Watts 3150 User Manual

Model 3150 Downflow
Service Manual
IMPORTANT: Fill in pertinent information on page 2 for future reference.
MODEL 3150 Downflow
Job Specification Sheet
• JOB NO. __________________________________________________________
• *MODEL NO. ______________________________________________________
• WATER TEST______________________________________________________
• MINERAL TANK SIZE DIA.________HEIGHT_________
• BRINE TANK SIZE & SALT SETTING PER REGENERATION: _________________________________
* CONTROL VALVE SPECIFICATIONS
1) Type of Timer (see pages 16, 17, & 18) A) 7 day or 12 day B) * 1,250 to 21,250 gallon meter or
* 6,250 to 106,250 gallon meter or * Other ___________________________________________________
C) Meter Wiring Package
1) System #4 - 1 tank; 1 meter; immediate or delayed regeneration
2) System #5 - 2 tanks; 2 meters; interlock
3) System #6 - 2 tanks; 1 meter; series regeneration
4) System #7 - 2 tanks; 1 meter; alternator
2) Timer Program Settings A) Backwash _________________________________ min. B) Brine & Slow Rinse _________________________ min. C) Rapid Rinse _______________________________min. D) Brine Tank Refill ____________________________min.
3) Drain Line Flow Controller________________________gpm
4) Brine Line Flow Controller________________________gpm
5) Injector Size # _________________________________
6) Service Valve Operation Units (SVO) Size of Service Valve ___________________________
Page 2
Printed in U.S.A.
MODEL 3150 Downflow
General Commercial Pre-Installation Check List
WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively.
ELECTRICAL FACILITIES: A continuous 115 volt, 60 Hertz current supply is required. (Other voltages available.) Make certain the current supply is always hot and cannot be turned off with another switch.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain. BY-PASS VALVES: Always provide for the installation of a by-pass valve. CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 100˚F, and the unit cannot be
subjected to freezing conditions.
INSTALLATION INSTRUCTIONS
1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base. (Maximum 7 feet apart for twin units.)
2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the same size as the drain line flow control connection. Water meters are to be installed on soft water outlets. Twin units with (1) one meter shall be installed on common soft water outlet of units.
3. Make sure that the floor is clean beneath the salt storage tank and that it is level.
4. Place approximately 1of water above the grid plate (if used) in your salt tank Salt may be placed in the unit at this time.
5. Place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted from the installation.
6. Place the by-pass in service position.
7. Manually index the softener control into “service” position and let water flow into the mineral tank. When water flow stops, close inlet valve,place control in “backwash” position to relieve head of air, then gradually open inlet valve to purge remaining air in tank. Return control to “service” position.
8. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable. Plug into power supply.
Printed in U.S.A.
Page 3
MODEL 3150 Downflow
Water Conditioner Flow Diagrams
1 SERVICE POSITION
INLET
INLET
TOP OF TANK
Hard water enters at valve inlet — flows thru valve to the top of tank — down thru mineral to the bottom distributor. Conditioned water flows to the valve, around the piston and out the outlet.
OUTLET
DRAIN
TO BRINE TANK
BOTTOM OF TANK
2 BACKWASH POSITION
OUTLET
INLET
DRAIN
INLET
TOP OF TANK
BOTTOM OF TANK
Hard water enters at valve inlet — flows thru valve to the bottom of tank — up thru mineral to top of tank, around the piston and out the drain. Hard water is also available at valve outlet.
TO BRINE TANK
3 BRINE AND SLOW RINSE POSITION
OUTLET
INLET
DRAIN
INLET
TOP OF TANK
BOTTOM OF TANK
Hard water enters at valve inlet — flows thru injector nozzle and throat to draw brine from the brine tank — brine flows thru valve to the top of tank — down thru mineral to bottom distributor — back to the valve, around the piston and out the drain. Flow thru injec­tors continues for slow rinse for remainder of cycle. Hard water is also available at valve outlet.
TO BRINE TANK
Page 4
Printed in U.S.A.
MODEL 3150 Downflow
Water Conditioner Flow Diagrams (Cont’d.)
4 RAPID RINSE POSITION
INLET
INLET
TOP OF TANK
Hard water enters at valveinlet — flows thru valve to the top of tank — down thru mineral to bottom distributor — back to the valve, around the piston and out the drain. Hard water is also available at valve outlet.
OUTLET
DRAIN
TO BRINE TANK
BOTTOM OF TANK
5 BRINE TANK REFILL POSITION
OUTLET
INLET
DRAIN
INLET
TOP OF TANK
BOTTOM OF TANK
Hard water enters at valve inlet — flows thru nozzle and thru throat to brine valve to refill the brine tank. Conditioned water is also available at valve outlet during this cycle.
TO BRINE TANK
Printed in U.S.A.
Page 5
MODEL 3150 Downflow
Control Valve (see opposite page for parts list)
6
7
5
12
9
7
8
9
4
5
6
2
4
3
2
1
10
2
3
11
Page 6
3
13
14
15
Printed in U.S.A.
MODEL 3150 Downflow
Control Valve Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 15114 . . . . . . . . . . . . . . . Valve Body
2. . . . . . . . . . . 8 . . . . . . . . . . . 11720 . . . . . . . . . . . . . . . Seal
3. . . . . . . . . . . 5 . . . . . . . . . . . 10369 . . . . . . . . . . . . . . . Spacer - Port
5 . . . . . . . . . . . 16141 . . . . . . . . . . . . . . . Spacer - Port Hot Water
4. . . . . . . . . . . 2 . . . . . . . . . . . 10368 . . . . . . . . . . . . . . . Spacer
2 . . . . . . . . . . . 10368-01. . . . . . . . . . . . . Spacer - Hot Water
5. . . . . . . . . . . 1 . . . . . . . . . . . 16130 . . . . . . . . . . . . . . . Piston
1 . . . . . . . . . . . 19611-01. . . . . . . . . . . . . Piston Assy. NHWB-P
6. . . . . . . . . . . 1 . . . . . . . . . . . 14818 . . . . . . . . . . . . . . . Clip - Piston Rod
7. . . . . . . . . . . 1 . . . . . . . . . . . 15125 . . . . . . . . . . . . . . . Piston Rod
1 . . . . . . . . . . . 19708 . . . . . . . . . . . . . . . Piston Rod, NHWB-P
8. . . . . . . . . . . 1 . . . . . . . . . . . 14922 . . . . . . . . . . . . . . . O-Ring - 035
9. . . . . . . . . . . 1 . . . . . . . . . . . 16398-01 . . . . . . . . . . . . . End Plug Assembly
10 . . . . . . . . . . 1 . . . . . . . . . . . 15112 . . . . . . . . . . . . . . . Seal
11 . . . . . . . . . . 1 . . . . . . . . . . . 17407 . . . . . . . . . . . . . . . Adapter - Side Mount
12 . . . . . . . . . . 2 . . . . . . . . . . . 40118 . . . . . . . . . . . . . . . Screw - Hex Hd.
Options
13 . . . . . . . . . . 1 . . . . . . . . . . . 15117-01 . . . . . . . . . . . . . Adapter - Top Mount 4 - 8 Th’d.
14 . . . . . . . . . . 1 . . . . . . . . . . . 15247 . . . . . . . . . . . . . . . O-Ring - 229 (Dist.)
15 . . . . . . . . . . 1 . . . . . . . . . . . 13575 . . . . . . . . . . . . . . . O-Ring - 240 (Tank)
1 . . . . . . . . . . . 15210 . . . . . . . . . . . . . . . O-Ring (Park Tank)
16 . . . . . . . . . . 1 . . . . . . . . . . . 19608-20 . . . . . . . . . . . . . Disperser, Upper (Not shown)
Printed in U.S.A.
Page 7
MODEL 3150 Downflow
Control Drive Assembly (see opposite page for parts list)
1
2
3
4
5
7
6
8
10
11
9
43
42
16
41
40
39
38
37
36
35
34
33
32
13
14
15
16
17
18
19
20
21
22
23
24
25
26
31
30
29
28A
27
28B
Page 8
Printed in U.S.A.
MODEL 3150 Downflow
Control Drive Assembly Parts List
Item No. Quantity Part No. Description
1 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 19304-00 . . . . . . . . . . . . . . . . . Back Plate -01, -02
2 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 15120-01 . . . . . . . . . . . . . . . . . Bracket - Motor Mounting
3 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 16346 . . . . . . . . . . . . . . . . . . . Nut - 5/16-18
4 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16044 . . . . . . . . . . . . . . . . . . . Drive Motor - 11S V. 60 Hz.
5 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 17797 . . . . . . . . . . . . . . . . . . . Bracket - Switch Mounting
6 . . . . . . . . . . . . .4 . . . . . . . . . . . . . . 10302 . . . . . . . . . . . . . . . . . . . Insulator - Switch
7 . . . . . . . . . . . . .3 . . . . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . . . . . Switch
8 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 17845-03 . . . . . . . . . . . . . . . . . Pin, Hinge
9 . . . . . . . . . . . . .4 . . . . . . . . . . . . . . 11235 . . . . . . . . . . . . . . . . . . . Nut, 1/4-20
10 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 13365 . . . . . . . . . . . . . . . . . . . Lockwasher
11 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 12624 . . . . . . . . . . . . . . . . . . . Screw - Pan Hd.
13 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16053 . . . . . . . . . . . . . . . . . . . Bracket - Brine Side
14 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 40133 . . . . . . . . . . . . . . . . . . . Screw - Round Hd.
15 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 15226- . . . . . . . . . . . . . . . . . Terminal Block
16 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 16052 . . . . . . . . . . . . . . . . . . . Bushing
17 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16059 . . . . . . . . . . . . . . . . . . . Washer
18 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16051 . . . . . . . . . . . . . . . . . . . Retaining Ring - Bowed “E”
19 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . . . . . Screw - Hex Hd. Thread Cutting
20 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 19317 . . . . . . . . . . . . . . . . . . . Light Bracket
21 . . . . . . . . . . . . .4 . . . . . . . . . . . . . . 10231 . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
22 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 17567 . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
23 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 12288 . . . . . . . . . . . . . . . . . . . Washer, Lock, #8 Internal
24 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16494-05 . . . . . . . . . . . . . . . . . Cam Assembly - Service After RR
1. . . . . . . . . . . . . . 16494-03. . . . . . . . . . . . . . . . . Cam Assembly - Service After Brine Refill
25 . . . . . . . . . . . . .4 . . . . . . . . . . . . . . 11224 . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
26 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 19319 . . . . . . . . . . . . . . . . . . . Lamp Window
27 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 18744 . . . . . . . . . . . . . . . . . . . Screw
28A . . . . . . . . . . . .1 . . . . . . . . . . . . . . 19277-020 . . . . . . . . . . . . . . . . Cover, Black
28B . . . . . . . . . . . .1. . . . . . . . . . . . . . 19277-021. . . . . . . . . . . . . . . . Cover, Lamp Window
29 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 18615-02 . . . . . . . . . . . . . . . . . Seal, Window
30 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 18745 . . . . . . . . . . . . . . . . . . . Window
31 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 18716-03 . . . . . . . . . . . . . . . . . Seal, Cover
32 . . . . . . . . . . . . .4 . . . . . . . . . . . . . . 19203 . . . . . . . . . . . . . . . . . . . Screw
33 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16046 . . . . . . . . . . . . . . . . . . . Drive Gear
34 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16050 . . . . . . . . . . . . . . . . . . . Retaining Ring
35 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 11774 . . . . . . . . . . . . . . . . . . . Retaining Ring “E”
36 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16047 . . . . . . . . . . . . . . . . . . . Drive Link
37 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 11709 . . . . . . . . . . . . . . . . . . . Pin - Drive Link
38 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16048 . . . . . . . . . . . . . . . . . . . Bearing - Drive Link
39 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 11898 . . . . . . . . . . . . . . . . . . . Clip
40 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16045 . . . . . . . . . . . . . . . . . . . Drive Pinion
41 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 11381 . . . . . . . . . . . . . . . . . . . Roll Pin
42 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 11080 . . . . . . . . . . . . . . . . . . . Screw - Flat Hd.
43 . . . . . . . . . . . . .3 . . . . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
44 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timer - (not shown) [3200, 3210, 3200E, 3200ET]
45 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 40084-07 . . . . . . . . . . . . . . . . . Power Cord, 120V, 7FT (not shown)
1. . . . . . . . . . . . . . 40084-12. . . . . . . . . . . . . . . . . Power Cord, 120V, 12FT (not shown)
1. . . . . . . . . . . . . . 40085-07. . . . . . . . . . . . . . . . . Power Cord, 240V, 7FF (not shown)
46 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 17967 . . . . . . . . . . . . . . . . . . . Strain Relief (not shown)
47 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16430 . . . . . . . . . . . . . . . . . . . Harness (not shown)
48 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 19691 . . . . . . . . . . . . . . . . . . . Hole Plug - 3/4 Dia. (not shown)
49 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 19591 . . . . . . . . . . . . . . . . . . . Hole Plug - 7/8 Dia. (not shown)
50 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16427-04 . . . . . . . . . . . . . . . . . Motor Lead Wire (not shown)
51 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16384 . . . . . . . . . . . . . . . . . . . Wire Harness (not shown)
52 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 14924 . . . . . . . . . . . . . . . . . . . Strain Relief (not shown)
53 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 15513 . . . . . . . . . . . . . . . . . . . Meter Cable (not shown)
54 . . . . . . . . . . . . .2 . . . . . . . . . . . . . . 15250 . . . . . . . . . . . . . . . . . . . Label - Terminal Strip (not shown)
55 . . . . . . . . . . . . .1 . . . . . . . . . . . . . . 16827 . . . . . . . . . . . . . . . . . . . Cable Guide Assembly (not shown)
Specify number of terminals
Optional Parts for Lamp Package
16500 . . . . . . . . . . . . . . . . . . . Drive Motor - 220 V. 50 Hz.
16501 . . . . . . . . . . . . . . . . . . . Drive Motor - 24 V. 60 Hz.
Printed in U.S.A.
Page 9
MODEL 3150 Downflow
1800 Series Brine System Assembly (see opposite page for parts list)
16
15
6
5 4
2
1
6
8
13
12
11
14
3
15
10
6
9
6
17
7
4
6
Page 10
Printed in U.S.A.
MODEL 3150 Downflow
1800 Series Brine System Assembly Parts List
Item No. Quantity Part No. Description
1 . . . . . . . . . . .1. . . . . . . . . . . . 16340. . . . . . . . . . . . . . . . Injector Body
2 . . . . . . . . . . .1. . . . . . . . . . . . 15128-
3 . . . . . . . . . . .1. . . . . . . . . . . . 15127-
4 . . . . . . . . . . .3. . . . . . . . . . . . 15246. . . . . . . . . . . . . . . . O-Ring - 116
5 . . . . . . . . . . .1. . . . . . . . . . . . 16341-01 . . . . . . . . . . . . . Injector Cover
6 . . . . . . . . . . .8. . . . . . . . . . . . 12473. . . . . . . . . . . . . . . . Screw - Hex Hd.
7 . . . . . . . . . . .1. . . . . . . . . . . . 16341-02 . . . . . . . . . . . . . Cover
8 . . . . . . . . . . .1. . . . . . . . . . . . 18879. . . . . . . . . . . . . . . . O-Ring - 021
9 . . . . . . . . . . .1. . . . . . . . . . . . 16497-01 . . . . . . . . . . . . . Brine Stem Assembly
10 . . . . . . . . . . .1. . . . . . . . . . . . 18713. . . . . . . . . . . . . . . . Brine Valve Body
11 . . . . . . . . . . .1. . . . . . . . . . . . 11772. . . . . . . . . . . . . . . . Spring
12 . . . . . . . . . . .1. . . . . . . . . . . . 11774. . . . . . . . . . . . . . . . Retaining Ring
13 . . . . . . . . . . .1. . . . . . . . . . . . 16498-01 . . . . . . . . . . . . . Stem Guide Assembly
14 . . . . . . . . . . .1. . . . . . . . . . . . 16387. . . . . . . . . . . . . . . . Pipe Plug - 1/2 NPT
15 . . . . . . . . . . .2. . . . . . . . . . . . 18702. . . . . . . . . . . . . . . . Tube Fitting - Straight
16 . . . . . . . . . . .1. . . . . . . . . . . . 18703. . . . . . . . . . . . . . . . Brine Tube
17 . . . . . . . . . . .1. . . . . . . . . . . . 60009. . . . . . . . . . . . . . . . #900 Commercial Air Check
. . . . . . . . . . .1. . . . . . . . . . . . 60009-01 . . . . . . . . . . . . . #900 Commercial Air Check Hot Water
18 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Control - Specify Flow Rate
Specify size
. . . . . . . . . . . . . . Injector Nozzle
. . . . . . . . . . . . . . Injector Throat
- Not Shown
Option Without Brine Valve
1. . . . . . . . . . . . 16605. . . . . . . . . . . . . . . . Retainer Plate
1. . . . . . . . . . . . 16620. . . . . . . . . . . . . . . . Fitting - Brine Tank
1. . . . . . . . . . . . 18879. . . . . . . . . . . . . . . . O-Ring - 021
Delete: Items 9 thru 16
Injector Throat
15127-04 . . . . . #4. . . . . . . . . . . . . . . . . . . Green
15127-05 . . . . . #5. . . . . . . . . . . . . . . . . . . Red
15127-06 . . . . . #6. . . . . . . . . . . . . . . . . . . White
15127-07 . . . . . #7. . . . . . . . . . . . . . . . . . . Blue
15127-08 . . . . . #8. . . . . . . . . . . . . . . . . . . Yellow
15127-09 . . . . . #9. . . . . . . . . . . . . . . . . . . Violet
15127-10 . . . . . #10. . . . . . . . . . . . . . . . . . Black
Injector Nozzle
Size Color
15128-04 . . . . . #4. . . . . . . . . . . . . . . . . . . Green
15128-05 . . . . . #5. . . . . . . . . . . . . . . . . . . Red
15128-06 . . . . . #6. . . . . . . . . . . . . . . . . . . White
15128-07 . . . . . #7. . . . . . . . . . . . . . . . . . . Blue
15128-08 . . . . . #8. . . . . . . . . . . . . . . . . . . Yellow
15128-09 . . . . . #9. . . . . . . . . . . . . . . . . . . Violet
15128-10 . . . . . #10. . . . . . . . . . . . . . . . . . Black
Printed in U.S.A.
Page 11
MODEL 3150 Downflow
Service Valve Operator
14
13 12
14
13 12
1
9
10
11
12
13
PARTS LIST
Item No. Quantity Part No. Description
1 . . . . . . . . . . . 1. . . . . . . . . . . . 15074. . . . . . . . . . . . . . . . Valve Body
2 . . . . . . . . . . . 1. . . . . . . . . . . . 16065. . . . . . . . . . . . . . . . Stem
3 . . . . . . . . . . . 1. . . . . . . . . . . . 10141. . . . . . . . . . . . . . . . O-Ring - 010
4 . . . . . . . . . . . 2. . . . . . . . . . . . 14835. . . . . . . . . . . . . . . . Seal
5 . . . . . . . . . . . 1. . . . . . . . . . . . 14834. . . . . . . . . . . . . . . . Spacer
6 . . . . . . . . . . . 1. . . . . . . . . . . . 16509. . . . . . . . . . . . . . . . End Plug
7 . . . . . . . . . . . 1. . . . . . . . . . . . 14516. . . . . . . . . . . . . . . . O-Ring - 015
8 . . . . . . . . . . . 1. . . . . . . . . . . . 15965. . . . . . . . . . . . . . . . Fitting - 1/4 Tube
9 . . . . . . . . . . . 1. . . . . . . . . . . . 10249. . . . . . . . . . . . . . . . Spring
10. . . . . . . . . . . 1. . . . . . . . . . . . 10250. . . . . . . . . . . . . . . . Retaining Ring
11. . . . . . . . . . . 1. . . . . . . . . . . . 16498-02 . . . . . . . . . . . . . Stem Guide Assembly
12. . . . . . . . . . . 3. . . . . . . . . . . . 10332. . . . . . . . . . . . . . . . Insert
13. . . . . . . . . . . 3. . . . . . . . . . . . 10330. . . . . . . . . . . . . . . . Ferrule
14. . . . . . . . . . . 3. . . . . . . . . . . . 10329. . . . . . . . . . . . . . . . Nut
15. . . . . . . . . . . 1. . . . . . . . . . . . 16503. . . . . . . . . . . . . . . . Tube Fitting
16. . . . . . . . . . . 1. . . . . . . . . . . . 16511. . . . . . . . . . . . . . . . SVO Tube - Not Shown
3
14
15
2
8
6
7
4
5
4
Page 12
Printed in U.S.A.
MODEL 3150 ECONOMINDER
2 Meter Assembly
8
7A
7B
6
5
3
2
11
10
9
1
12
PARTS LIST
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 14456 . . . . . . . . . . . . . . . Meter Body
2. . . . . . . . . . . 1 . . . . . . . . . . . 15532 . . . . . . . . . . . . . . . Impeller Shaft Retainer
3. . . . . . . . . . . 1 . . . . . . . . . . . 15432 . . . . . . . . . . . . . . . Impeller Shaft
4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
5. . . . . . . . . . . 1 . . . . . . . . . . . 15374 . . . . . . . . . . . . . . . Impeller
6. . . . . . . . . . . 1 . . . . . . . . . . . 13847 . . . . . . . . . . . . . . . O-Ring - Meter Cover
7A . . . . . . . . . . 1 . . . . . . . . . . . 15218 . . . . . . . . . . . . . . . Meter Cover Assembly (Standard)
7B . . . . . . . . . . 1 . . . . . . . . . . . 15237 . . . . . . . . . . . . . . . Meter Cover Assembly (Extended Range)
8. . . . . . . . . . . 4 . . . . . . . . . . . 12112 . . . . . . . . . . . . . . . Screw - Meter Cover
9. . . . . . . . . . . 1 . . . . . . . . . . . 14679 . . . . . . . . . . . . . . . O-Ring - Quick Connect
10 . . . . . . . . . . 1 . . . . . . . . . . . 14568 . . . . . . . . . . . . . . . Nipple - Quick Connect
11 . . . . . . . . . . 1 . . . . . . . . . . . 14680 . . . . . . . . . . . . . . . Flow Straightener
12 . . . . . . . . . . 1 . . . . . . . . . . . 14569 . . . . . . . . . . . . . . . Nut - Quick Connect
Printed in U.S.A.
Page 13
MODEL 3210 ECONOMINDER
Timer Assembly (see opposite page for parts list)
1
38
2
3
5
6
7
31
32
33
34
26
35
27
37
36
8
28
18
9
10
19
20
29
7
21
11
12
13
14
15
16
6
23
24
25
Page 14
Printed in U.S.A.
MODEL 3210 ECONOMINDER
Timer Assembly Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 13870-01 . . . . . . . . . . . . . Timer Housing Assembly
2. . . . . . . . . . . 1 . . . . . . . . . . . 13802 . . . . . . . . . . . . . . . Cycle Actuator Gear
3. . . . . . . . . . . 1 . . . . . . . . . . . 40096-27 . . . . . . . . . . . . . 24 Hour Gear Assy, 12 Midnight
40096-02. . . . . . . . . . . . . 24 Hour Gear Assy, 2 AM
5. . . . . . . . . . . 1 . . . . . . . . . . . 13886-01 . . . . . . . . . . . . . Knob
6. . . . . . . . . . . 4 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob & Motor Plate Mtg.
7. . . . . . . . . . . 2 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal
8. . . . . . . . . . . 1 . . . . . . . . . . . 60405-50 . . . . . . . . . . . . . Program Wheel Assembly, 21,000
9. . . . . . . . . . . 1 . . . . . . . . . . . 13806 . . . . . . . . . . . . . . . Program Wheel Retainer
10 . . . . . . . . . . 1 . . . . . . . . . . . 13748 . . . . . . . . . . . . . . . Screw - Program Wheel Mtg.
11 . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip
12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Detent
13 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball - 1/4 Dia.
14 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear
15 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . . Program Wheel
16 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin
18 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft
19 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler
20 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear
21 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear
23 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate
24 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . . Motor - 110V., 60 Hz.
19659 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz.
25 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw - Motor Mounting
26 . . . . . . . . . . 1 . . . . . . . . . . . 13830 . . . . . . . . . . . . . . . Drive Pinion - Program Wheel
27 . . . . . . . . . . 1 . . . . . . . . . . . 13831 . . . . . . . . . . . . . . . Clutch - Drive Pinion
28 . . . . . . . . . . 1 . . . . . . . . . . . 14276 . . . . . . . . . . . . . . . Spring
29 . . . . . . . . . . 1 . . . . . . . . . . . 14253 . . . . . . . . . . . . . . . Spring Retainer
30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
31 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge & Ground Wire
32 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket
33 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator
34 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch
35 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch
36 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting
37 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day
38 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions
39 . . . . . . . . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness - Not Shown
40 . . . . . . . . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector - Not Shown
41 . . . . . . . . . . 1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . . Ground Wire - Not Shown
Not Shown. . . . 1 . . . . . . . . . . . 15465 . . . . . . . . . . . . . . . Caution Label
Not Shown. . . . 1 . . . . . . . . . . . 14198 . . . . . . . . . . . . . . . Capacity Label
Printed in U.S.A.
Page 15
MODEL 3210 ECONOMINDER
Commercial Demand Regeneration Control Timer Settings
Typical Programming Procedure
Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear. Release and check for firm engagement with gear. Note, drawing shows 8,750 gallon setting. The capacity (gallons) arrow denotes remaining gallons exclusive of fixed reserve.
Note:
To set meter capacity at initial start-up, either:
1. Rotate manual regeneration knob one full revolution. or
2. Rotate program wheel manually clockwise or counter
clockwise and align white dot with capacity arrow.
This procedure must be followed any time the program wheel setting is changed.
How To Set The Time Of Day:
Press and hold the red button in to disengage the 24 hour gear. Turn the 24 hour gear until the actual time of day is at the time of day pointer.
Release the red button to again engage the 24 hour gear.
How To Manually Regenerate Your Water Conditioner At Any Time:
Turn the manual regeneration knob clockwise one “click.” This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration program.
The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing.
Even though it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set for only one half of this time.
In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.
Immediate Regeneration Timers:
These timers do not have a 24 hour gear. Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions.
* 24 HOUR
GEAR
MANUAL REGENERATION KNOB
Page 16
SERVICE POSITION INDICATOR
RED TIME SET BUTTON
WHITE DOT
* Immediate regeneration timers do not have 24 hour gear. No time of day can be set.
Printed in U.S.A.
GALLONS LABEL
PROGRAM WHEEL
MODEL 3200 TIMER
Timer Setting Procedure
How To Set Days On Which Water Conditioner Is To Regenerate:
Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers. Each tab is one day. Finger at red pointer is tonight. Moving clockwise from the red pointer, extend or retract fingers to obtain the desired regeneration schedule.
How To Set The Time Of Day:
Press and hold the red button in to disengage the drive gear. Turn the large gear until the actual time of day is at the time of day pointer.
Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water Conditioner At Any Time:
Turn the manual regeneration knob clockwise. This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration program.
The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing.
Even thought it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set only one half of this time.
In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.
SERVICE POSITION INDICATOR
RED TIME SET BUTTON
24 HR. GEAR
MANUAL REGENERATION KNOB
SKIPPER WHEEL, 12 DAY (SHOWS EVERY OTHER DAY REGENERATION)
How to Adjust Regeneration Time:
1. Disconnect the power source.
2. Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob.
3. Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear.
4. Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out.
5. Turn the time plate so the desired regeneration time aligns next to the raised arrow.
6. Push the red button in and rotate the 24 hour dial. Tighten each of the three screws.
7. Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct.
8. Reset the time of day and restore power to the unit.
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK
Printed in U.S.A.
3200 ADJUSTABLE REGENERATION TIMER
Page 17
MODEL 3200 & 3210 TIMER SERIES
Regeneration Cycle Program Setting Procedure
How To Set Regeneration Cycle Program:
The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.
3200 & 3210 Series Timers (Figure to Right)
To expose cycle program wheel, grasp timer in upper left­hand corner and pull, releasing snap retainer and swinging timer to the right.
To change the regeneration cycle program, the program wheel must be removed. Grasp program wheel and squeeze protruding lugs toward center, lift program wheel off timer. (Switch arms may require movement to facilitate removal.)
Return timer to closed position engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post.
BRINE & RINSE SECTION (2 MIN. PER HOLE)
PIN STORAGE
PROGRAM WHEEL FOR CONTROL OF REGENERATION CYCLE
RAPID RINSE SECTION (2 MIN. PER PIN)
BRINE TANK REFILL SECTION (2 MIN. PER HOLE)
Timer Setting Procedure for 3200 & 3210 Timer
How To Change The Length Of The Backwash Time:
The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting at zero determines the length of time your unit will backwash.
FOR EXAMPLE: If there are six pins in this section, the time of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equal the backwash time in minutes.
How To Change The Length Of Brine And Rinse Time:
The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse (2 min. per hole).
To change the length of brine and rinse time, move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section. Number of holes times two equals brine and rinse time in minutes.
How To Change The Length Of Rapid Rinse:
The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse (2 min. per pin).
BACKWASH SECTION (2 MIN. PER PIN)
To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes.
How To Change The Length Of Brine Tank Refill Time:
The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank (2 min. per hole).
To change the length of refill time, move the two pins at the end of the second group of holes as required.
The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section. The program wheel, however, will continue to rotate until the inner microswitch drops into the notch on the program wheel.
Page 18
Printed in U.S.A.
MODEL 3150 Downflow
Service Instructions
PROBLEM CAUSE CORRECTION
1. Softener fails to regenerate. A. Electrical service to unit has been interrupted.
B. Timer is defective. C. Power failure.
2. Hard water. A. By-pass valve is open.
B. No salt in brine tank.
C. Insufficient water flowing into
brine tank.
D. Hot water tank hardness.
E. Leak at distributor tube.
F. Internal valve leak.
3. Unit used too much salt A. Improper salt setting.
B. Excessive water in brine tank.
A. Assure permanent electrical
service (check fuse, plug, pull
chain or switch). B. Replace timer. C. Reset time of day.
A. Close by-pass valve. B. Add Salt to brine tank and maintain
salt level above water level. C. Check brine tank fill time and clean
brine line flow control if plugged. D. Repeated flushing of the hot water
tank is required. E. Make sure distributor tube is not
cracked. Check O-ring and tube
pilot. F. Replace seals and spacers and/or
piston. A. Check salt usage and salt
setting. B. See Problem No. 7.
4. Loss of water pressure. A. Iron buildup in line to water conditioner.
B. Iron buildup in water conditioner.
C. Inlet of control plugged due to
foreign material broken loose from pipeby recent work done on plumbing system.
5. Loss of mineral through drain line. A. Air in water system.
b. Improperly sized drain line flow
control.
6. Iron in conditioned water. A. Fouled mineral bed. A. Checkbackwash, brine draw and
A. Clean line to water conditioner.
B. Clean control and add mineral
cleaner to mineral bed. Increase frequency of regeneration.
C. Remove pistons and clean control.
A. Assure that well system has
proper air eliminator control. Check for dry well condition.
B. Check for proper drain rate.
brine tank fill.Increase frequency of regeneration. Increase backwash time.
Printed in U.S.A.
Page 19
MODEL 3150 Downflow
PROBLEM CAUSE CORRECTION
7. Excessive water in brine tank A. Plugged drain line flow control. B. Plugged injector system. C. Timer not cycling. D. Foreign material in brine valve.
E. Foreignmaterial in brine line flow
control.
8. Softener fails to draw brine. A. Drain line flow control is plugged. B. Injector is plugged. C. Line pressure is too low.
D. Internal Control Leak.
9. Control cycles continuously. A. Missadjusted, broken or shorted
switch.
10. Drain flows continuously. A. Valve is not programming
correctly.
B. Foreign material in control.
C. Internal control leak
A. Check flow control. B. Clean injector and screen. C. Replace timer. D. Replace brine valve seat and clean
valve.
E. Clean brine line flow control.
A. Clean drain line flow control. B. Clean injector. C. Increase line pressure to 25 P.S.I.
min.
D. Check drive motor and switches. A. Determine if switch or timer is
faulty and replace it, or replace complete power head.
A. Check timer program and
positioning of control. Replace power head assembly if not positioning properly.
B. Remove power head assembly and
inspect bore, remove foreign material and check control in various regeneration positions.
C. Replace seals and piston assembly.
General Service Hints
Problem: Softener Delivers Hard Water.
Cause could be that . . . Reserve Capacity Has Been Exceeded. Correction: Check salt dosage requirements and reset program wheel to provide additional reserve. Cause could be that . . . Program Wheel Is Not Rotating With Meter Output. Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding and clutch
must give positive “clicks” when program wheel strikes regeneration stop. If it does not, replace timer. Cause could be that . . . Meter Is Not Measuring Flow. Correction: Check meter with meter checker.
Page 20
Printed in U.S.A.
3150 System #4
Valve Wiring
Printed in U.S.A.
Page 21
3150 System #4 With Remote Meter
Valve Wiring
Page 22
Printed in U.S.A.
3150 System #5
Valve Wiring
Printed in U.S.A.
Page 23
3150 System #6
Valve Wiring
Page 24
Printed in U.S.A.
3150 24V/120V System #7
Valve Wiring
Printed in U.S.A.
Page 25
3150 230V System #7
Valve Wiring
Page 26
Printed in U.S.A.
MODEL 3150
System #4 - Typical Single Tank Installation With Optional Meter
OUT
MANUAL SHUTOFF
OPTIONAL 3100 METER
DRAIN
3 WIRE POWER CORD
BRINE LINE
BRINE TANK
RESIN TANK
System #5 Interlock - Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass
DIAPHRAGM
MANUAL SHUTOFF
IN
DRAIN
RESIN TANK
ELECTRICAL INTERLOCK CORD
UNIT 1
OPERATED VALVE
PRESSURE SUPPLY TO S.V.O.
3 WIRE POWER CORD
BRINE TANK
BRINE LINE
RESIN TANK
UNIT 2
BRINE TANK
Page 27
Printed in U.S.A.
MODEL 3150
System #6 - Twin Series Regeneration Installation with a Remote Meter
drain
BRINE LINE
BRINE TANK
IN
PRESSURE SUPPLY TO S.V.O.
RESIN TANK
UNIT 2
MANUAL SHUTOFF
BRINE TANK
OUT
ELECTRICAL INTERLOCK CORD
RESIN TANK
UNIT 1
METER
DIAPHRAGM OPERATED VALVE
3 WIRE POWER CORD
System #7 - Twin Alternator Installation with a Remote Meter
out
MANUAL SHUTOFF
4-WAY SOLENOID
BRINE TANK
3 WIRE POWER CORD
ELECTRICAL INTERLOCK CORD
METER
RESIN TANK
LAG UNIT
BRINE TANK
RESIN TANK
LEAD UNIT
DIAPHRAGM OPERATED VALVE
DRAIN
Page 28
Printed in U.S.A.
MODEL 3150 Downflow
Flow Data & Injector Draw Rates
3150 VALVE SIDE MOUNT & TOP MOUNT
INLET PRESSURE (PSIG)
3150 ON EMPTY TANK
DRAW RATE (GPM)
Printed in U.S.A.
Page 29
MODEL 3150 Downflow
* Typical Timer Settings
Page 30
WITH MODEL 2350 SAFETY BRINE VALVE
Printed in U.S.A.
MODEL 3150 Downflow
Service Assemblies
60036-02 . . . . .1800 Brine Valve
See Illustration Page 10
1. . . . . . .11772. . . . . . . .Spring
1. . . . . . .11774. . . . . . . .Retaining Ring
1. . . . . . .18713. . . . . . . .Brine Valve Body
1. . . . . . .16497-01 . . . . .Brine Stem Assembly
1. . . . . . .16498-01 . . . . .Stem Guide Assembly
1. . . . . . .18879. . . . . . . .O-Ring
60277. . . . . . . .1800 Injector Assembly
See Illustration Page 10
4. . . . . . .12473. . . . . . . .Screw - Hex Hd.
1. . . . . . .15127. . . . . . . .Injector Throat - Specify Size
1. . . . . . .15128. . . . . . . .Injector Nozzle - Specify Size
2. . . . . . .15246. . . . . . . .O-Ring - 116
1. . . . . . .16340. . . . . . . .Injector Body
1. . . . . . .16341-01 . . . . .Injector Cover
60106-00 . . . . .3150 Piston Assembly
See Illustration Page 6
60131. . . . . . . . 3150 Seal Kit
See Illustration Page 6
2. . . . . . . 10368. . . . . . . . Spacer
5. . . . . . . 10369. . . . . . . . Spacer - Port
8. . . . . . . 11720. . . . . . . . Seal
60057-01 . . . . . 3150 Drive Motor
Assembly - 115 V.
See Illustration Page 8
4. . . . . . . 10302. . . . . . . . Insulator - Switch
3. . . . . . . 10872. . . . . . . . Screw - Hex Hd.
1. . . . . . . 11080. . . . . . . . Screw - Flat Hd.
3. . . . . . . 10218. . . . . . . . Switch
2. . . . . . . 12660. . . . . . . . Nut 10-24
2. . . . . . . 17567. . . . . . . . Screw - Hex Hd.
1. . . . . . . 15120. . . . . . . . Bracket - Motor Mounting
1. . . . . . . 16044. . . . . . . . Drive Motor - 115V.
1. . . . . . . 16052. . . . . . . . Bushing
1. . . . . . . 17797. . . . . . . . Bracket - Switch Mounting
2. . . . . . . 16055. . . . . . . . Stand-Off
2. . . . . . . 12624. . . . . . . . Screw - Pan Hd.
2. . . . . . . 16131. . . . . . . . Spacer
1. . . . . . .14818. . . . . . . .Clip Piston Rod
1. . . . . . .14922. . . . . . . .O-Ring - 035
1. . . . . . .16130. . . . . . . .Piston
1. . . . . . .15125. . . . . . . .Piston Rod
1. . . . . . .16398-01 . . . . .End Plug Assembly White
60113-01 . . . . .3150 No Hard Water Piston
Assembly
See Illustration Page 6
1. . . . . . .16398-01 . . . . .End Plug Assy
1. . . . . . .19611-01 . . . . .Piston Assy, NHWB-P
1. . . . . . .19708. . . . . . . .Piston Rod
1. . . . . . .14818. . . . . . . .Clip Piston Rod
60150-3150 . . . 3150 SVO Assembly
For Parts Breakdown See Page 12
60393. . . . . . . . 2 Meter Assembly - Std.
Range
For Parts Breakdown See Page 13
60394. . . . . . . . 2 Meter Assembly - Ext.
Range
Printed in U.S.A.
Page 31
P/N 16504 Rev. 2 3/00 Printed XX/00
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