Watts FMRO5GP-115V User Manual

Installation Instructions
Residential Reverse Osmosis
Drinking Water System
Tools
The following tools may be necessary, depending on each particular installation:
Your Reverse Osmosis System has been tested to ensure it will operate correctly. The following
periodic maintenance is recommended so your system will provide years of trouble-free service:
Replacement parts Replacement
R/O membrane Every 2-3 years Post filter (carbon) Every 6 mos.
Components
The following components make up your Reverse Osmosis Drinking Water System:
Pre-filter (sediment) removes larger particles such as sand, silt, rust and scale.
Pre-filter (activated carbon) removes chlorine in the feed water to protect the reverse osmosis
membrane. Reverse Osmosis Membrane reduces dissolved
minerals, metals and salts. During the process, harmful compounds are separated by the
membrane and the reject water goes to waste (drain).
An activated carbon post-filter is provided for a final “polish” and to remove foul tastes, odors and to
provide great tasting drinking water. Filter housings and R/O module hold pre-filters
and membranes. A bracket is provided so they may be mounted, typically below sink.
Storage tank holds filtered water, readyfor use. Automatic shut-off valve senses when the
storage tank is full and closes the water supply to conserve water.
The dedicated faucet is used to dispense RO produced water when needed.
Feed water saddle valve is connected to the cold water line to supply water to the R/O system.
 3/8” variable speed electric drill; 1/8” &1/2” bits  1-1/4” porcelain hole cutter (if hole for second
faucet is not provided).
 Center punch and hammer  1-1/4” wood bit  Concrete drill bits  Phillips head and flat blade screwdrivers
 Adjustable wrench  Crescent wrench  Teflon tape  Plastic tube cutter  Air pressure gauge (low pressure)  Air pump (hand)
System location
Your R/O system may be installed under a sink, in a basement or other location, depending on available
space. Do not install unit where temperatures fall below freezing; otherwise, damage will result.
Connection to an icemaker should also be considered for optimum performance.
Guidelines for component placement are as follows: Faucet should be placed near the sink where
drinking / cooking water is normally required. A 2” flat surface is required to mount the faucet if an
existing hole for a second faucet is not available. The thickness of the mounting thickness should not
exceed 1-1/4”. Storage tank may be placed where it is convenient,
within ten feet of the faucet. Under the sink or in a nearby cabinet are excellent choices. If tank is
located further than ten feet from the faucet, use ½” tubing to reduce pressure drop. Full tanks may
weight more than thirty pounds, so a sturdy shelf is required.
R/O unit may be mounted on either side of the sink, in a cabinet or heated basement, with nearby
access to a potable, cold water line. Feed water connection is accomplished with a
self-piercing feed water saddle valve. Locate this assembly as close to the R/O unit as possible.
Connect to a potable, cold water supply line only.
Waste water saddle valve is connected to the drain to remove reject water from the R/O system.
Tubing supplies feed and reject water. Fittings are used for necessary hose connections.
Note: Softened water is preferred since it will extend the life of your R/O membrane.
Drain connection is accomplished using a waste water saddle valve which is designed to fit around a
standard 1-1/2” OD drain pipe. The drain saddle valve should always be installed above (before) the
tap and on the vertical or horizontal tailpiece.
Do not install the drain saddle valve near a garbage disposal; otherwise, plugging of the waste water
line may occur. If discharging into a utility sink or standpipe, an air gap must be provided. (Air gaps
must be 1” or greater above the floor rim.)
2
Porcelain, Enamel, Ceramic on Metal or Cast Iron:
Precautions must be taken to penetrate the porcelain through to the metal base and prevent it
from chipping or scratching.
Note: Plumbing codes may require the use air gaps. Please check with your local municipality.
Do not connect the R/O system drain line to the dishwasher drain line due to the fact back
pressures my cause the air gap to overflow.
Site reparation
Installing dealers may want to speak with customers in advance and ask them to clean under
the sink to save time. If a basement installation is advisable, check area to determine if extra fittings
or hosing are required. Upon arrival, it is a good idea to check the condition of all plumbing for
potential leaks and advise customer so there will be no misunderstandings in the event leaks occur.
Unit preparation
Open shipping carton, remove components and check that all parts are present. Check empty
storage tank to be sure air pressure is approximately 7 psi. Adjust if necessary.
Note: Hand tighten all fitting connections to be sure they are tight.
Tools required:
 Variable speed drill  Relton porcelain cutter tool set
(7/8" or alternative size, 9/16")
 Plumber's putty
Procedures:
1. Mark the center for the 7/8” hole.
2. Form shallow putty around hole area and fill with enough water to lubricate carbide drill bit.
3. Carefully drill pilot hole through all layers. (Use light pressure and slow speed.)
4. Insert pilot tip of spring-loaded porcelain cutter into pilot hole.
5. Drill porcelain / enamel using spring loaded porcelain cutter, making certain a complete ring
has been cut through the porcelain / enamnel to the metal base.
6. Cut away the inner porcelain / enamel disc down to the base metal. Make certain the
cutter does not touch outer rim of the cut porcelain / enamel. Continue witht his bit to cut
through metal until sink has been completely penetrated.
Note: Always use sharpened porcelain cutter to eliminate chips and cracks.
Installation steps
All plumbing must be completed in accordance with state and local plumbing codes. Some
municipalities may require installation by a licensed plumber. Check local authority prior to installation.
1. Faucet installation
If the sink has a sprayer it may be disconnected for faucet installation. (Installing dealers should
discuss this with customers.) A pipe cap or plug will be necessary to seal the sprayer connection.
To make the faucet mounting hole (if sprayer or second hole is not used), check below to make sure
the drill does not interfere with anything below. Center punch a small indent at the desired faucet
location. (2” flat surface is required, not exceeding 1-1/4” in thickness.) Drill the required pilot hole for
the chassis punch and tighten nut to cut the desired hole size. Clean up sharp edges.
The faucet should be positioned so it empties into the sink and the spout swivels freely for
convenience. If sink has a hole that can accommodate the RO faucet, no drilling is required.
Proceed with mounting the faucet.
Faucet installation without air gap
Installation procedures for stainless steel sinks
Recommended tools:
 Center punch  Variable speed drill  High speed drill bits  Greenlee chassis punch 7/8" (or 9/16" for
non air gap faucets)
 Protective gloves & eye protectors
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