Wavecom Q2501 Customer Design Manuallines

WISMO Quik Q25 series

WISMO Quik Q2501
Customer Design Guidelines
Reference : WM_PRJ_Q2501_PTS_002
Revision : 001
Date : March 2004
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Document Information

Revision Date History of the evolution
001 March 04 Preliminary version
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Overview

The WISMO Quik Q2501 module is an E-GSM/DCS - GPRS 900/1800 MHz dual band module with 16 channels GPS receiver. It is dedicated to automotive applications, driven by AT commands.
The WISMO Quik Q2501 memory configuration is:
GSM/GPRS part: 32 Mbits of Flash memory and 4 Mbits of SRAM, GPS part: 8 Mbits of Flash memory.
This document gives recommendations and general guidelines to design an application using the WISMO Quik Q2501 module.
It gives some recommendations for:
Base Band design rules and typical implementation examples, RF design rules and typical implementation examples, Mechanical constraints for module fitting, PCB routing recommendations, Test and download recommendations.
It also recommends some manufacturers and suppliers for the peripheral devices which can be used with the WISMO Quik Q2501 modules.
For further information about the WISMO Quik Q2501 module, refer to the Product Technical Specification (document [2]).
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Contents

Document Information......................................................................... 2
Overview ............................................................................................. 3
Contents.............................................................................................. 4
Table of figures ................................................................................... 6
Cautions .............................................................................................. 8
Trademarks ......................................................................................... 8
1 References.................................................................................... 9
1.1 Reference Documents .............................................................................9
1.2 Glossary ..................................................................................................9
1.3 Abbreviations ........................................................................................10
2 General Information .................................................................... 14
2.1 Features ................................................................................................14
2.2 Functional architecture..........................................................................16
3 Functional Design ....................................................................... 17
3.1 Power supply part .................................................................................17
3.1.1
3.1.2
3.2 Common GSM/GPS part........................................................................22
3.2.1
3.2.2
3.2.3
3.2.4
3.3 GSM/GPRS Base Band part ...................................................................25
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10 GSM Base Band Activation indicator .............................................45
3.3.11 External Interrupt...........................................................................45
3.3.12 Auxiliary Analog Signals ................................................................46
3.4 GPS Base Band part ..............................................................................47
3.4.1
This document is the sole and exclusive property of WAVECOM. Not to be distributed or divulged without prior written agreement.
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Main power supply and ground plane ...........................................17
RTC Back-up supply ......................................................................20
Module activation function (ON/~OFF)...........................................22
Alternative download control function (BOOT)...............................22
Reset function (~RST)....................................................................23
Activity status indication function (FLASH_LED & GPS_TIMEPULSE)24
GSM serial links.............................................................................25
General purpose I/O .......................................................................28
Peripheral buses ............................................................................29
SIM interface .................................................................................31
Keyboard interface.........................................................................35
Audio interface ..............................................................................37
Buzzer interface.............................................................................43
Digital Power Supply for External Devices (VCC)............................44
GSM transmission activity status ..................................................44
GPS activation function .................................................................47
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3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.5 RF part ..................................................................................................53
3.5.1
3.5.2
3.5.3
3.5.4
4 PCB Design ................................................................................. 60
4.1 General Rules and Constraints ..............................................................60
4.2 Specific Routing Constraints .................................................................60
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3 Pads design...........................................................................................67
5 Mechanical Specifications .......................................................... 68
GPS serial links..............................................................................48
Dead reckoning interface ...............................................................50
1.8 V Digital Power Supply for External Devices ............................52
GPS External Interruption ..............................................................52
GPS Antenna Power Supply ..........................................................52
Antenna connection possibilities ...................................................53
GSM/GPRS antenna connection.....................................................54
GPS antenna connection ...............................................................55
Single coax connection..................................................................59
System Connector .........................................................................60
Power Supply ................................................................................60
SIM interface routing constraints...................................................62
Audio circuit routing constraints....................................................62
RF circuit routing constraints.........................................................63
6 EMC and ESD recommendations................................................. 70
7 Firmware upgrade requirements ................................................. 71
8 Embedded Testability.................................................................. 72
8.1 Access to the serial link.........................................................................72
8.2 RF output accessibility for diagnostic ....................................................74
9 Manufacturers and suppliers ...................................................... 75
9.1 System connector .................................................................................75
9.2 SIM Card Reader ...................................................................................75
9.3 Microphone...........................................................................................75
9.4 Speaker .................................................................................................76
9.5 RF cable ................................................................................................76
9.6 GSM antenna ........................................................................................76
9.7 GPS antenna .........................................................................................77
9.8 Buzzer...................................................................................................77
10 Appendix .................................................................................. 78
10.1 80-pin PCB receptacle ...........................................................................79
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Table of figures

Figure 1: Functional architecture .................................................................... 16
Figure 2: Typical Power supply voltage in GSM/GPRS mode .......................... 18
Figure 3: RTC supplied by a super capacitor................................................... 20
Figure 4: RTC supplied by a non rechargeable battery.................................... 21
Figure 5: RTC supplied by a rechargeable battery cell .................................... 21
Figure 6: Example of ON/~OFF pin connection ...............................................22
Figure 7: Example of BOOT pin connection ....................................................22
Figure 8: Example of ~RST pin connection..................................................... 23
Figure 9: Example N°1 of GSM and GPS activity status implementation......... 24
Figure 10: Example N°2 of GSM activity status implementation .....................24
Figure 11: Example of RS232 level shifter implementation for GSM UART1 ... 25
Figure 12: Example of V24/CMOS serial link implementation for UART1 ........26
Figure 13: Example of RS232 level shifter implementation for GSM UART2 ... 27
Figure 14: Example of SPI bus application...................................................... 29
Figure 15: example of 2 wire bus application ................................................. 30
Figure 16: Example of 3V SIM Socket implementation.................................... 31
Figure 17: Example of 1.8 V / 3 V SIM interface implementation ....................33
Figure 18: Example of 3 V / 5 V SIM interface implementation .......................34
Figure 19: Example of keyboard implementation ............................................ 36
Figure 20: Example of main microphone (MIC2) implementation.................... 38
Figure 21: MIC1 input differential connection................................................. 39
Figure 22: MIC1 input single ended connection ............................................. 40
Figure 23: Speaker differential connection ...................................................... 41
Figure 24: Speaker single-ended connection .................................................. 42
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Figure 25: Example of buzzer implementation ................................................ 43
Figure 26: LED driven by the BUZ output ....................................................... 43
Figure 27: ~INTR driving example .................................................................. 45
Figure 28: Example of ADC application........................................................... 46
Figure 29: GPS activation function implementation ........................................ 47
Figure 30: Example of RS232 level shifter implementation for GPS UART2 .... 48
Figure 31: Example of RS232 level shifter implementation for GPS UART0 .... 49
Figure 32: SPI interface implementation for the dead reckoning function .......50
Figure 33: Block diagram of the GPS antenna connection ..............................55
Figure 34: GPS reception jammed by GSM/GPRS transmission...................... 57
Figure 35: Example of Q2501 module and GPS antenna integrated application
...................................................................................................................... 58
Figure 36 :Example of power supply routing .................................................. 60
Figure 37: Burst simulation circuit.................................................................. 61
Figure 38: AppCad Screenshot for MicroStrip design ..................................... 63
Figure 39: Example of PCB routing for pigtail connection ............................... 66
Figure 40: Pads design................................................................................... 67
Figure 41: GSM UART1 serial link debug access ............................................ 72
Figure 42: Module connection for RF measurements...................................... 74
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Cautions

Information furnished herein by Wavecom are accurate and reliable. However no responsibility is assumed for its use. Please read carefully the safety precautions for an application based on a WISMO Quik Q2501 module.
In addition, Wavecom reserves the right to modify this information with an aim of improving the accuracy of information provided herein.
General information about Wavecom and its range of products is available at the following internet address: http://www.wavecom.com

Trademarks

WAVECOM and WISMO are trademarks or registered trademarks of Wavecom S.A. All other company and/or product names mentioned may be trademarks or registered trademarks of their respective owners.
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1 References
1.1 Reference Documents
[1] Automotive Environmental Control Plan for WISMO Quik Q2501
WM_PRJ_Q2501_DCP_001
[2] WISMO Quik Q2501 Product Technical Specification
WM_PRJ_Q2501_PTS_001
[3] WISMO Quik Q2501 Process Customer Guidelines
WM_PRJ_Q2501_PTS_003
1.2 Glossary
Term Definition
Performing a FIX Means the GPS receiver is able to compute a
position
Dead reckoning GPS Feature that allows navigation with poor/no
satellites view by the aid of external sensors that provide course (odometer) and heading (gyroscope).
Single Coax WAVECOM concept that allows the user to use
only one single coaxial cable for both GSM and GPS RF signal to connect the WISMO Quik Q2501 module to the antennas.
The antennas are most of the time physically distinct but connected to the WISMO Quik Q2501 module by a single coaxial cable through an antenna switch system, saving a second coaxial cable.
Cold Start
Powering up a unit after it has been turned off for an extended period of time and no longer contains current ephemeris data. In Cold Start Scenario, the receiver has no knowledge on last position, approximate time or satellite constellation. The receiver starts to search for signals blindly. This is normal behavior, if no backup battery is connected. Cold Start time is the longest startup time for GPS receivers and can be several minutes.
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Term Definition
Hot Start
Warm Start
Coarse Acquisition Code (C/A Code)
Start mode of the GPS receiver when current position, clock offset, approximate GPS time and current ephemeris data are all available. In Hot Start Scenario, the receiver was off for less than
2 hours. It uses its last Ephemeris data to calculate a position fix.
Start mode of a GPS receiver when current position, clock offset and approximate GPS time are
known. Almanac data is retained, but the ephemeris data is cleared. In Warm Start Scenario,
the receiver knows - due to a backup battery or by other techniques – his last position,
approximate time and almanac. Thanks to this, it can quickly acquire satellites and get a
position fix faster than in cold start mode. The standard positioning signal the GPS satellite
transmits to the civilian user. It contains the information the GPS receiver uses to fix its position and time. Accurate to 24 meter. This code is a sequence of 1023 pseudorandom binary biphase modulations on the GPS carrier (L1) at a chipping rate of 1.023 MHz, thus having a code repetition period of 1 millisecond. The code was selected to provide good acquisition properties. Also known as the "civilian code.".
1.3 Abbreviations
Abbreviation Definition
AC Alternative Current ADC Analogue to Digital Converter A/D Analogue to Digital conversion AF Audio-Frequency AT ATtention (prefix for modem commands) AUX AUXiliary CAN Controller Area Network CB Cell Broadcast CEP Circular Error Probable CLK CLocK
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Abbreviation Definition
CMOS Complementary Metal Oxide Semiconductor CS Coding Scheme CTS Clear To Send DAC Digital to Analogue Converter dB Decibel DC Direct Current DCD Data Carrier Detect DCE Data Communication Equipment DCS Digital Cellular System DR Dynamic Range DSR Data Set Ready DTE Data Terminal Equipment DTR Data Terminal Ready EFR Enhanced Full Rate E-GSM Extended GSM EMC ElectroMagnetic Compatibility EMI ElectroMagnetic Interference EMS Enhanced Message Service EN ENable ESD ElectroStatic Discharges FIFO First In First Out FR Full Rate FTA Full Type Approval GND GrouND GPI General Purpose Input GPIO General Purpose Input Output GPO General Purpose Output GPRS General Packet Radio Service GPS Global Positioning System GSM Global System for Mobile communications HR Half Rate I/O Input / Output LED Light Emitting Diode LNA Low Noise Amplifier
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Abbreviation Definition
MAX MAXimum MIC MICrophone MIN MINimum MMS Multimedia Message Service MO Mobile Originated MT Mobile Terminated NF Noise Factor NMEA National Marine Electronics Association NOM NOMinal PA Power Amplifier Pa Pascal (for speaker sound pressure measurements) PBCCH Packet Broadcast Control CHannel PC Personal Computer PCB Printed Circuit Board PDA Personal Digital Assistant PFM Power Frequency Modulation PSM Phase Shift Modulation PWM Pulse Width Modulation RAM Random Access Memory RF Radio Frequency RFI Radio Frequency Interference RHCP Right Hand Circular Polarization RI Ring Indicator RST ReSeT RTC Real Time Clock RTCM Radio Technical Commission for Maritime services RTS Request To Send RX Receive SIM Subscriber Identification Module SMS Short Message Service SPI Serial Peripheral Interface SPL Sound Pressure Level SPK SPeaKer SRAM Static RAM
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Abbreviation Definition
TBC To Be Confirmed TDMA Time Division Multiple Access TP Test Point TVS Transient Voltage Suppressor TX Transmit TYP TYPical UART Universal Asynchronous Receiver-Transmitter USB Universal Serial Bus USSD Unstructured Supplementary Services Data VSWR Voltage Stationary Wave Ratio
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2 General Information
2.1 Features
WISMO Quik Q2501 is self-contained E-GSM/DCS-GPRS 900/1800 dual-band module with 16 bits GPS receiver.
Following table reminds the WISMO Quik Q2501 features:
Feature Information
Physical characteristics
Size: 58.4 x 32.2 x 6.3 mm. Weight: 11 g. Complete shielding.
Module control Full set of AT commands for GSM/GPRS including
GSM 07.07 and 07.05 AT command sets. Specific AT commands for GPS management on same
link as GSM/GPRS AT commands. Direct reception of GPS data through serial link. Status indication for GSM and for GPS functions.
GSM/DCS Frequency bands:
Rx (E-GSM 900): 925 to 960 MHz.
Rx (DCS 1800): 1805 to 1880 MHz.
Tx (E-GSM 900): 880 to 915 MHz.
Tx (DCS 1800): 1710 to 1785 MHz.
Transmit power:
Class 4 (2 W) at E-GSM
Class 1 (1 W) at DCS
GPRS GPRS multislot class 10.
Multislot class 2 supported. PBCCH support. Coding schemes: CS1 to CS4.
Voice Features GSM Voice Features with Emergency calls 112.
Full Rate (FR)/ Enhanced Full Rate (EFR) / Half Rate (HR).
Echo cancellation and noise reduction. Full duplex Hands free.
SMS SMS MT, MO and SMS CB
SMS storage into SIM card
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Feature Information
GSM Supplementary Services
Call Forwarding, Call Barring. Multiparty. Call Waiting, Call Hold. USSD.
Data / Fax Data circuit asynchronous, transparent, and non-
transparent up to 14400 bits/s. Fax Group 3 compatible.
SIM interface 3 V only SIM interface.
1.8 & 5 V SIM interfaces are available with external adaptation.
SIM Tool Kit Release 99.
GPS GPS L1 civil frequency 1575.42 MHz.
16 channels GPS receiver. Accuracy:
2.5 m CEP.
GPS 2 m CEP (depending on accuracy of
correction data); SBAS/WAAS supported.
Start-up times :
Hot start: < 3.5 sec.
Warm start: 33 sec.
Cold start: 34 sec.
Signal reacquisition < 1 s. Protocols:
NMEA-0183 input/output.
UBX binary input/output.
RTCM in.
Interface available for Dead Reckoning.
Real Time Clock Real Time Clock with calendar and alarm.
RTC update with GPS information.
Temperature sensor Internal sensor for module temperature monitoring via
AT commands or embedded OpenAT application.
Advanced antennas management
Single Coax connectivity. GPS active antenna management (3 V / 5 V
compatible) with internal protection circuit. Possible use of an auto-powered GPS active antenna.
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2.2 Functional architecture
POWER SUPPLY INTERFACE
W
I
S M O
Q
2
5
0
1
S Y
S
T
E M
C N N
E C
T O R
BASEBAND
Audio filter
GPS
GSM / GPRS
BASEBAND
GSM Flash memory
RF GSM
FRONT END
ANTENNAS
CONTROL
RF GPS
FRONT END
GSM / GPS ANTENNA
GPS
ANTENNA
RF PORTS
GPS Flash memory
Figure 1: Functional architecture
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3 Functional Design
Some of the WISMO interface signals are multiplexed in order to limit the number of pins but this architecture implies some restrictions.
All external signals must be inactive when the WISMO module is OFF to avoid any damage when starting the module.
3.1 Power supply part
3.1.1 Main power supply and ground plane
3.1.1.1 Electrical constraints
The main power supply (VBATT) is the only external power supply source used to supply both the GSM/GPRS and GPS RF parts and Base Band parts.
The power supply is one of the key issues in the design of a GSM terminal. Due to the bursted emission in GSM / GPRS, the power supply must be able to deliver high current peaks in a short time (rising time is around 10 µs).
In communication mode, the GSM RF Power Amplifier current flows with a ratio of (Figure 2):
Max current 1/8 of the time (around 577 µs every 4.615 ms for GSM/GPRS class 2 – 2RX / 1TX),
Max current 2/8 of the time (around 1154 µs every 4.615 ms for GSM/GPRS class 10 – 3RX / 2TX).
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VBATT
WM_PRJ_Q2501_PTS_002 - 001
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Vmax
Uripp Uripp
IBATT
T=577µs
T = 4.615ms
Legend:
In GSM or GPRS class 2 modes
In GPRS class 10 mode
Vmin
Figure 2: Typical Power supply voltage in GSM/GPRS mode
During these peaks the ripple (U
) on the supply voltage must not exceed a
ripp
certain limit (refer to document [2]).
Because VBATT supplies directly the GSM RF power amplifier component, it is essential to keep a minimum voltage ripple at this connection in order to avoid any phase error or spectrum modulation degradation.
On the other hand, insufficient power supply voltage could dramatically affect some RF performances: TX power, modulation spectrum, EMC (Electro­Magnetic Compatibility) performances, spurious emission and frequency error.
The power supply voltage features given in the table hereunder will guarantee nominal functioning of the module.
Power Supply Voltage
V
VBATT
3.4 V (*) 3.6 V 4.5 V (**) 50 mVpp for freq<200 kHz
V
MIN
V
NOM
U
MAX
5 mVpp for freq>200 kHz
ripp
max
(*): This value has to be guaranteed during the burst (with 2.0 A Peak in GSM or GPRS mode).
(**): max operating Voltage Stationary Wave Ratio (VSWR) 2:1.
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3.1.1.2 Design requirements
A Careful attention should be paid to:
Quality of the power supply:
o linear regulation (recommended) or PWM (Pulse Width
Modulation) converter (usable) are preferred for low noise.
o PFM (Power Frequency modulation) or PSM (Phase Shift
Modulation) systems must be avoided.
Capacity to deliver high current peaks in a short time (bursted radio
emission).
The VBATT line must support peak currents with an acceptable voltage
drop which guarantees a VBATT minimal value of 3.4 V (lower limit of VBATT).
For PCB design constraints related to power supply tracks, ground planes and shielding, refer to paragraph 4.2.2.
3.1.1.3 Decoupling of power supply signals
Decoupling capacitors on VBATT lines are imbedded in the module. So it should not be necessary to add decoupling capacitors close to the module.
However, in case of EMI/RFI problem, VBATT signal may require some EMI/RFI decoupling: parallel 33 pF capacitor close to the module or a serial ferrite bead (or both to get better results).
In case a ferrite bead is used, the recommendation given for the power supply connection must be carefully followed (high current capacity and low impedance).
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3.1.2 RTC Back-up supply
3.1.2.1 Design requirements
VCC_RTC pin is used to provide a back-up power supply for the internal Real Time Clock (RTC).
The RTC is supported by the WISMO Quik Q2501 module when powered on, but a back-up power supply is needed to save date and time information when the module is switched off.
If the RTC is not used this pin can be left open.
Back-up Power Supply can be provided by:
A super capacitor, A non rechargeable battery, A rechargeable battery cell.
3.1.2.2 Typical application electrical diagram
3.1.2.2.1 Super Capacitor
470
WISMO
VCC_RTC
Q2501
+
Ex: EECEOEL474S
(Panasonic)
GND
Figure 3: RTC supplied by a super capacitor
Estimated range with 0.47 Farad Gold Cap: 25 minutes min.
: the Gold Capacitor maximum voltage is 2.5 V.
Note
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3.1.2.2.2 Non Rechargeable battery
10
WISMO
VCC_RTC
1
3
Q2501
BAS16
Figure 4: RTC supplied by a non rechargeable battery
Estimated range with 85 mAh battery: 800 h min.
Ex: Varta CR2016
GND
3.1.2.2.3 Rechargeable battery cell
VCC
1
WISMO
Q2501
VCC_RTC
2.2 µF
GND
BAS40
3
2.2 k
Ex: ML621
GND
Figure 5: RTC supplied by a rechargeable battery cell
Estimated range with 2 mAh rechargeable battery: ~15 hours.
Warning: Before battery cell assembly insure that cell voltage is lower than 2.75 V to avoid any damage to the WISMO module.
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3.2 Common GSM/GPS part
3.2.1 Module activation function (ON/~OFF)
The ON/~OFF input (pin 26) is used to switch ON (ON/~OFF=1) or OFF (ON/~OFF=0) the WISMO Quik Q2501 module.
A high level signal has to be provided on the pin ON/~OFF to swith ON the module.
The level of the voltage of this signal has to be maintained between 2.4 V and VBATT during a minimum of 500 ms.
This signal can be left at high level until switch OFF.
SW500
1
VBATT
3
Figure 6: Example of ON/~OFF pin connection
2
ON/~OFF
3.2.2 Alternative download control function (BOOT)
If the standard X-modem download procedure does not work correctly, an alternative download procedure can be selected with the BOOT input (pin 32).
This alternative download procedure requires a specific downloading software tool.
The alternative download procedure is started when the BOOT pin is low during the reset of the module. A low level of BOOT input has to be set through a 1 k resistor.
If used, this input has to be driven by an open collector or an open drain output as shown in the diagram hereunder:
1 k
Switch BOOT
BOOT pin
OR
Switch BOOT
1 k
BOOT pin
Figure 7: Example of BOOT pin connection
Switch BOOT BOOT pin Operating mode
1 0 Alternative download mode (use of BOOT input) 0 1 Normal download mode (use of X-modem protocol)
confidential ©
This document is the sole and exclusive property of WAVECOM. Not to be distributed or divulged without prior written agreement.
Ce document est la propriété exclusive de WAVECOM. Il ne peut être communiqué ou divulgué à des tiers sans son autorisation préalable.
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WM_PRJ_Q2501_PTS_002 - 001
March 2004
3.2.3 Reset function (~RST)
The ~RST input (pin 34) is used to force a reset procedure by providing low level during at least 500 µs.
This signal has to be considered as an emergency reset only: a reset procedure is automatically driven by an internal hardware during the power-up sequence.
This signal can also be used to provide a reset to an external device (it then behaves as an output).
If no external reset is necessary this input can be left open. If used (emergency reset), it has to be driven by an open collector or an open
drain output (due to the 4.7 kΩ internal pull-up resistor embedded into the module) as shown in the diagram hereunder.
~RST: Pin 34
Switch RESET
Figure 8: Example of ~RST pin connection
Switch RESET ~RST pin Operating mode
1 0 Reset activated 0 1 Reset inactive
confidential ©
This document is the sole and exclusive property of WAVECOM. Not to be distributed or divulged without prior written agreement.
Ce document est la propriété exclusive de WAVECOM. Il ne peut être communiqué ou divulgué à des tiers sans son autorisation préalable.
Page: 23 / 79
WM_PRJ_Q2501_PTS_002 - 001
March 2004

3.2.4 Activity status indication function (FLASH_LED & GPS_TIMEPULSE)

The GSM and GPS activity status indication signals (FLASH_LED pin 72 and GPS_TIMEPULSE pin 17) can be used to drive two LEDs through an open­collector digital transistor according to the module activity status.
« GSM »
1
2
D700
« GPS »
2
D702
1
VBATT
VBATT
FLASH_LED
GPS_TIMEPULSE
GND
GND
U700
1
2
U700
4
5
6
3
R700
470
R702
470
Figure 9: Example N°1 of GSM and GPS activity status implementation
In addition, given the electrical characteristics of the FLASH_LED output signal (CMOS 2.8 V), it is possible to directly connect a LED and a resistor between this output and VBATT to avoid adding a digital transistor inverter.
470
12
FLASH_LED
GND
Figure 10: Example N°2 of GSM activity status implementation
confidential ©
This document is the sole and exclusive property of WAVECOM. Not to be distributed or divulged without prior written agreement.
Ce document est la propriété exclusive de WAVECOM. Il ne peut être communiqué ou divulgué à des tiers sans son autorisation préalable.
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