device in a particular series shares common elements, functions, etc.:
Click 100 series – Contact closure devices
Click 200 series – Power and surge protection devices
Click 300 series – Wired communication devices
Click 400 series – Wireless communication devices
Click 500 series – Customizable devices built on our Click 500 platform
is user guide covers the Click 100–400 series. For the Click 500 series, please see the Click
500 Series User Guide.
Using this Manual
is manual is divided into two parts:
Part I: Introduction to the Click Series – is part contains information common to
the Click line, beginning with basic module installation guidelines. It then covers the
8 INTRODUCTION CLICK 100–400 SERIES USER GUIDE
Click Supervisor soware, which is used with certain Click devices for conguration.
For a list of Click 100–400 series devices that use Click Supervisor, see the beginning
of Chapter 4.
A few Click devices dier from what is written in the common information chapters
in the way they are installed or the soware used to congure them. In the event that a
Click device departs from what is written in Part I, that dierence will be noted in that
device’s chapter in Part II.
Part II: Individual Click 100–400 Series Modules – is part contains a chapter for
every device (or set of devices, in some cases) in the Click 100–400 series. Each chapter has an introduction to the device along with a description of the device’s physical
features and, when pertinent, sections on installation, conguration, troubleshooting
and more.
Part I
Introduction to the Click Series
Chapter 1 – The Power Plant
Chapter 2 – T-bus Basics
Chapter 3 – Wiring the Devices
Chapter 4 – Installing Click Supervisor
Chapter 5 – Using Click Supervisor
The Power Plant 1
In this chapter
Connecting to a Circuit Breaker
Connecting AC Surge Protection
Connecting Power
1
Power and surge protection are provided to your devices via the Click modules that make
up what is known as the power plant (see Figure 1.1). Assembling the power plant is the rst
step in installing your Click devices.
Figure 1.1 – The Click Power Plant
12 CHAPTER 1 THE POWER PLANT
Note
The power plant will only be used if your cabinet is supplied with AC power. If DC is
coming into your cabinet, you will need the Click 221 DC surge protector, discussed in
Part II.
Connecting to a Circuit Breaker
e rst Click module you will connect is the Click 210, a circuit breaker designed to interrupt an electric current under overload conditions. e breaker is trip-free and can be easily
reset aer a current interruption by pushing the reset button (see the Click 210 chapter for
more information on this device).
To add a Click 210 circuit breaker and switch:
1 Using a rocking motion, mount the Click 210 onto the DIN rail.
2 Make sure the reset button on front of the module is pressed down before wiring.
3 Connect the black (line) wire from the terminal block or from the AC cord into one
side of the module.
4 Connect power out of the other side.
Note
It doesn’t matter which side is power in, as long as the opposite end is power out.
Connecting AC Surge Protection
e next module in the power plant is the Click 230, which provides surge protection to
other modules on the DIN rail (see the Click 230 chapter for more information on this device). Use these steps to include AC surge protection in your installation:
1 Using a rocking motion, mount the Click 230 onto the DIN rail next to the Click 210.
2 Connect the wire from the Click 210 to the rightmost screw terminal (terminal 5) on
the side of the Click 230 marked IN (see Figure 1.2).
3 Connect the white (neutral) and green (ground) wires from the AC terminal block or
from the AC cord into screw terminals 1 and 3, respectively, also on the side marked
IN.
4 Connect the outgoing neutral and power wires to screw terminals 2 and 6, respectively,
on the side marked OUT.
CHAPTER 1 THE POWER PLANT 13
Figure 1.2 – Click 230 Screw Terminals (labels beneath terminals have been added)
Screw terminals 3 and 4 are directly bonded via the metal mounting foot of the base element to the DIN rail. ere is no need for any additional grounding between terminals 3
and 4 and the DIN rail.
Note
If you are using a Click 211 in your installation, the configuration of the power plant
will dier slightly from what is listed in this chapter, starting at this point in the
installation process. See the Click 211 chapter of this manual for more information.
Connecting Power
e nal component of the power plant is the AC to DC converter. e Click line features
several such converters. e Click 201/202/204 are AC to DC power supplies that provide
DC power to every Click product mounted on the DIN rail. e Click 201 provides 1 A, the
Click 202 provides 2 A and the Click 204 provides 4 A.
e screw terminals on the top and bottom of the Click 201/202/204 can be unplugged
from the module, allowing you to pre-wire power before the nal installation. e screw
terminal blocks are red-keyed, allowing the block to plug back into only one specic jack.
Note
If you prefer, instead of the Click 201/202/204, you can use the Click 203, which is a
combination UPS and battery. This set of modules will convert AC to DC and provide
uninterrupted power to your equipment. See the Click 203 chapter in Part II of this
document for more information.
14 CHAPTER 1 THE POWER PLANT
Wiring AC Power into the Click 201/202/204
Use the steps below to properly wire AC power to the top of the Click 201/202/204:
1 Using a rocking motion, mount the Click 202/202/204 to the DIN rail next to the Click
230.
2 Connect the power and neutral wires from the Click 230 into the screw terminals
marked L and N, respectively, on the side of the module marked 100–240V AC In.
Figure 1.3 – Wiring AC Power into the Click 201/202/204
Caution
Make sure power to AC mains is disconnected while wiring the AC input.
Wiring DC Power out of the Click 201/202/204
e screw terminals on the bottom of the devices are slightly dierent. e Click 202 and
204 have a single terminal block, while the Click 201 has two; it doesn’t matter which of
the two terminal blocks on the 201 you wire into. Connect one wire for DC power (red is
standard) to a screw terminal marked +. Connect a second wire as a ground wire (black is
standard) to either of the two terminals marked – (see Figure 1.4).
Note
Do not wire into the DCOK terminal; it provides only 20 mA and should only be used
to monitor the power supply.
CHAPTER 1 THE POWER PLANT 15
Figure 1.4 – Wiring DC Power out of the Click 201/202/204
Caution
An authorized electrical technician should perform installation and operation of this
unit. Persons other than authorized and approved electrical technicians should NOT
attempt to connect this unit to a power supply and/or trac control cabinet, as there
is a serious risk of electrical shock through unsafe handling of the power source. Extreme caution should be used when connecting this unit to an active power supply.
T-bus Basics 2
In this chapter
Adding a T-bus to the DIN Rail
Mounting Click Devices
Wiring T-buses
2
Now that the power plant is complete, the next step in installing your Click modules is adding a T-bus to your DIN rail. A T-bus is made up of small modules called T-bus connectors
that snap onto your DIN rail to provide power and communication connections to your
Click devices. You can connect together as many T-bus connectors as you need to provide
power and communication to all the Click devices on the rail with only a single wiring connection.
Wavetronix has two varieties of T-bus connectors: green connectors, which conduct both
power and communication, and gray connectors, which only conduct power. Gray T-bus
connectors are used when you don’t want certain devices to communicate with each other.
In such a case, a gray connector placed between the two devices would prevent communication while still providing power.
Note
Wavetronix removes the communication lines from the gray T-bus connectors it provides. Gray T-bus connectors obtained from suppliers other than Wavetronix, however, will still have communication capabilities.
18 CHAPTER 2 T-BUS BASICS
Adding a T-bus to the DIN Rail
Placing the T-bus on the DIN rail is quick and easy. To attach a T-bus connector to the rail,
simply position the connector over the rail with the male connector pointing to the right.
Hook one arm of the connector over one side of the DIN rail and press the other arm down
over the other side until the connector snaps in place. All the T-bus connectors you connect
together should be facing this direction.
To connect T-bus connectors together, simply slide them toward each other until you hear
them snap into place. To disconnect T-bus connectors, use a small, thin item, like a small
screwdriver, to gently pry the two modules apart.
Mounting Click Devices
To connect a Click device to the DIN rail and T-bus, simply position the device over the Tbus connector and, using the same rocking motion used to connect the devices in the power
plant, snap the device onto the DIN rail.
Note
Not all Click devices use the T-bus this way. Some devices, such as the 330, 331, 340,
341, 342, and those in the power plant, snap onto the DIN rail but not onto the T-bus.
For more information on how to install these devices, see the appropriate chapters in
Part II of this document.
Wiring T-buses
ere are two ways to provide power to a T-bus: wiring through a Click 200 and wiring
through a 5-screw terminal block.
Wiring through a Click 200
e Click 200 is a surge protection device that can be connected to a sensor. e Click 200
is unique among Click devices because it can take power and communications in through
its screw terminals and send it through any T-bus it is currently mounted on.
To provide power to a T-bus through a Click 200, follow these steps (see Figure 2.1):
1 Connect a Click 200 to a DIN rail and T-bus.
2 Connect the red (+24 VDC) wire from the Click 201/202/204 into the +DC screw ter-
minal on the side of the Click 200 marked PROTECTED.
3 Connect the black (ground) wire from the Click 201/202/204 into any of the terminals
marked GND on the same screw terminal block as the red wire.
CHAPTER 2 T-BUS BASICS 19
Figure 2.1 – Wiring Power into the Click 200
Wiring through a 5-screw Terminal
If you choose not to use a Click 200, or if you have one but prefer not to wire through it,
you can also connect power through a 5-screw terminal block connected to the end of the
T-bus.
To provide power to a T-bus through a 5-screw terminal block, follow these steps:
1 Attach a male 5-screw terminal block to the le end of the T-bus by aligning it with the
rst connector and pushing the modules together.
2 Connect the black (ground) and red (+24 VDC) wires from the Click 201/202/204
into the top two screw terminals in the 5-screw terminal block (see Figure 2.2 for the
5-screw terminal block pinout).
Figure 2.2 – 5-screw Terminal Block Pinout
Note
To disconnect a 5-screw terminal block from a T-bus connector, use a small, thin item,
such as a small screwdriver, to gently pry the two modules apart.
20 CHAPTER 2 T-BUS BASICS
Wiring out of a T-bus
Occasionally you will need to provide power and communication to devices in your cabinet
that are not on a DIN rail or on a T-bus. In these cases, you can connect a female 5-screw
terminal block to the right side of your T-bus and wire +DC, ground and communication
from there into the device.
Wiring the Devices 3
In this chapter
Working with Screw Terminal Blocks
RS-485 Communication
RS-232 Communication
3
You are now ready to begin adding Click modules to your cabinet. For information on the
unique features of each of the devices in the Click line, see the corresponding chapter in
Part II of this document (or of the Click 500 Series User Guide).
Despite having dierent features, there are certain elements that are similar across devices.
Some of these, such as DIN rail mounting and the use of a T-bus for power and communication, have already been discussed. is chapter will discuss another such element: wiring
communication through the screw terminals.
Working with Screw Terminal Blocks
Many Click devices feature screw terminal blocks for wiring connections. ese screw terminal blocks simplify wiring because they can be removed from the Click device, then
wired and reinserted.
To remove a screw terminal block, insert a small, thin item, such as a small screwdriver, into
the gap between the screw terminal block and the Click device (just above the screw heads)
and gently pry the two apart.
Aer wiring, simply reinsert the screw terminal block and push until it snaps into place. e
screw terminal blocks are red-keyed, meaning they will only plug into their specic jacks.
22 CHAPTER 3 WIRING THE DEVICES
Figure 3.1 – Removing and Wiring Screw Terminal Blocks
RS-485 Communication
Another feature that is common to many Click devices is RS-485 communication capabilities. RS-485 is important for Click devices because it is carried on the T-bus to all the Click
devices on a given DIN rail.
Connecting RS-485 communications to the Click devices on a DIN rail can be accomplished in two dierent ways: through a 5-screw terminal on the end of a T-bus, or through
a Click module, which will then communicate with the T-bus.
Note
The steps in this section are specifically for use with a Wavetronix SmartSensor cable. If you are using a dierent cable or wiring system, the colors of the wires used
will be dierent.
To connect through a 5-screw terminal, follow these steps.
1 Connect the +485 (white) wire from the terminal block or cable to the middle screw
terminal on the 5-screw terminal block connector you’re using for the T-bus in question
(see Figure 2.2 in the previous chapter for the pinout of the 5-screw terminal block).
2 Connect the -485 (blue) wire from the terminal block or cable to the middle screw
terminal on the 5-screw terminal block.
3 Plug the 5-screw terminal block into the T-bus.
To connect through any Click device with RS-485 ports, follow these steps:
1 Ensure that the Click device is mounted on a T-bus connector.
2 Connect the +485 (white) wire from the terminal block or cable to the terminal marked
“+485” in the screw terminal blocks (see Figure 3.2).
3 Connect the -485 (blue) wire from the terminal block or cable to the terminal marked
“-485” in the screw terminal blocks.
4 Connect the RS-485 drain wire from the terminal block or cable to a GND terminal in
the screw terminal blocks.
CHAPTER 3 WIRING THE DEVICES 23
Note
If you are using a Click 200 in your installation, it is recommended you wire RS-485
through it if you would like to connect to a Click device.
Figure 3.2 – Wiring RS-485 Communication into the Click 200
Wiring RS-485 from a Click Device
Several Click devices—such as the 104, 110, 112/114, 172/174, 200, 301 and 304—also have
RJ-11 jacks for RS-485 communication with a computer or with contact closure cards. To
use, simply use an RJ-11 jumper cable to connect the two devices.
Figure 3.3 – A Click Device Showing RJ-11 and DB-9 Jacks
24 CHAPTER 3 WIRING THE DEVICES
RS-232 Communication
Most Click devices also feature RS-232 communication capabilities. ese modules will
convert the RS-485 communication moving to and from the T-bus to RS-232. See below for
how to connect RS-232 to a laptop.
Several modules also have RS-232 screw terminals.
Note
The steps in this section are specifically for use with a Wavetronix SmartSensor cable. If you are using a dierent cable or wiring system, the colors of the wires used
will be dierent.
To use, follow the steps below:
1 Connect the RTS (orange) wire from the cable or terminal block to the RTS screw ter-
minal on the protected side of the Click device (see Figure 3.4).
2 Connect the CTS (brown) wire to the CTS terminal on the protected side of the Click
device.
3 Connect the TD (yellow) wire to the TD terminal on the protected side of the Click
device.
4 Connect the RD (purple) wire to the RD terminal on the protected side of the Click
device.
5 Connect the RS-232 drain wire to a GND terminal on the protected side of the screw
terminal blocks.
CHAPTER 3 WIRING THE DEVICES 25
Figure 3.4 – Wiring RS-232 Communication into the Click 200
Wiring RS-232 from a Click Device
Many Click modules feature an DB-9 jack for RS-232 communication with a laptop or other
such device. To use, simply use a straight-through cable to connect the two devices.
Installing Click Supervisor 4
In this chapter
Installing Click Supervisor
Microsoft .NET Framework
4
Once your Click devices are installed and wired, the next step is to install Click Supervisor, a computer program that will help you work with your Click modules. Most Click
devices can be congured and monitored to some extent using the buttons and LEDs on
the module, but certain devices can be ne-tuned using Click Supervisor. ese computerprogrammable devices include the following:
Click 101 – Multi-sensor to contact closure module
Click 104 – 4-channel DIN rail contact closure module
Click 110 – 4-channel contact closure Eurocard
Click 112/114 – Detector rack cards
Click 301 – Serial to Ethernet converter
Click 304 – Intelligent RS-485 to RS-232 converter
Click 306 – 1-port terminal server
Click 400 – Autobaud 900 MHz spread spectrum radio
Click 421 – Bluetooth® to serial converter
ere are also a number of Click 500 series devices that can be congured using Click Supervisor; these are discussed in the Click 500 Series User Guide.
28 CHAPTER 4 INSTALLING CLICK SUPERVISOR
Note
If you are running Windows® Vista, you must run Click Supervisor in XP Service Pack
2 compatibility mode. To switch to this mode, right-click on the Click Supervisor icon
and select Properties from the drop-down menu. Go to the Compatibility tab. Under
Compatibility mode, click the Run this program in compatibility mode for: checkbox. This will enable the drop-down menu, allowing you to select Windows XP (Service Pack 2). Hit OK.
Installing Click Supervisor
If you have a Wavetronix Install Kit, the handheld computer included in the kit comes with
Click Supervisor already installed, along with sensor soware. If you don’t have an install
kit, or if you want to install on a desktop computer, follow the steps below.
Click Supervisor can be run on a Windows® PC and on ahandheld computer Everything
needed to install Click Supervisor is contained in the Click Supervisor Setup.exe le. e
setup program can install Click Supervisor on a PC, handheld computer or both.
Note
You must have administrator rights to run the setup program.
e soware can be downloaded from the Wavetronix website at www.wavetronix.com. After downloading the setup le, double-click on it to run the Click Supervisor setup wizard
(see Figure 4.1).
Figure 4.1 – Click Supervisor Setup Wizard
CHAPTER 4 INSTALLING CLICK SUPERVISOR 29
To install Click Supervisor on a handheld computer, you need to have ActiveSync (on Windows XP or earlier) or Windows Mobile Device Center (on Windows Vista). If you do not
have these programs, they are available for download on the Microso website.
If you do not have ActiveSync or Windows Mobile Device Center installed on your computer, skip to the next section, titled Installing Click Supervisor on a PC.
If you do have ActiveSync or Windows Mobile Device Center installed on your computer,
the setup program will detect this and the next screen that comes up will prompt you to select where you want to install Click Supervisor: a PC, a Pocket PC, or both (see Figure 4.2).
Figure 4.2 – Selecting an Installation
If you select Computer, the program will go through the steps outlined in the next section,
Installing Click Supervisor on a PC. If you select Pocket PC, the program will go through
the steps in the section titled Installing Click Supervisor on a handheld computer. If you
select both, the program will go through both installation processes, beginning with installing on the PC.
Note
Although the software can be installed on most handhelds, because of constantly
changing handheld technologies, Wavetronix can only oer technical support on the
handheld in the kit, which is a Socket Mobile 650.
Installing Click Supervisor on a PC
Follow these steps to install Click Supervisor on a PC:
1 On the screen shown in Figure 4.2, click the checkbox labeled Computer and then
select Next > >.
2 Select an installation location. e default location provided is normally “C:\Program
Files\Wavetronix.” Click Browse to choose another location (see Figure 4.3).
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