Watts PWROKCZRO User Manual

Installation, Operation and Maintenance Manual
Kwik-Change™ Zero Waste Reverse Osmosis Model PWROKCZRO
PURE WATER
Important
Please read the entire manual before proceeding with the installation and startup Your failure to follow any attached instructions or operating parameters may lead to the product’s failure.
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IOM-WQ-PWROKCZRO
PWROKCZRO
Table of Contents
Operational Parameters...................................3
Contents of Reverse Osmosis System........................3
Tools Recommended For Installation .........................3
Drill a Hole for the Faucet in a Porcelain Sink ................... 3
How To Use Quick-Connect Fittings For Tubing Connections ......4
Punch a Hole for the Faucet in a Stainless Steel Sink.............3
Faucet Installation .......................................5
Installation of Hot and Cold water supply valves ................5
Reverse Osmosis Module Mounting .........................5
Connect the Tubing to the Hot and Cold Water Valves............5
Tank Ball Valve Installation .................................6
Check Air Pressure in the Tank .............................6
Blue Tube Connection (From RO Module To The Tank) ...........6
Blue Tube Connection (From RO Module to the Faucet)...........6
Start up Instructions .....................................6
6-Month System Maintenance.............................. 7
Annual System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Membrane Replacement .................................8
Parts List / Unit Drawing ..................................9
Troubleshooting .......................................10
Arsenic Fact Sheet .....................................11
Limited Warranty .......................................12
Note: Do not use with water that is microbiologically unsafe or
of unknown quality without adequate disinfection before or after the system.
Introduction
Thank you for your purchase of a state of the art Watts Kwik­Change™ Zero Waste Reverse Osmosis (RO) water treatment system. Water quality concerns are becoming more of a focus for
the public. You may have heard about contaminants in the drinking water, such as Arsenic, Perchlorate, Chromium, Cryptosporidium or Giardia. There may also be some local water issues such as high levels of Lead and Copper. This Watts water treatment system has been designed and tested to provide you with high-quality drink­ing water for years to come. The following is a brief overview of the system.
Your Reverse Osmosis System:
Osmosis is the process of water passing through a semi-permeable membrane in order to balance the concentration of contaminants on each side of the membrane. A semi-permeable membrane is a barrier that will pass some particles like clean drinking water, but not other particles like arsenic and lead.
Reverse osmosis uses a semi-permeable membrane; however, by applying pressure across the membrane, it concentrates contami­nants (like a strainer) on one side of the membrane, producing crystal clear water on the other. This is why RO systems produce both clean drinking water and rinse water that is flushed from the system. This reverse osmosis system also utilizes carbon block filtration technol­ogy, and can therefore provide a higher quality drinking water than carbon filtration systems alone.
Your system is a three stage RO which is based upon separate treatment segments within the one complete water filtration system. These stages are as follows:
Stage 1 – Carbon filter, recommended change 6 months.
The first stage contains a 5-micron carbon block filter. This helps ensure that chlorine and other materials that cause bad taste and odor are greatly reduced.
Stage 2 – Membrane, recommended change 2 to 5 years.
Stage-2 is the heart of the reverse osmosis system, the RO membrane. This semi-permeable membrane will effectively take out TDS, Sodium and a wide range of contaminants such as Percholate, Chromium, Arsenic, Copper, Lead as well as Cysts, such as Giardia and Cryptosporidium. Because the process of extracting this high-quality drinking water takes time, your RO water treatment system is equipped with a storage tank.
Stage 3 - Carbon post filter, recommend change 12 months.
The final stage is a high-quality carbon filter. Drinking water enters this filter after the water storage tank, and it is used as a final polishing filter.
Note: Filter life may vary based upon local water conditions or use patterns.
System Maintenance
Just because you cannot taste it, does not mean that it is not there. Contaminants such as Lead, Chromium and Arsenic are undetect­able to the taste. Additionally, over time if you do not replace the filter elements, other bad tastes and odors will be apparent in your drinking water.
This is why it is important to change out your filters at the recom­mended intervals as indicated in this system manual. When replacing the filter elements, pay special attention to any cleaning instructions. Should you have any further questions please refer to our website at www.watts.com or call our customer service department at
1-800-244-1299.
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Operational Parameters
STEP 1
Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection
!
before or after the system. System is intended to be installed on the cold water line only.
Operating Temperatures Maximum 100°F (37.8°C) Minimum 40°F (4.4°C)
Operating Pressure
pH Parameters Maximum 11 Minimum 2 Iron Maximum 0.2 ppm TDS (Total Dissolved Solids) < 1800 ppm Turbidity < 5NTU
Hardness: Recommended hardness not to exceed 10 grains per gallon, or 170ppm. System will operate with hardness over 10 grains but the membrane life may be shortened. Addition of a water soft­ener may lengthen the membrane life.
Water Pressure: The operating water pressure in your home should be tested over a 24 hour period to attain the maximum pressure. If the incoming water pressure is above 85psi a pressure regulator is recommended, and if over 100psi then a pressure regulator is required.
Copper Tubing: Reverse Osmosis water should not be run through copper tubing as the purity of the water will leach copper causing
an objectional taste in water and pin holes may form in the tubing.
Watts supplies speciality filters that can be used if copper tubing follows the Reverse Osmosis unit. Be sure to follow any state or local regulations during installation.
Note: RO unit must be installed a minimum of 25 Pipe feet from water heater.
Maximum 85psi
(6.0 kg/cm2)
Minimum 40psi
(2.80 kg/cm2)
***IMPORTANT NOTICE***
System was tested in a laboratory setting utilizing a hot water heater of 40 gallons set at 120°F. Performance may vary if your heater is smaller than 40 gallons or set above 120°F, contact the manufacturer for additional details.
System should not be used on homes equipped with a back­flow prevention on the hot water heater. This device is 100% efficient, as no water is lost to drain in the production of the RO water.
Drill a Hole for the Faucet in a Porcelain Sink
Note: Most sinks are predrilled with 1½" or 1¼" diameter hole that you can use for your RO faucet. (If you are already using it for a sprayer or soap dispenser, see Step 2).
Caution: Porcelain sinks are extremely hard and can crack or chip easily.
Use extreme caution when drilling. Watts accepts no responsi­bility for damage resulting from the installation of faucet.
Step A – Determine desired location for
Step B – Using a variable speed drill
Step C – Using a 1¼" hole saw, pro-
Step D – Make sure the surroundings
the RO faucet on your sink and place a piece of masking tape on over where the hole is to be drilled. Mark the center of the hole on the tape.
set on the slowest speed, drill
1
8“ pilot hole through both
a porcelain and metal casing of sink at the marked center of the desired location. Use lubricating oil or liquid soap to keep the drill bit cool (If drill bit gets hot it may cause the porcelain to crack or chip).
ceed to drill the large hole. Keep drill speed on the slow­est speed and use lubricating oil or liquid soap to keep the hole saw cool during cutting.
of the sink are cooled before mounting the faucet to the sink after drilling and remove all sharp edges.
Contents of Reverse Osmosis (RO) System
1 Tank
1 RO Module
1 Parts Bag
1 Faucet Bag
1 Manual
If any of the items are missing please contact prior to installing.
Tools Recommended for Installation
• 1¼" Hole Saw Bit for Faucet opening
• Round Knockout Punch for Stainless Sinks 1¼"
• Adjustable Wrench
• Sharp Knife
1
2" & 5⁄8" Open End Wrenches
• Phillips Screw Driver
• Needle Nose Pliers – Adjustable Pliers
• Electric Drill
1
8" Drill Bit
1
4" Drill Bit
3
8" Drill Bit
OR
Punch a Hole for the Faucet in a Stainless Steel Sink
Note: If mounting faucet to a Stainless Steel Sink you will need a 1¼" Hole Punch. The faucet opening should be centered between the back splash and the edge of the sink, ideally on the same side as the vertical drain pipe.
1
Step A – Drill a ¼" pilot hole. Use a
Hole Punch and an adjustable
wrench to punch the hole in the
sink. Change to the 1¼" Hole
Punch to enlarge the hole
The faucet can now be installed.
3
2"
How To Use the Quick-Connect Fittings For Tubing Connections
To make a connection, the tube is simply pushed into the fitting. Place a piece of tape
1
2" from end of tube to indicate how far the tube should be inserted. The unique patented locking system holds the tube firmly in place without deforming it or restricting flow.
NOTE: These diagrams are just to show how the quick-connect fittings work, your product may not have this exact connector part.
It is essential that the outside diameter be free of score marks and that burrs and sharp edges be removed before inserting into fitting.
Push the tube into the fitting, to the tube stop. The collet (gripper) has stainless steel teeth which hold the tube firmly in position while the O-ring provides a perma­nent leak proof seal.
To disconnect, ensure the system is depressurized before removing the tube. Push in collect squarely against face of fitting. With the collet held in this position, the tube can be removed. The fitting can then be reused.
Fitting grips before it seals. Ensure tube is pushed into the tube stop.
Pull on the tube to check that it is secure. It is a good practice to test the system prior to leaving site and /or before use.
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