Watts Ez-ro 4 User Manual

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Warning
Please read carefully before proceeding with installation. Your failure to follow any attached instructions
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Model: EZ-RO 4
Refer to enclosed warranty for operating parameters to ensure proper use with your water supply.
Watts Premier, Inc. 8716 W Ludlow Drive Suite #1 Peoria, AZ 85381 Phone: 800-752-5582 www.wattspremier.com Fax: 623-866-5666
P/N 199484
Page 1
Manual Edition: 08/13/2012
Thank you for your purchase of a state of the art W atts Premier Reverse Osmosis (RO) water treatment system. W ater quality concerns are becoming more of a focus for the public. You may have heard about contaminants in the drinking water such as Arsenic, Perchlorate, Chromium, Cryptosporidium or Giardia. There may also be some local water issues such as high levels of Lead and Copper. This Watts Premier water treatment system has been designed and tested to provide you with high quality drinking water for years to come. The following is a brief overview of the system.
Your Reverse Osmosis System:
Osmosis is the process of water passing through a semi permeable membrane in order to balance the concentration of contaminants on each side of the membrane. A semi permeable membrane is a barrier that will pass only certain particles like clean drinking water, but not other particles like arsenic and lead. Reverse osmosis uses a semi permeable membrane; however, by applying pressure across the membrane, it concentrates contaminants (like a strainer) on one side of the membrane, producing crystal clear water on the other. This is why RO
systems produce both clean drinking water and rinse water that is ushed from the system. This reverse osmosis system also utilizes carbon block ltration technology, and can therefore provide a higher quality drinking water than carbon ltration
systems alone.
Your system is a four stage RO which is based upon separate treatment segments within the one complete water ltration
system. These stages are as follows:
Stage 1 – Sediment lter, recommended change 6 months.
The rst stage of your RO system is a ve micron sediment lter that traps sediment and other particulate matter
like dirt, silt and rust which affect the taste and appearance of your water.
Stage 2 – Carbon lter, recommended change 6 months.
The second stage contains a ve micron carbon block lter. This helps ensure that chlorine and other materials that
cause bad taste and odor are greatly reduced.
Stage 3- Membrane, recommended change 2-5 years.
Stage three is the heart of the reverse osmosis system, the 50GPD (Gallons Per Day) RO membrane. This semi permeable membrane will effectively remove TDS, Sodium and a wide range of contaminants such as Percholate, Chromium, Arsenic, Copper, Lead as well as Cysts, such as Giardia and Cryptosporidium. Because the process of extracting this high quality drinking water takes time, your RO water treatment system is equipped with a storage tank.
Stage 4- Carbon post lter, recommend change 12 months.
The nal stage is a high quality carbon lter. Drinking water enters this lter after the water storage tank and it is used as a nal polishing lter.
Note: Filter & Membrane life may vary based upon local water conditions and/or use patterns.
System Maintenance
Just because you can not taste it, does not mean that it is not there. Contaminants such as Lead, Chromium and Arsenic are
undetectable to the taste. Additionally, over time if you do not replace the lter elements, other bad tastes and odors will
be apparent in your drinking water.
It is important to change out your lters at the recommended intervals as indicated in this system manual. When replacing the lter elements, pay special attention to any cleaning instructions. Should you have any further questions please refer to
our web site at www.wattspremier.com or call our customer service department at 1-800-752-5582.
With proper installation and maintenance, this system will provide you with high quality water for years to come. All of Premier’s water enhancement products are rigorously tested by independent laboratories for safety and reliability. If you have any questions or concerns, please contact our customer service department at 1-800-752-5582 (outside USA 480-675-7995) or refer to our on-line troubleshooting guide at www.wattspremier.com.
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** Before installation, please take a moment to ll out the warranty card on page 21-22.
Table of Contents
Operational Parameters .................................................................................................................. 4
Contents of Reverse Osmosis System ............................................................................................ 4
Installation & Startup
Tools Recommended For Installation .............................................................................................. 4
Flow Diagram / Parts List ................................................................................................................ 5
Drill a Hole for the Reverse Osmosis Faucet .................................................................................. 6
How to use Quick Connect Fittings on Your RO Module ................................................................ 6
Mount the Reverse Osmosis Faucet ............................................................................................... 7
Helpful Installation Tips for the Watts Top Mount Faucet ................................................................ 8
Adapt-a-Valve Installation ...............................................................................................................9
Drain Saddle Installation................................................................................................................ 10
Drill Hole and Connect 3/8” Black Tube from RO Faucet to the Drain ..........................................10
Connections on the Back of the Reverse Osmosis Module ...........................................................11
Green Tube Connection - RO Module ............................................................................................11
Blue Tube Connections - RO Module .............................................................................................11
Reverse Osmosis Module Mounting...............................................................................................11
Green Tube Connection - Adapt-a-valve ........................................................................................11
Install Flow Restrictor .................................................................................................................... 12
Red Tube Connection - RO Faucet to the RO Membrane............................................................. 12
Tank Ball Valve Installation ............................................................................................................ 12
Blue Tube Connection - RO Module to the Tank ........................................................................... 12
Start up Instructions....................................................................................................................... 13
Maintenance & Troubleshooting
System Maintenance / Changing Filters ........................................................................................ 14
Membrane Replacement .............................................................................................................. 14
Annual Sanitization ....................................................................................................................... 15
Check Air Pressure in the Tank ..................................................................................................... 15
Procedure for Extended Non-Use (More than 2 months) .............................................................. 16
Troubleshooting ............................................................................................................................ 17
Product Technical & Warranty Information
Performance Data Sheet ............................................................................................................... 18
Arsenic Fact Sheet ........................................................................................................................ 19
Nitrate / Nitrite Test Information .....................................................................................................20
Warranty Registration ...............................................................................................................21-22
Service Record .............................................................................................................................. 23
Limited Warranty ...........................................................................................................................24
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Operational Parameters
Installation must comply with State and local plumbing regulations. Do not use with water that is micro biologically unsafe or of unknown quality without adequate disinfection before or after the system. System is intended to be installed using the cold water supply only.
Operating Temperatures: Maximum 100°F (37.8°C) Minimum 40°F (4.4°C) Operating Pressure: Maximum 100 psi (7.0 kg/cm
2
) Minimum 40 psi (2.80 kg/cm
2
)
pH Parameters: Maximum 11 Minimum 2 Iron: Maximum 0.2 ppm TDS (Total Dissolved Solids) < 1800 ppm Turbidity < 5 NTU Hardness Maximum 10 Grains Per Gallon *
Hardness: Recommended hardness not to exceed 10 grains per gallon, or 170 parts per million.
System will operate with hardness over 10 grains but the membrane life may be shortened.
*
Addition of a water softener may lengthen the membrane life.
Water Pressure: The operating water pressure in your home should be tested over a 24 hour period to attain the maximum pressure. If the incoming water pressure is above 100 psi then a water pressure regulator is required. A booster pump is needed for incoming water pressure under 40psi.
Copper Tube: Reverse Osmosis water should not be run through copper tube as the purity of the water will leach copper causing an objectional taste in water and pin holes may form in the tube.
Contents of the Reverse Osmosis (RO) System
Tank – White Faucet Box/Bag
RO Module with lters installed Manual
Parts Bag
INSTALLATION & STARTUP
Tools Recommended For Installation
1 1/4" Diamond Tipped Hole Saw bit for faucet opening (Counter Tops/Porcelain & Stainless Sinks)
1 1/4” Adjustable Wrench √ Phillips bit for electric drill1/2" Open End Wrench Needle Nose Pliers5/8” Open End Wrench Adjustable PliersElectric Drill Sharp Knife 1/8" diamond tip bit, pilot hole Phillips Screw Driver1/4” drain saddle hole
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Flow Diagram / Parts List
Item # Part # Description
1 119007 TANK-3 GALLON-METAL-WHITE 2 560080 ADAPT-A-VALVE KIT 3 420060 FAUCET-AG-CHR 4 134018 TANK-VALVE-BALL-ELB-1/4QCX1/4F 5 164016 DRAIN SADDLE 3/8” - KIT 6 119028 TANK STAND 7 610109 1/4” GREEN Tube - 4FT 8 610113 1/4” BLUE Tube - 2 X 4FT 9 400048 3/8” BLACK Tube - 3FT 10 140016 1/4” RED Tube - 4FT 1 1 114104 LID ASSEMBL Y 12 114105 FILTER - SEDIMENT 13 114106 FILTER - CARBON BLOCK 14 114107 FILTER - CARBON POST 15 114110 FILTER - MEMBRANE 50GPD 15a 610092 FLOW RESTRICTOR ELBOW 16 228004 FITTING - 1/4” STEM X 3/8” QC ADAPTER
2
ADAPTA
VALVE
COLD
1/4" GREEN TUBE
3
3/8" BLACK TUBE
3/8" BLUE TUBE
16
9
11
7
SEDIMENT
SEDIMENT PRE-CARBON
PRE-CARBON
RO MEMBRANE
RO MEMBRANE
POST CARBON
POST CARBON
8
DRAIN SADDLE
5
4
10
12 13 1415
1/4" RED TUBE
8
1
Storage Tank
15a
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1/4" BLUE TUBE
6
Drill a Hole for the Reverse Osmosis Faucet
Marble Counter-top
We recommend contacting a qualied contractor for drilling a hole in a marble counter-top.
Counter Top / Porcelain & Stainless Steel Sink
Note:
Step 1
Step 2
Most sinks are pre drilled with 1 ¼” diameter hole that you can use for your RO faucet. (If you are already using it for a sprayer or soap dispenser, see step 1)
Porcelain sinks are extremely hard and can crack or chip easily. Use extreme caution when drilling. Watts accepts no responsibility for damage resulting from the installation of faucet. Diamond tip bit recommended.
Determine desired location for the RO faucet on your sink and place a piece of masking tape over where the hole is to be drilled. Mark the center of the hole on the tape.
Using a variable speed drill set on the slowest speed, drill a 1/8“ pilot hole through both porcelain and metal casing of sink at the marked center of the desired location. Use lubricating oil or liquid soap to keep the drill bit cool (If drill bit gets hot it may cause the porcelain to crack or chip).
Step 3
Using a 1 ¼” diamond tip hole saw, proceed to drill the large hole. Keep drill speed on the slowest speed and use lubricating oil or liquid soap to keep the hole saw cool during cutting.
Step 4
After drilling, remove all sharp edges and make sure the surroundings of the sink are cooled before mounting the faucet.
How to use the Quick Connect Fittings
To make a connection, the tube is simply pushed into the tting. The unique locking system holds the tube rmly in place without deforming it or restricting ow. Use the steps below in reference to any quick connect tube connections.
It is essential that the outside diameter be free of score marks and that burrs and sharp edges be removed before
inserting into tting.
Push the tube into the tting, to the tube stop. The collet
(gripper) has stainless steel teeth which hold the tube
rmly in position while the O-ring provides a permanent
leak proof seal.
To disconnect, ensure the system is depressurized before removing the tube. Push in the col-
lect squarely against face of tting. With the collet held
in this position, the tube can be removed. The tting can
then be reused.
Fitting grips before it seals. Ensure tube is pushed into the tube stop.
Pull on the tube to check that it is secure. It is a good practice to test the system prior to leaving site and /or before use.
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WATTS Premier Monitored (Top Mount) Faucet Installation
A) Connect tubes to the RO faucet (Figure A)
This RO faucet is equipped with quick connect ttings for easy tube
installation. To connect tubes, simply push them rmly into their
corresponding tting on the RO faucet until fully seated.
In the parts bag, locate one 3/8” Stem x 1/4” Quick connect tting adapter, one 1/4” red tube, one 1/4” blue tube and one 3/8” black tube.
1.
Insert the 3/8” Stem adapter into the 3/8”tting located on the
end of the toggle bolt assembly.
2. Connect 1/4” BLUE tube. (1/4” Fitting Adapter on Toggle Bolt)
The BLUE tubing has one BENT end and one STRAIGHT end. Insert the STRAIGHT end rmly into the faucet tting.
3. Connect 3/8” BLACK tube . (3/8” Fitting on base of faucet)
Insert one open end rmly into the faucet tting.
4. Connect 1/4” RED tube. (1/4” Fitting on base of faucet)
The RED tubing has one BENT end and one STRAIGHT end. Insert the STRAIGHT end rmly into the faucet tting.
B) Mount the RO faucet (Figure B)
(4) RED
Toggle Bolt
3/8” Fitting
3/8 Stem x 1/4” QC Adapter
(3) BLACK
(2) BLUE
(1) 1/4” Blue Tube
(2) 1/4” Red Tube
(3) 3/8” Black Tube
A
A 1.0” - 1.25” Mounting hole is required for faucet installation.
5. Feed the toggle bolt and tubes through the mounting hole in the
sink. Test t faucet placement.
6. Peel the white backing paper off the seal on the bottom of the
faucet base and press rmly over the mounting location.
7.
Insert your Phillips head screwdriver throught the spout hole of the
RO faucet and torque the toggle bolt until the faucet is secure. Do not overtighten!
C) Pull Battery Tab and Install Spout (Figure C)
8. Insert spout into the faucet base until fully seated.
9. Pull the Battery Safety Tab out to activate faucet monitor.
Make sure that the clear drawer is rmly seated in the faucet base. The monitor will ash briey once activated.
CAUTION!
“This product contains a button cell battery. If swallowed, it could cause severe injury or death in just 2 hours. Seek medical attention immediately.”
6
7
Spout Hole
8
9
B
5
C
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Helpful Installation Tips for the Watts Top Mount Faucet
During shipping/handling the tog­gle bolt on your new faucet may push up out of position. Prior to the install, hold the faucet as shown in the picture and pull down on the wing nut. This will ensure that the O-rings are in their proper position and that your faucet will have a good seal.
Disassembling your faucet is never recommended as this could void your warranty. If it is necessary to remove the fitting at the end of the toggle bolt you must follow the fol­lowing procedure for re-assembly. Prior to re-connecting the fitting to the toggle bolt, you must insert the 3/8” blue tube into the fitting. There are small O-rings inside of the fitting that could be pushed out of position if the blue tube is not fully inserted first. Failure to do so may cause the faucet to leak.
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