Wavecom TnP-500X, TnP-500W, TnP-500WX, TnP-500B, TnP-500BX User Manual

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WAVECOM INSTRUMENTS
PTY LTD©
Fully Integrated TEST n PRINT UNIT
User Manual
TnP-500® 10Amp Model with wired Scanner TnP-500X® 20Amp Model with wired Scanner TnP-500W® 10Amp Model with wireless Scanner TnP-500WX® 20Amp Model with wireless Scanner
TnP-500B® 10Amp Model with wired Scanner & Li Battery TnP-500BX® 20Amp Model with wired Scanner & Li Battery TnP-500BW® 10Amp Model with wireless scanner & Li Battery TnP-500BWX® 20Amp Model with wireless scanner & Li Battery
Australian Designed & Manufactured to comply with testing requirements of
AS/NZS 3760:2010 Standards.
Adelaide 257 Grange Road, Findon SA 5023 Phone: (+61) 08 8243 3500 Fax: (+61) 08 8243 3501 Email: sales@wavecom.com.au Web: www.wavecom.com.au
Melbourne 772A Station Street, Box Hill, Victoria 3128 Phone: 1300 793 301 Fax: (+61) 03 9897 4766 Email: salesvic@wavecom.com.au Web: www.wavecomrentals.com.au
Perth Unit 2/17 Casino Street, Welshpool, WA Phone: (+61) 08 9353 1943 Fax: (+61) 08 9353 4319 Email: saleswa@wavecom.com.au Web: www.wavecom.com.au
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Contents
Important Information ....................................................................................................... 4
In the box ..................................................................................................................................................... 4
Precautions ................................................................................................................................................. 4
Manufacturer Recommendations ................................................................................................................ 5
Safety Warning ............................................................................................................................................ 5
Competent Person ...................................................................................................................................... 6
Disclaimer Limited Warranty ....................................................................................................................... 6
Technical Information ....................................................................................................... 7
Class 1 (Earthed Appliance) Construction .................................................................................................. 7
Class 2 (Double Insulated) Construction ..................................................................................................... 7
Testing of Electrical Equipment ................................................................................................................... 7
Integrated Tests .......................................................................................................................................... 9
Supply Mains Test [Not available in Battery Mode, TnPB Series] ...................................................... 9
NCNT Test ............................................................................................................................................ 9
Visual Inspection (First Test) ..................................................................................................................... 10
Operating TnP 500 .......................................................................................................... 11
Powering on the Tester ............................................................................................................................. 12
Test n Tag Mode / Memory Mode ............................................................................................................. 12
Adding New Equipment ..................................................................................................................... 12
Adding a Site....................................................................................................................................... 13
Adding a User ..................................................................................................................................... 13
Auto Generate Barcode Function........................................................................................................ 14
Entering Items ..................................................................................................................................... 14
Retesting Equipment ........................................................................................................................... 16
Deleting Equipment ............................................................................................................................ 17
Reprint Tag without testing ................................................................................................................ 17
TnP Testing Menu – Main Menu A & Main Menu B .................................................................................. 17
Test Menu A – Function Flow Chart .................................................................................................. 17
Class 1 - Earthed Appliance Test – Menu A - F1 ............................................................................... 18
Class 2 Test - Double Insulation Test – Menu A - F2 ........................................................................ 19
Lead Test (Ext Lead Test) – Menu A - F3 .......................................................................................... 19
Test Menu B – Function Flow Chart .................................................................................................. 20
Power Test - Menu B – F1 .................................................................................................................. 20
Leakage / Run Test – Menu B – F2 [Not available in Battery Mode, TnPB Series] .......................... 21
RCD Test – Time Test / Ramp Test– Menu B – F3 ........................................................................... 22
Options Menu / Settings ............................................................................................................................ 26
Change Insulation Voltage .................................................................................................................. 26
Change Leakage Test Time ................................................................................................................ 26
Change Audio Settings ....................................................................................................................... 27
Change Result hold time ..................................................................................................................... 27
Change Battery Time-out settings – Only in TnPB series .................................................................. 27
Change Label Options settings ........................................................................................................... 28
Change Barcode Options settings ....................................................................................................... 28
Set Date / Time ................................................................................................................................... 29
Kill Switch .......................................................................................................................................... 29
Meter Mode ® [Not available in Battery Mode, TnPB Series] ................................................................... 30
SPECIFICATIONS TnP® Series ....................................................................................... 32
Wireless BARCODE scanners 1560P – for TnPW series ................................................. 32
Wavecom Thermal Transfer Printer ................................................................................ 36
Loading the media ..................................................................................................................................... 37
Loading the Ribbon ................................................................................................................................... 38
LED and Button Functions ........................................................................................................................ 39
Power on Utilities ....................................................................................................................................... 39
Self-test ..................................................................................................................................................... 40
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Dump mode ............................................................................................................................................... 41
Printer Initialization .................................................................................................................................... 41
Set Black Mark Sensor as Media Sensor and Calibrate the Black Mark Sensor...................................... 42
Set Gap Sensor as Media Sensor and Calibrate the Gap Sensor ............................................................ 42
Troubleshooting ......................................................................................................................................... 42
LED Status .......................................................................................................................................... 42
Print Problem ...................................................................................................................................... 43
Maintenance .............................................................................................................................................. 43
Important Information ..................................................................................................... 45
Restrictions to the transporting of LITHIUM ION products ........................................................................ 45
Optional Accessories ................................................................................................................................. 45
Disclaimer – E&OE .................................................................................................................................... 46
Scan this QR code to visit www.wavecom.com.au
(Use QR code reader app on iPhone / android phone)1
Scan this QR code to book manufacturer’s calibration / repair service. (Use QR code reader app on iPhone / android phone)
Scan this QR code to save contact card with Wavecom Instruments contact numbers and email address for tech support – to your phone.
Simply scan the code on left, click save / done in your phone. (Use QR code reader app on iPhone / android phone)
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Brand names, logos and trademarks used herein remain the property of their respective owners. This listing of any firm or
their logos is not intended to imply any endorsement or direct affiliation with Wavecom Instruments Pty Ltd.
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Important Information
In the box
Integrated Test N Print System User Manual/Quick Start Guide IEC Test Lead (500mm Orange) WCM Keyboard USB A to USB B Interface Cable Wavecom Scanner Serial Scanner Cable Wavecom TT-040-50 1 x Roll /500 Labels - 1 x Resin Ribbon WinPATS Software (Full Version - Asset Management) Earth Lead with Alligator Clip (1800mm black) Self-Contained in Heavy Duty Case Locking IEC Power Cable (1800mm Blue) Manufacturer’s 1st Calibration Certificate (Valid for 12 months from date of purchase)
Important: Please register your WinPATS Software and Test N Print Unit with the provided documentation or online via
our website www.wavecom.com.au
Precautions
Unique Locking Power Cable – For whole TnP Range
Please make sure yellow lever is pressed prior to removal of the locking power supply cable - 10A & 20A Models. Failure to do so, combined with excessive force may damage the panel. This revolutionary locking, removable cable is intended not to dislodge during test procedures. Note: 10A ver. plug illustrated. 20A ver. is similar.
[ Following are for TnP 500B series with internal lithium-ion battery.
Switch from battery power to mains power
To switch from battery power to mains power, simply plug in the supplied power cord and connect to mains. Unit will automatically switch to mains. Turning off Main Red Neon switch on left top corner will turn off the unit completely.
Switching from mains power to Battery Power or Turning On /Off unit on Battery power
When unit is not connected to mains, simply press and hold ENTER button on the unit till unit starts. Use the same button to turn off the unit. Mains Supply tests, Leakage tests and Meter Mode functions are not available on battery power. To perform RCD Tests, unit
is required to be connected to mains power. [Make sure that battery isolation switch located underneath the keyboard is ON all
the time while operating the unit & performing tests.]
To Charge the battery
Internal lithium-ion battery is of 97.92Wh, 6800mAh. It gets charged automatically while unit is connected to mains. It takes around four hours to charge it fully. While charging, a battery symbol on top right corner of LCD screen will show how much it has been charged and how much is left.
While it’s charging and user is not using the unit, display can be turned off by pressing and holding the same ENTER button. This will bring a charging information display and decrease the brightness of LCD screen. Once battery is full charged and it is still connected to mains, battery symbol will convert to plug symbol. It is advised not to put unit to charge when it is unattended or overnight.
Warnings: Operating Environment: Charging – 0ᴼ to ~45ᴼC; Discharging - -20ᴼ to ~ 60ᴼC.
Please keep unit away from extreme exposed heat or extreme warm environment where typical temperature is above 60ᴼ. Please
keep unit safe and secured from free-fall or physical pressures, trauma or drop from heights.
Please do not open Battery compartment which is located behind the printer, unless user suspects that battery is damaged or smoke is detected. Robust design and studies has been carried out while unit was under development and all possible safety concerns are taken care of in this regards. It is still advised not to be opened. Damaged lithium ion batteries are not allowed for transportation. Please speak to support team at Wavecom @ +61 08 8243 3500. Battery can simply be removed by opening a black cover behind the printer, which should only be done in case of damage.
If sending unit for calibration, please turn off the battery isolation switch which is located underneath the keyboard. Storage Warning: Please store the unit as per operating environment, do not leave unit where temperature can rise above 60ᴼ C]
For units with wireless scanner, please note that user have to press and hold yellow trigger button on scanner till It lights up and beeps. Long beep will confirm the connection between unit and scanner. Please let scanner charge for some time once in a while, when unit is connected to mains. Wireless Scanner charges through the dock, please make sure that scanner is docked properly and red LED flashes on scanner, indicating charge mode. Scanner battery and internal main TnP Li battery charges simultaneously while being on Mains power, in case of TnPBW & TnPBWX units.
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Instrument description
1. Function Key F1
2. Function Key F2
3. Function Key F3
4. On/Off Switch
5. TnP-500 Power Socket
6. Appliance IEC Test Socket
7. LED Light Indicators
8. Keyboard
9. Storage Area (Under Keyboard)
10. Barcode Scanner
11. Label Chute
12. Wavecom Printer
13. AS/NZS 3112 Appliance Socket
14. Enter/Return Key & Pass/Fail LED Indicator
15. LCD Results Screen
Manufacturer Recommendations
Calibration: The AS/NZS3760:2010 Standard recommends a routine calibration / verification of this unit to ensure the accuracy of readings on a 12-monthly basis, or as prescribed under any additional local Regulatory requirements.
Note: Only Wavecom Instruments or its Authorised Service Agents are permitted to repair and Calibrate this Instrument. Failure to perform unauthorised service or repair may void all warranties and Calibration Status.
Safety Warning
This 4th Generation TnP series of products have been designed to meet stringent safety requirements, however no device can completely protect persons from the consequences of incorrect use.
The testing of Electrical appliances requires that extra care and caution is taken at all times to ensure personal safety. The Manufacturer also advises that appliance testing should be conducted by a Competent and suitably trained person, as
referred to under the current Standard AS3760:2010, as well as any additional legislation or rulings in different states. If in doubt, the manufacturer suggests the user contact their responsible Authority. For maximum safety, always ensure that the following advice is followed:
The equipment being tested is in good condition / visual check. All user instructions are followed. Double check power supply connections. (note LED status) Always use specified fuses and protection devices. Do not use leads that require repair or are damaged. If you are unsure, call a licensed Engineer/Electrician.
* See P.6 AS/NZ 3760:2010 def.
Fully Integrated Test N Print Unit 10A ver. shown
5
6
1
2
11
7
14
3
4
10
12
9
8
Note: 10A model shown - 20A model Includes Circuit Breaker next to power
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Battery Symbols on TnP Screen: If unit is powered from battery, a solid battery symbol will show status of charge left. If charging, battery symbol will be interactive and live according the charge status. If unit is fully charged and still connected to mains, battery symbol will change to plug symbol.
Competent Person
To ensure that all electrical equipment or devices are inspected, tested and tagged correctly, regulations require that a competent person such as a Licensed Electrician be employed to perform the required tests. Please refer to the above definition as described in the current AS/NZ-3760:2010 Standard and in addition, to any other local legislation or jurisdictions as may be relevant in your State.
EXAMPLE: A person competent to undertake Inspection and Testing of electrical equipment must have:
Knowledge and practical experience of electricity and its hazards. A clear understanding of precautions to avoid danger. The ability to recognise at all times whether or not it is safe for work to continue. The ability to carry out visual examinations of electrical equipment. The ability to distinguish between electrical equipment that is double insulated and equipment that is earthed as well
as being able to identify the appropriate test for each type.
The competency to safely carry out the Earthing Continuity, Insulation Resistance or Leakage Test and RCD tests on
electrical equipment.
The knowledge of how to use the relevant testing instruments, interpret and record the results for compliance with
the Standard/Workplace requirements.
The knowledge to be able to correctly recommend the frequency of testing required. Due to the potential hazards of electrical testing, due care must be taken at all times.
Disclaimer Limited Warranty
The Manufacturer warrants its products against defects in materials and workmanship for a period of 12 months from the date of purchase. During the warranty period, the manufacturer will repair (or at its option replace at no charge) the product that proves to be defective. This warranty does not apply if the product has been damaged by accident, abuse, misuse or mis-application or as a result of service or modification by anyone other than manufacturer of the TnP.
The TnP product range of devices or its manufacturer IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, INCLUDING DAMAGE TO PROPERTY AND TO THE EXTENT PERMITTED BY LAW, and DAMAGES FOR PERSONAL INJURY. The Distributors of this product cannot assume liability or responsibility for any loss or damage resulting from the use of this device. The TnP manufacturer reserves the right to discontinue models, change specification, price or design, at any time without notice or obligation.
Test n Print Interface Panel
Located under Keyboard
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Technical Information
Class 1 (Earthed Appliance) Construction
(Single basic insulated and protectively earth equipment)
This type of product design provides two safety barriers between all live conductors at dangerous voltages and the equipment user.
The provision of basic insulation between exposed metal parts and live parts is the first barrier to provide basic protection against electric shock.
The second safety barrier is by the connection of exposed (accessible) conductive (metal) parts to the protective earthing conductor (earth wire) in the fixed wiring of the device/Installation.
The protective earthing terminal of the equipment must be marked with the word "earth" or the symbol "E" or the symbol for Earth Terminal or Protective.
To perform this test, a continuous earth loop must be made between the exposed conductive material (metal) and the TnP appliance tester. This is done by means of connecting the earth lead with the crocodile clip/probe attached to a GOOD earth point (paint & coatings will not provide effective connections) and the DUT (Device Under Test) plugged into the TnP appliance testers’ DUT socket. The Maximum allowable limit is less than1.0 (ohm).
Refer Page 7 on how to extend time to get a true earth connection (Unique Earth Bond Test Feature)
Class 2 (Double Insulated) Construction
(Double insulated equipment)
This method of construction employs two safety barriers comprising two layers of insulation between dangerous voltages and the user of the equipment.
The first layer of insulation is formed around the live conductor and is termed ‘the Functional Insulation’.
The second layer of insulation is termed ‘the Supplementary Insulation’. In Class II equipment, protection against electric shock does not rely on basic insulation only, but has additional supplementary insulation such as double insulation or reinforced insulation provided, there being no reliance on precautions in the fixed wiring of installation.
Class II equipment is marked with the words "DOUBLE INSULATION" or the symbol
For double insulated under Safety Symbols:
Note 1 – Double Insulation is insulation comprising both basic and supplementary insulation.
Note 2 – Reinforced Insulation is a single insulation system with a degree of protection against electric shock, which is equivalent to double insulation.
Testing of Electrical Equipment
Many testing personnel have some reservations in testing sensitive, electronic equipment using a 500V DC insulation test. There is a perceived fear of causing internal damage from over voltage. With the introduction on the TnP Range of appliance testers, these concerns are alleviated.
The TnP Range of electrical portable appliance testers is safe to test electronic equipment as the tests are carried from Active­Neutral (shorted by a relay inside the tester) to Earth. No dangerous voltages pass through in this mode to the internal
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components of the DUT (Device Under Test). If these tests are done using an Insulation Tester only and the user tests Active to Neutral, this would be a cause of potential damage, this is why the TnP product range is far safer to use.
Some changes may be required in certain configurations where fitted surge protection devices (MOV's) in the DUT may cause a failed test result. Applying 500V in this these situations can cause the surge protection devices to trip, therefore conducting the applied voltage to earth, thus showing a failure of insulation. In these instances the test voltage should be changed to 250V then retest. If DUT still fails, check with the DUT Operators Manual or an electrician. [for details see - ‘Double Insulation Test’ 250/500VDC to change test voltage].
Under these circumstances, it would be difficult for any damage to occur to either the surge protection device or the DUT, as there is insufficient current generated by the TnP test unit.
Leakage Test: If there are any doubts with insulation testing of the equipment, the standard (AS/NZ3760 since 2001) allows for an alternative
test method. A Leakage Test can be performed instead. (The TnP – Series are designed to perform these tests).
NOTE: 10Amps MAXIMUM Resistive Load only (Standard TnP Series units).
A Leakage Test applies power to the Device Under Test (DUT) and measures the imbalance of leakage current from the DUT between the active and neutral conductors. The leakage is tested to the limits specified in the standard and a Pass/Fail result as well as a digital reading is provided to ensure that the user gains as much information as necessary.
Earth Continuity Test, commonly called EARTH BOND TEST: Note: Part of normal (Class 1 test) procedure Use supplied IEC–Croc clip lead or optional accessory ‘WCM-Probe kit’.
The TnP.500 unit conducts earth continuity tests at Approx. 200mA. Continuity tests at higher currents are not required or
recommended on certain equipment as this may cause severe damage or premature failure to the Device under test (see AS/NZS 3760:2010).
Unique Earth Bond Test Feature
Note: Test time with the new TnP-500 series can now be user controlled. This function enables testing personnel to extend the Earth Bond test time by 30 second increments! This is achieved by momentarily pushing the ENTER button once, during the test.
The TnP-500 will then add 30 seconds to the test time for ENTER button press. This feature has been incorporated to provide extra time to achieve an adequate physical connection, or confirm any possible
INTERMITTENT issues. There may be situations where the condition of equipment, coatings applied, or suspect wiring breaks may alter the earth connection path of the device under test. Benefit to test personnel is to save time by not having to continually repeat tests in a less than perfect situation.
3 Phase Testing: *Optional equipment required 3 Phase appliances can be tested by the TnP series appliance testers. As the insulation tests are from Phase to Earth, only a 500V insulation test is required. This test may be carried out by using the optional adaptor ‘WCM-3PH-MADP’ [See ‘Optional Accessories’ for details.]
Note: The TnP500 series will not perform a 3 Phase Leakage test.
Contact Wavecom Instruments Pty Ltd for information on appropriate testers.
Switching between 250V & 500V Test
To change the test voltages, when in Main Menu A; Press Enter and F2 together to enter in settings. Select “Change Insulation Vol” and press enter. Select either 250V or 500V.
Please note, TnP starts default to 500VDC, and will revert back to that when restarted.
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Integrated Tests
Supply Mains Test [Not available in Battery Mode of TnPB Series]
The Supply Mains Test checks the polarity and connectivity of the mains supply by LED's. This test is also a part of all the testing functions of this unit.
If the N-E (red) light is on and you need to conduct load/leakage tests DO NOT CONTINUE. If you are carrying out standard Insulation and Earth Bond tests, it is generally safe to continue. This light will glow if a voltage difference lies between the neutral and the earth, or if no earth is connected to the TnP- Series supply. (If working with a generator or inverter, this is most likely to occur and you may need to consult an electrician before proceeding).
If both the A-E & A-N (green) lights are on but not the N-E (red), mains supply test is ok, continue to test.
ALL GOOD !!
If both of the N-E (red) & A-E (green) lights are on, consult an Electrician, as there is a fault with the Mains Supply.
Note: While in Battery mode, all LEDs will be off as no mains connected and supply mains test is not
carried out.
NCNT Test
(No Connection No Test)
The TnP – Series appliance testers ensure that the appliance is plugged in and switched on. This test is also a part of all of the testing functions of this unit.
This test function ensures that the appliance is plugged into the TnP appliance tester and that it is switched on. If the device is not plugged in and the TnP appliance tester detects that no device is present, plug in to continue the test or confirm ‘QUIT’ to return to the main menu.
If for some reason the NCNT circuit does not detect the device but it is actually plugged in and turned on, the operator will need to override the NCNT function.
To do this Over Ride Press F3 (Done with User Discretion)
With an emphasis in the Standard AS/NZ3760:2010 for carrying out the live testing the TnP - Series appliance testers will indicate for you to check if the device is plugged in and switched on. If the device is not plugged in and/or recognised, it may require a live test therefore making it necessary for the operator to carry out a full functional Leakage Test (Available on all models of TnP – Series).
This function is to ensure that correct testing procedures are carried out in accordance with the Standard AS/NZ3760:2010.
*Optional Note: When using 3-Phase adaptors the NCNT function will need to be over ridden by pressing the ‘OK’ key prior to the TnP
appliance tester performing the assigned test. Some single-Phase appliances controlled by contactors will also require manual over ride. In some instances, holding the ‘ON’ button will enable the NCNT function to work normally.
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Visual Inspection (First Test)
VISUAL INSPECTION HAS TO BE DONE BEFORE ANY OTHER TEST IS CARRIED OUT USING ANY OF THE RANGE OF TnP APPLIANCE TESTERS
There is no damage or component defects to the accessories, plugs, outlet sockets or connectors (physical). There are no cracks &/or abrasions. There are no exposed inner cores or conductors (flexible) and the supply cords are not twisted or distorted. Any Fuse / Over load protection components (if fitted) are checked. All labels, markings and warning indicators (of the maximum load to be connected to the device) are legible and intact. The insulation is not damaged in any way i.e. melted, cuts or abrasions. There are no iron filings in the insulation.
There is no insulation tape on the lead.
Any flexible cords and/or leads are effectively anchored (glands and grommets intact). All covers or guards are in place and secure as intended by the supplier/manufacturer. All safety devices and systems are in good working order. (i.e. overload latches & buttons). No dust &/or dirt obstructs any exhausts or ventilation outlets. All controls are working properly and are secure and aligned.
Important: If result is a FAIL!!
If any Equipment FAILS ANY of the above, it should be deemed to have FAILED the Visual Test, and therefore no other tests need be performed. If this is the case the Equipment should be tagged with a DANGER TAG and removed from service. It is recommended by the manufacturer and distributor of this product that it SHOULD NOT BE RETURNED TO SERVICE. To do so would be considered unsafe.
The Wavecom series of appliance testers have been designed & manufactured to exceed and comply
with the AS/NZ:3760 standard, and to aid the end user with simple everyday electrical symbols that
they can identify with which will allow them to start the testing regime quickly and efficiently, without
any complexity as illustrated below.
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Operating TnP 500
Follow the simple flow chart as per the requirements.
CAUTION
Unplug all leads except power cord when you turn on the unit as unit has automatic system check feature that automatically
runs every time on unit start-up. Make sure all peripherals, such as keyboard, scanner and printer are connected before turning on.
Turn on from mains power - Connect Blue power cord and use Power On/Off switch - refer diagram on p.5
Following is for TnPB series.
[Turn on/Off from internal Battery
- Press & hold Enter button on tester till screen lights up / or till unit shuts down. Unit will operate
from internal 97.92Wh 6800mAh lithium ion battery and can perform range of safety tests. Meter Mode®, Leakage tests and RCD test
can only be performed while connected to mains due to obvious reasons. Switch from Battery to mains - Simply connect to mains and turn on power on-off switch on tester, unit will operate from mains and
will charge the internal battery and wireless scanner battery automatically. Turning off Power On/Off switch while connected to mains
power, will turn off the unit and stop charging internal battery. From mains power to battery - When user disconnects power from mains, unit will get switched off. Turn unit on from battery by pressing and holding enter button on tester. While performing RCD tests, unit will stay on battery power while RCD trips to disconnect mains power and let user print the tag or perform the next test, simply reset the RCD which will restore the power back to unit; unit will then swiftly move to mains power
from battery automatically without shut-down, and let user re-perform RCD Test.]
Tester starts in this mode by default
Use Keyboard, Scanner to Add user, enter site details and perform tests, save results in onboard memory, edit/ delete previous records,
print / reprint tags and more.
search barcode by scanning / using keyboard; or create new barcode, enter sites / user / location / equipment details [Page 12]. Once done, keep pressing enter button to take tester to Main Test Menu A. Toggle
between Menu A and Menu B by pressing enter key.
CAUTION Press and hold of Enter
Button at New/Search Barcode
screen will turn off the unit if unit is operating from internal battery-
TnPB series.
Press and hold F3 while turning on the unit. This will take unit straight to Main Menu A.
CAUTION
Keyboard, scanner & printer are unavailable in this mode. Quick tests performed in Tester mode will not be saved to memory. No details for equipment /
site/location etc will be required / recorded.
Perform quick tests - No tag-printing
Use enter button to switch between Menu A and Menu B.
While in Main Menu A, use F1, F2 & F3 to perform Class 1 test, Class 2 Test and Lead test; While in Menu B, Use F1, F2 & F3 to perform Power test, leakage test & RCD test.
When in Test and Tag (TnT) / Memory mode, after performing test, Tag will be printed automatically and results will be saved. When in Tester mode, only quick tests can be performed through tester buttons. Keyboard / scanner/ printer can’t be used.
To use Meter Mode®, Press and Hold F3 while in Menu A.
Meter Mode® Displays electrical parameters from a power outlet source or from the appliance under test.To exit back to menu A, press
and hold Enter as displayed on screen.
Typical use of Meter Mode® can include checking ratings & parameters of appliance and compare them with labelled ratings of
appliance.
To go to options / settings Menu, Press Enter and F2 together while in Menu A
To change Insulation Voltage, Leakage test time, Audio options, Data results screen display hold time, labels options, Barcode options,
Battery operation time-out settings.
CAUTION Press and hold Enter Button’ will turn off the unit if unit is operating from internal battery TnPB series
Main Menu A / B
Test & Tag Mode / Memory Mode
Tester Mode
TnP 500
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Powering on the Tester
Please above flow chart to power on the unit.
When the tester is powered on, the scanner will beep a few times indicating the scanner is also powered. If no beep is heard check the PS2 connections from the tester, in case of wired scanner. When wireless scanner is provided, keep pressing yellow button on wireless scanner till it starts and makes beeping noise that indicates it is connected to the unit.
Initially the printer’s status light will be orange but after about 5-10 seconds it will change to green. The tester will not print unless the printer light is solid green. A flashing red status light can indicate a media or general printer fault.
Note 1: If the TnP stays locked on the logo screen please check the connectivity of keyboard & scanner cables. The TnP unit will not work with scanner only connected. The TnP system requires either Keyboard only, or both Keyboard & Scanner to be connected. Note 2: If no devices are connected to the interface, the unit will function as a normal TnT tester.
The TnP units have Memory. There is an inbuilt flash memory and a real-time clock. This gives the ability to store up to 5,000 records, which can include items from 16 different sites and 6 different users. This will help to increase the efficiency and pace of testing. The TnP units (with memory) have two operating modes:
TnP tester mode only, no peripherals (Keyboard, Scanner or Printer) connected  Test and Tag / TnT mode, all devices connected & on, allowing testing, scanning, retrieval & printing
The TnT mode is determined if a keyboard is connected. If there is no keypad / scanner detected, then the TnP will start in tester mode by default, taking to Main Menu A. If the keypad & scanner are present, then the new barcode screen will be loaded, in TnT mode.
CAUTION: All peripherals are supposed to be connected when unit is turned on. If keyboard / scanner were not
plugged in when unit turned on in TnT mode, tester will not connect to keyboard / scanner as “ Active / Hot connection”. Please connect all peripherals, and turn off the unit. Restart the unit, once all connected.
Test n Tag Mode / Memory Mode
TnP500 starts in memory mode by default. Keyboard, scanner and printer are all integrated in this mode to aid user to create / save equipment & sites with relevant details into on board memory. Test results are saved and tags are printed at the end of test. Tags can also be reprinted from memory.
The test sequence starts with option of creating a barcode or searching a barcode from the memory. A site and user has to be added before testing can be done.
Adding New Equipment
The following must be done before testing:
Create a site or use and existing site. Create a user name to under the users list. If auto generate number is used the initial number must be set correctly. If you are adding equipment to an existing site please make sure that the correct site is displayed. If the
wrong site is displayed the equipment will be assigned to the wrong site.
When the testers memory has been erased it will look like the following screen.
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Screen
Instruction
When the initial screen in memory mode operation is displayed. A site and user must be entered before testing can be done. When using the TnT for the first time, < F1 Select Site will be flashing in the top region of the screen.
Adding a Site
Screen
Instruction
From the initial screen, press F1. Don't hold the F key, this will select a different function.
The TnT can hold up to 16 sites. To scroll through the sites, press enter. 3 sites will be shown on each screen. Each site corresponds to an "F" key, for example Site 1 = F1. To edit a site, hold the corresponding "F" key for 2 seconds. If the Site has a * symbol next to the name then the site name cannot be altered. This site was uploaded from WinPATS and needs to remain the same.
Using the keypad, enter the name of the site. The Keypad operates in 3 modes­Alpha, Numeric and Predictive. When an editable screen is entered, there will be an ALP, NUM or PRE in the top right hand corner of the screen. If you are using a full size half size keyboard then the 3 modes don't apply. Leave the text on ALP mode. Once the details have been typed in press enter to return.
Note: Predictive mode will only work if a dictionary has been uploaded from WinPATS MX. Once a site has been entered, press enter.
Once a site has been entered, the 'F' buttons are used to select the site. For example to select site 1, F1 would be pressed.
Once a site has been selected, the TnT will return to the initial screen and the site that was selected will be shown in the top left hand corner of the screen.
Adding a User
Screen
Instruction
From the initial screen, press F2. Don't hold the F key, this will select a different function.
The TnT can hold up to 6 users. To scroll through the users, press enter. 3 sites will be shown on each screen. Each site corresponds to an "F" key, for example User 1 = F1. To edit a user, hold the corresponding "F" key for 2 seconds.
Entering a user is the same process as entering a site, please refer to the Adding a Site steps above, Note: The user name will not appear on the initial screen once selected.
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Once a user has been entered, the 'F' buttons are used to select the user. For example, to select user 1, F1 would be pressed.
Auto Generate Barcode Function
If required, the auto generate barcode number can be set before testing. The auto generate is always displayed in the bottom left hand corner of the new barcode screen.
Screen
Instruction
The TnT incorporates an auto generate barcode function which allows barcodes to be generated sequentially after a barcode has been specified, for example: the specified barcode is 1000 so the next barcode to be generated will be 1001, 1002, 1003 etc. This can be accessed by holding F3 for 2 seconds on the Barcode Entry screen.
Once the auto generate menu has been accessed, the user can specify how many digits they want in the barcode. The auto generate function allows a minimum of 2 and a maximum of 7 digits in the barcode to be generated. To increase the number of digits in the barcode, press F1. To decrease the number of digits in the barcode, press F2. To proceed, press enter, or to return to the Barcode Entry screen, press F3.
If enter was pressed, the user can now set the barcode that will begin the sequence. Key in a barcode and press enter to continue, or F3 to return the Barcode Entry screen.
If enter was pressed, the user can specify whether or not to use leading zeros in the auto generated barcode. For example: If the user selected 7 digits in the barcode and entered 1000 as the barcode, the barcode will be 0001000 if leading zeros are enabled. To enable leading zeros, press F3. To disable, press enter. The current barcode that will be generated is displayed in the bottom left hand corner of the Barcode Entry screen.
The current barcode that will be generated is displayed in the bottom left hand corner of the Barcode Entry screen.
Entering Items
Screen
Instruction
Type in the new barcode or press F3 quickly to choose the auto generate number. Once a barcode has been specified, items can be entered. If the screen displays "search barcode" press enter to switch to new barcode. There must be no numbers entered in to switch between the two modes.
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A selection of details can be entered for an item. Details include; location, description, make, model, serial number, asset number, frequency of test and notes. Each heading relates to an 'F'; e.g. Loc = F1, Desc = F2 and Make = F3. Only 3 items are displayed at one time. To scroll through the various details, press enter key. By continually pressing enter you can loop back to the first 3 items. Please make sure location and description are filled out and check to see that the frequency is correct. Once the details are entered, hold the enter key for 2 seconds to move on to the visual check screen.
Entering an items details is the same process as entering sites and users, please refer to the Adding a Site/User steps above. Ensure that test frequency for the item is set in accordance with the AS/NZ 3760 Standard
After the item, has been visually inspected, there is 1 of 3 options that can be selected; Out of Service (F2), Fail (F3) and Pass (enter). If Out of Service or Fail is selected the result will be saved and the TnT will revert back to the barcode entry screen. If you have a zebra printer a tag will be printed. If the test is a visual check only then press (enter hold). See below for details.
If the item passes a visual inspection and pass is selected, testing can begin. Select the correct test based on the appliance type.
TnP Testing Menus, Main Menu A and Main Menu B are explained in later sections at page 16.
Once test has been completed the results are displayed.
To test the item again, press (F3). This will take you back to the main menu A screen. From here you can choose a test class. You would use this for example if testing power boards. To complete the test, press enter. This will take you back to the new barcode screen. If you have a zebra printer, a barcode will be printed once (enter) is pressed.
Visual Check Only Option
Items can be passed with a visual check only (no testing required). You must be at the visual check screen shown on the left. To do a visual check only press and hold (enter) for 2 seconds.
Pressing (enter) will take you back to the visual check screen. Pressing (F3) will complete the test. Print out a tag if you have a zebra printer. Then go back to the new barcode screen.
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Retesting Equipment
The following must be done before retesting:
A site must exist in the tester with records. A site is usually uploaded from WinPATS. The correct site must be displayed on the first line of the new / search barcode screen. If the incorrect site
is displayed no equipment will be reported when scanned. To change see the add sites section.
The correct user must be selected from the users list. A user is important because it give a reference to the test
results in WinPATS. It is also the user that is displayed on the tag. If there is no users create a users as described
in the add equipment section or upload the users list from WinPATS.
Screen
Instruction
Type in or scan the barcode number to be searched and press enter. If the screen displays new barcode press enter to switch over. The screen can only be switched if there is no entry.
The existing record details will be shown. Any changes made here will be updated once the site is downloaded in WinPATS. If nothing needs changing hold the enter key to proceed to the next screen.
After all item details have been entered, hold the enter key for 2 seconds to proceed to the Visual Check screen. After the item has been visually inspected, there is 1 of 3 options that can be selected; Out of Service (F2), Fail (F3) and Pass (enter). If Out of Services or Fail is selected the result will be saved and the TnT will revert back to the barcode entry screen. If you have a zebra printer a tag will be printed. If the test is a visual check only then press (enter hold). See add equipment for details.
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If the item passes a visual inspection and pass is selected, testing can begin.
Once test has completed the results are displayed. To test the item multiple times press (F3) this will take you back to the main menu A
screen. From here you can choose a test class. You would use this for example if testing power boards. To complete the test press (enter). This will take you back to the search barcode screen. If you have a zebra printer a barcode will be printed once (enter) is pressed.
To download records using WinPATS software, please refer to the Downloading Records section of the WinPATS manual
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