Watts SeriesTR User Manual

Watts SeriesTR
Transition Riser
Sizes: 4"- 10" (100 – 250mm)
Watts Regulator Company Transition Risers are designed for easy in stal la tion in stan dard con fig u ra tions as outlined using stan dard con struc tion meth od.
The floor penetration detail of the transition riser shall be re strained per direction outlined by site plans. Consult Uni-Bell hand book of PVC pipe if instructions are not pro vid ed.
The below ground connection is a standard AWWA C900 gas­keted coupler (either ductile iron or PVC). In stal la tion in accor­dance with the following information (from Uni-Bell handbook).
1. Clean out inside of coupler making certain the beveled spigot end and the gasket groove are free of dirt.
2. Apply lubricant to beveled spigot (male).
3. Insert gasket into coupling groove and seat firmly.
4. Push lubricated end past gasket into the bell housing. (Watts Transition Risers are equipped with the lugs placed 180° apart on either side of the unit which can be used to “pull” the pipe into the bell using a “come-a-long” type equipment. Also, the “bar and block” method described in the Uni-Bell handbook can also be used for installation).
5. The maximum allowable pipe deflection angle between the TR and underground pipe is as follows:
Grooved End
Building Floor
RP/IS-TR Riser
Flow
Building Perimeter
CIPS
Couplings
Flow
TR Size Maximum Deflection
4" 1° 6" 1° 8"
10"
The above ground connection is an AWWA specification C606 groove. All underwriters Laboratory approved groove couplers made to fit the AWWA C606 grooves can be used to join the connection to the transition supply line.
1. Check gasket and lubricate it using groove coupler manufac­turer’s recommended lubricant or approved equal.
2. Install gasket. Place gasket over pipe end being sure gasket lip does not overhang pipe end.
3. Align and bring two pipe ends to geth er and slide gasket into po si tion cen tered be tween grooves or each pipe (no por tion of the gas ket should ex tend into the groove of ei ther pipe.)
4. Apply housings. Place housings over gasket, being sure the housing keys engage into the grooves of the pipe. Insert bolts and apply nuts finger tight.
5. Tighten nuts: Tighten nuts alternately and equally un til hous­ing bolt pads are firmly together metal to metal: Uneven tightening will cause gasket to pinch.
Materials
Because the Transition Riser is buried, the material of con struc­tion has been chosen as Type 304L Stainless Steel. This ma te ri­al is gen er al ly recognized as a corrosion resistant ma te ri al which is superior to Cast, Ductile Iron, or Coated Steel pipe for cor­ro sion resistance, and which is superior to en gi neered plas tics for strength and longevity. In general, the stain less steel is the cath ode in joints of dis sim i lar metal, so that any corrosion which may occur will not affect the stainless steel. In addition, an extra pro tec tion is provided in that there is no ac tu al metal to metal con tact at either joint due to the CIPS bell con nec tion de sign and the groove coupler design.
IMPORTANT: Inquire with governing authorities for local installa­tion requirements.
ATTN. INSTALLER: “After Installation, please leave this instruction sheet for occupant's information.”
Installation Practices
Good installation practice for all types of buried pipe of ten calls for wrapping of the pipe to decrease corrosion due to soil con­ductivity. Although stainless steel is less sus cep ti ble to corro­sion, local codes and general practices should still be followed.
Field Test Procedures
Normal field test procedures call for a hydrostatic pres sure test of the system prior to final acceptance. Often, seg ments of the system will be tested individually prior to the complete system test. In order to hydrostatically test the transition riser as installed, two methods are rec om mend ed.
1. Constrained Piping
If the piping installation is essentially complete, the pip ing
restraints may adequately take the thrust loads gen er at ed by having a blind end on the pipe system. In these cases, no special actions to restrain thrust or side loads are required, and the fitting installed in the system may be ad e quate for hydrostatic testing.
2. Free Piping
If just the riser or riser/main connection is to be tested, then
the thrust loads from the blind end cap on the riser may need to be restrained. The riser design has been test ed in the unrestrained state using a rigid coupler and end cap grooved fitting. Flange adapters, expansion fit tings, or other styles of end connectors may result in ex ces sive end thrust which may cause a leak or fitting mal func tion. In addition, couplings which are adequately rat ed for high pressure testing should be used if thrust re straints are not feasible.
NOTE: It is important that all air is bled from the system
be fore pres sur iz ing any component.
A
B
C
Dimensions — Weights
Size Ordering A B C Weight
in. mm Codes inches ft. ft. lbs.
1
4 100 0777500 4
2 OD 6 6 71
6 150 0777501 65⁄8 OD 6 6 98
5
8 200 0777502 8
10 250 0777503 10
8 OD 6 6 129
3
4 OD 6 6 202
End Connections
Bell End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Cast Iron Pipe Equivalent OD’s)
Size Mating Pipe OD Sealing Gasket (CIPS - C900)
in. mm
Spare Part Ordering Code
4 100 4.80 7014421 6 150 6.90 7014422 8 200 9.05 7014423
10 250 11.10 7014424
Utilizes Gasket conforming to UL 157 with “Lock in” gas ket configuration.
Limited Warranty: Watts Regulator Co. (the “Company”) warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date of original shipment. In the event of such defects within the warranty period, the Company will, at its option, replace or recondition the product without charge.
THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty, and the Company shall not be responsible for any incidental, special or consequential damages, including without limitation, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resulting from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemical, or any other circumstances over which the Company has no control. This warranty shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product. Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation of incidental or consequential damages. Therefore the above limitations may not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights that vary from State to State. You should consult applicable state laws to determine your rights. SO FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT.
A Watts Water Technologies Company
RP/IS-TR-Riser 1235 EDP# 1915333 © 2012 Watts
USA: Tel: (978) 688-1811 • Fax: (978) 794-1848 • www.watts.com
Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • www.watts.ca
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