Watts 909QT-S, 909QT Basic Installation Instructions

Reduced Pressure Zone Backflow Preventers
RP/IS-909S
Sizes:
3
/4" – 2" (20 – 50mm)
• Installation
• Service
• Repair Kits
• Maintenance
No. 909QT-S 11⁄2" shown
For field testing procedure, send for IS-TK-DP/DL, IS-TK-9A, IS-TK-99E and IS-TK-99D.
For troubleshooting guide, send for S-TSG.
For other repair kits and service parts, send for PL-RP-BPD.
For technical assistance, contact your local Watts representative on back page.
IMPORTANT: Inquire with governing authorities for local instal­lation requirements.
NOTE: For Australia and New Zealand, line strainers should be installed between the upstream shutoff valve and the inlet of the backflow preventer.
Its important that this device be tested periodically in compliance with local codes, but at least once per year or more as service conditions warrant. If installed on a fire sprinkler system, all mechanical checks, such as alarm checks and backflow preventers, should be flow tested and inspected internally in accordance with NFPA 13 and NFPA 25.
Limited Warranty: Watts Regulator Co. (the “Company”) warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date of original shipment. In the event of such defects within the warranty period, the Company will, at its option, replace or recondition the product without charge.
THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty, and the Company shall not be responsible for any incidental, special or consequential damages, including without limitation, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resulting from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemical, or any other circumstances over which the Company has no control. This warranty shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product. Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation of incidental or consequential damages. Therefore the above limitations may not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights that vary from State to State. You should consult applicable state laws to determine your rights. SO FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT.
Basic Installation Instructions
First Check
3
Watts
4" – 2" (20-50mm) 909QT High Capacity Relief Series:
Location and Installation Considerations
909QT
Second
Check
Relief Valve
1. Backow preventers must be installed in high-visibility locations in order to allow for immediate notice of telltale discharge or other malfunction. This location should also facilitate testing and servicing, and protect against freezing and vandalism.
2. Installing a backow preventer in a pit or vault is not recommended as ooding of the pit will cause a cross­connection. Ensure that all local codes and required safety provisions are met. An air gap below the relief port must be maintained so as to avoid, ooding and sub­mersion of the assembly, which may lead to a cross­connection.
3. A strainer should be installed ahead of the backow preventer to protect all internal components from un­necessary fouling.
CAUTION - Do not install a strainer ahead of the backow
preventer on seldom-used, emergency water lines (i.e. re sprinkler lines). The strainer mesh could potentially be­come clogged with debris present in the water and cause water blockage during an emergency.
4. Normal discharge and nuisance spitting are accommo­dated by the use of a Watts air gap tting and a fabricated indirect waste line. Floor drains of the same size MUST be provided in case of excessive discharge.
5. When a 909 Series backow preventer is installed for dead-end service applications (i.e. boiler feed lines, cooling tower makeup or other equipment with periodic ow requirements), discharge from
the relief vent may occur due to water supply pressure uctuation during static no-ow condi­tions. A check valve may be required ahead of the backow preventer. *Please see “Troubleshooting”, page 7, prior to installation.
6. The 909 Series backow preventer is designed so that the critical level of the relief valve is positioned below the rst check. This unique feature allows the valve to be
installed either vertically or horizontally.
7. Installation procedures must comply with all state and local codes. *Please see page 3 for specic in-
stallation procedures.
8. Prior to installation, thoroughly ush all pipe lines to remove any foreign matter.
9. Start up at Initial Installations and After Servicing: The downstream shutoff should be closed. Slowly open upstream shutoff and allow the backow preventer to ll slowly. Bleed air at each test cock. When backow preventer is lled, slowly open the downstream shutoff and ll the water supply system. This is necessary to avoid dislodging O-rings or causing damage to internal components.
10. Test: The 909 Series backow preventer must be tested by a certied tester at the time of installation in order to ascertain that the assembly is in full working order and may be relied upon to protect the safe drinking water as per applicable standards.
Repair Parts: Use only original equipment, manufactured parts to protect the validated warranty.
2
How It Operates
The unique relief valve construction incorporates two channels: one for air, one for water. When the relief valve opens, as in the accompanying air­in/water-out diagram, the right hand channel admits air to the top of the reduced pressure zone, relieving the zone vacuum. The channel on the left then drains the zone to atmosphere. Therefore, if both check valves foul, and simultaneous negative supply and positive backpressure develops, the relief valve uses the air-in/water-out principle to stop potential backow.
Reduced Pressure
Zone
Water Out
Air In
Installation Indoors
ASSE approved for vertical installation
3
4" – 2" flow up and down
For indoor installations, it is important that the valve be easily accessible to facilitate testing and servicing. Series 909 may be installed either vertically or horizontally. If it is located in a line close to wall, be sure the test cocks are easily accessible. A drain line and air gap should be piped from the relief valve
First Check Valve
connection as shown, where evidence of discharge will be clearly visible and so that water damage will not occur. Therefore, never install in concealed locations.
Flow
Note: Test cock must be located on the rst or inlet shutoff valve.
*For Air Gap information contact your technical sales representative or refer to ES-AG/EL.
Installation - Outside Building Above Ground
In an area where freezing conditions do not occur, Series 909 can be installed outside of a building. The most satisfactory installation is above ground and should be installed in this manner whenever possible.
In an area where freezing conditions can occur, Series 909 should be installed above ground in an insulated enclosure.
Series 909 may be installed in a vertical or horizontal line and in an accessible location to facilitate testing and servicing. A discharge line should be piped from the air gap at the relief valve connection making sure there is adequate drainage. Never pipe the discharge line directly into a drainage ditch, sewer or sump. Series 909 should never be installed where any part of the unit could become submerged in standing water. Consideration should be given to the installation of external support structure as applicable.
It is generally recommended that backow preventers never be placed in pits unless absolutely necessary, and then only, when approved by local codes. In such cases, a modied pit installation is preferred.
Now available, WattsBox Insulated Enclosures,
for more information, send for ES-WB or ES-WB-T.
909QT-S
Air In
Water Out
Relief Valve Below First Check Valve
Main
Air* Gap
Vertical Installation - Upward Flow
FIBERGLASS WattsBox
Min. 12"
Min. 4
1
2"
Installation - Parallel Consult Local Codes for Approval
Two or more smaller size valves can be piped in parallel (when approved) to serve a larger supply pipe main. This type of installation is employed where increased capacity is needed beyond that provided by a single valve and permits testing or servicing of an individual valve without shutting down the complete line.
The number of valves used in parallel should be determined by the engineer’s judgement based on the operating conditions of a specic installation.
Table One - Capacity Required for System
50 gpm 100 gpm 150 gpm 200 gpm 250 gpm 350 gpm
3
Two
4" Two 1" Two 11⁄4" Two 11⁄2" Two 11⁄2" Two 2"
Devices Devices Devices Devices Devices Devices
Table shows total capacity provided with dual valve installations of various sizes.
909QT-S
Air Gap
909QT-S
(Drawings not to scale)
3
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