Watlow Silver User Manual
Silver Series Operator Interface Terminals
EZware-5000 Programming Manual
Operator Interface Terminals
Phone: +1 (800) 492-8569, Fax: +1 (507) 452-4507 http://www.watlow.com
0600-0068-0000 Rev. C ©2014 Watlow and Maple Systems. All rights reserved.
1241 Bundy Boulevard, Winona, Minnesota USA 55987
March 2014
ii EZware5000 Series Programming Manual
COPYRIGHT NOTICE
This manual is a publication of Maple Systems, Inc., and is
provided for use by its customers only. The contents of
the manual are copyrighted by Maple Systems, Inc.;
reproduction in whole or in part, for use other than in
support of Maple Systems equipment, is prohibited
without the specific written permission of Maple Systems.
The Watlow edition of this manual is based with
permission on Maple Systems part number 1010-1007
Rev. 10
The copyright of EasyBuilder-5000 and its related
software belongs to Weintek Labs, Inc.
WARRANTY
Maple Systems warrants each product to be free from
electrical and mechanical defects in materials and
workmanship for a period of two years from the date of
shipment. This warranty does not apply to defects in the
Products caused by abuse, misuse, accident, casualty,
alteration, negligence, repair not authorized by Maple
Systems, use on current or voltages other than specified
by Maple Systems, or application or installation not in
accordance with published instruction manuals. This
warranty is in lieu of any other warranty either expressed
or implied.
Maple Systems’ liability is limited to the repair or
replacement of the Product only, and not costs of
installation, removal, or damage to user’s property or
other liabilities. If Maple Systems is unable to repair or
replace a nonconforming Product, it may offer a refund of
the amount paid to Maple Systems for such Product in full
satisfaction of its warranty obligation. Maximum liability
of Maple Systems is the cost of the Product.
Information furnished by Maple Systems, Inc., is believed
to be accurate and reliable. However, no responsibility is
assumed by Maple Systems for the use of this information
nor for any infringements of patents or other rights of
third parties which may result from its use. No license is
granted by implication, or otherwise, under any patent or
patent rights of Maple Systems, Inc. Maple Systems
retains the right to revise or change its products and
documentation at any time without notice.
IF SERVICE IS REQUIRED
Contact Watlow Customer Service at (507) 454-5300 for
instructions on how to return a product and how to
obtain a Return Materials Authorization (RMA) number.
Package the unit in its original packaging container or, if
unavailable, any suitable rigid container. If a substitute
container is used, surround the unit with shock absorbing
material; damage in shipment is not covered by the
warranty. Include a letter with the unit describing the
difficulty and designating a contact person.
All returns will be tested to verify customer claims of
noncompliance with the product warranty. Improper
return packaging, which makes verification impossible,
will void the warranty. Products passing the tests will be
returned “AS IS” to the customer.
If noncompliance is verified and is not due to customer
abuse or the other exceptions described with product
warranty, Watlow will, at its option, repair or replace the
Product returned to it, freight prepaid, which fail to
comply with the foregoing warranty, provided Watlow is
notified of such noncompliance within the two-year
warranty period.
APPLICATIONS ASSISTANCE
This manual is designed to provide the necessary
information for trouble-free installation and operation of
your new Operator Interface Terminal (OIT). However, if
you need assistance, please call Watlow at +1 (800) 4928569 ext. 19205 between 7 a.m. and 5 p.m. Central
Standard Time (CST). Ask for an Applications Engineer. Or
you may e-mail your questions to
winappeng@watlow.com
.
1010-1007, Rev. 10
EZware5000 Series Programming Manual iii
Important Information Regarding Watlow Part Numbers
When you purchased your Operator Interface Terminal and accessories from Watlow, your ordered and received them under
Watlow part numbers. The parts are also labeled with Maple Systems’ part numbers and are referred to y those part
numbers throughout this manual and other support documents. The table below correlates the Watlow and maple Systems
part numbers.
Watlow P/N Maple P/N Description
TS00-0043-0000 HMI5043N
TS00-0043-E000 HMI5043T
TS00-0070-0000 HMI5070TH
TS00-0100-0000 HMI5100T
0601-0001-0000 N/A
0830-0750-0000 4010-0010
4.3” (480 x 272) 65,536 (16-bit) color TFT LCD touc hscreen, USB
programming and two serial ports
4.3” (480 x 272) 65,536 (16-bit) color TFT LCD touc hscreen, two serial
ports and Ethernet
7.0” (800 x 480) 65,536 (16-bit) color TFT LCD touchscreen, USB,
three serial ports and Ethernet
10.2” (800 x 480) 65,536 (16-bit) color TFT LCD touchscreen, USB,
three serial ports and Ethernet
Watlow Controller Support Tools DVD-ROM with EZware-5000
programming software and electronic produ ct m anuals
Power supply Input: 85-264 VAC, Output: 24VDC, 1.7A, 25W (not
Class 2) CE/UL rated
0847-0299-0000 N/A Class 2 power supply, Input:90-264VAC, Output: 24VDC, 1.3A, 31W
0219-0388-0000 7444-0185-5
TS00-0043-0000 or TS00-0043-E000 communication cable, 5-foot,
COM1 [2-wire 485] to bare wires for Watlow EZ-ZONE
®
controller
screw terminals
0219-0374-0000 7446-0185-5
TS00-0070-0000 or TS00-0100-0000 communication cable, 5-foot,
COM1 [2-wire 485] to bare wires for Watlow EZ-ZONE
®
controller
screw terminals
0219-0382-0000 7431-0115 5-foot USB cable for downloading projects from a PC to the OIT
0830-0782-0000 2511-5043
Package of 5 ea. protective screen covers for t he TS00-0043-0000
and TS00-0043-E000
0830-0753-0000 2511-5070 Package of 5 ea. protective screen covers for the TS00-0070-0000
0830-0754-0000 2511-5100 Package of 3 ea. protective screen covers for the TS00-0100-0000
1010-1007, Rev. 10
iv EZware5000 Series Programming Manual
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1010-1007, Rev. 10
EZware5000 Series Programming Manual v
Chapter 3 – Connect the HMI to the PLC or Controller .. 16
Table of Contents
COPYRIGHT NOTICE ....................................................... ii
WARRANTY .................................................................... ii
IF SERVICE IS REQUIRED ................................................ ii
APPLICATIONS ASSISTANCE ........................................... ii
Important Information Regarding Watlow Part Numbers
.................................................................................... iii
Table of Contents .......................................................... v
Chapter 1 – Introduction ................................................ 1
Welcome ....................................................................... 1
EZware-5000 Support .................................................... 1
HMI Models Supported .............................................. 1
PLCs Supported .......................................................... 1
About Your Documentation .......................................... 1
Conventions ............................................................... 1
What You Need ............................................................. 2
OIT/HMI Basics .............................................................. 3
Connecting to COM1 and COM3 on Port A ..............20
Connecting to COM1 and COM2 on Port B ..............24
Connecting multiple PLC/controllers serially using
daisy chaining ...........................................................25
Connecting one or more PLC/controllers via Ethernet
..................................................................................25
Troubleshooting .......................................................26
Chapter 4 – Creating a Sample Project ......................... 27
Starting EasyBuilder-5000 ............................................27
To start Project Manager and EasyBuilder-5000:
..................................................................................27
Creating a Bargraph .....................................................27
To create Window 11: ........................................27
To create a Function Key: ...................................29
To create a Bargraph: .........................................32
To create a Set Word: .........................................35
Projects ...................................................................... 3
Backing Up Projects ................................................... 3
Objects ....................................................................... 3
Graphics Object ......................................................... 4
Windows .................................................................... 4
What is an Silver Series OIT? ......................................... 4
List of Features .............................................................. 5
Chapter 2 – HMI Local Setup .......................................... 7
Factory Configuration .................................................... 7
Calibrating the Touchscreen ...................................... 7
Getting into Local Setup ............................................ 7
Changing the System Settings .................................... 8
Viewing System Information .................................... 13
Transferring Projects and Data from
USB/CompactFlash .................................................. 14
To create a Bit Lamp: ..........................................39
To create a Set Bit: ..............................................42
Finishing Up .................................................................44
Saving your first project ......................................44
Compiling your first project ................................45
Simulating your first project ...............................45
Downloading your first project ...........................47
Chapter 5 – Simulator Mode ........................................ 49
The Simulation Screen .................................................49
Simulating the HMI is done in on-line or off-line
mode. .......................................................................49
To use off-line simulation mode from EasyBuilder:
..................................................................................50
To use off-line simulation mode from Project
Manager ...................................................................50
1010-1007, Rev. 10
vi EZware5000 Series Programming Manual
To use on-line simulation mode from EasyBuilder
................................................................................. 50
To use on-line simulation mode from Project
Manager ................................................................... 50
To use EasySimulator ......................................... 51
Chapter 6 – Using EZware-5000.................................... 52
Overview ..................................................................... 52
The Project Manager ................................................... 52
HMI IP, Password Settings ....................................... 53
Reboot HMI .............................................................. 53
Connection Setting .................................................. 53
Data/Event Log File Information .............................. 53
Editor Settings .......................................................... 53
EasyBuilder5000 ................................................. 53
Easy Converter .................................................. 101
Assigning Size of Window .......................................120
Assigning a Position ................................................120
Monopoly Feature ..................................................120
Assigning Underlay Windows .................................121
How to Display Underlay Windows ...................121
Creating a Frame ....................................................122
Window Background ..............................................122
Deleting a Window ....................................................123
Using Base Windows ..................................................123
How to Display Base Windows ...............................123
Using a Function Key .........................................123
Using the PLC ....................................................124
Using the Common Window ..................................129
Displaying the common window above/below the
base window .....................................................130
EasyPrinter ........................................................ 106
Recipe/Extended Memory Editor ..................... 107
EasyAddressViewer........................................... 112
Build Download Data for CF/USB Disk .............. 112
Transfer Settings .................................................... 112
Download .......................................................... 112
Upload .............................................................. 112
Simulation Settings ................................................ 112
On-line Simulation ............................................ 112
Off-line Simulation ............................................ 113
Pass-through mode ................................................ 113
Chapter 7 – Creating Windows ................................... 116
Window Fundamentals ............................................. 116
Opening and Closing a Window ................................ 116
Creating a New Window ............................................ 117
Window Settings ....................................................... 119
Assigning a Window Name .................................... 119
Assigning the Window Number ............................. 119
Changing the Active Common Window ............132
Using the Fast Selection Window ...........................134
Using the Fast Selection Button ........................136
System Message Windows .....................................137
Chapter 8 – Creating and Using Databases and Languages
................................................................................. 139
Creating and Using the Tag Library ............................139
Importing and Exporting the Tag Library ...............140
Using the Tag Library ..............................................141
Creating the Label Library ..........................................142
Setting Different Fonts for Different Languages ....143
Importing and Exporting the Label Library .............144
Using the Label Library ...........................................145
Using Languages with the Label Library ............145
Chapter 9 – Using and Creating Keypads .................... 147
How to Create a Keypad ............................................147
Displaying and Using a Keypad ...............................148
Chapter 10 – Bar Graphs, Meters, and Trends ............ 152
1010-1007, Rev. 10
EZware5000 Series Programming Manual vii
Creating Bar Graphs .................................................. 152
Creating Meter Displays ............................................ 154
Creating Trend Displays and Data Sampling Objects . 158
History Data Display .................................................. 163
Chapter 11 – Capturing Alarms and Events ................. 168
Using Alarms .............................................................. 168
Monitoring Alarms with the Alarm (Event) Log ..... 168
Displaying Alarms using the Alarm Display Object 171
Displaying Alarms using the Alarm Bar Object ...... 173
Using Events .............................................................. 174
Monitoring Events with the Event Log Object ....... 174
Displaying Events Using the Event Display Object . 174
Chapter 12 – Security ................................................. 177
System Parameter Settings Security tab ................... 177
Object Security .......................................................... 179
User Restriction ..................................................... 179
Safety Control ........................................................ 180
Interlock ................................................................. 180
Sound ..................................................................... 181
Auto logout ................................................................ 182
Additional Security Features ..................................... 183
Project Password (MTP file) ................................... 183
Project Protection .................................................. 183
Disable Upload Function ........................................ 184
XOB Password ........................................................ 185
Decompiling Prohibited ......................................... 186
System Passwords .................................................. 187
Chapter 13 – Using the Modbus Gateway .................. 192
Configuring the Modbus Gateway ............................ 193
Configuring the ModbusTCP Master ......................... 195
1010-1007, Rev. 10
viii EZware5000 Series Programming Manual
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1010-1007, Rev. 10
Introduction 1
Chapter 1 – Introduction
Welcome
Welcome to the Maple Systems’ Silver Series Operator Interface Terminals (OITs) from Watlow. Using graphic HMIs
has never been easier. This powerful family of graphic OITs connects to programmable logic controllers (PLCs) to
provide the human-machine interface in industrial applications. The Silver Series has several features not found in
other graphic HMIs. This manual explains the programming and operation of the Silver Series HMIs and how to
implement the many available features using the EZware-5000 Configuration Software.
EZware-5000 Support
HMI Models Supported
For the latest list of Silver Series models supported by Watlow, please visit our website at www.watlow.com.
PLCs Supported
For the latest list of PLCs and controllers supported by the Silver Series touchscreens, please visit
www.maplesystems.com
.
About Your Documentation
Watlow and Maple Systems provide many resources to allow you to get the most out of your Silver Series
touchscreen.
• This EZware5000 Series Programming Manual describes the general operation and features of the Silver Series
OITs using EZware-5000 configuration software.
• Watlow Silver Series Operator Interface Terminal Manual Addendum contains specific instructions and
examples on communicating with and creating interfaces for Watlow controllers.
• Watlow Silver Series Installation Guide provides information on installing, powering, and connecting the Silver
Series to a PLC/Controller.
• Controller Information Sheets provide important information specific to each supported protocol (available on
Maple Systems’ website).
• EZware-5000 Online Help covers the operation of EZware-5000. Help is always available by clicking HelpTopics
from the Help menu in EasyBuilder, or press F1 from any dialog.
For more information, please visit the Support Center section on our website at
http://www.maplesystems.com/support.htm
training videos, sample projects, controller information sheets, and controller cables.
Conventions
When using EZware-5000, there are usually several ways to perform a task. For example, if you want to copy a
graphics object, you can:
. The Support Center provides links to manuals, FAQs, technical notes,
• Click the Copy command on the Edit menu.
• Click the Copy button on the Standard toolbar.
• Press the CTRL + C keys on your computer.
1010-1007, Rev. 10
2 EZware5000 Series Programming Manual
Icon
Meaning
Identifies a procedure.
Indicates a reference to additional information.
Convention
Meaning
Bold
Characters that you must type exactly as they appear. For example, if you are directed to type
a:
Italic
Placeholders for information you must provide. For example, if you are directed to type
filename, you should type the actual name for a file instead of the word shown in italic type.
Italics are also used to indicate a glossary term.
ALL CAPITALS
Directory names, file names, key names, and acronyms
KEY1+KEY2
A plus sign (+) between key names means to press and hold down the first key while you press
the second key.
Click
Refers to clicking the primary mouse button (usually the left mouse button) once.
Double-click
Refers to quickly clicking the primary mouse button (usually the left mouse button) twice.
Right-click
Refers to clicking the secondary mouse button (usually the right mouse button) once. Rightclicking usually opens shortcut menus.
Configuration Software
EZware-5000
Configuration Cable1
7431-0104 (Ethernet Crossover cable for Ethernet-equipped models)
7431
Personal Computer2
User Provided
Power Cable
6030-0009 2-conductor 18 AWG, shielded, no connectors
24VDC Power Supply
User Provided (or available from Maple Systems)
PLC
User Provided
Controller Information
Sheet
Maple Systems provides Controller Information Sheets which contain important information
specific to each
Communication Cable
Refer to our web site (www.maplesystems.com) for a list of available cables.
In most cases, we will describe each method when the task is first discussed. The menu method is then used
whenever the task is used in later procedures. Other conventions used in this manual are listed in the following table.
\setup, you should type all the bold characters exactly as they are printed.
The following table identifies symbols and margin icons.
Indicates an important note.
What You Need
The following items are needed to configure and operate your HMI.
-0115 (USB download cable for USB Client-equipped models)
1
Allows you to connect the HMI directly to a PC Ethernet port or to a USB port to download/upload projects into the
HMI.
PLC. Please locate the sheet that corresponds to your PLC on our website.
2
Computer requirements include a Pentium 1.7 GHz or higher processor, 512 MB RAM, 200 MB available Hard Disk
Space, SVGA or higher resolution monitor, Keyboard and Mouse, available Ethernet port, USB 2.0 port for
downloading project (depending on model), at least one RS232 port for online simulation, Windows XP, Vista, or
Windows 7 operating system.
1010-1007, Rev. 10
Introduction 3
OIT/HMI Basics
Operator Interface Terminals (OITs) and Human Machine Interfaces (HMIs) provide much more versatility than
traditional mechanical control panels. An OIT allows a plant floor operator to monitor current conditions of a control
system and, if necessary, to initiate a change in the operation of the system. OITs connect to programmable logic
controllers (PLCs) typically through the PLC’s serial communications port. The OIT can be programmed to monitor and
change current values stored in the data memory of the PLC.
OITs can have either text-based or graphics-based displays. A text-based OIT can display printable text characters but
no graphics. Some text-based OITs can display text characters in various sizes. A graphics-based OIT can display
printable text characters of varying fonts and sizes and graphics shapes such as icons, bitmaps, or pictures. Using
pictures instead of words or characters often greatly simplifies the operation of the OIT, making the OIT much more
intuitive to use.
Some OITs use touchscreen displays while others use a membrane-style keypad. Membrane-style keypads are best
used in applications in which the keypad is likely to become dirty. Touchscreen displays are placed over the OIT
screen thus providing much more flexibility than typical membrane-style keypads. Because of this, switches can be
created on a touchscreen that appear only when needed.
The Maple Systems Silver Series are graphics-based touchscreen OITs. The terms OIT and HMI can be used
interchangeably, so we will use HMI in most cases. Now let’s define some terms that are used throughout the
EasyBuilder-5000 Help files.
Projects
The HMI has two basic segments of internal memory. The code memory contains the information required by the HMI
that controls how it operates such as the features supported and how it communicates to a PLC. The HMI
programmer does not have the ability to change code memory. The project memory pertains to all the window
screens created and any other features that the HMI programmer can create using the EZware-5000 configuration
software. Therefore, the term project is used to designate the file that is sent to the HMI from the EZware-5000
software.
Backing Up Projects
We recommend that you frequently back up your projects to another folder or an
external or network drive. In addition, when you have completed a project,
archive it by running the compression utility (Tools > Compress/Uncompress),
which bundles the project with the libraries that are associated with the project.
This allows the project to be opened on another computer and retain all the
shapes and pictures that are linked to the project. Refer to the Help menu for
more information (Help > Help Topics > Contents > How Do I…Backup a Project?).
Objects
An object is any ‘thing’ that performs an action while the HMI is communicating to the PLC. In order to get the HMI to
‘do anything’, you must program the HMI with objects. Objects perform actions such as display text or graphics, write
a value to a PLC register, or display an alarm. Objects most often are graphics shapes that are to be displayed on the
HMI screen. For example, a Text Object is used to display text on the HMI. But objects are also used to configure the
HMI to perform some action. For example, a PLC Control Object tells the HMI to continuously monitor a PLC register
that is used by the PLC to request a new window. Some objects can display a graphics shape on the HMI screen and
perform some action. For example, a Toggle Switch Object creates a graphic object on the HMI that, when pressed,
activates a bit in the PLC.
1010-1007, Rev. 10
4 EZware5000 Series Programming Manual
LED Indicator
Purpose
PWR LED (yellow)
indicates if power is applied to the OIT
CPU LED (green)
indicates if the OIT is operating correctly
COM LED (red)
indicates communications activity on PLC port
Graphics Object
A Graphics Object is any text, icon, or picture that can be displayed on the HMI. Graphics objects are further defined
by how they are composed or created. A Text Object is a graphics object that displays text on the HMI screen. A
Bitmap Object is a graphics object that displays a bitmap on the HMI screen. Bitmaps are files stored in the HMI to
display pictures. A Shape Object is a graphics object that displays a shape on the HMI screen. Shapes are also files
stored in the HMI to display pictures. Shapes differ from bitmaps in that shapes are stored using a vector-based file
format whereas bitmaps use a pixel-based file format. Each format has its advantages and disadvantages. For
example, vector-based graphics can be resized without losing resolution, whereas bitmap graphics lose resolution as
they are magnified. Finally, a Group Object is the most complex type of graphics object. It is a combination of other
objects. Briefly, a group object consists of one or more objects that are ‘grouped’ together and stored as one object. A
good example is a keypad, which is really a combination of several keys each designed to perform a specific task.
When grouped together, a keypad can be stored as a group object for use in other projects or windows.
Windows
A window is a screen that can be displayed on the HMI. Windows can be full-sized to completely cover the HMI
display or partially sized. Any partially sized window is usually referred to as a popup window. Windows can appear on
the HMI display by a request from the PLC or by a press from the touchscreen. Windows can be configured to any
size. Once a window is displayed, it can be moved around the HMI display or removed from the display. Windows can
even overlap each other. Each window can display graphics objects and there is no limit to the number of graphics
objects that can be placed on each window. The Silver Series is capable of storing up to 1999 windows, but the actual
limit is determined by the total amount of memory used for the application.
What is an Silver Series OIT?
The Silver Series by Maple Systems are graphics operator interfaces designed to connect to PLCs in an industrial
environment. The displays are covered with analog resistive touchscreens designed for harsh industrial environments.
The touchscreens use the latest in touchscreen technology enabling the HMI programmer to create switches that are
very fine in resolution. Unlike many other touchscreen HMIs on the market, the Silver Series are not limited to a fixed
number of cells in which switches can be created. The project can contain as many switches of varying sizes and
shapes as desired, limited only by the total amount of memory available for the project.
Three LED indicators are provided on the face of the Silver Series to provide instant feedback to the HMI operator of
the current operating condition of the HMI.
The Silver Series have three serial ports (except the HMI5043N/T and HMI5056N), which provide a connection to a
PLC using RS-232 or RS-485 communications, and some models have an Ethernet connection for PLC communication
and project upload and download. The serial ports also provide the ability to use the EZware-5000 configuration
software in Pass-Through Mode, enabling the HMI programmer to test his project on the PLC through the HMI instead
of downloading the project to the HMI.
The Silver Series is powered using +24VDC. A reset switch is provided on the back of the HMI to reinitialize the HMI if
an operational failure occurs. The Silver Series is designed for industrial environments and carries a NEMA4/IP65
rating as well as CE compliance for noise immunity and emissions.
1010-1007, Rev. 10
Introduction 5
Bit Lamp
Creates a graphic object to reflect the current status of a PLC bit.
Word Lamp
Creates a graphics object to reflect the current state of a multi-state PLC data register.
Set Bit
Creates a touchscreen graphics object that represents a two-state switch. When
pressed it sets/resets a PLC bit.
Set Word
Creates a touchscreen graphic object that represents a multi-state switch. When
pressed it can place a constant value in a PLC register or jog the value.
Toggle Switch
Creates a touchscreen graphic object that represents a two-state switch changing state
(picture) based upon a PLC bit. When pressed, it can control another PLC
Multi-State
Switch
Creates a multi-state touchscreen graphic object that changes state (picture) according
to the value in a PLC data register. When pressed, it sends a value(s) to another PLC
register.
Option List
Displays a list of test items with the selected item being determined by the value in a
register. Optionally, selecting an item can write the corresponding value to a register.
Slider Object
Creates a touchscreen graphic object that changes the state according to the position
of a
Function Key
Creates a touchscreen graphic object that changes windows, inputs data as part of a
keypad, executes a macro, or
Numeric Display
Displays a number stored in a PLC register.
Numeric Input
Displays a number stored in a PLC register. The number can be changed using a
numeric keypad.
ASCII Display
Displays ASCII characters stored in a PLC register.
ASCII Input
Displays ASCII characters stored in a PLC register. Characters can be changed using an
alphanumeric keypad.
Indirect Window
Displays any Window based on the value in a PLC word address.
Direct Window
Displays a specified Window based on a bit in a PLC register.
Moving Shape
Creates a multi-state graphic object, which changes state (picture) and position on the
screen according to a value in a PLC register.
Animation
Creates a multi-state graphic object, which changes state (picture) on the screen
according to a value in a PLC register. The positions o
Media Player
Displays a video file from a connected USB flash drive or SD card (X-models only).
List of Features
The next chapter will guide you through the creation of your first project. Before you proceed, you may wish to read
this brief list of some of the features offered in the EasyBuilder-5000 programming software.
slider switch.
bit.
prints the screen to a USB flash drive or printer.
1010-1007, Rev. 10
n the screen are predefined.
6 EZware5000 Series Programming Manual
Video In
Input and play video on the HMI from an external source (X-models only).
Bar Graph
Creates a bar graph with alarm monitoring.
Meter Display
Creates a scale meter.
Trend Display
Creates a trend graph. Samples data in single or multiple 16-bit PLC registers
and plots the data on a time graph.
History Data
Display
Displays historical data in a tabular format.
Data Block
Display
Displays the data stored in a series of registers as a line graph.
XY Plot
Creates an XY Plot of data stored in a series of registers.
Alarm Bar
Displays alarms detected by the Alarm (Event) Log Object on a single horizontal
scr
Alarm Display
Display alarms detected by the Alarm (Event) Log Object in a table format.
Event Display
Displays messages detected in the Alarm (Event) Log and can acknowledge the
message(s).
Alarm (Event)
Log
Contains the data for detecting alarm conditions.
Data Transfer
(Trigger
Transfers data to the specified PLC registers based on a touch or PLC bit status.
Backup
Copies recipe, event, or historical data to one of the USB flash drives or to a PC
connected via Ethernet.
Timer
Controls an internal bit or PLC bit based on a timer; supports five different
configurations.
PLC Control
Configures the HMI to monitor PLC data registers to display full window screens,
execute a data transfer, control the backlight, play a
or
Data Transfer
(Time
Transfers data to the specified PLC registers on a timed basis.
Data Sampling
Stores data for trending and archiving.
System Message
Customizes the content of system-generated messages.
Scheduler
Performs an action based upon a time schedule.
Drawing Tools
Includes Line, Arbitrary Line, Link Line, Arc, Ellipse/Circle, Pie, Rectangle, Polygon,
Scale, Text, Picture, Shape.
olling line.
-based)
1010-1007, Rev. 10
sound, execute a macro,
print a screen.
-based)
HMI Local Setup 7
Open/close bar icon
Virtual keyboard icon
System info icon
Small keyboard icon
Large keyboard icon
System settings icon
Older Models
Newer Models
Chapter 2 – HMI Local Setup
Factory Configuration
Each HMI arrives from the factory with a demo project file that illustrates some of the most popular features of the
HMI. For a first time user, it is worthwhile to navigate through the screens in the demo project and become familiar
with the features and capabilities of the HMI and EZware-5000. Refer to the EasyBuilder-5000 Help file for more
information about the features and operation of the HMI and EasyBuilder-5000.
The HMI also has a black reset push button and a four position DIP switch located through an access hole on the back
of the enclosure. The reset switch can be used to reinitialize the HMI if the HMI malfunctions. DIP switch 1 puts the
HMI into Touch Calibration mode. For normal operation, all of the DIP switches should be set to the OFF position.
This chapter describes how to use the Silver Series’ local setup options. The local setup allows touchscreen
calibration, transferring projects to and from the HMI, configuring the HMI’s IP settings, passwords, time and date,
screen contrast, as well as managing the storage of recipe and history files. Additionally, memory and other system
information can be viewed.
Calibrating the Touchscreen
The touchscreen of the HMI is fully calibrated before it leaves the factory so there is no need to adjust it. However,
over time the touchscreen may need to be recalibrated.
To calibrate the touchscreen:
1. Turn DIP switch 1 ON.
2. Cycle power to the HMI (or press the reset button next to the DIP switches).
3. After the HMI displays a crosshair cursor, you are prompted to touch the cursor for:
Top left position Top right position
Center position
Bottom left position Bottom right position
4. You have the option to restore the system settings password to the default setting (111111). If you choose
Yes, a dialog box will inform you that the project will be erased in the HMI. You must type Yes to complete the
operation. After performing this operation, you must reset the Upload, Download, and Upload (History)
Passwords in the System Settings Security tab. When you next download a project, check the Firmware and
Font files checkboxes in the Download dialog.
If you choose No or allow the option to timeout, the HMI will resume initializing and run the project.
Screen calibration is accessed through the System Setup Toolbar on the HMI5104XH, HMI5121X, and HMI5150X
(see below).
Getting into Local Setup
Accessing the local setup menus requires a USB-mouse connected to the HMI (except the HMI5043N/T and
HMI5056N). Using the mouse, point to the lower right-hand corner of the HMI. The open bar icon will appear. Click on
the icon to call up the System Setup Toolbar (note this toolbar is on the HMI screen):
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Cancel
Close the System Settings dialog without saving any changes.
Apply
Save the current settings without closing the System Settings
OK
Save the current settings and close the System Settings dialog.
Touch Panel Calibration
Older Models
Newer Models
The X-models (HMI5104XH, HMI5121X, and HMI5150X) have an additional icon in the System Setup Toolbar for
Screen Calibration.
Changing the System Settings
To change the system settings on the HMI:
1. Open the System Setup Toolbar as described above, and click the System Settings icon.
2. A dialog will be displayed requesting the Local password. The default password is 111111.
You may have to move windows around a bit to gain access to the virtual keyboard.
You may also have to click inside the password field again.
3. Once the correct password has been entered, the System Settings dialog is displayed. For all tabs, the Cancel,
Apply, and OK buttons are available.
4. Click on the Network tab to configure network settings. The Network dialog is displayed.
5. The Network tab allows configuration of the IP settings. The default setting is Obtain an IP Address
Automatically. Use this setting if the HMI will obtain an IP address from a DHCP server. If connected to a
DHCP server, this dialog will display the IP settings obtained by the HMI. The IP fields are disabled and are
not editable.
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HMI Local Setup 9
6. If using a static IP address, use the IP Address get from below option. The IP fields are enabled. Enter the
appropriate settings for your network.
7. Click the Time/Date tab to configure time/date settings. The time/date dialog is displayed.
8. Configure appropriate time and date settings.
9. Click on the Security tab to display the security settings dialog. Here, you can select your system passwords.
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Local Password
The password required to enter local setup.
Upload Password
The password required to upload data from the HMI to a PC or memory module.
Download
The password required to download data to the HMI from a PC or memory module.
Upload (History)
Password
The password required to upload history files from the HMI to a PC or
memory module.
Clear Recipe
The HMI’s stored recipe data will be cleared when the Clear button is clicked.
Clear Eventlog
The HMI’s stored event log data will be cleared when the Clear button is clicked.
Clear Datalog
The HMI’s stored data log data will be cleared when the Clear button is clicked.
10. Configure your password settings.
11. The new password must be entered, and then entered again to confirm. As the password is entered into the
confirm field, an indicator will show if the two passwords match.
12. Click on the History tab to display the History dialog. This is where data stored in the HMI can be cleared.
This will not clear data stored on an SD card or USB flash drive.
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13. Click on the HMI name tab to give the HMI a unique name. This name can be used to address the HMI for
downloading over Ethernet.
Downloading by name is supported only on the HMI5070TH and HMI5100TH, with Firmware version
20091002 or later.
14. Click the Firmware setting tab to access the Upgrade firmware option and the Portrait Mode settings (for
models with the Portrait feature).
Upgrade Firmware: Click this button to upgrade the firmware in the HMI from a USB flash drive or SD card.
Portrait Mode: Select the orientation of the display on the HMI when a project is configured for Portrait
Mode (selected when a new project is created).
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15. Click the VNC server setting tab to enable remote access using VNC (Virtual Network Computing).
Click Start VNC to enable the VNC server.
Click the VNC login password to enter the password used to login to the HMI with a remote VNC viewer. The
default password is 111111.
Click Apply and then click OK to save the settings and exit the System Settings window.
The VNC option is only available on Ethernet-equipped models.
16. Click on the Misc(ellaneous) tab to display the Backlight dialog. The Brightness control adjusts the brightness
of the HMI’s backlight. Use the mouse or touchscreen to roll the wheel. Rolling to the left decreases the
brightness, rolling to the right increases the brightness.
System tags “Backlight Up (LB9040),” “Backlight Down (LB9041),” and “Backlight Index (LW9040)” can be
used to adjust the brightness at runtime.
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The Popup download window option allows you to turn on or off whether the Download dialog window
appears on the screen when a USB flash drive is connected to the USB port on the HMI. The Restart after
download/upload option causes the HMI to reboot after a download or upload from a USB flash drive or SD
card, when selected.
17. Click on the CF Card tab to display the CF card dialog (only CF Card equipped models). The CF Card tab
displays information about the Compact Flash module. If no CF card is present, the dialog will show no card.
Otherwise, volume data about the CF card is displayed.
The Eject button will cause the HMI to ignore the CF device. It will not actually eject the card from the HMI. If the
Eject button is pressed, the CF card must be removed and re-inserted before the HMI will recognize it again. Note that
USB devices are not displayed on this tab.
Viewing System Information
To view system information:
1. Open the System Setup Toolbar as described above, and click the System Information icon. A dialog will be
displayed with two tabs.
2. Click on the Network tab to display the current IP settings.
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Download
Transfer data from the USB/CF to the HMI
Upload
Transfer data from the HMI to the USB/CF
Restart Project and exit
Close the dialog and restart the HMI
Cancel
Close the dialog without transferring
Time Remaining
The dialog will automatically close after 10 seconds if no selection
3. Click on the Version tab to display the current firmware information.
Transferring Projects and Data from USB/CompactFlash
When a USB or Compact Flash device is inserted into the Silver Series, a dialog is displayed. The same dialog is
displayed for transferring projects or data.
Data is placed on the USB or CF device by EasyBuilder or Project Manager.
is made; shows the time remaining
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HMI Local Setup 15
Password
Enter the Download password.
Download project files
When checked, the HMI will check the specified folder for project data, and
transfer
Download history files
When checked, the HMI will check the specified folder for history data, and
transfer it if
Clear history files
When checked, clears all history files in the HMI (includes data log files,
event log
When Download is selected, a dialog will appear requesting the Download password and what data to download.
it if it exists.
it exists (includes data log files, event log files, and recipe files).
files, and recipe files).
If a USB flash drive is being used to upload or download a project, select the folder under the usbdisk folder (if the
project was saved on the root of the USB drive) and then click OK. If the project is in a folder on the USB drive, select
the folder just above the MT8000 folder.
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Chapter 3 – Connect the HMI to the PLC or Controller
The Silver Series family of HMIs can connect to one, two, or more PLC/controllers. This is accomplished via two 9-pin
D-sub serial communications connectors (Port A and Port B) and one Ethernet port. Each PLC/Controller has its own
wiring requirements. Maple Systems offers HMI-to-PLC/Controller communication cables for most PLC/Controllers
that are built to any length and tested for high reliability. The Silver Series family has three software controlled
communications ports (COM1, COM2, and COM3) located on two physical connectors, designated as Port A and Port
B (see Figures 1 and 2, below).
Figure 1: COM Ports – Rear View
Figure 2: COM Ports – Bottom View
The three software controlled ports are COM1, COM2, and COM3. Each software controlled communications port can
only be selected for one communication type. Once a communication type is selected for one of these software
controlled ports, that port cannot be used for another communication type. Each of these communication ports has
between one and three communication types. COM1 can be RS232, RS485 4-Wire, or RS485 2-Wire. COM2 is strictly
RS232. COM3 is either RS232 or RS485 2-Wire. COM1 cables are readily available for purchase from Maple Systems.
COM2 and COM3 cables are custom-made according to wiring diagrams that can be found on Maple Systems' web
site. Connecting multiple PLCs and controllers may require a splitter.
The HMI5043N/T only has one serial port (DE9P Male) with only COM1 and COM3 available. The HMI5056N
has two serial ports but only COM1 available.
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Figure 3: COM Ports for the HMI5070NH/TH, HMI5100N/T, HMI5104TH/HMI5104XH/HMI5121X/HMI5150X
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Figure 4: COM Ports for the HMI5056N
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Figure 5: COM Port for the HMI5043N/T
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Connecting to COM1 and COM3 on Port A
Maple Systems Silver Series family of HMIs is capable of connecting to multiple PLC/controllers. If you choose to take
advantage of this feature, and one of your PLC/controllers uses either RS485-4 Wire or RS485-2 Wire communication,
one of four splitters will be needed.
Scenario 1 – Two RS485 2 Wire PLC/Controllers, with COM1 configured for RS485-2 Wire and COM3 configured for
RS485-2 Wire.
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Scenario 2 – One RS485 2 Wire PLC/Controller with COM3 configured for RS485-2 Wire and one RS485 4 Wire
PLC/Controller with COM1 configured for RS485-4 Wire.
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Scenario 3 – One RS485 4 Wire PLC/Controller with COM1 configured for RS485-4 Wire and one RS232
PLC/Controller with COM3 configured for RS232.
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