Watts Water Technologies SMARTSTREAM B, SMARTSTREAM User Manual
IOM-WQ-SmartStream-BCD
Installation, Operation and
Maintenance Manual
254 Nanometer Germicidal
UV Disinfection Systems
Models
WB001 WB002 WB006 WB008 WB012 WC012 WC016
WC020 WC025 WC040 WC050 WD012 WD016 WD020
WD025 WD040 WD050
SmartStream™ UV
Chemical Free Disinfection of Water
!
WARNING
Read this Manual BEFORE using this
equipment. Failure to read and follow
all safety and user information can
result in death, serious personal injury,
property damage, or damage to the equipment.
Keep this Manual for future reference.
This device complies with part 15 of the FCC Rules. Operation
is subject to the following two conditions: (1) This device may
not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause
undesired operation.
This device complies with Industry Canada licence-exempt RSS
standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this
device must accept any interference, including interference that
may cause undesired operation of the device.
Lé present appareil est conforme aux CNR d'Industrie
Canada applicables aux appareils radio exempts de licence.
L'exploitation est autorisée aux deux conditions suivantes : (1)
l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur
de l'appareil doit accepter tout brouillage radioélectrique subi,
même si le brouillage est susceptible d'en compromettre le
fonctionnement.
Any changes or modifications of this product not approved by
the manufacturer could void the user’s authority to operate the
equipment.
This equipment complies with IC RSS-102 radiation exposure
limits set forth for an uncontrolled environment. This equipment
should be installed and operated with minimum distance 20cm
between the radiator & your body.
Under Industry Canada regulations, this radio transmitter may
only operate using an antenna of a type and maximum (or
lesser) gain approved for the transmitter by Industry Canada. To
reduce potential radio interference to other users, the antenna
type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
!
WARNING
This appliance contains a UV-C emitter (UV
lamp). Unintended use of the appliance or damage to the housing may result in the escape of
dangerous UV-C radiation. UV-C radiation may,
even in little doses, cause harm to the eyes and
skin. Appliances that are obviously damaged
must not be operated. Do not operate the UV-C
emitter when it is removed from the appliance
enclosure. The appliance must be disconnected
from the power supply before replacing the
UV-C emitter. DO NOT look directly at the UV-C
emitter while it is ON. Permanent serious eye
injury could occur.
Table of Contents
Installation Precautions ...................................3
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Product Specification Tables ............................. 5-7
Dimensions ............................................8
Feed Water Requirements .................................9
Installation Procedure ................................. 9-10
Maintenance ..........................................11
Lamp and Quartz Sleeve Replacement ...................... 11
Disinfection Procedure...................................11
Parts List .......................................... 12-13
Troubleshooting........................................14
Controller Identification ..................................15
Overview of Screens ................................. 16-20
Controller Wiring .......................................21
Warranty and Conditions ................................. 24
SmartStream UV is certified by the Water Quality
Association (WQA) to NSF/ANSI Standard 372
for lead free.
Original Instructions
™
NOTICE
This system should only be installed and maintained by a qualified professional. Observe all
national, state, and local plumbing and building
codes when installing the system.
Introduction
The Watts SmartStream™ line of ultraviolet disinfection systems
provide protection against microbiological contamination in water for
residential and commercial applications.
Disinfection of water with SmartStream
process. When contaminated water is exposed to SmartStream's
254 nanometer UV light, the UV light penetrates the cell walls of
microorganisms and disrupts their genetic deoxyribonucleic acid
(DNA) material. This quickly inactivates microorganisms by destroying their ability to replicate and infect.
NOTICE
Watts SmartStream™ UV systems are engineered with the highest quality components. If
at anytime a component needs to be replaced,
use only parts recommended and supplied
by Watts. DO NOT add components to or
remove components from this system.
The UV lamp is rated for 9000 hours under
normal operating conditions and should be
replaced annually to keep the UV intensity at
the highest possible output. Quartz sleeves
should be cleaned as needed or replaced as
needed to guarantee the highest possible UV
transmittance into the water.
Use only Watts supplied UV lamps and quartz
sleeves for your specific model. Failure to do
so may result in system failure and will void all
warranty.
DO NOT use this system in a manner that it
is not intended for. This purifier is only for use
in water applications where the feed water,
installation environment and installation method
meets the requirements within this manual.
The system must be properly sized. DO NOT
exceed the rated flow rate capacity of the system. Flow controllers are available from Watts
to ensure system's rated flow is not exceeded.
Follow all product safety labeling.
• DO NOT let the system freeze. System dam-
age may result.
• Install the system on a flat, and level surface.
• The quality of the water to be treated must
meet the feed water guidelines within this
manual. Failure to ensure proper pretreatment will result in inadequate disinfection.
™
is a simple, rapid physical
™
!
WARNING
DO NOT rely solely on this system to make
water safe to drink. SmartStream
™
UV disinfection systems are intended to be used as part of
a well designed water treatment system. Water
that contains microbiological contamination
should be tested regularly to ensure its quality
and safety at the point of use.
NOTICE
This appliance can be used by people aged
from 18 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction
concerning use of the appliance in a safe way
and understand the hazards involved. Children
shall not play with the appliance. Cleaning and
user maintenance shall not be made by children.
2
!
WARNING
Using SmartStream™ with other water treatment equipment
SmartStream™ UV units can be installed as a
final disinfection method within a water treatment system train or as pretreatment to protect
sensitive components, such as reverse osmosis
membranes, from bio-films.
The injection of chemicals into the water should
be done on the outlet of the SmartStream
™
system to ensure UV light degradation of the
chemical or the introduction of turbidity within
the UV feedstream does not occur.
A 5 micron particle filter should always be
installed immediately before the SmartStream
™
system.
Be certain that the feed water meets all criteria
within the Feed Water Specifications section of
this manual.
!
WARNING
Installation Guidelines
• DO NOT allow this system to remain ON with-
out water in it for extended periods of time.
• DO NOT install the system near any source
of heat. Also, DO NOT install the system near
any device or break out area that would be
adversely effected by water.
• DO NOT install this system higher in elevation
than 10,000 feet above sea level.
• DO NOT install the system backwards with
the feed water line connected to the outlet.
• DO NOT install where system is exposed to
harsh chemicals or may be subjected to being
struck by moving equipment, carts, mops or
any other item that may cause damage.
• DO NOT install the system outdoors. Keep
system away from moisture, rain, and direct
sunlight. Ambient air temperature must remain
below 122°F and relative humidity must
remain below 95%.
• DO NOT allow the system to freeze.
• The system MUST be mounted on a surface
and with mounting hardware that is sturdy
enough to support the weight of the wetted
system.
• The system MUST be plugged into an uninterrupted power supply that matches the rated power
requirement of the system. In European installations, the appliance is to be supplied through a
residual current device (RCD) having a rated residual operating current not exceeding 30 milliamps.
• The system MUST be installed in accordance
with all applicable national, state and local
codes.
• A prefilter with a 5 micron minimum particle
size reduction must be installed on the inlet
line to the system. Additional pretreatment
may be necessary so that the feedwater conforms to the Feed Water Specifications section on page 8.
• Plumbing materials sensitive to UV light, typically plastic materials, should not be connected directly to the system. To prevent UV degradation at the plumbing connection points on
the system, use one foot minimum of copper
or stainless steel plumbing material to connect
to the inlet and to the outlet of the system.
• IF water hammer is evident, install water hammer arrestors before the system.
• Always back-up valves and fittings with a
wrench when constructing plumbing to reduce
unnecessary stress on the system and its
plumbing.
Position the system in a suitable location. Make
sure there is enough clearance between the end
of UV chamber and any obstructions, to allow for
the removal of the lamp and quartz sleeve.
™
SmartStream
UV disinfection systems should be
installed as close as possible to the treated water's
point of use.
3
System Specifications
SmartStream™ UV System Part Number Identification Key
Prefix "W" "Controller Series" "GPM" "Connection Type" "Pipe Size" "Plug" "Accessories"
Watts Controller Type
B: Controller B
C: Controller C
D: Controller D
Controller Features
Three different controllers are available on various SmartStream™
UV systems. The controllers are identified as "B" "C" or "D" series.
Each controller has unique features and are outlined as follows:
Model B Model C Model D
GPM of System
(3-Digits)
Connection Port
Types:
A: NPT
B: BSP-Tapered
Pipe Size
B: 3/8"
C: 1/2"
D: 3/4"
E: 1"
F: 3/4" Female X 1"
Male Combination
Fitting
G: 1" Female X 1 1/2"
Male Combination
Fitting
A: North American
B: European
C: British U.K.
D: Australian
Accessories
X: No Accessories
(Accessories only
available for systems
using the C and D
type controllers.)
A: UV Sensor
B- Basic controller with lamp dimming, flow switch, lamp out audible alarm, multicolor LED system status indicator, glow cap lamp
indicator, lamp life timer with 3 digit LED display, radio frequency
communication to lamp to verify correct lamp and remaining life of
the lamp. Lamp life timer resets when a new lamp is inserted.
B Series controllers are certified by the Federal Communications
Commission (FCC) listed under identification number
FCC ID: 2AFJT-SMARTSTREAM-B and Industry Canada (IC) listed
under identification number IC: 20623-SMARTSTRMB.
C- All features of the of the B controller plus alarm output for solenoid valve, UV sensor input, 4-20 milliamp output for UV Intensity
(When UV Sensor is used).
C Series controllers are certified by the Federal Communications
Commission (FCC) listed under identification number
FCC ID: 2AFJT-SMARTSTREAM and Industry Canada (IC) listed
under identification number IC: 20623-SMARTSTREAM.
D- All features of the C controller. The display changes from a 3
digit LED display to a graphic touch screen. Total system hours are
displayed along with key operational data.
D Series controllers are certified by the Federal Communications
Commission (FCC) listed under identification number
FCC ID: 2AFJT-SMARTSTREAM and Industry Canada (IC) listed
under IC: 20623-SMARTSTREAM.
4
System Features
B Series Controller With Lamp Dimming
FCC ID: 2AFJT-SMARTSTREAM-B GPM Rating 1 2 6 8 12
IC: 20623-SMARTSTRMB System Model # WB001 WB002 WB006 WB008 WB012
Universal Power Input
316 SS Chamber
Audible Alarm
Lamp On Indicator
Glow Cap Lamp Indicator
Lamp Life Timer with 3-digit display
Automatic Lamp Shut Off when
Removed from the Chamber (wireless)
Lamp Dimming
Integrated Bracket Mounting
Alarm Contact Relay (for solenoid valve)
UV Sensor Input
4-20mA Output
12V Power for Chamber Cooling Fan
Graphic Display
Total System Hours Indicator
4 4 4 4 4
4 4 4 4 4
4 4 4 4 4
4 4 4 4 4
4 4 4 4 4
4 4 4 4 4
4 4 4 4 4
4 4 4 4 4
4 4 4
Product Specifications Table
MODEL WB001
FLOW RATE @ 16mJ
(95%UVT @ EOL)
(may be hydraulically limited)
FLOW RATE @ 30mJ
(95%UVT @ EOL)
FLOW RATE @ 40mJ
(95%UVT @ EOL)
STANDARD NPT INLET / OUTLET PORTS 3/8"NPT-M 3/4"NPT-M
OPTIONAL BSP-T INLET / OUTLET PORTS 3/8"BSP-M 3/4"BSP-M
CHAMBER MATERIAL 316L SS
CONTROLLER MOUNTING Remote from chamber On chamber bracket or remote from chamber
INPUT VOLTAGE 100 to 240VAC 50/60Hz
SYSTEM MAX NOMINAL INPUT POWER (Watts) 11 15 26 34 34
LAMP MAX NOMINAL ELECTRICAL POWER
(Watts)
LAMP TECHNOLOGY
WIRELESS LAMP KEY Standard
LAMP DIMMING / FLOW SWITCH Standard
CHAMBER COOLING FAN Not Applicable
SYSTEM DISPLAY TYPE Seven segment three digit LED
LAMP LIFE MONITOR 3-digit LED Display, auto-reset with new lamp
UV SENSOR Not Applicable
4-20mA OUTPUT Not Applicable
VISUAL ALARM Multi-color status LED
AUDIBLE ALARM Yes
AUDIBLE ALARM MUTE Yes
ALARM RELAY / SOLENOID CONTACTS Not Applicable
ALARM RELAY MANUAL OVER-RIDE Not Applicable
MAXIMUM AMBIENT AIR TEMPERATURE /
HUMIDITY
INLET WATER TEMPERATURE RANGE 34°F ( 1°C) to 113°F ( 45°C)
MAX WATER PRESSURE 125psi (861 kPa)
SHIPPING WEIGHT 11LB (5KG) 11LB (5KG) 17LB (8KG) 18LB (8KG) 19LB (9KG)
usgpm
liters/min
usgpm
liters/min
usgpm
liters/min
2.8 gpm
10.6 lpm
1.5 gpm
5.7 lpm
1.1 gpm
4.2 lpm
10 14 25 32 32
Quartz glass low pressure lamp / ozone free / true pre-heat starting / glow-cap indicator
WB002 WB006 WB008 WB012
4.7 gpm
17.8 lpm
2.5 gpm
9.5 lpm
1.9 gpm
7.2 lpm
50°C ( 122°F) / 95% RH (non-condensing)
11.4 gpm
43.1 lpm
6.1 gpm
23.1 lpm
4.6 gpm
17.4 lpm
15.0 gpm
56.8 lpm
8.0 gpm
30.3 lpm
6.0 gpm
22.7 lpm
23.4 gpm
88.6 lpm
12.5 gpm
47.3 lpm
9.4 gpm
35.6 lpm
1" NPT-M / 3/4" NPT-F
Combo Ports
1" BSP-M / 3/4" BSP-F
Combo Ports
5
System Features
C Series Controller With Lamp Dimming
FCC ID: 2AFJT-SMARTSTREAM GPM Rating 12 16 20 25 40 50
IC: 20623-SMARTSTREAM System Model # WC012 WC016 WC020 WC025 WC040 WC050
Universal Power Input
316 SS Chamber
Audible Alarm
Lamp On Indicator
Glow Cap Lamp Indicator
Lamp Life Timer with 3-digit display
Automatic Lamp Shut Off when
Removed from the Chamber (wireless)
Lamp Dimming
Integrated Bracket Mounting
Alarm Contact Relay (for solenoid valve)
UV Sensor Input
4-20 mA Output (If UV Sensor is used)
12V Power for Chamber Cooling Fan
Graphic Display
Total System Hours Indicator
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
Product Specifications Table
MODEL WC012
FLOW RATE @ 16mJ
(95%UVT @ EOL)
(may be hydraulically limited)
FLOW RATE @ 30mJ
(95%UVT @ EOL)
FLOW RATE @ 40mJ
(95%UVT @ EOL)
STANDARD NPT INLET / OUTLET PORTS
OPTIONAL BSP-T INLET / OUTLET
PORTS
CHAMBER MATERIAL 316L SS
CONTROLLER MOUNTING On chamber bracket or remote from chamber
INPUT VOLTAGE 100 to 240VAC 50/60Hz
SYSTEM MAX NOMINAL INPUT POWER
(Watts)
LAMP MAX NOMINAL ELECTRICAL
POWER (Watts)
LAMP TECHNOLOGY
WIRELESS LAMP KEY Standard
LAMP DIMMING / FLOW SWITCH Standard
CHAMBER COOLING FAN Applicable Option
SYSTEM DISPLAY TYPE Seven segment three digit LED
LAMP LIFE MONITOR 3-digit LED Display, auto-reset with new lamp
UV SENSOR Available Option
4-20mA OUTPUT With UV Sensor Option
VISUAL ALARM Multi-color status LED
AUDIBLE ALARM Yes
AUDIBLE ALARM MUTE Yes
ALARM RELAY / SOLENOID CONTACTS Yes - 24V 5 Amp Maximum
ALARM RELAY MANUAL OVER-RIDE Yes
MAXIMUM AMBIENT AIR TEMPERATURE / HUMIDITY 50°C ( 122°F) / 95% RH (non-condensing)
INLET WATER TEMPERATURE RANGE 34°F ( 1°C) to 113°F ( 45°C)
MAX WATER PRESSURE 125psi (861 kPa)
SHIPPING WEIGHT
usgpm
liters/min
usgpm
liters/min
usgpm
liters/min
24.0 gpm
90.8 lpm
12.8 gpm
48.4 lpm
9.6 gpm
36.3 lpm
47 58 67 67 100 118
45 55 64 64 95 112
Quartz glass low pressure lamp / ozone free / true pre-heat starting / glow-cap indicator
19LB (9KG) 19LB (9KG) 20LB (9KG) 25LB (11KG) 27LB (12KG) 29LB (13KG)
WC016 WC020 WC025 WC040 WC050
31.5 gpm
119.2 lpm
16.8 gpm
63.6 lpm
12.6 gpm
47.7 lpm
1"NPT-M / 3/4"NPT-F
Combo Ports
1"BSP-M / 3/4"BSP-F
Combo Ports
39.0 gpm
147.6 lpm
20.8 gpm
78.7 lpm
15.6 gpm
59.0 lpm
46.9 gpm
177.5 lpm
25.0 gpm
94.6 lpm
18.8 gpm
71.2 lpm
1.5"NPT-M / 1"NPT-F
Combo Ports
1.5"BSP-M / 1"BSP-F
Combo Ports
75.0 gpm
283.9 lpm
40.0 gpm
151.4 lpm
30.0 gpm
113.6 lpm
6
93.8 gpm
355.0 lpm
50.0 gpm
189.3 lpm
37.5 gpm
141.9 lpm
System Features
D Series Controller With Lamp Dimming and Graphics Display
FCC ID: 2AFJT-SMARTSTREAM GPM Rating 12 16 20 25 40 50
IC: 20623-SMARTSTREAM System Model # WD012 WD016 WD020 WD025 WD040 WD050
Universal Power Input
316 SS Chamber
Audible Alarm
Lamp On Indicator
Glow Cap Lamp Indicator
Lamp Life Timer with 3-digit display
Automatic Lamp Shut Off when
Removed from the Chamber (wireless)
Lamp Dimming
Integrated Bracket Mounting
Alarm Contact Relay (for solenoid valve)
UV Sensor Input
4-20 mA Output (if UV Sensor is used)
12V Power for Chamber Cooling Fan
Graphic Display
Total System Hours Indicator
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
Product Specifications Table
MODEL WD012
FLOW RATE @ 16mJ
(95%UVT @ EOL)
(may be hydraulically limited)
FLOW RATE @ 30mJ
(95%UVT @ EOL)
FLOW RATE @ 40mJ
(95%UVT @ EOL)
STANDARD NPT INLET / OUTLET PORTS
OPTIONAL BSP-T INLET / OUTLET PORTS
CHAMBER MATERIAL 316L SS
CONTROLLER MOUNTING On chamber bracket or remote from chamber
INPUT VOLTAGE 100 to 240VAC 50/60Hz
SYSTEM MAX NOMINAL INPUT POWER
(Watts)
LAMP MAX NOMINAL ELECTRICAL
POWER (Watts)
LAMP TECHNOLOGY
WIRELESS LAMP KEY Standard
LAMP DIMMING / FLOW SWITCH Standard
CHAMBER COOLING FAN Available Option
SYSTEM DISPLAY TYPE Color Touch Screen with multiple languages, intuitive screen navigation, detailed
LAMP LIFE MONITOR Display on graphic touch screen, auto-reset with new lamp
UV SENSOR Available Option
4-20mA OUTPUT With UV Sensor Option
VISUAL ALARM Animated icons and text messages on graphic display
AUDIBLE ALARM Yes
AUDIBLE ALARM MUTE Yes
ALARM RELAY / SOLENOID CONTACTS Yes- 24V 5 Amp Maximum
ALARM RELAY MANUAL OVER-RIDE Ye s
MAXIMUM AMBIENT AIR TEMPERATURE / HUMIDITY 50°C ( 122°F) / 95% RH (non-condensing)
INLET WATER TEMPERATURE RANGE 34°F ( 1°C) to 113°F ( 45°C)
MAX WATER PRESSURE 125psi (861 kPa)
SHIPPING WEIGHT
usgpm
liters/min
usgpm
liters/min
usgpm
liters/min
24.0 gpm
90.8 lpm
12.8 gpm
48.4 lpm
9.6 gpm
36.3 lpm
47 58 67 67 100 118
45 55 64 64 95 112
Quartz glass low pressure lamp / ozone free / true pre-heat starting / glow-cap indicator
system status messages, maintenance/diagnostic, and dealer programmable
19LB (9KG) 19LB (9KG) 20LB (9KG) 25LB (11KG) 27LB (12KG) 29LB (13KG)
WD016 WD020 WD025 WD040 WD050
31.5 gpm
119.2 lpm
16.8 gpm
63.6 lpm
12.6 gpm
47.7 lpm
1"NPT-M / 3/4"NPT-F
Combo Ports
1"BSP-M / 3/4"BSP-F
Combo Ports
with website/contact information/QR codes
39.0 gpm
147.6 lpm
20.8 gpm
78.7 lpm
15.6 gpm
59.0 lpm
46.9 gpm
177.5 lpm
25.0 gpm
94.6 lpm
18.8 gpm
71.2 lpm
1.5"NPT-M / 1"NPT-F
1.5"BSP-M / 1"BSP-F
75.0 gpm
283.9 lpm
40.0 gpm
151.4 lpm
30.0 gpm
113.6 lpm
Combo Ports
Combo Ports
7
93.8 gpm
355.0 lpm
50.0 gpm
189.3 lpm
37.5 gpm
141.9 lpm
Dimensions
All dimensions are in inches.
Controller Mounted on Chamber- 6 to 50 GPM
GPM A B C D E F G H I
6 2.85 27.75 28.77 5.90 8.29 3.00 4.50 13.67 27.00
8 2.85 32.87 33.89 5.90 8.29 3.00 4.50 13.67 32.00
12 (B) 3.34 33.37 34.40 5.90 8.29 3.00 4.50 16.00 32.00
12 (C&D) 3.34 23.92 24.95 7.63 8.29 3.00 4.50 16.00 22.00
16 3.34 27.86 28.89 7.63 8.29 3.00 4.50 16.00 26.00
20 3.34 31.40 32.43 7.63 8.29 3.00 4.50 16.00 30.00
25 3.34 31.64 32.67 8.13 8.29 3.00 4.50 16.00 30.00
40 3.34 43.02 44.05 8.13 8.29 3.00 4.50 16.00 41.00
50 3.34 50.14 51.17 8.13 8.29 3.00 4.50 16.00 48.00
NOTICE
* Allow this amount of overhead clearance for
the removal of lamp and quartz sleeve.
Remote Mounted Controller- 1 and 2 GPM Systems
NOTICE
* Allow this amount of
overhead clearance for
the removal of lamp and
quartz sleeve.
*
22
8
Feed Water Requirements
Please review operating pressures, temperatures and water
chemistry limitations to ensure compatibility.
Hardness (maximum) 7 Grains (120 mg/L as CaCO3)
Water Pressure 5psi to 125psi (34.5 kPa to 861 kPa)
Water Temperature 34°F ( 1°C) to 113°F ( 45°C)
Turbidity
Total Suspended Solids
Iron (maximum) 0.3 mg/l
Manganese (maximum) 0.05 mg/l
Maximum Ambient
Atmospheric
Conditions
Oil & H2S None allowed
!
WARNING
Support the Piping
The full weight of the piping and valves must be
supported by uni-strut, pipe hangers or other
means.
<5 Nephelometric Turbidity Units (NTU)
<10 mg/L
Temperature 122°F / 50°C
95% Relative Humidity
Non-Condensing
Installation
!
WARNING
Inspect wall for hidden wiring before drilling any
holes or installing screws.
1. Remove all system components from packaging and
inspect for any damage. Confirm that the system being
installed matches the flow rate for the application.
2. Turn off water heater(s).
3. Turn off the main water supply valve to the pipe the system
will be installed in.
4. Relieve pressure within plumbing system by opening then
closing both the hot and cold sides of a faucet until water
ceases to dispense from faucet.
5. If equipped with isolation valves, isolate the water heater(s)
by closing its inlet and outlet valves.
6. Mount the UV system on its installation surface using
appropriate hardware for your mounting surface type. The
system comes with 1" wood screws for mounting to wooden
surfaces. If system is being mounted to anything other than
wood then the installer must provide the appropriate mounting hardware. The mounting surface and hardware must be
sturdy enough to support the weight of the wetted system.
7. Connect the water supply pipe to the inlet of the UV system.
8. Install a supply valve in this supply line.
9. Install an adequately sized 5 micron cartridge filter in this
supply line after the supply valve. The cartridge filter must
have a higher flow rate rating than the UV system.
10. Connect the outlet of the system to the outlet plumbing.
11. Install the solenoid safety shut off valve in this outlet plumbing line (optional).
12. Install a flow controller in this outlet plumbing line after the
solenoid valve (optional).
13. Install an outlet valve in this outlet plumbing line. This valve
should be located after any optional devices such as the
solenoid valve or flow control.
14*. Install the quartz sleeve into the UV chamber. DO NOT touch
the quartz sleeve with your fingers. Hold it with a paper towel.
15*. Install the quartz sleeve o-ring onto the visible end of the
quartz sleeve. Screw the quartz sleeve nut onto the quartz
sleeve port thread and tighten hand tight.
16*. Install the ultraviolet lamp into the quartz sleeve. DO NOT
touch the lamp with your fingers. Hold it with a paper towel.
17*. Insert the lamp power lead wire into the receptacle on the
lamp's glow cap.
18**. If using the solenoid valve safety shut off feature, connect
the solenoid valve's power wires to the solenoid valve
power output on UV system controller. Then plug the solenoid valve transformer into a power outlet. Use only Watts
supplied solenoid valve kit part number T7401001 for 20
GPM systems and below and part T7401002 for 25 GPM
systems and above.
19. Open water supply valves.
20. Check for leaks and repair as needed.
21. Plug in power cord.
22. Open outlet valve.
23. Purge air from plumbing system out of the nearest cold
water faucet to the UV system.
24. Open inlet and outlet isolation valves on water heaters(s)
and turn water heaters back on.
25. Perform the sterilization procedure within this manual.
* For assistance with installation steps 14, 15, 16 and 17 see
replacement procedures for lamp and quartz sleeve within
this manual.
** For assistance with installation step 18 see controller wiring
9
diagram.
10
NOTICE
Maintenance
UV Lamps have a 1 year (9000 Hour) life span under normal
operating conditions.
Quartz sleeves should be cleaned with vinegar, citric acid, or a
lime scale removing chemical annually and replaced no less than
once every 3 years. If the quartz sleeve can not be cleaned, or if
it is discolored, is must be replaced.
Pre filters should be maintained according to the manufactur-
ers instructions to ensure feed water requirements within this
manual are met.
Lamp and Quartz Sleeve Replacement Procedure
!
WARNING
If any water comes in contact with any electrical components, dry the components immediately. DO NOT energize a system with damp
or wet electrical components.
1. Disconnect the power supply from the wall outlet.
2. Turn off the inlet valve and outlet isolation valves.
3. Disconnect the lamp lead wire from the glow cap electrical
port. # 1
4. Rotate the glow cap counter clockwise to unlock it from the
mounting bracket. # 2
5. Pull up on the glow cap to remove the lamp from the quartz
sleeve #3. If not replacing the quartz sleeve proceed to step
#11.
6. De-pressurize the system.
7. Grip the quartz sleeve nut with your hand and unscrew counter clockwise until it can be lifted from the reactor chamber's
threaded port. # 4
8. Remove the quartz sleeve from the reactor chamber. # 5
9. Fully insert a new quartz sleeve into the reactor chamber
and install the o-ring over the quartz sleeve. Press the o-ring
down over the quartz sleeve until it is seated in the bevel of
the stainless steel reactor chamber's threaded port.
10. Install the quartz sleeve nut onto the threaded port of the
reactor chamber. Screw the nut on clockwise and tighten
hand tight.
11. Insert a new lamp into the quartz sleeve.
12. Gently press down on the glow cap and rotate it clockwise
until it locks in place on the mounting bracket
13. Reconnect the lamp lead wire to the new lamp.
14. Turn on the inlet valve and check for leaks. Repair leaks as
needed.
15. Restore power to the system.
16. Verify new bulb has 365 days remaining on the controller
screen.
Immediately after replacement of the UV lamp, and/or quartz
sleeve, follow the disinfection procedure below.
2
1
Disinfection Procedure
NOTICE
DO NOT unplug the system.
1. Shut off the isolation valves on the cartridge prefilter.
2. De-pressurize the cartridge prefilter and unscrew the
housing.
3. Install a new prefilter cartridge and pour 1 cup of 6% bleach
into the housing. If an activated carbon cartridge is part of
the prefiltration system it must be removed during the disinfection procedure.
3
4
4. Reinstall the filter housing and open up the prefilter isolation
valves.
5. Flush 2 reactor chamber volumes of water through the UV
system then stop and let the solution remain in the UV system for 30 minutes.
6. After 30 minutes, flow enough water through the system to
flush all of the residual chlorine from the system. During this
time DO NOT exceed the rated flow rate of the UV system.
If applicable install a new activated carbon cartridge into the
prefilter housing at this time.
11
5
Replacement Parts Diagram
4b
4a
7
8
9
6
16
5
10
11
12
2
13
1
14
15
3
12
Parts List
ITEM QTY. ORDERING CODE DESCRIPTION
1a 1 T7402050 Bracket for Mounting 1-2 GPM UV Chamber
1b 1 T7402044 Bracket for Mounting 6-8 GPM UV Chamber
1c 1 T7402039 Bracket for Mounting 12-20 GPM UV Chamber
1d 1 T7402038 Bracket for Mounting 25-50 GPM UV Chamber
2a 1 T7400148 UV Chamber 2.5" OD 1 GPM 3/8" MNPT for B Series Controller
2b 1 T7400149 UV Chamber 2.5" OD 2 GPM 3/8" MNPT for B Series Controller
2c 1 T7400150 UV Chamber 2.5" OD 6 GPM 3/4" MNPT for B Series Controller
2d 1 T7400151 UV Chamber 2.5" OD 8 GPM 3/4" MNPT for B Series Controller
2e 1 T7400152 UV Chamber 3.5" OD 12 GPM 1" MNPT X 3/4" FNPT Combo for B Series Controller
2f 1 T7400153 UV Chamber 3.5" OD 12 GPM 1" MNPT X 3/4" FNPT Combo for C & D Series Controller
2g 1 T7400154 UV Chamber 3.5" OD 16 GPM 1" MNPT X 3/4" FNPT Combo for C & D Series Controller
2h 1 T7400155 UV Chamber 3.5" OD 20 GPM 1" MNPT X 3/4" FNPT Combo for C & D Series Controller
2i 1 T7400156 UV Chamber 4.0" OD 25 GPM 1 1/2" MNPT X 1" FNPT Combo for C & D Series Controller
2j 1 T7400157 UV Chamber 4.0" OD 40 GPM 1 1/2" MNPT X 1" FNPT Combo for C & D Series Controller
2k 1 T7400158 UV Chamber 4.0" OD 50 GPM 1 1/2" MNPT X 1" FNPT Combo for C & D Series Controller
3 1 T7401250 Flow Switch with Cable for All Systems
4a 1 T7401000 UV Sensor Accessory Kit with Cable for C & D Series Controllers
4b 1 T7402210 Plug for UV Sensor Port when Sensor is Not Used
5 1 T7400147 Spacer for Chamber
6a 1 T7401104 UV Quartz Sleeve for 1 GPM B Series 12.7" (324mm)
6b 1 T7401105 UV Quartz Sleeve for 2 GPM B Series 16.1" (409mm)
6c 1 T7401106 UV Quartz Sleeve for 6 GPM B Series 25.1" (639mm)
6d 1 T7401107 UV Quartz Sleeve for 8 & 12 GPM B Series 30.2" (769mm)
6e 1 T7401109 UV Quartz Sleeve for 12 GPM C & D Series 20.9" (531mm)
6f 1 T7401110 UV Quartz Sleeve for 16 GPM C & D Series 24.8" (631mm)
6g 1 T7401111 UV Quartz Sleeve for 20 & 25 GPM C & D Series 28.4" (722mm)
6h 1 T7401113 UV Quartz Sleeve for 40 GPM C & D Series 39.8" (1011mm)
6i 1 T7401114 UV Quartz Sleeve for 50 GPM C & D Series 46.9" (1192mm)
7 1 T7402102 UV Quartz Sleeve O-Ring
8a 1 T7401024 UV Lamp Assembly for 1 GPM B Series
8b 1 T7401025 UV Lamp Assembly for 2 GPM B Series
8c 1 T7401026 UV Lamp Assembly for 6 GPM B Series
8d 1 T7401027 UV Lamp Assembly for 8 & 12 GPM B Series
8e 1 T7401029 UV Lamp Assembly for 12 GPM C & D Series
8f 1 T7401030 UV Lamp Assembly for 16 GPM C & D Series
8g 1 T7401031 UV Lamp Assembly for 20 & 25 GPM C & D Series
8h 1 T7401033 UV Lamp Assembly for 40 GPM C & D Series
8i 1 T7401034 UV Lamp Assembly for 50 GPM C & D Series
9 1 T7400145 UV Quartz Sleeve Nut
10 1 T7400146 UV Ring Nut
11 1 T7402025 UV Antenna Housing
12 12 T7402056 Wire Bushing
13a 1 T7401205 B Series Controller with Audible Alarm
13b 1 T7401206 C Series Controller with Alarm & 4-20 Milliamp Output
13c 1 T7401207 D Series Controller with Touch Screen Graphic Display
14 1 T7402032 Pan Screw #8 X .375"
15 1 T7402222 Power Cord 6' 120V Standard USA Plug with Ground
16a 1 T7401001 Solenoid Valve Accessory Kit 1" FNPT for 12-20 GPM Systems with C & D Series Controller
16b 1 T7401002 Solenoid Valve Accessory Kit 1 1/2" FNPT for 25-50 GPM Systems with C & D Series Controller
13
Troubleshooting
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Bacteria in outlet water Low or no UV transmittance into the water Replace lamp
Clean or replace quartz sleeve
Replace prefilter
Confirm the pretreatment is adequate
Confirm the feed water meets the feed water require-
ments within this manual
Biofilm in outlet plumbing System needs to be sterilized
System not on Confirm continuous power supply
Low power to lamp Replace controller
Low UV intensity Lamp over 1 year old Replace lamp
Fouled quartz sleeve Clean or replace quartz sleeve
Fouled prefilter Replace prefilter
High turbidity in feed water Confirm the pretreatment is adequate
Confirm the feed water meets the feed water requirements within this manual
UV sensor fouled or defective Clean or replace UV sensor
Low power to lamp Replace controller
Lamp intensity does not increase with water flow Confirm flow switch is functioning
White or milky colored water Air in water from new prefilter or quartz
sleeve replacement
Lamp out alarm ON Filaments broken in lamp Replace lamp
Glow cap not illuminated Lamp not rotated into position for normal
operation
Low pressure after system Clogged prefilter Replace prefilter
Quartz sleeve nut leaks Quartz sleeve nut loose Tighten quartz sleeve nut
O-ring is defective Replace o-ring
Flow water through the system until water runs clear
Rotate lamp glow cap so that electrical connections
align with cut out in bracket
NOTICE
All problem conditions called out within this troubleshooting chart require the disinfection procedure to be conducted after the
corrective action has been completed.
14
B and C Series Controller Screen and LED Identification
B Controller- Displays lamp life days remaining, Display dimming
light indicator, Button for silencing the alarm, LED
Status Indicator
C Controller- Displays lamp life days remaining, Display dim-
ming light indicator, Button for silencing the alarm,
Button for overriding the alarm relay, LED Status
Indicator
Lamp Cable
LED Display- Days remaining
and lamp dimming
System Status Indicator LED:
Green- operation normal
Red- lamp failure
Amber- Lamp life will expire
within 29 days
Audible Alarm Mute Button
(mutes alarm for 24 hours)
Lamp Cable
LED Display- Days remaining
and lamp dimming
System Status Indicator LED:
Green- operation normal
Red- lamp failure
Amber- Lamp life will expire
within 29 days
Alarm Relay Bypass Button
(bypasses as long as button
is held)
Audible Alarm Mute Button
(mutes alarm for 24 hours)
Series B
Series C
B and C Series Controllers LED Screen Identification
15
D Series Controller- Overview of Screens
Startup Screen-
When the system is first
powered up, this screen will
appear.
Lamp Warm Up Screen-
Once Startup Screen system
checks are complete, the lamp
warm up screen will appear, and
automatically complete the lamp
warm up sequence.
Home Screen-
Upon completion of the Lamp Warm Up Screen
the Home Screen will automatically appear.
This is the screen that the system will display
during normal operation. From the Home
Screen four sub-screens can be accessed by
touching the icons.
History Screen-
Displays the number of days
that the system and lamp have
been running. It also displays
the days remaining for the
current lamp.
Dealer Contact Screen-
Provides the contact information
for the service company that
installed the system.
Lamp & Sleeve
Replacement Screen-
Provides the lamp and sleeve
model numbers for the specific
system installed along with
QR codes for those items.
16
Set Up Screen-
Allows the user to select a
language as well as the bypassing and silencing of alarms.
Touching the house icon from
any of these sub-screens will
return the user to the Home
Screen.
Start Up Screen
Normal Operation
Possible Alarms
System checks are automatically executed by
the controller in the Start Up Screen then
the system advances to the Lamp Warm Up
Screen. If an abnormal condition exists, a variety
of alarms can be displayed.
Upon start-up of the system, if the UV sensor is
not found, the user will be notified via this screen.
The system will continue to the Home Screen
when a UV sensor is not found and display the
warning message.
The lamp identifies its self via radio frequency. If
the wrong lamp is used in a system this message
will appear during start up.
Every 15 seconds the screen will change from
the Invalid Lamp Type message to the Name of
Dealer message. Touch on the QR Code to display the correct lamp QR code in full.
17
Home Screen
Possible Alarms
The Home Screen is the normal operating
screen for the system. In this graphic the lamp
is operating at full power. If an alarm or warning
condition occurs, the system will notify the user
from this screen.
This graphic shows the lamp to be in a dimmed
condition to reduce water temperature and conserve energy.
If the system detects low UV intensity, a yellow
warning will appear. If the UV intensity is too low
for safe operation a red warning will appear. In
either condition the system should be checked
immediately for proper operation.
The system will reset an annual calendar upon
replacement of a new lamp. When 29 days
remain on any given lamp, a yellow warning will
appear. Upon zero days remaining on the lamp,
a red warning will appear. Replace lamp at this
time.
The user will be notified if a lamp failure occurs.
Upon a lamp failure condition, the alarm relay will
energize to close the outlet solenoid valve (optional) on the system and an audible alarm will sound.
Replace lamp if needed
The user will be notified if a UV sensor failure
occurs. Ensure proper wiring connections to the
controller. Clean or replace sensor if needed.
18
Set Up Screen
The Set Up Screen can be accessed by pressing
the gear icon on the Home Screen. This allows
the user to select a language, bypass the alarm
relay, and silence audible alarms. Touching the
house icon returns the user to the Home Screen.
Bypassing Alarms-Alarm Relay Output Bypassing Alarms-Audible Alarms
Touching the alarm override icon will bring up
a confirmation screen.
Touch Yes to return the
alarm relay to the normal operating position
and return to the Set
Up Screen. Touch No
to return to the set up
screen with the alarm
relay in the alarmed
condition.
Alarm relay output is
bypassed.
Alarm output relay is not
bypassed.
Touching the speaker
icon will bring up a confirmation screen. Touch
Yes to mute the audible
alarm for 24 hours and
return to the Set Up
Screen. Touch No to
return to the Set Up
Screen with the alarm
not muted.
Audible Alarm is muted.
Audible Alarm is not
muted.
19
Lamp and Sleeve Replacement Screen
The Lamp and Sleeve Replacement Screen
can be accessed by touching the information
icon at the bottom of the Home Screen. This will
provide the system model number along with the
model number and QR codes for replacement
lamps and quartz sleeves.
Touching the QR Code icons on the Lamp and
Sleeve Replacement Screen will enlarge them.
If there are no buttons touched over a 30 seconds period the system will go back to the
Home Screen. To return from the full screen QR code, touch the screen.
20
Series B, C and D Controller Wiring
Power Input AC 100-240
VAC 50/60HZ
Left- Antenna Wire
Center- Flow Switch
Right- Ground to Chassis
Series B
Series C
Top Cat 5- Future Accessories
Bottom Cat 5- UV Sensor
Alarm Relay A (Left to Right)
Normally Closed/Common/
Normally Open
Alarm Relay B (Left to Right)
Normally Closed/Common/
Normally Open
Power Input AC 100-240
VAC 50/60HZ
Right- Ground to Chassis
Center- Flow Switch
Left- Antenna Wire
4-20mA Transmitter (Left is
'Loop +', Right is 'Loop -')
Future Accessories
Series D
Top Cat 5- Future Accessories
Bottom Cat 5- UV Sensor
Alarm Relay A (Left to Right)
Normally Closed/Common/
Normally Open
Alarm Relay B (Left to Right)
Normally Closed/Common/
Normally Open
Power Input AC 100-240
VAC 50/60HZ
Right- Ground to Chassis
Center- Flow Switch
Left- Antenna Wire
4-20mA Transmitter (Left is
'Loop +', Right is 'Loop -')
Future Accessories
21
Notes
22
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