Watts 757Na User Manual

Series 757a, 757aDCDA 757Na, 757NaDCDA
Double Check Valve Assemblies Double Check Detector Assemblies
Sizes: 21⁄2" – 6" (65 – 150mm)
• Installation
• Repair Kits
• Maintenance
For field testing procedure, send for IS-TK-DL, IS-TK-9A, IS-TK-99E and IS-TK-99D.
For other repair kits and service parts, send for PL-RP-BPD and F-RK-DC.
For technical assistance, contact your local Watts representative.
Watts 757a OSY
IMPORTANT: Inquire with governing authorities for local installa-
tion requirements.
NOTE: For Australia and New Zealand: Pipeline strainers should be installed between the upstream shutoff valve and the inlet of the backflow preventer.
It's important that this assembly be tested periodically in com­pliance with local codes, but at least once per year or more as service conditions warrant. If installed on a fire sprinkler sys­tem, all mechanical checks, such as alarm checks and back­flow preventers, should be flow tested and inspected internally in accordance with NFPA 13 and NFPA 25.
RP/IS-757a/757aDCDA
Limited Warranty: Watts Regulator Co. (the “Company”) warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date of original shipment. In the event of such defects within the warranty period, the Company will, at its option, replace or recondition the product without charge.
THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
The remedy described in the first paragraph of this warranty shall constitute the sole and exclu­sive remedy for breach of warranty, and the Company shall not be responsible for any inciden­tal, special or consequential damages, including without limitation, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resulting from labor charges, delays, vandalism, negligence, fouling caused by for­eign material, damage from adverse water conditions, chemical, or any other circumstances over which the Company has no control. This warranty shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product. Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation of incidental or consequential damages. Therefore the above limitations may not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights that vary from State to State. You should consult applicable state laws to determine your rights. SO FAR AS IS CONSISTENT WITH APPLICABLE STATE
LAW, ANY IMPLIED WARRANTIES THAT MAY NOT BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR­POSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT.
2
Guidelines
Most field problems occur because dirt and debris present in the system at the time of installation becomes trapped in the #1 check. The system should be flushed before the backflow valve is installed. If the system is not flushed until after the backflow valve is installed, remove both check modules from the valve and open the inlet shutoff to allow water to flow for a sufficient time to flush debris from the water line. If debris in the water system continues to cause fouling, a strainer can be installed upstream of the backflow assembly.
Watts models 757a and 757aDCDA may be installed in either horizontal or vertical position as long as the backflow assembly is installed in accordance with the direction of the flow arrow on the assembly and the local water authority approves the installation. The assembly should be installed with adequate clearance around the valve to allow for inspection, testing and servicing. 12" should be the minimum clearance between the lower portion of the assembly and the floor or grade.
Note: Assembly body should not be painted.
Horizontal Installation
Vertical Installation
“N” Pattern
Figure D
Figure E
Figure F
Figure A
Figure B
Figure C
Prior to servicing any Watts valve, it is mandatory to shut down the water system by closing both the inlet and outlet shutoff valves. After shutoff valves are closed, open test cock #2, #3 and #4 to relieve pressure within the backflow assembly.
1. After #3 test cock has been opened to relieve pressure, remove #3 test cock from housing. (Figure A)
2. Insert a #3 screwdriver through the hole on the top of the cover sleeve and using both hands rotate the cover sleeve approximately
1
4-turn clockwise and 1⁄4-turn counter-clock­wise to break the sleeve O-ring seals. Using the screwdriver, slowly slide the cover sleeve to the downstream side of the housing. (Figure B)
3. Remove the stainless steel check retainer from the housing. (Figure B)
4. Remove the #1 check module (Figure C) by inserting two flat blade screwdrivers into the slots on either side of the check module and gently pry the check module toward the open zone.
5. Remove #2 check module with the same instructions as in #4 above.
6. To clean or inspect either check module, insert a #3 screw­driver through the downstream side of the check module as shown in Figure D and E. When the screwdriver is in place, remove the E-clip (Figure F) and pin connecting the structur­al members and the check clapper will open with no tension.
7. Thoroughly clean the seating area. The sealing disk may be removed, if necessary, by removing the screws connecting the keeper plate to the clapper. The sealing disc may be reversed and reinstalled if the elastomer is cut or damaged.
8. Wash check module and O-ring and inspect for any dam­age. If damaged, reinstall new parts.
9. After thorough cleaning, lubricate O-ring w/FDA approved lubricant, replace pin and E-clip in structural members, remove screw driver and reinstall check modules and assemble housing in reverse order of these instructions.
Basic Installation Instructions
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