Watts 1116FM User Manual

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Technical Bulletin
ES-ACV-1116FM
Job Name
Job Location
Engineer
Approval
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Series1116FM Angle
Fire Pump Relief Valve
Function
Automatically maintains a constant pressure in the fire protection system by relieving excess pressure.
Features
The WATTS ACV 1116FM (Angle) Relief Valve meets all require­ments for UL listed, FM Approved fire protection service. The design and features incorporated in the WATTS ACV valves assure accurate control, dependable performance, and long life.
Models
Model 1116FM: Angle Pattern Single Chamber Relief Valve
Also Available:
Model 116FM: Globe Pattern Single Chamber Relief Valve
Contractor
Approval
Contractor’s P.O. No.
Representative
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1116FM Angle
Materials
Body & Cover: Ductile Iron ASTM A536
Seat (Trim): Stainless Steel CF8M - Xylan Coated
Internals: Stainless Steel S30400 or Ductile Iron
ASTM A536 Fusion Bonded Epoxy Coated
Stem: Stainless Steel S30400 - Xylan Coated
Spring: Stainless Steel AISI S30200
Control Tubing: Copper
Fittings: Brass
Pressure Relief Control Body:
3
4
Bronze
2
Components
1
6
CLOSES VALVE
5
FLOW
Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials with­out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold.
OPENS VALVE
1 - Main Valve 2 - PV20C Relief Control 3 - Pressure Gauge 4 - Fixed Orifice 5 - Check Valve 6 - Flo-Clean Strainer
Valve Sizes Available in Angle and Globe
3” 4” 6” 8”
UL UL/FM UL/FM UL/FM
Sizes / Approvals
20 - 175 PSI Relief Service
100-300 PSI Relief Service
ANSI End Connections 150, 300, and 300 x 150
Operation
The WATTS ACV Model 1116FM PRESSURE RELIEF VALVE is controlled by a Pressure Relief Control. The Pressure Relief Control is normally closed, held closed by an adjustable spring setting to maintain a constant inlet pressure to the main valve.
When upstream pressure increases above the relief set-point, the Relief Control throttles open, increasing flow through the control tubing. Pressure is decreased in the main valve cover chamber, causing the main valve to modulate towards open, relieving excess upstream pressure. The desired system pres­sure is maintained.
As the upstream pressure decreases below the relief set-point, the Relief Control throttles closed, restricting flow through the control tubing. Pressure is increased in the main valve cover chamber, causing the main valve to modulate towards closed, maintaining the desired upstream pressure. Should upstream pressure drop below and remain below the set-point, the main valve closes drip tight.
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Ø7.875"
Ø9.968"
Ø13.25"
Ø16.00"
150 LB FLANGE INLET
5 3/4"
6 3/4"
8 1/2"
INLET
17 1/2"
26 3/4"
24 1/2"
19 1/4"
8 200
6 150
4 100
3 80
17 3/4"
19 5/8"
27 1/4"
25"
11"
150 LB FLANGE INLET
INCH - MM
VALVE SIZE
A
300 LB FLANGE
A
B
INLET
INLET
5 3/4"
6 3/4"
8 1/2"
6 1/8"
7 1/8"
11 1/2"
8 15/16"
11"
11 1/2"
8 15/16"
7 1/8"
6 1/8"
150 LB FLANGE
300 LB FLANGE
B
C
INLET
300 LB FLANGE
C
D
5 1/4"
5 1/2"
4"
13"
9 1/2"
9 1/2"
11"
4"
E F
Ø13.25"
Ø9.968"
Ø13.25"
Ø16.00"
8 1/2"
6 3/4"
8 1/2"
26 3/4"
24 1/2"
24 1/2"
19 1/4"
8 800
8 200
6 150
4 100
25"
19 5/8"
27 1/4"
25"
11"
6 3/4"
8 1/2"
8 1/2"
7 1/8"
11 1/2"
8 15/16"
8 15/16"
11"
11 1/2"
8 15/16"
8 15/16"
7 1/8"
5 1/2"
13"
4"
9 1/2"
11"
11"
4"
4"
1116FM (Angle) - Pressure Relief Valve
DIMENSIONS - ACV 1116FM (Angle)
C
TOP VIEW
F
150
120
180
90
210
60
240
270
30
0
300
150 LB FLANGE
OUTLET
D
XXXX
XX
WATTS ACV
X
B
A
Valve Size 150 Outlet 300 Outlet 150 Inlet 300 Inlet 150 Inlet 300 Inlet
A A B B C D D E F
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm
3 80 53⁄4146 61⁄8156 53⁄4146 61⁄8156 51⁄2140 171⁄2445 173⁄4451 91⁄2241 77⁄8200
4 100 63⁄4171 71⁄8181 63⁄4171 71⁄8181 51⁄2140 191⁄4489 195⁄8498 10 254 915⁄16252
6 150 81⁄2216 815⁄16227 81⁄2216 815⁄16227 4 102 241⁄2622 25 635 11 279 131⁄4337
8 800 11 279 111⁄2292 11 279 111⁄2292 4 102 263⁄4679 271⁄4692 13 330 16 406
150 LB FLANGE
E
INLET
FIRE PUMP RELIEF VALVE
TO WASTE CONE
SUPPLY
TO FIRE PROTECTION SYTEM
Installation and Start-up
Start-up of an Automatic Control Valve requires following proper procedures. Time must be allowed for the valve to react to adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system from damaging overpressure.
NOTICE: Avoid mounting valves in a vertical discharge postion (valve stem horizontal or cover pointed sideways.) Valves mounted in this position may not perform as tested and approved.
• Clear the line of slag and other debris.
• Install the valve so that the FLOW ARROW marked on the valve body matches the flow through the line.
• Install pressure gauge (supplied) in the fitting on valve tubing.
1. Turn the Relief Control adjustment screw counterclockwise (out). This lowers the initial relief set-point, allowing the set-point to be increased to the desired setting.
2. Loosen a tube fitting at a high point on the valve. This allows the cover to vent trapped air during initial filling of the valve.
3. Start the pump to supply fluid/pressure to the valve.
4. Tighten the tubing when all air is vented from the cover as indicated by continual flow of fluid. NOTICE: THE RELIEF SET-POINT SHOULD BE LOWER THAN DESIRED AT THIS TIME.
5. Turn the Relief Control adjustment screw clockwise (in) slowly, allowing time for the pressure to gradually increase to the desired set-point.
USA: • Tel. (713) 943-0688 • (713) 944-9445 • www.watts.com
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1116FM (Angle) - Pressure Relief Valve
Body
Cover
Cover bearing
Cover chamber
Spring
Diaphragm
Spacer
Retainer
Quad seal
retainer plate
Seat
Maintenance
The basic valve normally requires a minimum of maintenance, due to a packless construction and no required lubrication. However, it is suggested that a periodic inspection schedule be established to determine how the fluid is affecting the efficiency of the valve. Fluid velocity as well as any substance entrained in the fluid, such as dissolved minerals and/or suspended particles, vary between installations. In areas subject to freezing, remove the body cover drain plugs for winter drain-down.
NOTICE: The following method will determine if there is a dam­aged diaphragm without removing the valve cover. Put pres­sure into the valve and close all control lines to the valve cover chamber.Remove a fitting on the valve cover. If there is a con­tinuous flow out of the cover chamber through this opening, the diaphragm is damaged or the diaphragm assembly on the stem is loose. CAUTION: The valve will be wide open during this pro­cedure.Omit if the fully open valve could result in system damage.
Stem nut
Diaphragm Washer
Stem
Stem O-ring
Quad seal
Seat O-ring
Disassembly/Assembly
Inspection or maintenance can be accomplished without removal from the line.
To replace the diaphragm and/or the quad ring:
1. Remove fitting nuts where necessary to release the valve cover from the controls or control lines.
2. Remove the cover and spring.
3. Remove the diaphragm and stem assembly, taking care not to damage the diaphragm when removing over studs.
4. With the assembly removed, examine the diaphragm and quad ring for wear or damage. Do not disassemble unless replacement is indicated.
5. To replace the diaphragm, quad ring and/or stem O-ring, hold the stem in a vise or with wrench on the flats at the bottom end of the stem. Remove the nuts.
6. Remove the diaphragm washer, diaphragm, etc., in the proper sequence.
7. Check all surfaces, seat, O-ring grooves and diaphragm clamping surfaces for damage and/or foreign particles.
8. To reassemble, reverse the order of disassembly. Tighten stem nuts securely to ensure proper clamping of the dia­phragm. To assure positive and even clamping of the dia­phragm between the body and the cover, gradually tighten the cover nuts diametrically opposite each other.
USA: • Tel. (713) 943-0688 • (713) 944-9445 • www.watts.com
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1116FM (Angle) - Pressure Relief Valve
Maximum continuous flow based on velocity of 20 ft. per second. M The C The fac C
Q (Flow) = C
V
P P (Pressure Drop) = (Q/C
V
)2
Flow Data - F1100 (Angle)
3 4 6 8
Flow Rate GPM (Water) 460 800 1800 3100
Maximum Intermittent
Flow Rate GPM (Water)
Cv Factor GPM (Globe) 125 220 460 775
Cv Factor GPM (Angle) 170 280 650 1100
aximum intermittent flow based on velocity of 25 ft. per second.
Factor of a value is the flow rate in US GPM at 60° F that will cause a 1 psi drop in pressure.
V
tors stated are based upon a fully open valve.
V factor ca n be used in the following equations to determine Flow (Q) and Pressure Drop ( P):
Headloss
570 1000 2300 3900
100
80
60
40
20
10
8
6
Pressure Drop (psi)
4
3
2
2 3 4 5 6 789 10 20 40 60 80 100 200 500 1000 2000 5000 10000 20000
Angle
Flow Rate - Gallons per Minute (Water)
3
4
8
6
Valve Cover Chamber Capacity
Valve Size - Inches 3 4 6 8
fluid oz. 10 22 70
U.S. Gal 1-1/4
Valve Travel
Valve Size - Inches 3 4 6 8
Travel - Inches 3/4 1 1-1/2 2
A Watts Water Technologies Company
ES-ACV-1116FM 1308 © 2011 Watts
USA:•Tel.(713)943-0688•(713)944-9445•www.watts.com
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