Watlow SERV-RITE User Manual

Proven Capabilities

®
hermocouple wire and thermocouple extension wire
ince 1914, SERV-RITE
S from Watlow
All SERV-RITE wire is manufactured under rigid quality control. It is manufactured under ISO 9001 quality standards. Some wire can even be shipped next day for your convenience.
All testing has National Institute of Standards Technology (NIST), formally National Bureau of Standards (NBS), traceability. Unless otherwise specified, all SERV-RITE thermocouple wire and extension wire are supplied to meet standard tolerances of ASTM E 230. Special tolerances are also available.
®
have been known for premimum performance and reliability.
t
Watlow provides:
• Same day shipment on hundreds of stock items
• Temperature range capability from -328 to 2200°F (-200 to 1205°C)
• Superior products and technical support delivered worldwide
• State-of-the-art, in-house laboratory services including; calibration, end-to-end uniformity testing, drift testing, base metal, platinum and standard platinum resistance thermometer (SPRT) standards with traceability to NIST
• NIST certifications of conformance and calibration
• Multitude of overbraids, wraps and insulations available, including electrical noise shields and wraps
• Full range of resistance temperature detector (RTD) wire (not listed in this publication)
• ASTM E 230 tolerances from ±0.9°F (±0.5°C) or ±0.4 percent
• ISO 17025 accredited lab

Features and Benefits

Type E, J, K, N and T thermocouple wire
Fits virtually all applications
Type EX, JX, KX, NX, TX extension wire
Matches thermocouple type
Permits fine tuning of
temperature measuring circuit
Solid or stranded wire construction
Meets specific application
requirements
Wide selection of insulation types
Meets temperature, chemical,
moisture and abrasion resistance objectives
Color coding
Allows compliance with United
States, United Kingdom, Germany, Japan and IEC standards
Select metallic overbraids and
wraps
Provides enhanced abrasion
resistance
Stock RTD lead wire
Meets virtually all industrial RTD
applications

SERV-RITE Wire and Cable

Nominal Resistance for Thermocouple Alloys in Ohms per Double Feet at 68°F (20°C)
B and S
Gauge
2 0.258 (6.5) 0.011 0.006 0.009 0.012
4 0.204 (5.2) 0.017 0.009 0.014 0.019
6 0.162 (4.1) 0.028 0.014 0.023 0.030
8 0.129 (3.3) 0.044 0.023 0.036 0.048
10 0.102 (2.6) 0.070 0.036 0.058 0.077
12 0.081 (2.1) 0.111 0.057 0.092 0.123 0.006 0.048
14 0.064 (1.6) 0.177 0.091 0.147 0.195 0.010 0.076
16 0.051 (1.3) 0.281 0.145 0.233 0.310 0.016 0.120
18 0.040 (1.0) 0.453 0.234 0.376 0.500 0.025 0.194
20 0.032 (0.8) 0.709 0.367 0.589 0.783 0.040 0.304
22 0.025 (0.7) 1.129 0.584 0.937 1.245 0.063 0.483
24 0.020 (0.5) 1.795 0.928 1.490 1.980 0.100 0.768
26 0.016 (0.4) 2.853 1.476 2.369 3.148 0.159 1.221
28 0.013 (0.3) 4.537 2.347 3.767 5.006 0.253 1.942
30 0.010 (0.3) 7.214 3.731 5.990 7.960 0.402 3.088
32 0.008 (0.2) 11.470 5.933 9.524 12.656 0.639 4.910
34 0.006 (0.2) 18.239 9.434 15.145 20.126 1.016 7.808
36 0.005 (0.1) 29.000 15.000 24.080 32.000 1.615 12.415
14 Stranded 0.076 (1.9) 0.161 0.083 0.134 0.178 0.009 0.069
16 Stranded 0.060 (1.5) 0.256 0.133 0.213 0.283 0.014 0.110
18 Stranded 0.048 (1.2) 0.408 0.211 0.338 0.450 0.023 0.174
20 Stranded 0.038 (1.0) 0.648 0.335 0.538 0.715 0.036 0.277
22 Stranded 0.030 (0.8) 1.031 0.533 0.856 1.137 0.057 0.441
24 Stranded 0.024 (0.6) 1.639 0.848 1.361 1.808 0.091 0.701
Diameter
in. (mm) E J K N RX, SX T

Conductor Size

B and S
Gauge
14 0.064 (1.6) 0.076 (1.9) 7 22
16 0.051 (1.3) 0.060 (1.5) 7 24
18 0.040 (1.0) 0.048 (1.2) 7 26
20 0.032 (0.8) 0.038 (1.0) 7 28
22 0.025 (0.6) 0.030 (0.8) 7 30
24 0.020 (0.5) 0.024 (0.6) 7 32
26 0.016 (0.4)
28 0.013 (0.3)
30 0.010 (0.3)
32 0.008 (0.2)
34 0.006 (0.2)
36 0.005 (0.1)
Solid Diameter
in. (mm)
Stranded Diameter
in. (mm) Number of Strands Stranding Gauge
1
y

Thermocouple Calibration Types

ANSI Popular Generic Maximum Useful (whichever is greater)
Code Conductor and Trade Names Temperature Ranges* Standard Special
p
p
Limits of Error
E
J
K
N
EP
EN
JP
JN
KP
KN
NP
NN
Chromel
Constantan
Iron
Constantan
Chromel
Alumel
Nicrosil
Nisil
®
®
®
T/C grade
-328 to 1652°F (-200 to 900°C)
Extension grade
32 to 392°F (0 to 200°C)
T/C grade
32 to 1382°F (0 to 750°C)
Extension grade
32 to 392°F (0 to 200°C)
T/C grade
-328 to 2282°F (-200 to 1250°C)
Extension grade
32 to 392°F (0 to 200°C)
T/C grade
32 to 2282°F (0 to 1250°C)
Extension grade
32 to 392°F (0 to 200°C)
Above 32°F (0°C) ±3.0°F (1.7°C) or 0.5%
Below 32°F (0°C) ±3.0°F (1.7°C) or 1.0%
±4.0°F (2.2°C) or 0.75% ±2.0°F (1.1°C) or 0.4%
Above 32°F (0°C) ±4.0°F (2.2°C) or 0.75%
Below 32°F (0°C) ±4.0°F (2.2°C) or 2.0%
Above 32°F (0°C) ±4.0°F (2.2°C) or 0.75%
±1.8°F (1.0°C) or 0.4%
±2.0°F (1.1°C) or 0.4%
±2.0°F (1.1°C) or 0.4%
RP
R**
RN
SP
S**
SN
TP
T
TN
* Note: Conductor gauge size may limit upper temperature ranges. Contact a Watlow representative for additional information. **Note: Compensating alloys used for extension wire applications.
Copper
#11 Alloy
Copper
#11 Alloy
Copper
Constantan
Extension grade
32 to 392°F (0 to 200°C)
Extension grade
32 to 392°F (0 to 200°C)
T/C grade
-328 to 662°F (-200 to 350°C)
Extension grade
32 to 212°F (0 to 100°C)
±9.0°F (±5.0°C) ±1.1°F (0.6°C) or 0.1%
±9.0°F (±5.0°C) ±1.1°F (0.6°C) or 0.1%
Above 32°F (0°C) ±1.8°F (1.0°C) or 0.75%
Below 32°F (0°C) ±1.8°F (1.0°C) or 1.5%
±1.1°F (0.6°C) or 0.4%
2

International Color Codes

ANSI/ASTM ANSI/ASTM 1843 43710 C1610-1981 584-3 Common
T/C Exten. (Britian) (Germany) (Japan) (Europe) Uses
BS DIN JIS IEC
Suitable for use in oxidizing or inert atmosphere. Limited use in vacuum or reducing atmosphere. Suitable for sub zero.
Reducing vacuum, inert. Limited use in oxidizing above 1004°F (540°C). Not recommended for sub zero.
Suitable for use in oxidizing or inert atmosphere. Limited use in vacuum or reducing. Suitable for sub zero.
Alternative to Type K. More stable at high temperatures.
Suitable for use in oxidizing or inert atmosphere. Do not insert in metal tubes. Beware of contamination at high temperatures.
Suitable for use in oxidizing or inert atmosphere. Do not insert in metal tubes. Beware of contamination at high temperatures.
Mild oxidizing, reducing vacuum or inert. Good where moisture is present. Low temperature and cryogenic applications.
3

Braided Insulations

Insulation
Series Number
301 302 303 304 305 306 307 309 311 313 314 315 321 350 355 365
Insulations
Primary Secondary
itreous Silica Vitreous Silica
V
Double Glass Glass
namel Glass
E
lass Glass
G
Double Glass Wrap Glass
lass Glass (no impregnation)
G
TFE Glass
lass Glass
G
Glass Glass (low temp. impregnation)
eavy Glass Heavy Glass
H
Glass Twisted
lass Twisted
G
Glass Glass
eramic Fiber Ceramic Fiber
C
Ceramic Fiber Ceramic Fiber
itreous Silica Vitreous Silica
V
Temperature Range
Continuous Single Reading
°F (°C) °F (°C) Abrasion Moisture Chemical
1800 (982) 2000 (1093) F F G
900 (482) 1000 (538) G G G 900 (482) 1000 (538) F G G 900 (482) 1000 (538) F G G 900 (482) 1000 (538) F G G 900 (482) 1000 (538) F F G
900 (482) 1000 (538) G E E 1300 (704) 1600 (871) G F G 1300 (704) 1600 (871) F F G
900 (482) 1000 (538) G G G 1300 (704) 1600 (871) G G G
900 (482) 1000 (538) G G G 1300 (704) 1600 (871) G G G
2200 (1204) 2600 (1427) G F G 2200 (1204) 2600 (1427) G F G
1800 (982) 2000 (1093) F F G

Tape and Extruded Insulations

Insulation
Insulation Construction
Series Number
Single Shield Jacket
502 PVC PVC 221 (105) 221 (105) G E G 505 PVC Ripcord 221 (105) 221 (105) G E G 506 FEP FEP (<26 AWG) 400 (204) 500 (260) E E E 507 FEP FEP 400 (204) 500 (260) E E E 508 TFE Tape TFE Tape 500 (260) 600 (316) G E E 509 FEP Shield FEP 400 (204) 500 (260) E E E 510 PVC Shield PVC 221 (105) 221 (105) G E G 511 Polyimide Tape Twisted 600 (316) 800 (427) E E E 512 Polyimide Tape Polyimide Tape 600 (316) 800 (427) E E E 514 Tefzel 515 Tefzel
®
®
Shield Tefzel
Tefzel
®
®
516 PFA PFA 500 (260) 550 (288) G E E 517 PFA Shield PFA 500 (260) 550 (288) G E E
Temperature Range
Continuous Single Reading
°F (°C) °F (°C)
Abrasion Moisture Chemical
302 (150) 392 (200) E E E
302 (150) 392 (200) E E E
F = Fair, G = Good, E = Excellent
4
Ordering Information*
Code Number
ANSI
Calibration
B and S
Gauge
Conductor
Type/
Tolerance
Metallic
Overbraids
(Optional)
Insulation
Series
Color
Codes
E = Type E J = Type J K = Type K N = Type N S = Type S T = Type T
Note:
Color coding will be to ANSI standards, unless specified.
14 -36
1 =
Thermocouple grade, solid wire, standard tolerance
2 =
Thermocouple grade, solid wire, special tolerance
3 =
Thermocouple grade, stranded wire, standard tolerance
4 =
Thermocouple grade, stranded wire, special tolerance
5 =
Extension grade, solid wire, standard tolerance
6 =
Extension grade, solid wire, special tolerance
7 =
Extension grade, stranded wire, standard tolerance
8 =
Extension grade, stranded wire, special tolerance
Note:
Stranded conductors will be seven strand constructions. Contact
a Watlow representative for other configurations.
ANSI Calibration
B and S Gauge
Conductor Type/Tolerance
S= Stainless steel N=
Alloy 600
C=
Tinned copper
Refer to insulation chart on page 4.
Blank = BSC = DIN = JIS = IEC =
* Product normally shipped in 1,000 foot spools. Contact a Watlow
ANSI/ASTM E230 (formally ANSI MC96.1) BS 1843 DIN 43710 JIS C 1610-1981 IEC 584-3
representative for special packaging.
Metallic Overbraids (optional)
Insulation Series
Color Codes
Watlow®and SERV-RITE®are registered trademarks of Watlow Electric Manufacturing Company Teflon®and Tefzel®are registered trademarks of E.I. duPont de Nemours & Company. Chromel®and Alumel®are registered trademarks of Hoskins Manufacturing Company.
5
Find out more about Watlow and how we can provide thermal solutions for your company:
Phone: 1-800-WATLOW2 (1-800-928-5692)
E-mail: inquiry@watlow.com
Web site: www.watlow.com
Watlow Products and Technical
Support Delivered Worldwide
North American Technical Support & Sales Offices
North America 1-800-WATLOW2
(1-800-928-5692)
Asian Technical Support & Sales Offices
Australia +61 3 9335 6449
China +86 21 3381 0188
Japan +81 3 3518 6630
Korea +82 2 2628 5770
Malaysia +60 3 8076 8745
Singapore +65 6773 9488
Taiwan +886 7 288 5168
European Technical Support & Sales Offices
France +33 1 41 32 79 70
Germany +49 (0) 72 53 / 94 00-0
Italy +39 024588841
Spain +34 91 675 12 92
United Kingdom +44 (0) 115 964 0777
Latin American Technical Support & Sales Office
Mexico +52 442 217 6235

About Watlow

Watlow designs and manufactures industrial heaters,
temperature sensors, controllers and system
assemblies – all of the components of a thermal
system. Designing and manufacturing the complete
thermal system allows Watlow to recommend,
develop and deliver the optimum thermal solution for
our customers’ equipment and process heat
requirements.
Watlow manufactures thermal systems for a broad
range of industries including but not limited to:
semiconductor processing, photovoltaics, diesel
emmisions, aerospace, medical equipment and
foodservice equipment. Watlow customers receive
the highest level of technical engineering combined
with exceptional customer service.
Since 1922, Watlow has grown in product capability,
market experience and global reach. We hold more
than 200 patents and employ 2,000 employees
working in 12 manufacturing facilities in the United
States, Mexico, Europe and Asia. We also have sales
offices in 15 countries around the world. Our
company has grown at an exponential rate, but our
commitment remains the same – to provide our
customers with superior products and services for
their individual needs.
©2009
Your Authorized Watlow Distributor is:
© 2010 Watlow Electric Manufacturing Company
RIC-WB-1110
RIC-
Loading...