Watlow SD31 User Manual

User’s Manual
Registered Company
Winona, Minnesota USA
ISO 9001
3 Year Warranty
CUSCUSTOMERER
SATISFTISFACTICTION
Series SD31
Single Display PID Controller
with Optional Countdown Timer
1241 Bundy Boulevard., Winona, Minnesota USA 55987
Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507 http://www.watlow.com
0600-0041-0010 Rev. C Made in the U.S.A.
January 2007 $15.00
Safety Information
We use note, caution and warning symbols throughout this book to draw your attention to important operational and safety information.
A “NOTE” marks a short message to alert you to an important detail.
A “CAUTION” safety alert appears with information that is important for protecting your equipment and performance. Be especially careful to read and follow all cautions that apply to your application.
A “WARNING” safety alert appears with information that is important for protecting you, others and equipment from damage. Pay very close attention to all warnings that apply to your application.
The safety alert symbol, ç (an exclamation point in a triangle) precedes a general CAUTION or WARNING statement.
The electrical hazard symbol, Ó (a lightning bolt in a triangle) precedes an electric shock hazard CAUTION or WARNING safety statement.
Technical Assistance
If you encounter a problem with your Watlow controller, review your configuration informa­tion to verify that your selections are consistent with your application: inputs, outputs, alarms, limits, etc. If the problem persists, you can get technical assistance from your local Watlow representative (see back cover), by e-mailing your questions to wintechsupport@wat
­low.com or by dialing +1 (507) 494-5656 between 7 a.m. and 5 p.m., Central Standard Time (CST). Ask for for an Applications Engineer. Please have the following information available when calling:
• Complete model number • All configuration information
• User’s Manual • Factory Page
Warranty
The Series SD31 is manufactured by ISO 9001-registered processes and is backed by a three­year warranty.
Return Material Authorization (RMA)
1. Call Watlow Customer Service, (507) 454-5300, for a Return Material Authorization (RMA) number before returning any item for repair. If you do not know why the product failed, contact an Application Engineer or Product Manager. All RMA’s require:
Ship to address Bill to address
Contact name Phone number
Method of return shipment Your P.O. number
Detailed description of the problem Any special instructions
Name and phone number of person returning the product.
2. Prior approval and an RMA number, from the Customer Service Department, is needed when returning any unused product for credit. Make sure the RMA number is on the outside of the carton and on all paperwork returned. Ship on a Freight Prepaid basis.
3. After we receive your return, we will examine it and try to verify the reason for returning it.
4. In cases of manufacturing defect, we will enter a repair order, replacement order or issue credit for material returned. In cases of customer mis-use, we will provide repair costs and request a purchase order to proceed with the repair work.
5. To return products that are not defective, goods must be be in new condition, in the orig­inal boxes and they must be returned within 120 days of receipt. A 20 percent restocking charge is applied for all returned stock controls and accessories.
6. If the unit is unrepairable, you will receive a letter of explanation. and be given the option to have the unit returned to you at your expense or to have us scrap the unit.
7. Watlow reserves the right to charge for no trouble found (NTF) returns.
The Series SD31 User’s Manual is copyrighted by Watlow Winona, Inc., © December 2004 with all rights reserved.
ç
CAUTION or
WARNING
Ó
Electrical
Shock Hazard
CAUTION or WARNING
Watlow Series SD31 ■ 1 ■ Table of Contents
Chapter 1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . .2
Chapter 2: Install and Wire . . . . . . . . . . . . . . . . . . . . .4
Chapter 3: Keys and Displays . . . . . . . . . . . . . . . . .14
Home Page Overview . . . . . . . . . . . . . . . . . . . . . .15
Adjusting the control set point . . . . . . . . . . . . . . . .15
Operations Page Overview . . . . . . . . . . . . . . . . .16
Setup Page Overview . . . . . . . . . . . . . . . . . . . . . .17
Programming Page Overview . . . . . . . . . . . . . . . .18
Factory Page Overview . . . . . . . . . . . . . . . . . . . . .18
Chapter 4: Home Page . . . . . . . . . . . . . . . . . . . . . . .19
Chapter 5: Setup Page . . . . . . . . . . . . . . . . . . . . . . .21
Chapter 6: Operations Parameters Table . . . . . . . .29
Chapter 7: Programming Page . . . . . . . . . . . . . . . . .34
Chapter 8: Countdown Timer . . . . . . . . . . . . . . . . . .36
Chapter 9: Factory Page and Calibration . . . . . . . .43
Chapter 10: Features . . . . . . . . . . . . . . . . . . . . . . . . .48
Saving and Restoring User Settings . . . . . . . . . . .49
Operations Page . . . . . . . . . . . . . . . . . . . . . . . . . .49
Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Control Methods . . . . . . . . . . . . . . . . . . . . . . . . . .52
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Communications . . . . . . . . . . . . . . . . . . . . . . . . . .58
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Ordering Information . . . . . . . . . . . . . . . . . . . . . . .65
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Prompt Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Declaration of Conformity . . . . . . .Inside Back Cover
TC
Table of Contents
Watlow Series SD31 ■ 2 ■ Chapter 1 Overview
The Watlow Series SD31 PID, is a microprocessor­based temperature controller available in the 1/32 DIN panel mount size. The Series SD31 has a single, uni­versal input that accepts various thermocouples, RTDs (resistive temperature devices) or process inputs. (See the Specifications in the Appendix for further details).
The Series SD31 PID controller offers up to two outputs. Outputs can be configured as heat, cool, timer, retransmit, alarm or off (deactivated). The control out­puts can be independently configured for PID or On­Off control. PID settings include proportional band, re­set (or integral) and rate (or derivative).
Standard Series SD31 features include an IP65/ NEMA 4X front panel rating; CE compliance, UL, CUL, CSA and NSF agency approvals: single, four-digit displays in red or green; autotuning for heat and cool outputs; ramp to set point, to gradually warm up your thermal system; and automatic/manual capability with bumpless transfer. A low-voltage model is also avail­able.
Advanced features include Modbus, EIA-485 serial communications to interface with PC software applica­tions; and INFOSENSE™ technology that provides low-cost, high-accuracy thermal sensing.
Other operator-friendly features include LED indi­cators to aid in monitoring and setting up the con­troller, as well as a calibration offset at the front panel. The Watlow Series SD31 automatically stores all infor­mation in non-volatile memory and provides an addi­tional back-up for user-selected settings.
For more information on these and all other product features, refer to the Features Chapter and the Appen­dix.
Features and Benefits
INFOSENSETechnology
Improves sensor accuracy by a minimum of 50%.
User Definable Menu System
Simplifies operator interface
User Definable Default Settings
Restores to user defined controller settings
Advanced Control Algorithm
Improved process control. WATVIEWSoftware
Operation, configuration and data logging with a standard Windows®PC.
Up to Two Outputs
Application versatility.
Configuration flexibility.
Ramp to Set Point
Controls the rate of temperature changes.
Countdown Timer
Optional countdown timer
Overview
1
t
p
1
C
m
2
s
p
p
Figure 2 — Series SD31 inputs and outputs.
Output
Control Inpu
ontrol or Alar
Output
Control, Alarm or Communication
Watlow Series SD31 ■ 3 ■ Chapter 1 Overview
How to use the Series SD31 controller
Before you use your Series SD31 controller, it must
be installed and configured correctly. Which setup
steps you need to perform will depend on how you will use it.
If you purchased the controller to design into your products:
You will need to do the first three steps and maybe some of the fourth step. Some wiring, such as the final wiring of a communications connection or an alarm output for signaling an external device, might be left to the end user. In highly specialized applications with lit­tle variation in operation and heat load, the OEM might configure almost all the parameters.
If you purchased the controller to design and in­stall into new equipment for your own use or to retrofit into existing equipment:
You will need to complete all four steps.
If you purchased the controller installed in equipment designed around it:
You will probably only need to do the fourth step. In some instances, you may need to wire it for serial com­munications and/or an alarm output. Some serial com­munications parameters on the Setup Page may need to be changed.
Step 1: Mount and install the controller.
The Series SD31 controller is designed to be panel mounted in a standard DIN opening. It is a 1/32 DIN size controller. Cut the correct size hole into the panel and mount the controller, using its mounting brackets. See Chapter Two for details on installation and mount­ing.
If you retrofit the Series SD31 controller into an ex­isting application, you may need to use a Watlow adapter plate to adapt it to the smaller controller size.
Step 2: Wire the controller.
The controller will need to have its power, input and output wiring installed. The wiring depends on the spe­cific model number of the Series SD31 controller. The dimension illustrations in Chapter Two show the loca­tion of the model number. Use the model number to de­termine which wiring diagrams to follow for your con­troller. See Chapter Two for wiring details.
Step 3: Configure the Setup Page.
Setup Page parameters tell the controller what in­put and output devices are wired to the controller and how the controller should function. Without the proper Setup Page settings, the controller will not operate or could operate erratically. Since these settings require detailed knowledge on the wiring and operation of the equipment, the OEM or the designer normally pro­grams these parameters. Some settings, such as the baud rate or controller address, are Setup Page param­eters, but would probably be set by the end user.
These settings should be recorded for future refer-
ence. The settings can also be stored using the [Us;rS] parameter, on the Factory Page. For saving and restor­ing parameters, see Chapter Eight, Features. For de­tails on configuring the Setup Page, see Chapter Five, Setup Page.
Step 4: Configure the Operations Page.
The Operations Page contains the parameters that the equipment operator may need to set or change from time to time. This includes calibration offset, autotune, PID parameters and alarm set points. In some cases the OEM manufacturer may set most of these parame­ters because the equipment operates with little varia­tion (i.e., always the same temperature, always the same heat load). In equipment where demands could vary significantly, the OEM may leave parameter ad­justments to the end user (i.e., many different tempera­ture settings, different heat loads).
The Operations Page on the Series SD31 controller is customizable so that only the parameters that the operator may need to use will appear in the display. Settings that won’t need to be adjusted can be hidden from the operator, using the Programming Page. For more details on the Programming Page, see Chapter Eight, Features. For details on configuring parameters on the Operations Page, see Chapter Six, Operations Parameters Tables. Once you have verified the con­troller is operating properly, be sure to document all of your parameter settings. Each parameter table has
a settings column for you to write in your values.
ç
Caution: Follow the installa­tion procedure exactly to guarantee a proper IP65/NE­MA 4X seal. Make sure the gasket between the panel and the rim of the case is not twisted and is seated proper­ly. Failure to do so could re­sult in damage to equipment.
Note: Contact your local Green­lee supplier for the appropriate punch kit and cutout tools re­quired for rapid mounting.
To remove spring clamp con­nector, pull straight back.
To remove screw clamp con­nector, pull straight up.
Spring clamp wiring connec­tor note: To insert the wire, push the wire into the desired connec­tion number, and it should automatically lock into place. To remove the wire, press and hold the orange release tab with a small screwdriver. Pull the wire out of the con­nection. Solid or tinned wire recommended.
Watlow Series SD31 ■ 4 ■ Chapter 2 Install and Wire
Install and Wire
2
Series SD31 Controller Dimensions
100.9 mm (3.98 in)
Ridges
Tabs with Teeth
Model Number
Customer Front Panel
0.48 mm (0.019 in) maximum gap between controller front and customer front panel
8.6 mm (0.34 in)
Front
Top
Back
Figure 4a — Dimensions
SET
Figure 4c — SD31 with other than a Universal Process Output installed for output 1 (S D 3 1 - _ (C,K or J) _ _ - _ _ _ _).
Figure 4b — SD31 with a Uni­versal Process Output installed for output 1 (S D 3 1 - _ F _ _ - _ _ _ _).
1
2
3
4
8
9 10
11
5
6
7
Series SD31 — Wiring Connectors
NOTE: The SD31 model number determines which con­nector diagram applies to your unit.
Screw clamp connnector
Spring clamp connnector
30.7 mm (1.21 in)
53.6 mm (2.11 in)
SET
45.0 to 45.6 mm (1.77 to 1.79 in)
Panel Cutout
Panel Thickness
1.5 to 9.5 mm
(0.060 to 0.375 in)
22.2 to 22.5 mm (0.87 to 0.89 in)
12.7 mm (0.50 in)
minimum
1
12.7 mm (0.50 in) minimum
234
56
47.2 mm (1.86 in)
29.3 mm (1.15 in)
8 9
10 11
Watlow Series SD31 ■ 5 ■ Chapter 2 Install and Wire
Installing the Series SD31 Controller
1. Make the panel cutout using the mounting template dimensions in this chapter.
2. Check that the rubber gasket lies in its slot at the back of the bezel. Insert the controller into the panel cutout.
3. While pressing the bezel firmly against the panel, slide the mounting bracket over the back of the controller.
4. If the installation does not require an IP65/NEMA 4X seal, slide the bracket up to the back of the panel enough to eliminate the spacing between the gas­ket and the panel.
For an IP65/NEMA 4X seal, use your thumb to lock the tabs into place while pressing the controller from side to side. Don’t be afraid to apply enough pres­sure to properly install the controller. If you can move the controller back and forth in the cutout, you do not have a proper seal. The tabs on each side of the bracket have teeth that latch into the ridges.
Each tooth is staggered at a different depth (from the front) so only one of the tabs on each side is ever locked into the ridges at any time. Either the two middle tabs or the two tabs diagonal from each other will be engaged.
5. If the matching tabs are not engaged, you do not have an IP65/NEMA 4X seal. The space between the bezel and panel must be 0 to 0.48 mm (0 to 0.019 in) maximum.
Removing the SD31 Controller
1. Remove the terminal cover and all the wiring connectors from the back of the controller.
2. Slide a thin, wide tool (putty knife) under all three mounting tabs on the top and then the bottom, while pushing forward on the back of the case. Be ready to support the controller as it slides out of the panel cutout.
ç
Caution: Follow the installa­tion procedure exactly to guarantee a proper IP65/NE­MA 4X seal. Make sure the gasket between the panel and the rim of the case is not twisted and is seated properly. Failure to do so could result in damage to equipment.
Panel
Mounting Bracket
Mounting Tab
Mounting Ridge
Gasket
Bezel
Case
Arrows indicate the direction of pull to remove the connectors.
IP65/NEMA 4X Seal Example
Watlow Series SD31 ■ 6 ■ Chapter 2 Install and Wire
Ó
Warning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this con­troller to a power source and to electrical sensors or peripheral devices. Failure to do so may re­sult in damage to equipment and property, and/or injury or loss of life.
Spring clamp wiring connector note: To insert the wire, push the wire into the desired connection num­ber, and it should automatically lock into place. To remove the wire, press and hold the orange release tab with a small screw­driver. Pull the wire out of the connection. Solid or tinned wire recommended.
Ó
WARNING: If high voltage is ap­plied to a low-voltage controller, irreversible damage will occur.
Wiring the Series SD31
The model number for each output option appears with its wiring dia­gram. Check the label on the controller and compare your model number to those shown here and to the model number breakdown in the Appendix of this manual.
The connectors on the back of the Series SD31 are different for different model numbers. See page 4. Where two different combinations of connectors may appear, we show both in the diagrams.
All outputs are referenced to a de-energized state.
All wiring and fusing must conform to the National Electric Code and to any locally applicable codes as well.
Figure 6a — High Voltage AC Power Wiring
SD31 - H _ _ _ - _ _ _ _ High
• Nominal voltage: 100 to 240VÅ (ac)
Figure 6b — Low Voltage AC Power Wiring
SD31 - L _ _ _ - _ _ _ _ Low
• Nominal voltage: 24‡ (ac/dc)
• Class 2 power source required for agency compliance
Isolation Blocks
Electrical isolation exists between each of these blocks.
Relay outputs (mechanical and solid-state) provide isolation through their relay contacts. Each relay output is isolated from the blocks above and is isolated from other relay outputs.
Sensor Input
Switched DC Outputs
Analog Process Outputs
Power Supply Input EIA/TIA-485 Communi-
cations Input
1 2
1 2 3
+
-
1 2
1 2 3
ç
Warning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this con­troller to a power source and to electrical sensors or peripheral devices. Failure to do so may re­sult in damage to equipment and property, and/or injury or loss of life.
Spring clamp wiring connector note: To insert the wire, push the wire into the desired connection num­ber, and it should automatically lock into place. To remove the wire, press and hold the orange release tab with a small screw­driver. Pull the wire out of the connection. Solid or tinned wire recommended.
Note: To prevent ground loops, isolation needs to be maintained from input to output when using switched DC or analog process outputs.
ç
WARNING: Process input may not have sensor break protec­tion. Outputs can remain full on.
Watlow Series SD31 ■ 7 ■ Chapter 2 Install and Wire
Figure 7a — Thermocouple Input
(all model numbers) Thermocouples are polarity sensitive. The negative lead (usually red) must be
connected to terminal 11.
• Input impedance: >20 M
Figure 7b — RTD Input (100
DIN curve 0.00385 Ω/Ω/°C)
(all model numbers) Terminals 8 and 11 must be shorted for a two-wire RTD. For three-wire RTDs,
the S1 lead (usually white) must be connected to terminal 10.
• Nominal excitation current: 390 µA
Figure 7c — 0 to 10V
ÎÎ
(dc) Process Input
(all model numbers)
• Input impedance 20 k, dc only
Figure 7d — 0 to 50mV
ÎÎ
(dc) Process Input
(all model numbers)
• Input impedance >20 M, dc only
3
3-wire RTD
2-wire RTD
4
4
5 6 7 8 9 10
11
+10
-11
6
8 9
10 11
10
11
6
S2 8 S1 10
11
8 9
10 11
8
10
11
4
5 6 7 8 9 10
11
6
S2 8 S1 10
S3 11
8 9
10 11
6
+
-
9 11
8 9
10 11
9
11
4
5 6 7 8 9 10
11
5
6
+
-
10
11
8 9
10 11
10
11
6 7 8 9 10
11
Watlow Series SD31 ■ 8 ■ Chapter 2 Install and Wire
Figure 8a — 0 to 20 mA Process Input
(all model numbers)
• Input impedance 100 , dc only
• Controller does not supply power for the current loop
Figure 8b — Output 1 Mechanical Relay
SD31 - _ J _ _ - _ _ _ _
• Form A contact
• 2 A, resistive
• 125 VA pilot duty, 120/240VÅ (ac), inductive
• See Quencharc note
• 240VÅ (ac) maximum
• 30VÎ (dc) maximum
• For use with ac or dc
• Minimum load current 10 mA
• Output does not supply power
Figure 8c — Output 1 Solid-state Relay
SD31 - _ K _ _ - _ _ _ _
• Form A contact
• 0.5 A maximum, resistive
• 20 VA pilot duty, 120/240VÅ (ac), inductive
• See Quencharc note
• 24 to 240VÅ (ac)
• Minimum load current 10 mA
• Maximum leakage current 100 µA
• Not for use with direct current (dc)
• Output does not supply power
ç
WARNING: Process input may not have sensor break protec­tion. Outputs can remain full on.
ç
Warning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this con­troller to a power source and to electrical sensors or peripheral devices. Failure to do so may re­sult in damage to equipment and property, and/or injury or loss of life.
Quencharc Note: Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the mechanical relay or solid-state relay output op­tions requires use of an R.C. suppressor.
Watlow carries the R.C. sup­pressor Quencharc brand name, which is a trademark of ITW Paktron. Watlow Part No. 0804­0147-0000.
Spring clamp wiring connector note: To insert the wire, push the wire into the desired connection num­ber, and it should automatically lock into place. To remove the wire, press and hold the orange release tab with a small screw­driver. Pull the wire out of the connection. Solid or tinned wire recommended.
4
5
6
+
8
11
-
8 9
10 11
8
11
6 7 8 9 10
11
4
common 5
56
normally open 6
COM.
N.O.
Mechanical Relay
5
6
Internal Circuitry
4
common 5
56
normally open 6
Solid-state Relay Solid-state Switch
COM.
5
N.O.
6
Internal Circuitry
5 6
+
-
-
Transmitter
11
8
+
Power Supply
Two Wire Transmitter Wiring
7 8
+
9 10
11
-
Watlow Series SD31 ■ 9 ■ Chapter 2 Install and Wire
Figure 9a — Output 1 Switched DC
SD31 - _ C _ _ - _ _ _ _
• Supply current 30 mAÎ (dc) maximum
• Supply voltage 6 to 12VÎ (dc)
• Not recommended for switching mechanical relays
• Output supplies power
Figure 9b — Output 1 Process
SD31 - _ F _ _ - _ _ _ _
• Analog output is scalable between 0 to 10VÎ (dc) or 0 to 20 mAÎ (dc)
• Load capability: voltage 1 kminimum; current 800 maximum
• Output supplies power
• Cannot use voltage and current output at the same time
Figure 9c — Output 2 Mechanical Relay
SD31 - _ _ J _ - _ _ _ _
• Form A contact
• 2 A, resistive
• 125 VA pilot duty, 120/240VÅ (ac), inductive
• See Quencharc note
• 240VÅ (ac) maximum
• 30VÎ (dc) maximum
• For use with ac or dc
• Minimum load current 10 mA
• Output does not supply power
ç
Warning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this con­troller to a power source and to electrical sensors or peripheral devices. Failure to do so may re­sult in damage to equipment and property, and/or injury or loss of life.
Note: To prevent ground loops, isolation needs to be maintained from input to output when using switched DC or analog process outputs.
Quencharc Note: Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the mechanical relay or solid-state relay output op­tions requires use of an R.C. suppressor.
Watlow carries the R.C. sup­pressor Quencharc brand name, which is a trademark of ITW Paktron. Watlow Part No. 0804­0147-0000.
Spring clamp wiring connector note: To insert the wire, push the wire into the desired connection num­ber, and it should automatically lock into place. To remove the wire, press and hold the orange release tab with a small screw­driver. Pull the wire out of the connection. Solid or tinned wire recommended.
dc+
5
dc-
6
4 56
+
Load
-
Switched DC
5
dc+
dc-
6
Internal Circuitry
4
amps+ 5
volts+ 6
com- 7
5 6 7 8
Mechanical Relay
3
COM.
3
common
normally open
4
2 3 4
N.O.
4
Internal Circuitry
ç
Warning: Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this con­troller to a power source and to electrical sensors or peripheral devices. Failure to do so may re­sult in damage to equipment and property, and/or injury or loss of life.
Quencharc Note: Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the mechanical relay or solid-state relay output op­tions requires use of an R.C. suppressor.
Watlow carries the R.C. sup­pressor Quencharc brand name, which is a trademark of ITW Paktron. Watlow Part No. 0804­0147-0000.
Note: To prevent ground loops, isolation needs to be maintained from input to output when using switched DC or analog process outputs.
Figure 10a — Output 2 Solid-state Relay
SD31 - _ _ K _ - _ _ _ _
• Form A contact
• 0.5 A maximum, resistive
• 20 VA pilot duty, 120/240VÅ (ac), inductive
• See Quencharc note
• 24 to 240VÅ (ac)
• Minimum load current 10 mA
• Maximum leakage current 100 µA
• Not for use with direct current (dc)
• Output does not supply power
Figure 10b — Output 2 Switched DC
SD31 - _ _ C _ - _ _ _ _
• Maximum supply current 30 mAÎ (dc)
• Supply voltage 6 to 12VÎ (dc)
• Not recommended for switching mechanical relays
• Output supplies power
Figure 10c — Output 2 EIA/TIA-485
SD31 - _ _ U _ - _ _ _ _
• Isolated [50 VÎ (dc)]
• Half duplex
• For more communications information, see the Features chapter
Watlow Series SD31 ■ 10 ■ Chapter 2 Install and Wire
Solid-state Relay
Solid-state Switch
3
COM.
4
N.O.
Internal Circuitry
3
common
normally open
4
2 3 4
dc+ 3
dc- 4
+
2 3 4
Load
-
Switched DC
3
dc+
dc-
4
Internal Circuitry
2
T+/R+ 3
T-/R- 4
3 4
Watlow Series SD31 ■ 11 ■ Chapter 2 Install and Wire
When choosing an EIA/TIA 232 to 485 converter, look for one with the following features:
Two-wire capability
EIA/TIA-485 can be implemented as a two-wire sys­tem or a four-wire system. Most Watlow controllers, including the Series SD31, use two-wire communica­tions when working with EIA/TIA-485. The converter selected must have a two-wire mode. Some convert­ers can only be used in a four-wire mode.
Automatic Send Data control
In a two-wire system, both the transmitted signals and the received signals travel over the same pair of wires, so the converter must have a method of chang­ing from the transmit mode to the receive mode. Some converters require the toggling of a control line (usually the RTS line) to perform this transition, while others use an automatic timing circuit. The toggling method is dependent on the PC software to toggle the control line and the PC’s operating system to make that transition happen in a timely manner. Because of these dependencies, the best choice for a converter is one with automatic control.
Isolation
Converters are available with or without input-to­output isolation. An isolated converter is not a re­quirement when used with the Series SD31, but it is recommended to avoid ground loops. Isolation could be a consideration when the Series SD31 will be used on a network with other devices that may re­quire isolation.
Power Supply
Many converters can be powered up either through the signals of a serial port or through an external power supply. Because some computers, such as lap­tops, do not always provide enough power to supply the converter, we recommend using an external pow­er supply with specifications as recommended by the converter manufacturer. Isolated converters may re­quire two supplies.
Biasing and termination
If the system does not work properly, it may need termination resistors at each end of the network. A typical installation would require a 120-ohm resistor across the transmit/receive terminals (3 and 4) of the last controller in the network and the converter box. Pull-up and pull-down resistors may be needed at the converter to maintain the correct voltage during the idle state. The pull-up resistor is connected be­tween the positive of the DC supply and the T+/R+ terminal. The pull-down resistor is connected be­tween the negative of the DC supply and the T-/R­terminal.
Selecting an EIA/TIA-232 to EIA/TIA-485 Converter
Figure 11a — B&B Converters Non-Isolated Converter - 485SD9TB B&B Electronics Manufacturing Company, (815) 433-5100, http://www.bb-elec.com/
Figure 11b — B&B Converters Isolated Converter - 4850I9TB B&B Electronics Manufacturing Company, (815) 433-5100, http://www.bb-elec.com/
Figure 11c — Wiring bias and termination resistors. Controllers must be wired in a daisy chain configuration. Add a 120Ωtermination resistor on the last controller.
RS-232
Power Supply
EIA/TIA 485
Converter
485SD9TB
Watlow p/n 0830-0473-0001
6 ft. comms cable ­Watlow p/n 0830-0473-0003
485OI9TB
DC
B
A
GND
RS-485
GND
12VÎ (dc)
Watlow p/n 0830-0473-0002
TD(A) TD(B) RD(A) RD(B) GND +12VDC
Watlow p/n 0830-0473-0002Watlow p/n 0803-0473-0005
SD
3
44
T+/R+
T-/R-
GND
TD (B)
TD (A)
T-/R­T+/R+
Power
Supply
+
T-/R­T+/R+
-
+
12 Volt Power Supply
SD SD
3
3
4
120VÅ (ac)
4 3
120V (ac)
4 3
Watlow Series SD31 ■ 12 ■ Chapter 2 Install and Wire
Ethernet Gateway
The EM00-GATE-0000 is a bridge that allows up to 32 Watlow controllers to be directly connected to an Ethernet network.
The gateway provides a bridge for Modbus mes­sages between the Ethernet bus and EIA-485 or EIA-232 links. The Gateway supports full product configuration monitoring and configuration of run­time parameters via MODBUS TCP over TCP/IP using a software package such as Watlow’s WATVIEW™.
The Series SD31 can be configured using WATVIEW with or without the EM Gateway.
For more information, go to www.watlow.com and search on EM Gateway.
Figure 12a — Connecting to the Watlow EM Gateway (Ethernet to EIA/TIA 485 Serial Modbus connection). Controllers must be wired in a daisy chain configuration.
Note: UL Approved, Class 2, power supply required as EM Gateway power source: 24VÎ (dc), part 0830-0474-000.
3
T+/R+
T-/R-
4
Ethernet RJ45
24Võ (ac/dc)
Watlow Series SD31 ■ 13 ■ Chapter 2 Install and Wire
Notes:
Watlow Series SD31 14 Chapter 3 Keys and Displays
Keys and Displays
3
Note: After 60 seconds with no key presses, the controller reverts to the Home Page.
Four Digit, LED Display:
Indicates process value or set point information
or
Page name, prompt name or prompt value, depend­ing upon the key combi­nation pressed.
Timer Indication (timer option only)
Colon indicates status of timer.
Active Output Indicator Lights
Lit when the correspon­ding controller output or alarm is on.
Ready Status Indica­tor Light (timer op­tion only)
Lit when the correspon­ding controller output is on.
Auto-Manual Control Indicator Light
On: Manual Mode (open­loop control)
Off: Auto Mode (closed­loop control)
Set Key
Press to view set point, process or parameter values, depending on [~dsp} setting. Release ß Key to view page or parameter informa­tion.
Infinity Key
Returns to the Home Page.
Press and hold the Infinity Key ˆ for about 2 seconds to enter the Operations Page.
Clears latching alarms.
Up and Down Keys
On the Home Page, adjusts the set point (you may need to press and hold the ß Key depending on [~dsp} setting).
On other pages, selects parame­ters, or allows changing parameter values when ß Key is pressed.
SET
SDXX
1
2 RDY %
Watlow Series SD31 15 Chapter 3 Keys and Displays
Home Page Overview
The Home Page is the default display of the Series SD31 controller. The Home Page can be configured to display either the process value or set point value. (see the {~Dsp} prompt on the Setup Page.) This parameter determines what parameters and values are displayed.
Automatic Mode
The % indicator light is off.
Manual Mode
The % indicator light is on.
Error condition
The % indicator light is on. If the controller was in Auto mode it will switch to Manual mode when it detects an input error.
Alarm Message
During Ramping
The display alternates between the current set point achieved in the ramp, the actual process value and the target set point. The prompt appears in the display first and then the value for that prompt.
To change the target set point value, press and hold the ß Key and adjust the set point value using the UP ¿ or DOWN ¯Keys.
Once the current set point reaches the target set point value, the ramp is complete and the display stops alternating.
* Appears if [~dsp] = [~pro]. If [~dsp] = [~set], press the
ß Key to view this parameter.
** Appears if [~dsp] = [~pro]. If [~dsp] = [~set], you do not need to press the
ß Key to view this parameter.
Note: See Timer chapter for additional displays available with the timer option.
**Current set point prompt
**Current set point value
*Current process prompt
*Current process value
**Target set point prompt
**Target set point value
[``rP]->[``75]->[proc]->[`~72]->[rP;tg]->[`100]
* [A1;Lo]->[``75] Actual temperature
**Press ß Key [A1;Lo]->[``80] Set point value
Alarm message alternates with set point or process val­ue (auto mode) or power setting (manual mode).
The corresponding output indicator light is on.
* [Er;In] Error message **Press ß Key [``0;0] Output power setting (Use Up
¿ or Down ¯ keys to raise or lower the set point.)
* [``75] Actual temperature **Press ß Key [``0;0] Output power setting (Use Up
¿ or Down ¯ keys to raise or lower the set point.)
* [``75] Actual temperature
**Press ß Key [``75] Set point value
(Use Up ¿ or Down ¯ keys to raise or lower the set point.)
Adjusting the control set point
The controller must be in automatic mode. Adjust the
control set point on the Home Page. It is not necessary to enter any other page. With [~dsp] = [~pro] (on Setup Page), the process temperature appears in the display. Press and hold the ß Key to display the control set point.
To adjust the set point:
1. Ensure the controller is in the automatic mode and that you are on the Home Page. If you are on any other page, press the Infinity Key ˆ.
2. The process temperature is displayed in the display window. Press and hold the ß Key, and use the Up Key ¿ to increase the set point or press the Down Key ¯ to decrease the set point value.
3. The controller will automatically begin using the new set point after three seconds. or press the Infini­ty Key ˆ to immediately use the new value.
With [~dsp] = [~set] (on Setup Page), the control set
point appears in the display, if the controller is in the au­tomatic mode.
To adjust the set point:
1. Ensure the controller is in the automatic mode and that you are on the Home Page. If you are on any other page, press the Infinity Key ˆ.
2. The temperature set point is displayed in the dis­play window. Press the Up Key ¿ to increase the temperature. Press the Down Key ¯ to decrease the temperature.
3. The controller will automatically begin using the new set point after three seconds. or press the Infini­ty Key ˆ to immediately use the new value.
Note: The [`lOC] parameter can lock the ability to adjust the set point. If you are unable to adjust the set point, check [`lOC] set­ting on the Setup Page.
Note: To stop the Series SD31 controller from controlling to a set point, press and hold the
ßKey and press the DOWN ¯Key until
the set point value displays [`OFF]. A set point value of one less than the SP Low value turns the control outputs off and the controller will no longer attempt to maintain a set point.
ç
Caution: The controller is in the manual mode when the percent LED % is lit. If the controller is in the manual mode, the manual out­put power value is displayed in place of the automatic mode control set point. Setting this value can force an output to stay on regardless of the temperature reading. Always ensure you are in the automatic mode when adjusting the temperature set point value.
%
Watlow Series SD31 16 Chapter 3 Keys and Displays
Operations Page Overview
The Operations Page contains parameters accessed during normal day-to-day operation. The Series SD31 provides a patented user-definable menu system, allowing the user to customize the Operations Page contents.
To go to the Operations Page, press and hold the Infinity Key ˆ for about three seconds from the Home Page.
Press the Down ¯ or Up ¿ keys to move through the
Operations Page parameters.
To view or change a parameter value, press and hold
the ß Key.
Press the Down ¯ or Up ¿ keys to change the parame-
ter value.
Press the Infinity Key ˆ at any time to return to the
Home Page.
Operations Page
With Timer Option / Without Timer Option (typical de-
faults)
Note: Hardware configuration and programming selections determine what parameters appear on the Operations Page. A maximum of 20 pa­rameters can be defined on the Operations Page.
[hour] Countdown Timer Hours / [Po;ht] Power Heat [Min] Countdown Timer Minutes / [A-m] Auto-Manual [~Sec] Countdown Timer Seconds / [~Aut] Autotune [~rdy] Ready Band / [~CAL] Calibration Offset [Ct;SP] Closed Loop Timer Set Point / [ht;m] Heat Con-
trol Method
[Po;ht] Power Heat / [Pb;ht] Proportional Band Heat [~Aut] Autotune / [re;ht] Reset Heat [~CAL] Calibration Offset / [ra;ht] Rate Heat [ht;m] Heat Control Method / [h;hyS] Heat Hysteresis [Pb;ht] Proportional Band Heat / [CL;M] Cool Control
Method
[re;ht] Reset Heat / [Pb;CL] Proportional Band Cool [ra;ht] Rate Heat / [rE;CL] Reset Cool [CL;M] Cool Control Method / [rA;CL] Rate Cool [Pb;CL] Proportional Band Cool / [C;hyS] Cool Hysteresis [rE;CL] Reset Cool / [A1;hi] Alarm 1 High [rA;CL] Rate Cool / [A1;Lo] Alarm 1 Low [A1;hi] Alarm 1 High / [A2;hi] Alarm 2 High [A1;Lo] Alarm 1 Low / A2;Lo] Alarm 2 Low [A2;hi] Alarm 2 High / [none] No selection [A2;Lo] Alarm 2 Low / [none] No selection
¯
[Oper]
Watlow Series SD31 17 Chapter 3 Keys and Displays
[Ot`1] Output 1 Function [Ctr1] Control Method 1 [Ftb1] Fixed Time Base 1 [PL`1] Power Limit 1 [PSL1] Output Power Scale Low 1 [PSh1] Output Power Scale High 1 [nLF1] Output Non-linear Function 1 [AO1;U] Analog Output 1 Units [O1;Lo] Analog Output 1 Scale Low [O1;hi] Analog Output 1 Scale High [r1;So] Output 1 Retransmit Source [r1;Lo] Output 1 Retransmit Low Scale [r1;Hi] Output 1 Retransmit High Scale [r1;CO] Output 1 Retransmit Offset [ti;F1] Output Timer Function 1 [S;M1] Signal Time Minutes 1 [`S;S1] Signal Time Seconds 1 [Ot`2] Output 2 Function [Ctr2] Control Method 2 [Ftb2] Fixed Time Base 2 [PL`2] Power Limit 2 [PSL2] Output Power Scale Low 2 [PSh2] Output Power Scale High 2 [nLF2] Output Non-linear Function 2 [ti;F2] Output Timer Function 2 [S;M2] Signal Time Minutes 2 [`S;S2] Signal Time Seconds 2 [hyS1] Alarm 1 Hysteresis [Lgc1] Alarm 1 Logic [LAt1] Alarm 1 Latching [SiL1] Alarm 1 Silencing [dSP1] Alarm 1 Message [hyS2] Alarm 2 Hysteresis [Lgc2] Alarm 2 Logic [LAt2] Alarm 2 Latching [SiL2] Alarm 2 Silencing [dSP2] Alarm 2 Message [ACLF] AC Line Frequency [Unit] Units of Measurement [I;Err] Input Error Latching [FAIL] Input Error Failure Mode [MAn] Input Error Power [`dSP] Active Displays [``rP] Ramp to Set Point Mode [rP;Sc] Ramp Scale [rP;rt] Ramp Rate Addr] Modbus Device Address [bAud] Baud Rate [`LOC] Lockout
Setup Page Overview
The Setup Page contains parameters that define basic controller functions. Go to the Setup Page for initial configuration or if your application re­quirements change. Be sure to program the Setup Page first!
Always press the Infinity Key ˆ to return to the Home Page.
You must start from the Home Page. To go to the Setup Page, press both the Up ¿ and
Down ¯ keys for about three seconds.
Press the Down ¯ or Up ¿ keys to move
through the Setup Page parameters.
To view a parameter value, press and hold
the ß Key.
To change a parameter value, press and hold
the ß Key and use the Down ¯ or Up ¿ keys to change the parameter value.
Press the Infinity Key ˆ at any time to re-
turn to the Home Page.
[`SEt]
¯
Setup Page
[`Sen] Sensor Type [`Lin] Linearization [`C-F] Temperature Units [S;deC] Temperature Decimal Places [P;dEC] Process Decimal Places [IS;En] InfoSense Enable [IS;P1] InfoSense Point 1 [IS;P2] InfoSense Point 2 [IS;P3] InfoSense Point 3 [IS;P4] InfoSense Point 4 [Sc;Lo] Process Scale Low [Sc;hi] Process Scale High [P1;LE] Process Input Low Error [P1;HE] Process Input High Error [rg;Lo] Units Scale Low [rg;hi] Units Scale High [SP;Lo] Set Point Low Limit [SP;hi] Set Point High Limit [Ftr;E] Enable Input Filter [FLtr] Filter Value [ti;En] Timer Enable [hour] Countdown Time Hours [Min] Countdown Time Minutes [`Sec] Countdown Time Seconds [ti;St] Timer Start Method [ti;SP] Timer Set Point [`rdy] Ready Band [rdy;L] Ready Light Enable
¯
Note: Hardware configuration and programming selections deter­mine what parameters appear on the Setup Page.
Watlow Series SD31 18 Chapter 3 Keys and Displays
Factory Page
[AMb] Ambient Temperature [A;mn] Minimum Recorded Ambient Temperature [A;ma] Maximum Recorded Ambient Temperature [DSPL] Display Intensity [A;Ot1] Output 1 Process Value [rESt] Restore Factory Calibration [Usr;r] Restore User Settings [USr;S] Save User Settings [dFLt] Default Parameters [O;ty1] Output 1 Type [O;ty2] Output 2 Type [`S;Id] Software ID [S;UEr] Software Version [S;bld] Software Build Number [PWr] Power Type [`Sn-] Serial Number 1 (first four digits) [`Sn_] Serial Number 2 (last four digits) [tc;50] Thermocouple, 50mV [tc;00] Thermocouple, 0mV [tc;32] Thermocouple, 32°F [`r;15] RTD, 15 ohm [r;380] RTD, 380 ohm [``U;1] Input Calibrate, 1.0 Volt [``U;9] Input Calibrate, 9.0 Volt [``A;4] Input Calibrate, 4.0 mA [`A;16] Input Calibrate, 16.0 mA [O1;1u] Output 1 Calibrate, 1.0 Volt [O1;9u] Output 1 Calibrate, 9.0 Volt [O1;4A] Output 1 Calibrate, 4.0 mA [O1;16] Output 1 Calibrate, 16.0 mA
¯
Factory Page Overview
The Factory Page contains information on diagnostics, calibration and restore-parameter functions.
To go to the Factory Page, press both the Up ¿ and Down ¯ keys for about six seconds from the Home Page.
Press the Down ¯ or Up ¿ keys to move through the Factory Page parameters.
To view a parameter value, press and hold the ß Key.
To change a parameter value, press and hold the ß Key and use the Down ¯ or Up ¿ keys to change the parameter value.
Press the Infinity Key ˆ at any time to return to the Home Page.
Note: Hardware configuration and programming selections deter­mine what parameters appear on the Factory Page.
[FAct]
Programming Page Overview
The Programming Page determines what parameters the user wants to appear on the Operations Page. Se­lect a parameter for any of the 20 Programming Page locations, P1 to P20. These now appear on the Opera­tions Page. All 20 locations have parameters selected as defaults.
To go to the Programming Page, hold down the Infinity key ˆ, then press the SET Key ß, and hold both down for about six seconds.
Press the Down ¯ or Up ¿ keys to move through
the Programming Page parameters, P1-P20.
To view a parameter value, press and hold the
ß Key.
To change a parameter value, press and hold the
ß Key and use the Down ¯ or Up ¿ keys to change the parameter value.
Press the Infinity Key ˆ at any time to return to
the Home Page.
Note: The hardware configuration and programming selections will also determine what parameters appear on the Operations Page. A Programming Page selection will not appear on the Operations Page if the parameter is not active.
[Prog]
Programming Page
[~~P1] Parameter Location 1 (48)* [~~P2] Parameter Location 2 (49) [~~P3] Parameter Location 3 (50) [~~P4] Parameter Location 4 (51) [~~P5] Parameter Location 5 (52) [~~P6 Parameter Location 6 (53) [~~P7] Parameter Location 7 (54) [~~P8] Parameter Location 8 (55) [~~P9] Parameter Location 9 (56) [~P10] Parameter Location 10 (57) [~P11] Parameter Location 11 (58) [~P12] Parameter Location 12 (59) [~P13] Parameter Location 13 (60) [~P14] Parameter Location 14 (61) [~P15] Parameter Location 15 (62) [~P16] Parameter Location 16 (63) [~P17] Parameter Location 17 (64) [~P18] Parameter Location 18 (65) [~P19] Parameter Location 19 (66) [~P20] Parameter Location 20 (67)
¯
*Programming Page parameters P1 through P20 are Modbus register numbers 48 through 67
Watlow Series SD31 ■ 19 ■ Chapter 4 Home
Display Parameter Name
Description
Settings Range
(Integer values for Modbus
in parenthesis.)
Default Modbus*
(less 40,001
offset)
Read/Write
Appears if:
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with Modbus.
* Low register numbers contain the two higher bytes; high register numbers contain the two lower bytes of the four-byte integer. Decimal precision is implied at three decimal places unless otherwise noted.
Caution: Writing to registers continuously, such as ramping set points via comms, will damage the SD31 EEPROM memory. See page 59.
Note: The [~dsp] setting on the Setup Page, determines if Process or Set Point is normally displayed and the action of the
ß Key.
4
Home Page
Measured Value
Process Value
Displays the current process value.
-1999 to 9999 degrees or units (-1999000 to 9999000)
NA
*20, 21 R
There is no input error and [Ftr;E] is set to [`Off] or [Cont].
Set Value Closed Loop Set Point
Show the current closed loop control set point.
Set Point Low Limit
[SP;Lo]
to Set Point High
Limit
[SP;hi]
[`Off] Stop controlling to
SP (-200000001)
75
*27, 28 R/W
Control mode is [auto] and there is no input error.
Measured Value
Filtered Process Value
Displays the current filtered process value.
-1999 to 9999 degrees or units (-1999000 to 9999000)
NA
*22, 23 R
There is no input error and [Ftr;E] is set to [Disp] or [both].
Set Value Open Loop Output Power
Show the current open loop (manual) control set point. The % indicator light is on when the con­troller is in open loop (manual control).
-100.0 to 0.0% if any output is set to cool; 0.0 to 100.0% if any output is set to heat (-10000 to 0000, 0000 to
10000. Two decimal places implied for Modbus.)
0.0%
26 R/W
Control mode is [Man]. If there is no input error and [Ftr;E] is set to [`Off] or
[Cont].
[``rP]
Current Ramp Set Point
The current working control set point for the ramp that is in process appears in the display after this prompt appears.
-1999 to 9999 (-1999000 to 9999000)
NA
*254 255 R
Controller is ramping.
[Proc]
Process Value
Displays the current process value.
-1999 to 9999 degrees or units (-1999000 to 9999000)
NA
*20, 21 R
If there is no input er­ror, ramping set point is active and [~dsp] is set to [~Pro].
[hour]
Countdown Time - Hours
Displays the number of hours remaining for the countdown time.
0 to 99 hours (0 to 99000)
0
375 R
Timer model only, SD31-XXXX-XTXX.
[`Ot1]
or
[`Ot2
]is set
to
[tim]
.
[Min]
Countdown Time - Minutes
Set the number of minutes remaining for the countdown time.
0 to 59 minutes (0 to 59000)
0
376 R
Timer model only, SD31-XXXX-XTXX.
[`Ot1]
or
[`Ot2
]is set
to
[tim]
.
[`Sec]
Countdown Time - Seconds
Set the number of seconds remaining for the countdown time.
0 to 59 seconds (0 to 59000)
0
377 R
Timer model only, SD31-XXXX-XTXX.
[`Ot1]
or
[`Ot2
]is set
to
[tim]
.
Press the Infinity Key ˆ at any time to go to the Home Page. Depending upon the controller’s status, you will see some combination of the parameters listed below. Normally,
you will see the Process Value in the display. See Home Page Overview in Chapter Three. After 60 seconds with no key presses, the controller reverts to the Home Page.
Watlow Series SD31 ■ 20 ■ Chapter 4 Home
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with Modbus.
* Low numbers contain the two lower bytes; high numbers contain the two higher bytes of the four-byte integer. Decimal precision is set in another parameter.
Caution: Writing to registers continuously, such as ramping set points via comms, will damage the SD31 EEPROM memory. See page 59.
[rP;tg]
Ramp Target Set Point
The target set point for the ramp that is in process appears in the display after this prompt appears.
Set Point Low Limit
[SP;Lo]
to Set Point High
Limit
[SP;hi]
NA
Same as Closed Loop Set Point
Controller is ramping.
[Er;In]
Input Error
Indicate an input error state.
None (0)
[----]
Error (1)
NA
24 R
There is an analog in­put error.
[A1;Lo]
Alarm Low 1 Status
Indicate a low alarm at output 1.
None (0) Alarm (1)
NA
29 R
There is an Alarm 1 low side alarm.
[A1;hi]
Alarm High 1 Status
Indicate a high alarm at output 1.
None (0) Alarm (1)
NA
30 R
There is an Alarm 1 high side alarm.
[A2;Lo]
Alarm Low 2 Status
Indicate a low alarm at output 2.
None (0) Alarm (1)
NA
31 R
There is an Alarm 2 low side alarm.
[A2;hi]
Alarm High 2 Status
Indicate a high alarm at output 2.
None (0) Alarm (1)
NA
32 R
There is an Alarm 2 high side alarm.
Display Parameter Name
Description
Settings Range
(Integer values for Modbus
in parenthesis.)
Default Modbus*
(less 40,001
offset)
Read/Write
Appears if:
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