Watts Zero Pure Plus User Manual

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
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ZeroWaste® Reverse Osmosis Unit Model: Zero Pure Plus
!
IMPORTANT
If you are unsure about installing your WATTS water filter, contact a WATTS representative or consult a professional plumber.
!
CAUTION
Discard small parts remaining after the installation.
NOTICE
Failure to install the system correctly voids the warranty. Handle all components of the system with care. Do not drop, drag or turn components upside down. Be sure the floor under the water filter system is clean, level and strong enough to support the unit.
Please read carefully before proceeding with installation. Your failure to follow any attached instructions or operating parameters may lead to the product’s failure. Keep this Manual for future reference.
!
Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.
Refer to enclosed warranty for operating parameters to ensure proper use with your water supply.
Watts Premier
www.premierh2o.com
P/N WP199520
8716 W Ludlow Drive Suite #1
Peoria, AZ 85381
Canada: Tel. (905) 332-4090
Manual Edition: 09/20/2016
USA: Tel. (800) 752-5582
Table of Contents
BEFORE INSTALLATION
Overview ...............................................................................................................................................................................................................1
Using Quick-Connect Fittings .................................................................................................................................................................................2
System Maintenance .............................................................................................................................................................................................2
Installation Notes ...................................................................................................................................................................................................2
Operational Parameters .........................................................................................................................................................................................3
Contents of the Reverse Osmosis (RO) System ......................................................................................................................................................3
Tools Recommended For Installation .....................................................................................................................................................................3
INSTALLATION
System Diagram ....................................................................................................................................................................................................4
Drill a Hole for the Faucet in a Porcelain Sink ........................................................................................................................................................5
Top Mount Twist Faucet Installation ......................................................................................................................................................................6
Adapt-a-Valve Installation ......................................................................................................................................................................................7
Green Tube Connection (Cold Supply) ....................................................................................................................................................................8
Connections at Pump Assembly .............................................................................................................................................................................8
Blue Tube Connection at Pressure Switch ..............................................................................................................................................................8
Electrical Connections ...........................................................................................................................................................................................8
Red Tube Connection (Return Line) ........................................................................................................................................................................8
Tank Ball Valve Installation ....................................................................................................................................................................................9
Reverse Osmosis Module & Pump Assembly Mounting ..........................................................................................................................................9
Tank Valve Connection ..........................................................................................................................................................................................9
OPERATION
Startup Instructions .............................................................................................................................................................................................10
MAINTENANCE
Changing the Filter Cartridges .............................................................................................................................................................................11
RO Membrane Replacement (2 - 5 Years) ............................................................................................................................................................12
Annual Sanitization .............................................................................................................................................................................................12
Check Air Pressure in the Tank ............................................................................................................................................................................13
Replacing the Faucet Battery ...............................................................................................................................................................................14
Procedure for Extended Non-Use (More than 2 months) ......................................................................................................................................14
TECHNICAL & WARRANTY INFORMATION
Troubleshooting ...................................................................................................................................................................................................15
Performance Data Sheet ......................................................................................................................................................................................17
VOC Performance Data Sheet ..............................................................................................................................................................................18
Arsenic Fact Sheet ...............................................................................................................................................................................................19
Service Record ....................................................................................................................................................................................................20
Limited Warranty .................................................................................................................................................................................................22
BEFORE INSTALLATION
BEFORE INSTALLATION
Overview
Thank you for your purchase of a state of the art Premier ZeroWaste® Reverse Osmosis Water Treatment System. Water quality concerns are becoming more of a focus for the public. You may have heard about contaminants in the drinking water such as Arsenic, Chromium, Cryptosporidium or Giardia. There may also be some local water issues such as high levels of Lead and Copper. This Premier water treatment system has been designed and tested to provide you with high quality drinking water for years to come. The following is a brief overview of the system.
About Reverse Osmosis
Osmosis is the process of water passing through a semi permeable membrane in order to balance the concentration of contaminants on each side of the membrane. A semi permeable membrane is a barrier that will pass only certain par­ticles like clean drinking water, but not other particles like arsenic and lead.
Reverse osmosis uses a semi permeable membrane; however, by applying pressure across the membrane, it concen­trates contaminants (like a strainer) on one side of the membrane, producing crystal clear water on the other. This is why RO systems produce both clean drinking water and rinse water that is flushed from the system. This reverse osmo­sis system also utilizes carbon block filtration technology, and can therefore provide a higher quality drinking water than carbon filtration systems alone
What Makes This Unit ZeroWaste
Normally, reverse osmosis sends more water to the drain than what ends up as drinking water. This flushing is neces­sary for reverse osmosis to work. This unit features a ZeroWaste be sent to the drain and redirects it into your hot water connection where it can be re-used.
®
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component that takes the water that would normally
The Stages of Filtration
Your system is a four stage RO which is based upon separate treatment segments within the one complete water filtra­tion system. These stages are as follows:
Stage 1 – Sediment filter, recommended change 6 months.
The first stage of your RO system is a five micron sediment filter that traps sediment and other particulate matter like dirt, silt and rust which affect the taste and appearance of your water.
Stage 2 – Carbon filter, recommended change 6 months.
The second stage contains a 5 micron carbon block filter. This helps ensure that chlorine and other materials that cause bad taste and odor are greatly reduced.
Stage 3- Membrane, recommended change 2-5 years.
Stage three is the heart of the reverse osmosis system, the 50GPD (Gallons Per Day) RO membrane. This semi perme­able membrane will effectively remove Total Dissolved Solids (TDS), Sodium and a wide range of contaminants such as Chromium, Arsenic, Copper, Lead as well as Cysts, such as Giardia and Cryptosporidium. Because the process of extracting this high quality drinking water takes time, your RO water treatment system is equipped with a storage tank.
Stage 4- VOC Block filter, recommend change 12 months.
Through the specialty (VOC) like MTBE’s, Atrazine, Benzene, 2,4-D,Lindane and others from your drinking water. It is estimated that VOC’s are present in one-fifth of the nation’s water supplies. These water contaminants can enter ground water from a variety of sources including localized use of herbicides and pesticides, gasoline or oil spills, leaking underground fuel tanks, septic system cleaners, and chemicals used in the dry-cleaning industry. See performance data sheet for individual contaminants and reduction performance.
Note: Filter & Membrane life may vary based upon local water conditions and/or use patterns.
Page 1
Using Quick-Connect Fittings
Cutting Connecting
Make certain to push the tubing completely into the con­nector until it comes into contact with the internal tubing stop. The collet (gripper) has stainless steel teeth which
Cut the tube square. It is essential that the outside diame­ter be free of score marks and that burrs and sharp edges be removed before inserting into fitting.
hold the tube firmly in position while the O-ring provides a permanent leak proof seal.
Pull on the tube to check that it is secure. It is good prac­tice to test the system prior to leaving the site and/or before use.
Disconnecting
BEFORE INSTALLATION
To disconnect, ensure the system is depressurized before removing the tube. Push in collet squarely against the face of the fitting. With the collet held in this position, the tube can be removed. The fitting can then be reused.
System Maintenance
Just because you cannot taste it, does not mean that it is not there. Contaminants such as Lead, Chromium and Arsenic are undetectable to the taste. Additionally, over time if you do not replace the filter elements, other bad tastes and odors will be apparent in your drinking water.
It is important to change out your filters at the recommended intervals as indicated in this system manual. When replacing the filter elements, pay special attention to any cleaning instructions. Should you have any further questions please refer to our web site at www.premierH2o.com or call our customer service department at 1-800-752-5582.
Installation Notes
• Not recommended for use on homes equipped with tankless water heaters. Contact Watts Premier for specific details regarding this unit and tankless water heaters.
• System was tested in a laboratory setting utilizing a hot water heater of 40 gallons set at 120º F. Performance may vary if your heater is smaller than 40 gallons or set above 120º F, contact the manufacturer for additional details.
• System should not be used on homes equipped with a backflow prevention device on the hot water heater.
• RO unit must be installed a minimum of 25 Pipe feet from water heater
• A non-switched outlet is needed to provide power to the pump.
Page 2
Operational Parameters
NOTICE
Installation must comply with state and local plumbing regulations.
BEFORE INSTALLATION
NOTICE
* Hardness: Recommended hardness not to exceed 10 grains per gallon, or 170 parts per million. System will operate with hardness over 10 grains but the membrane life may be shortened. Addition of a water softener may lengthen the membrane life.
Water Pressure: The operating water pressure in your home should be tested over a 24 hour period to attain the maxi­mum pressure. If the incoming water pressure is above 100 psi then a water pressure regulator is required. A booster pump is needed for incoming water pressure under 40psi.
Copper Tube: Reverse Osmosis water should not be run through copper tube as the purity of the water will leach cop­per causing an undesired taste in water and pin holes may form in the tube.
Do not use with water that is microbiologically unsafe or of unknown quality, without adequate
disinfection before or after the system.
Maximum Minimum
Operating Temperature: 100°F (37.8°C) 40° F (4.4°C)
Operating Pressure: 100 psi (5.98 g/cm²) 40 psi (1.40 kg/cm²) pH Parameters: 10 5 Iron 0.2 ppm TDS (Total Dissolved Solids) < 1800 ppm Turbidity < 5 NTU Hardness Maximum 10 Grains Per
Gallon (gpg)*
Contents of the Reverse Osmosis (RO) System
Please make sure all of the items listed below are contained in the box. If any of the items are missing please contact Watts Premier at 800-752-5582 prior to installing.
Tank - White
RO Module (complete with filters)
Pump Assembly
Transformer (Power Plug)
Parts Bag
Faucet
Manual
Tools Recommended For Installation
Small knife
Variable speed drill with Phillips bit
1/8” (3mm) drill bit
Phillips screwdriver
1 1/4” Diamond Tipped Hole Saw bit for faucet opening
Page 3
System Diagram
INSTALLATION
INSTALLATION
K
H
TANK
ADAPT
VALVE
BLUE - 1/4” TUBE
F
I
-A-
TANK
I
ADAPT
-A-
VALVE
M
PRESSURE
SWITCH
GREEN- 1/4” TUBE
FEED
TRANSFORMER
FILTER LID
B C
A
D E
G
FAUCET
FAUCET
BLUE - 1/4” TUBE
BRINE - RETURN
RED - 1/4” TUBE
HOT WATER
ANGLE-STOP
(RETURN)
COLD WATER ANGLE-STOP
(SUPPLY)
RED- 1/4” TUBE
BRINE - RETURN
Parts List
Item Part# Description
A 115304 FILTER LID B 105311 SEDIMENT FILTER C 105351 CARBON PRE-FILTER D 105331 REVERSE OSMOSIS MEMBRANE
E 105381 POST-CARBON VOC FILTER
F 119007 3 GALLON METAL TANK G 116187 BRUSHED NICKEL TMT FAUCET H 134018 TANK VALVE
I 560080 ADAPT-A-VALVE
J 152012 BOOSTER PUMP K 152018 TRANSFORMER
L 152035 SOLENOID (W/O ELBOWS)
M 152032 PRESSURE SWITCH
DOUBLE-CHECK VALVE
L
SOLENOID
PUMP
J
Page 4
Drill a Hole for the Faucet in a Porcelain Sink
INSTALLATION
NOTICE
For Marble Counter-tops, we recommend contacting a qualified contractor for drilling a hole in a
marble counter-top.
Note: Most sinks are predrilled with 1½” or 1¼” diameter hole that you can use for your Drinking Water faucet. (If you are already using it for a sprayer or soap dispenser, see Step 1).
NOTICE
Porcelain sinks are extremely hard and can crack or chip easily. Use extreme caution when
drilling. Watts accepts no responsibility for damage resulting from the installation of faucet. Diamond tip bit recommended.
Step 1: Determine desired location for the RO faucet on your sink and place a
piece of masking tape over where the hole is to be drilled. Mark the center of the hole on the tape.
Step 2 : Using a variable speed drill set on the slowest speed, drill a 1/8“ pilot hole
through both porcelain and metal casing of sink at the marked center of the desired location. Use lubricating oil or liquid soap to keep the drill bit cool (If drill bit gets hot it may cause the porcelain to crack or chip).
Step 3: Using a 1.25” diamond tip hole saw, proceed to drill the large hole. Keep
drill speed on the slowest speed and use lubricating oil or liquid soap to keep the hole saw cool during cutting.
Step 4: After drilling, remove all sharp edges and make sure the surroundings of the sink are cooled before
mounting the faucet.
Page 5
Top Mount Twist Faucet Installation
INSERT INTO BLUE PORT ONLY
FRONT
LOWER FAUCET ASSEMBLY
UPPER FAUCET ASSEMBLY
BACK
TWIST UPPER ASSEMBLY 45° ONTO BASE
FAUCET RELEASE BUTTON
BATTERY TAB
O-RINGS
FRONT
RUBBER WASHER
LOCKING TABS
NOTICE
This RO Faucet is equipped with quick-connect fittings for easy tube instal­lation. Refer to the guide on Page 2 for more information on how to use these type of fittings.
Connect the Tubing
Step 5 Locate the 1/4” tube that is already connected to the filter lid,
Mount the faucet
NOTICE
Step 6 Make sure the Locking Tabs are “tucked”. Feed the tubes and
The faucet being used is an air-gap faucet, but is being used
for this non air-gap installation. The red and black color coded ports on the faucet will remain unused. ONLY the blue port will be used.
labeled “Faucet”) and connect to the 1/4” blue quick-connect fitting at the bottom of the faucet. Make sure the tube is inserted the full 3/4” into the fitting.
A 1.25” mounting hole is required for faucet installation
the lower faucet assembly through the mounting hole in the sink. Test fit faucet placement.
INSTALLATION
Figure A
Step 7 Make sure the lower faucet assembly is seated properly inside of
the rubber washer groove
NOTE: Arrow on base indicates FRONT of faucet.
Step 8 Using a Phillips screwdriver, tighten the two screws until snug.
Then, tighten each screw alternately until faucet is secure. Do not overtighten!
Figure B
Step 9 Inspect O-rings on lower faucet assembly. Lubricate with water-
soluble lubricant if needed.
Assemble the faucet
Step 10 Align the release button on the back of the upper faucet assembly
approximately 45° left off the back of the lower faucet assembly.
Step 11 Press the upper faucet assembly firmly on-to the lower faucet
assembly and twist clockwise until locked into place. Remove battery cover on faucet handle, pull battery tab and replace battery cover.
NOTICE
NOTE: This faucet is equipped with a filter change indicator. The indicator light will flash BLUE while the water is being dispensed. After approximately six months or 2000 gallons of filtered water used the light will change to RED, indicat­ing that filters should be changed. After filter change you must reset the monitor (Follow the Faucet Indicator Battery Replacement procedure on page 13).
DANGER
To Remove Upper Assembly press in the release button and
twist upper faucet assembly counter- clockwise.
Do not remove upper faucet assembly until all water has
been drained from the system and system has been fully depressurized.
This product contains a button cell battery. If swallowed, it could cause severe injury or death in
just 2 hours. Seek medical attention immediately.
Page 6
Figure C
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