Relay Interface Board
User’s Guide
Watlow Controls
1241 Bundy Blvd.
Winona, MN 55987
Customer Service
Phone: (800) 414-4299
Fax: (800) 445-8992
Technical Support
Phone: (507) 494-5656
Fax: (507) 452-4507
Email: wintechsupport@watlow.com
Doc. No. 22822-00. Revision 2.1
June 1998
Warranty
Watlow Anafaze, Incorporated warrants that the products furnished under this
Agreement will be free from defects in material and workmanship for a period of
three years from the date of shipment. The customer shall provide notice of any
defect to Watlow Anafaze, Incorporated within one week after the Customer's
discovery of such defect. The sole obligation and liability of Watlow Anafaze,
Incorporated under this warranty shall be to repair or replace, at its option and
without cost to the Customer, the defective product or part.
Upon request by Watlow Anafaze, Incorporated, the product or part claimed to be
defective shall immediately be returned at the Customer's expense to Watlow
Anafaze, Incorporated. Replaced or repaired products or parts will be shipped to the
Customer at the expense of Watlow Anafaze, Incorporated.
There shall be no warranty or liability for any products or parts that have been
subject to misuse, accident, negligence, failure of electric power or modification by
the Customer without the written approval of Watlow Anafaze, Incorporated. Final
determination of warranty eligibility shall be made by Watlow Anafaze,
Incorporated. If a warranty claim is considered invalid for any reason, the Customer
will be charged for services performed and expenses incurred by Watlow Anafaze,
Incorporated in handling and shipping the returned unit.
If replacement parts are supplied or repairs made during the original warranty period,
the warranty period for the replacement or repaired part shall terminate with the
termination of the warranty period of the original product or part.
The foregoing warranty constitutes the sole liability of Watlow Anafaze,
Incorporated and the customer's sole remedy with respect to the products. It is in lieu
of all other warranties, liabilities, and remedies. Except as thus provided, Watlow
Anafaze, Inc. disclaims all warranties, express or implied, including any warranty of
merchantability or fitness for a particular purpose.
Relay Interface Board Installation Guide
Relay Interface Board Installation Guide
Introduction
The Relay Interface Board (RIB) replaces the standard I/O terminal board. It connects a Watlow Anafaze controller to a third-party I/O board with 8, 16, 24, or 32
relays.
This document lists system requirements, specifications and explains how to install
and wire the RIB.
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Relay Interface Board Installation Guide
System Requirements
Choose which of the controller’s digital inputs and outputs are needed. Refer to
Table 3 and 4
for a 32-module I/O board. An 8-module I/O board contains the first eight modules
of the 24-module board, a 16-module board contains the first 16 modules of the 24module board, etc.
8, 16 and 24-module I/O boards are connected to J2 and J3 on the RIB.
•
32-module boards connect to J4 only.
•
The system safe and global alarm outputs are available via J2 and TB1 only. To connect to all of the digital inputs and outputs, use two 24-module boards.
A 32-module board connected to J4 provides outputs for 32 heat-only loops or for 16
heat/cool loops.
MLS300 and CLS200 controllers have a 50-pin, SCSI-II, female connector for digital I/O. You will have to make or obtain from Watlow Anafaze a cable that connects
from SCSI to ribbon cable in order to use the RIB with these controllers.
for connections for 24-module I/O boards or
Tabl e 5
for connections
2
Hardware Requirements
Relay Interface Board Installation Guide
Choose I/O modules designed to operate with +5 Vdc power. Watlow Anafaze
systems are designed to operate at this voltage.
Choose I/O boards which have 50-pin headers with long latch levers. Short latch
levers will not Watlow Anafaze cables.
Calculate the maximum current requirement of the desired I/O boards. If they require
more current than the controller can supply, use an external power supply.
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Relay Interface Board Installation Guide
Installation
These instructions assume the controller has previously been installed.
Tools Needed
Mounting
4
Four, #6 screws
Screwdriver
1. Choose a mounting location large enough to accommodate the RIB, the I/O
board or boards, the ribbon cable or cables and wires that connect them.
2. Place the RIB in a suitable location to be mounted and use a pencil to trace
around the plastic standoffs or use the dimension diagram in Figure 1 to position the mounting holes.
3. Drill and tap #6-32 holes in the marked locations.
4. Place the Relay Interface Board in the mounting location and insert the #6
screws in the plastic standoffs.
5. Tighten the screws.
Relay Interface Board Installation Guide
Figure 1 Relay Interface
Board
6.25"
(159 mm)
5.75"
(145 mm)
3.0"
(76 mm)
3.5"
(89 mm)
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Relay Interface Board Installation Guide
Wiring
These instructions explain how to connect the RIB to the Watlow Anafaze Controller
and to the I/O board.
Ribbon Cable
I/O Board Terminals
6
Connect the ribbon cable to the controller. Plug the other end of the ribbon cable into
the header labeled J1 on the Relay Interface Board. The red stripe on the ribbon cable
should line up with Pin 1 on the board.
Plug one end of the I/O board ribbon cable into the I/O board and the other end into
the RIB. See Tables 3, 4 and 5 for connection information. Repeat for each I/O board
installation.
Use a felt-tip pen to write the cable’s name and number in the white box next to the
header.
Refer to Tables 3, 4 and 5 for the controller signals that correspond to each I/O
module.
Relay Interface Board Installation Guide
Power Connections
Choose one of the following options for installing and configuring the jumper on
JU1 appropriately for your I/O board.
•
Option 1: 8, 16, and 24-module I/O boards only:
get power from the controller to the I/O boards via the ribbon cable.
•
Option 2: 8, 16 and 24-module I/O boards only:
disconnect the controller power supply. Jumper the I/O boards to get power from
the ribbon cable. Use an external power supply to provide power to TB1. This
arrangement powers the I/O boards through their ribbon cables.
•
Option 3: For any I/O board:
an external power supply. Then connect power from TB1 to the terminals on the
I/O board.
•
Option 4: For any I/O board:
ply. Wire an external power supply directly to the terminals on the I/O board.
Jumper JU1 in position A. Set the I/O board for
Jumper the I/O board for an external power sup-
Jumper JU1 in position A to
Jumper JU1 in position B to
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Relay Interface Board Installation Guide
Additional Terminals
Jumpers
The Relay Interface Board contains a 5-pin terminal block (TB1) with these
functions:
TABLE 1. TB1 Functions
TB1 Function
1 +5 Vdc power
2 Power common
3 Global alarm output
4 CPU Watchdog output
5 Pulse input
These terminals are directly connected to the controller. They allow connection to
separate sensors, SSRs, PLCs and safety controls.
The RIB has three sets of jumpers: JU1, JU2 and JU3. JU2 and JU3 only affect the
I/O board connect to J2.
The jumpers let you choose between options listed in Table 2 .
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Relay Interface Board Installation Guide
TABLE 2. Jumper Positions
Jumper Jumper Position A Jumper Position B
JU1 Controller supplies
+5 Vdc to power both
24-module I/O boards.
TB1 terminal 1 can
supply power to a
32-module I/O board.
JU2 Module 3 (on the I/O
board connected to
connector J2) is connected to the controller’s digital input 1. The
module should be an
input module.
JU3 Module 2 (on the I/O
board connected to connector J2) is connected
to the controller’s pulse
input. The module
should be an input
module.
Controller power supply
is disconnected. TB1
terminal 1 can connect
+5 Vdc power from an
external supply to both
24-module I/O boards.
Module 3 (on the I/O
board connected to connector J2 is connected
to controller digital output 34. The module
should be an output
module.
Module 2 (on the I/O
board connected to connector J2) is connected
to the controller’s digital
input 2. The module
should be an input
module.
Jumper Position C
(JU3 only)
Module 2 (on the I/O
board connected to
connector J2) is connected to the controller’s digital output 33.
The module should be
an output module.
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Relay Interface Board Installation Guide
Applying Power
After wiring the I/O board modules and selecting the appropriate jumper positions,
power may be connected to the system.
If power is present at the RIB, the green LED labeled RLY PWR will light.
Testing Your System
Test the system after connecting power. For specific information on testing
controllers, refer to your controller manual.
To test a PID control output, set the appropriate loop to Manual mode and set the
•
output to 100%. The LED located on or next to the output module will light.
To test digital alarms, outputs and inputs, use the controller’s Manual I/O Test
•
menus.
10
Relay Interface Board Installation Guide
Controller Connections
Tables 3, 4 and 5 describe connections for Watlow Anafaze controllers with the RIB.
TABLE 3. 24 I/O Rack #1 (J2)
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
0 CPU Watchdog CPU Watchdog CPU Watchdog CPU Watchdog CPU Watchdog CPU Watchdog
1 Global Out Global Out Global Out Global Out Global Out Global Out
2 (JU3-C)
2 (JU3-B)
2 (JU3-A)
3 (JU2-B)
3 (JU2-A)
1
1
1
2
2
4 Dig Out 1 Loop 1 Heat Loop 1 Heat Loop 1 Heat Loop 1 Heat Loop 1 Heat
Dig Out 33 Dig Out 33 Dig Out 33 Loop 16 Cool Dig Out 33 Pulse Loop Heat
Dig Input 2 Dig Input 2 Dig Input 2 Dig Input 2 Dig Input 2 Dig Input 2
Pulse Input Pulse Input Pulse Input Pulse Input Pulse Input Pulse Input
Dig Out 34 Dig Out 34 Dig Out 34 Pulse Loop Cool Dig Out 34 Dig Out 34
Dig Input 1 Dig Input 1 Dig Input 1 Dig Input 1 Dig Input 1 Dig Input 1
1
The function of module 2 depends on the setting of jumper JU3.
2
The function of module 3 depends on the setting of jumper JU2.
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Relay Interface Board Installation Guide
TABLE 3. 24 I/O Rack #1 (J2)
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
5 Dig Out 2 Loop 2 Heat Loop 2 Heat Loop 2 Heat Loop 2 Heat Loop 2 Heat
6 Dig Out 3 Loop 3 Heat Loop 3 Heat Loop 3 Heat Loop 3 Heat Loop 3 Heat
7 Dig Out 4 Loop 4 Heat Loop 4 Heat Loop 4 Heat Loop 4 Heat Loop 4 Heat
8 Dig Out 5 Pulse Loop Heat Loop 5 Heat Loop 5 Heat Loop 5 Heat Loop 5 Heat
9 Dig Out 6 Loop 1 Cool Loop 6 Heat Loop 6 Heat Loop 6 Heat Loop 6 Heat
10 Dig Out 7 Loop 2 Cool Loop 7 Heat Loop 7 Heat Loop 7 Heat Loop 7 Heat
11 Dig Out 8 Loop 3 Cool Loop 8 Heat Loop 8 Heat Loop 8 Heat Loop 8 Heat
12 Dig Out 9 Loop 4 Cool Pulse Loop Heat Loop 9 Heat Loop 9 Heat Loop 9 Heat
13 Dig Out 10 Pulse Loop Cool Loop 1 Cool Loop 10 Heat Loop 10 Heat Loop 10 Heat
14 Dig Out 11 Dig Out 11 Loop 2 Cool Loop 11 Heat Loop 11 Heat Loop 11 Heat
15 Dig Out 12 Dig Out 12 Loop 3 Cool Loop 12 Heat Loop 12 Heat Loop 12 Heat
16 Dig Out 13 Dig Out 13 Loop 4 Cool Loop 13 Heat Loop 13 Heat Loop 13 Heat
17 Dig Out 14 Dig Out 14 Loop 5 Cool Loop 14 Heat Loop 14 Heat Loop 14 Heat
18 Dig Out 15 Dig Out 15 Loop 6 Cool Loop 15 Heat Loop 15 Heat Loop 15 Heat
19 Dig Out 16 Dig Out 16 Loop 7 Cool Loop 16 Heat Loop 16 Heat Loop 16 Heat
20 Dig Out 17 Dig Out 17 Loop 8 Cool Pulse Loop Heat Loop 1 Cool Loop 17 Heat/
Loop 1 Cool
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Relay Interface Board Installation Guide
TABLE 3. 24 I/O Rack #1 (J2)
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
21 Dig Out 18 Dig Out 18 Pulse Loop Cool Loop 1 Cool Loop 2 Cool Loop 18 Heat/
Loop 2 Cool
22 Dig Out 19 Dig Out 19 Dig Out 19 Loop 2 Cool Loop 3 Cool Loop 19 Heat/
Loop 3 Cool
23 Dig Out 20 Dig Out 20 Dig Out 20 Loop 3 Cool Loop 4 Cool Loop 20 Heat/
Loop 4 Cool
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Relay Interface Board Installation Guide
TABLE 4. 24 I/O Rack #2 (J3)
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
0 Dig Out 21 Dig Out 21 Dig Out 21 Loop 4 Cool Loop 5 Cool Loop 21 Heat/
Loop 5 Cool
1 Dig Out 22 Dig Out 22 Dig Out 22 Loop 5 Cool Loop 6 Cool Loop 22 Heat/
Loop 6 Cool
2 Dig Out 23 Dig Out 23 Dig Out 23 Loop 6 Cool Loop 7 Cool Loop 23 Heat/
Loop 7 Cool
3 Dig Out 24 Dig Out 24 Dig Out 24 Loop 7 Cool Loop 8 Cool Loop 24 Heat/
4 Dig Out 25 Dig Out 25 Dig Out 25 Loop 8 Cool Loop 9 Cool Loop 25 Heat/
5 Dig Out 26 Dig Out 26 Dig Out 26 Loop 9 Cool Loop 10 Cool Loop 26 Heat/
6 Dig Out 27 Dig Out 27 Dig Out 27 Loop 10 Cool Loop 11 Cool Loop 27 Heat/
7 Dig Out 28 Dig Out 28 Dig Out 28 Loop 11 Cool Loop 12 Cool Loop 28 Heat/
8 Dig Out 29 Dig Out 29 Dig Out 29 Loop 12 Cool Loop 13 Cool Loop 29 Heat/
9 Dig Out 30 Dig Out 30 Dig Out 30 Loop 13 Cool Loop 14 Cool Loop 30 Heat/
Loop 8 Cool
Loop 9 Cool
Loop 10 Cool
Loop 11 Cool
Loop 12 Cool
Loop 13 Cool
Loop 14 Cool
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Relay Interface Board Installation Guide
TABLE 4. 24 I/O Rack #2 (J3)
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
10 Dig Out 31 Dig Out 31 Dig Out 31 Loop 14 Cool Loop 15 Cool Loop 31 Heat/
Loop 15 Cool
11 Dig Out 32 Dig Out 32 Dig Out 32 Loop 15 Cool Loop 16 Cool Loop 32 Heat/
Loop 16 Cool
12 Dig Out 33 Dig Out 33 Dig Out 33 Loop 16 Cool Dig Out 33 Pulse Loop Heat
13 Dig Out 34/
SDAC Clock
14 Dig Input 2 Dig Input 2 Dig Input 2 Dig Input 2 Dig Input 2 Dig Input 2
15 Dig Input 3 Dig Input 3 Dig Input 3 Dig Input 3 Dig Input 3 Dig Input 3
16 Dig Input 4 Dig Input 4 Dig Input 4 Dig Input 4 Dig Input 4 Dig Input 4
17 Dig Input 5 Dig Input 5 Dig Input 5 Dig Input 5 Dig Input 5 Dig Input 5
18 Dig Input 6 Dig Input 6 Dig Input 6 Dig Input 6 Dig Input 6 Dig Input 6
19 Dig Input 7 Dig Input 7 Dig Input 7 Dig Input 7 Dig Input 7 Dig Input 7
20 Dig Input 8 Dig Input 8 Dig Input 8 Dig Input 8 Dig Input 8 Dig Input 8
Dig Out 34/
SDAC Clock
Dig Out 34/
SDAC Clock
Pulse Loop Cool/
SDAC Clock
Dig Out 34/
SDAC Clock
Dig Out 34/
SDAC Clock
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Relay Interface Board Installation Guide
TABLE 5.
32 I/O Rack (J4)
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
0 Dig Out 1 Loop 1 Heat Loop 1 Heat Loop 1 Heat Loop 1 Heat Loop 1 Heat
1 Dig Out 2 Loop 2 Heat Loop 2 Heat Loop 2 Heat Loop 2 Heat Loop 2 Heat
2 Dig Out 3 Loop 3 Heat Loop 3 Heat Loop 3 Heat Loop 3 Heat Loop 3 Heat
3 Dig Out 4 Loop 4 Heat Loop 4 Heat Loop 4 Heat Loop 4 Heat Loop 4 Heat
4 Dig Out 5 Pulse Loop Heat Loop 5 Heat Loop 5 Heat Loop 5 Heat Loop 5 Heat
5 Dig Out 6 Loop 1 Cool Loop 6 Heat Loop 6 Heat Loop 6 Heat Loop 6 Heat
6 Dig Out 7 Loop 2 Cool Loop 7 Heat Loop 7 Heat Loop 7 Heat Loop 7 Heat
7 Dig Out 8 Loop 3 Cool Loop 8 Heat Loop 8 Heat Loop 8 Heat Loop 8 Heat
8 Dig Out 9 Loop 4 Cool Pulse Loop Heat Loop 9 Heat Loop 9 Heat Loop 9 Heat
9 Dig Out 10 Pulse Loop Cool Loop 1 Cool Loop 10 Heat Loop 10 Heat Loop 10 Heat
10 Dig Out 11 Dig Out 11 Loop 2 Cool Loop 11 Heat Loop 11 Heat Loop 11 Heat
11 Dig Out 12 Dig Out 12 Loop 3 Cool Loop 12 Heat Loop 12 Heat Loop 12 Heat
12 Dig Out 13 Dig Out 13 Loop 4 Cool Loop 13 Heat Loop 13 Heat Loop 13 Heat
13 Dig Out 14 Dig Out 14 Loop 5 Cool Loop 14 Heat Loop 14 Heat Loop 14 Heat
14 Dig Out 15 Dig Out 15 Loop 6 Cool Loop 15 Heat Loop 15 Heat Loop 15 Heat
15 Dig Out 16 Dig Out 16 Loop 7 Cool Loop 16 Heat Loop 16 Heat Loop 16 Heat
16 Dig Out 17 Dig Out 17 Loop 8 Cool Pulse Loop Heat Loop 1 Cool Loop 17 Heat/
Loop 1 Cool
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Relay Interface Board Installation Guide
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
17 Dig Out 18 Dig Out 18 Loop 2 Cool Pulse Loop Cool Loop 2 Cool Loop 18 Heat/
Loop 2 Cool
18 Dig Out 19 Dig Out 19 Dig Out 19 Loop 2 Cool Loop 3 Cool Loop 19 Heat/
Loop 3 Cool
19 Dig Out 20 Dig Out 20 Dig Out 20 Loop 3 Cool Loop 4 Cool Loop 20 Heat/
Loop 4 Cool
20 Dig Out 21 Dig Out 21 Dig Out 21 Loop 4 Cool Loop 5 Cool Loop 21 Heat/
Loop 5 Cool
21 Dig Out 22 Dig Out 22 Dig Out 22 Loop 5 Cool Loop 6 Cool Loop 22 Heat/
Loop 6 Cool
22 Dig Out 23 Dig Out 23 Dig Out 23 Loop 6 Cool Loop 7 Cool Loop 23 Heat/
Loop 7 Cool
23 Dig Out 24 Dig Out 24 Dig Out 24 Loop 7 Cool Loop 8 Cool Loop 24 Heat/
Loop 8 Cool
24 Dig Out 25 Dig Out 25 Dig Out 25 Loop 8 Cool Loop 9 Cool Loop 25 Heat/
Loop 9 Cool
25 Dig Out 26 Dig Out 26 Dig Out 26 Loop 9 Cool Loop 10 Cool Loop 26 Heat/
Loop 10 Cool
26 Dig Out 27 Dig Out 27 Dig Out 27 Loop 10 Cool Loop 11 Cool Loop 27 Heat/
Loop 11 Cool
27 Dig Out 28 Dig Out 28 Dig Out 28 Loop 11 Cool Loop 12 Cool Loop 28 Heat/
Loop 12 Cool
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Relay Interface Board Installation Guide
Module # Controller Function CLS204-4CLS CLS208-8CLS CLS216-16CLS MLS316-16MLS MLS332-32MLS
28 Dig Out 29 Dig Out 29 Dig Out 29 Loop 12 Cool Loop 13 Cool Loop 29 Heat/
Loop 13 Cool
29 Dig Out 30 Dig Out 30 Dig Out 30 Loop 13 Cool Loop 14 Cool Loop 30 Heat/
Loop 14 Cool
30 Dig Out 31 Dig Out 31 Dig Out 31 Loop 14 Cool Loop 15 Cool Loop 31 Heat/
Loop 15 Cool
31 Dig Out 32 Dig Out 32 Dig Out 32 Loop 15 Cool Loop 16 Cool Loop 32 Heat/
Loop 16 Cool
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