Watlow MINICHEF Deep Fat Fryer Application User Manual

MINICHEFTM2000

97

Registered Company

Winona, Minnesota USA

ISO 9001

TOTAL

CUSTOMER

SATISFACTION

Applications 10 - 19

Deepfat Fryer Applications Guide

Programming & Operating Steps

Watlow Controls

1241 Bundy Blvd. P.O. Box 5580 Winona, Minnesota U.S.A. 55987-5580 (507) 454-5300, Fax (507) 452-4507

WMC2-XAGN-0003-Rev A May 1997

$5.00

Made in the U.S.A.

[tr`Hi] Temperature Range High [tr`lo] to 1200ºF (649ºC) [ready] Preheat Ready Feature Yes, No [rband] Ready Band 1 to 1200ºF (649ºC) [Cloc`] Real Time Clock Display Yes, No [plOSS] Power Loss Menu Resume Yes, No [al``1] Alarms for Channel 1 None, Dev, Proc, Both [aL`P1] Absolute Process Alarm 1 100 to 1200ºF (649ºC) [aLdL1] Low Deviation Alarm 1 -999 to 0ºF (-555 to 0ºC) [aLdH1] High Deviation Alarm 1 0 to 999ºF (0 to 555ºC)

[tHErl] Thermal [tyPE`] Type of Temperature Control PID, On-Off

[HYSt1] Hysteresis 1* 1 to 99ºF (1 to 55ºC) [PiD`U] PID Units SI, US [tune1] Auto-tuning 1 on, OFF [ProP1] Proportional Band 1 1 to 999ºF (1 to 555ºC) [rSEt1] Reset (integral) Gain 1** 0.00 to 9.99 repeats/minute [int1`] Integral Gain 1 0.00 to 99.99 minutes/repeat [rAtE1] Rate (derivative) Gain 1** 0.00 to 9.99 minutes [dEr`1] Derivative Gain 1 0.00 to 9.99 minutes [CYcL1] PID Cycle Time 1 1 to 60 seconds

º

C or ºF

32ºF (0ºC) for tc inputs to [tr`Hi]

[`diag] WatHelp Used for equipment troubleshooting and testing. Not used when programming. See the Hardware

Diagnostics & Software Setup Guide.

*Note: Available only when controller is on/off.

**Note: Available only when PID units are set to US.

Application 10 Watlow MINIC HEF 2000 ■ 3

Program Mode Quick Reference

These are the functions, parameters and values included in the Program Mode for this application. You must select Application 10 to access them. For menu programming directions, see the Hardware & Software Setup Guide. The Appendix of that guide includes a detailed explanation of all parameters and values.

Function Parameter Value Your Settings

[M`__] Menu [Stpt1] Set point 1 Format varies based on configuration.

Numbers 1 - 4 Temperature of channel 1.

[TiNe1] Time 1 Format varies based on configuration. Menu run time. Setting at 0 invalidates selected menu.

[alarn] Mid-menu alarm setting. [Stir], [Add], [Flip],

[Turn], [Alert], [None]

[atine] Mid-menu alarm time.* 0 to [TiNe1].

*Note: Applies only when the alarm is not set to [`none].

Auto-tuning note:

Before auto-tuning Application 10, Set Point 1 of Menu 1 must first be set to a value that is typical of your application. (See the Hardware & Software Setup Guide for information on programming menus.) Then set [tHErL] / [tunE1] to [```on]. After you accept this [```on] setting, the display will present [`tunE] when the auto-tuning is taking place.

The controller will cancel the auto-tuning process if it cannot be completed in 80 minutes. You can cancel the auto-tuning process at any time be pressing either key C or Key D and accepting [``Off] when it appears.

4 ■ Watlow MINICHEF 2000 Application 10

Step 7 Design a Faceplate Overlay

AB

DE

GH

Enter

EscapeHome

Edit

C

F

MINICHEF 2000

Heat

Menu

1

Menu

2

Menu

4

Down

Your Company Logo

Up

Menu

3

To complete the installation, you must apply a graphic membrane to the front panel of the controller. The following artwork will help you design and create a membrane for this application. For more dimensions and guidelines, see the Hardware & Software Setup Guide.

Suggested End-user Overlay:

This Prototyping and Training Membrane Overlay will help you with the configuration and programming steps. To order it, see the Ordering Information at the back of this guide.

Application 10 Watlow MINIC HEF 2000 ■ 5

Step 8 Operate the Controller

AB

DECF

GH

MINICHEF 2000

[idle`]

Edit Accept

Back-UpExit

SLOW

FLASH

AT OPERATING TEMPERATURE

(PREHEAT CONDITION MET)

RAPID FLASH

B

DECF

MINICHEF 2000

[100f`]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

G H GH

A A

[pre-`] [`Heat]

DECF

MINICHEF 2000

[`50`f]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

AB

GH

AB

GH

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

AB

GH

Summary of Key Functions in Operation Mode

Key Function

A Menu 1 B Menu 2 C Basket up D Menu 3 E Menu 4 F Basket down

Startup

Apply power to the fryer and add cooking oil if necessary.

Initial Preheat

At power-up, the unit will preheat to the temperature value set in the Configuration Mode [Etype] / [preHt]. The display will show [prE-`] [`Heat] followed by oil temperature as the oil heats up.

When the unit reaches initial preheat temperature, [ready] will flash once on the display and an audible tone will sound for 2 seconds. Then [`idle] will appear on the display. If the Real-time Clock option is installed and [SEtUp] / [Cloc`] is set to [``yes], the time of day will appear on the display.

If the preheat condition is met before power-up, the controller goes directly to idle, and does not display [rEAdy] or sound an audible tone.

Preheat

If in the Configuration Mode [SEtUP] / [ready] has been set to yes, the controller will detect temperatures and preheat to operating temperature (above relative set point minus the ready band) as required.

• Activate the menu by pressing the Start/Stop key.

If the fryer is not at operating temperature, it will preheat. Meanwhile: The word [Pre-`] [`Heat] will appear on the display for a few moments. The

6 ■ Watlow MINICHEF 2000 Application 10

Start/Stop key indicator light will flash slowly. The temperature of Channel 1 will

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[`0009]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

A

AB

GH

AB

GH

DECF

MINICHEF 2000

[alert]

Edit Accept

Back-UpExit

AB

GH

STEADY

ON

SLOW FLASH

DECF

MINICHEF 2000

[``EnD]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

AAB

GH

RAPID

FLASH

IF PROGRAMMED

SLOW FLASH

AB

DECF

GH

MINICHEF 2000

[idle`]

Edit Accept

Back-UpExit

SLOW

FLASH

AT OPERATING TEMPERATURE

(PREHEAT CONDITION MET)

RAPID

FLASH

B

DECF

MINICHEF 2000

[100f`]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

G H GH

A A

[pre-`] [`Heat]

be displayed until the operating temperature is reached. The heat output indicator light - G, just below the display- will light up whenever

the controller is calling for heat. When the fryer is at operating temperature (above relative set point minus the

ready band) [ready] will appear on the display and the Start/Stop key indicator light will flash rapidly. You are now ready to cook with the active menu.

If the fryer is at operating temperature, the display goes directly to [ready] without indicating preheat or temperature.

The Melt Cycle

To avoid burning congealed oil (shortening), a slow heating action may be necessary. If this is desired, be sure that in the Configuration Mode [etype] / [melt] has been set to [```on]. Then, when the oil temperature is below 212 °F the heat output will be limited to 10% of full power. This reduces the chance of burning congealed oil while it is heating.

Run a Menu (with preheat feature)

This procedure describes how to run an active menu when the preheat feature is inactive — in other words, when the [ready] parameter in the [setUp] function of the Configuration Mode is set to [``yes].

1. With [`idle] on the display (or time of day displayed if available), press the key for the menu you want to run.

If the selected menu’s preheat condition (setpoint minus the ready band) has not been met, the fryer will preheat until [Ready] appears on the display. If the fryer is at operating temperature [Ready] will immediately appear on the display.

2. With [Ready] on the display, place the food in the basket and press the action menu key (indicated by the flashing red light.) The menu key indicator light will light up, the basket will lower automatically. Time will count down on the display.

Application 10 Watlow MINIC HEF 2000 ■ 7

3 If programmed, as the time counts down, a mid-menu alarm message will appear on

the display. (The message, which varies based on programming at [M`__] /

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[`0009]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

A

AB

GH

AB

GH

DECF

MINICHEF 2000

[alert]

Edit Accept

Back-UpExit

AB

GH

STEADY

ON

SLOW FLASH

DECF

MINICHEF 2000

[``EnD]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

AAB

GH

RAPID FLASH

IF PROGRAMMED

SLOW FLASH

[ALArn] will appear for ten seconds.) An audible tone will sound for five seconds. Time will continue to count down on the

display.

4. When the cooking cycle is finished the basket will rise automatically. One of the following will happen, depending on the way the controller was programmed at [EtypE] / {Sound]:

With Sound set to 0: The controller automatically switches to idle, where the controller maintains the temperatures at set point and does not run time. [`idle] or time of day will appear on the display. The menu key indicator light will flash slowly.

With Sound set to 1, 2, or 3, [``End] will appear on the display and an audible tone will be emitted. The menu key indicator light will flash rapidly. You can acknowledge and silence the tone by pressing the active menu key or it will time out in 1 to 20 seconds and go into idle. The menu key indicator light will flash slowly.

With Sound set to 4 or 5, [``End] will appear on the display and the menu key indicator light will flash rapidly. You must acknowledge the audible tone by pressing the active menu key. Once acknowledged, the tone is silenced and the controller goes into idle. The menu key indicator light will flash slowly.

5 Remove the food from the basket. The controller will continue to regulate to the last

set point. The menu key indicator light will flash slowly.

6. To repeat cooking, repeat steps 1 through 5.

Run a Menu (without preheat feature)

This procedure describes how to run a menu when the preheat function is inactive — that is, when the [Ready] parameter in the [SetUp] function of the Configuration Mode is set to [```no] — and initial preheat power-up has been completed.

1. With [`idle] on the display, place the food in the basket.

2. Press the key for the menu you want to run. The menu key will light up, the basket will lower automatically, and then time will count down on the display.:

3. If programmed, as the time counts down, a mid-menu alarm message [M`__] / [ALArn] will appear on the display.

The alarm message, which varies based on programming, will appear for ten seconds.

8 ■ Watlow MINICHEF 2000 Application 10

An audible tone will sound for five seconds. Time will continue to count down on the display.

4. When the cooking cycle is finished, the basket will rise automatically. One of the fol-

5 Remove the food from the basket. The controller will continue to regulate at the last

6. To repeat cooking, repeat steps 1 through 5.

Cancel a Menu

Canceling a menu stops controller operation completely. The controller does not maintain set point temperatures or run time. Users may cancel a menu in order to run another one, to stop menu operation for any reason, or when preparing to shut off the fryer.

• Press the active menu key for 2 seconds.

lowing will happen, depending on the way the controller was programmed at [EtypE] / {Sound]:

With Sound set to 0: The controller automatically switches to idle, where the controller maintains the temperatures at set point and does not run time. [`idle] or time of day will appear on the display. The menu key indicator light will flash slowly.

With Sound set to 1, 2, or 3: [``End] will appear on the display and an audible tone will be emitted. The menu key indicator light will flash rapidly. You can acknowledge and silence the tone by pressing the active menu key or it will time out in 1 to 20 seconds and go into idle. The menu key indicator light will flash slowly.

With Sound set to 4 or 5: [``End] will appear on the display and the menu key indicator light will flash rapidly. You must acknowledge the audible tone by pressing the active menu key. Once acknowledged the tone is silenced and the controller goes into idle. The menu key indicator light will flash slowly.

set point. The menu indicator light will flash slowly.

Heat outputs will switch off. Heat output indicator lights will switch off. The display presents [`idle] or the time of day will appear on the display.

Change or Restart Menus

• With the controller in idle , press the key for the menu you want to run.

Manual Basket Lift

You can raise or lower the basket manually at any time by pressing the Down-arrow key (to lower) or the Up-arrow key (to raise). If you raise the basket while cooking, the timer will pause. Countdown time will resume when you lower the basket or when you press the active menu key.

ç

WARNING: The Basket Up and Basket Down Keys cause or initiate motion. Appropriate reasonable care should be taken to prevent personal injury or machine damage as a result of operator initiated or unexpected machine motion.

Event Outputs

While running a menu: Event output 1 is activated to lift the basket for the length of time programmed in

Configuration Mode [EtyPE] / [btinE]. Event output 2 is activated to lower the basket for the length of time programmed in

Configuration Mode [EtyPE] / [btinE]. Only one output can be on at a time.

Application 10 Watlow MINIC HEF 2000 ■ 9

Temperature Alarms

The controller will alert you to temperature alarm conditions if they occur. If an alarm occurs, take action as determined by your supervisor. See the Appendix in the Hardware & Software Setup Guide for a Troubleshooting Chart and a summary of temperature alarms.

Errors

The controller will alert you to errors if they occur. Errors are critical problems that shut down the unit. If an error occurs, an error message will appear on the display. You should switch off the power and call for service.

See the Appendix in the Hardware & Software Setup Guide for a Troubleshooting Chart and a summary of errors.

10 ■ Watlow MINICHEF 2000 Application 10

11

Application 11

Automatic Deepfat Fryer with Autolift Control

Single Heat Channel, 40 Menus

Introduction to Application 11 . . . . . . . . . . . . . 11

Configuration Mode Quick Reference . . . . . . . . 13

Program Mode Quick Reference. . . . . . . . . . . . 14

Step 7 Design a Faceplate Overlay . . . . . . . . . . 15

Step 8 Operate the Controller . . . . . . . . . . . . . 16

Application 11 is designed for the operation of a deep fat fryer. It includes one heat channel, one cooking time, a mid-point alarm and autolift capability. The application includes up to forty menus that control fryer temperatures and cooking time.

Overview of Key Steps

1. Install the MINICHEF 2000.

2. Wire the controller.

3. Configure the controller.

4. Program the menus.

5. Set the controller security.

6. Set the Real-time Clock. For instructions on Steps 1, 2, 3, 4, 5 and 6, see the Hardware & Software Setup Guide.

7. Design, manufacture and apply faceplate overlay for end-users. (For a suggested design to suit this application, see this section. For overlay dimensions and guidelines, see the Hardware & Software Setup Guide.)

8. Operate the controller. (See this application guide.)

Application 11 Watlow MINICHEF 2000 ■ 11

Key Functions in Configuration Mode

Heat

1 Idle 1 Temp

2

Idle 2

Time

4

5

Start/

Stop

6

Down

Your Company Logo

3

Up

Input 1 Fryer Temp →

Input 2 not used → Event Input 1 not used → Event Input 2 not used →

→Output 1 Heat

→Output 2 not used

→Event Output 1 Lift Basket →Event Output 2 Drop Basket →Output 5 Audible Alarm

Menu

Select

Heat

1

Idle One

Temp

2

Idle Two

Temp

5

Start/

Stop

6

Down

Your Company Logo

3

Up

4

Menu

Select

Heat indicator light Lit

when heat output is on. Idle One Temp View or

program idle set point 1. Indicator light will flash slowly when controlling to set point.

Idle Two Temp View or program idle set point 2. Indicator light will flash slowly when controlling to set point.

Menu Select Enter menu mode or select menu.

Increment/Basket Up

Scroll through valid menus or lift basket while operating. Start/Stop Activate or cancel active menu.

Decrement/Basket Down

Scroll through valid menus or drop basket while operating.

Start/Stop Indicator Light

Slow flash...Preheating Rapid flash...Ready Lit...Cooking Off...Done

AB

DE

GH

Enter

EscapeHome

Edit

C

F

MINICHEF 2000

Display five-digit, sevensegment numeric LED display.

Indicator lights

(1 for each key, 2 for heat channels).

Edit key (A) Access the next level of parameters or values.

Enter key (B) Enter the value and return to previous level.

Home key (D) Move to Operation Mode with a two-second key press.

Up key (C) Move up the lists.

Escape key (E) Return to original value when editing a parameter value.

Down key (F) Move down the lists.

Key Functions in Operation Mode

ç

WARNING: The Basket Up and Basket Down Keys cause or initiate motion. Appropriate reasonable care should be

taken to prevent personal injury or machine damage as a result of operator initiated or unexpected machine motion.

Summary of Input/Output Functions

Note: For details, see wiring instructions in the

12 ■ Watlow MINIC HEF 2000 Application 11

Hardware & Software Setup Guide.

Configuration Mode Quick Reference

These are the functions, parameters and values included in the Configuration Mode for this application. You must select Application 11 to access them. For directions, see the Hardware & Software Setup Guide. The Appendix of that guide includes an explanation of all parameters and values.

Function Parameter Value Your Settings

[Etype] Equipment-Type [appl`] Application Number 1 - 28 11

[a_Loc] Application Number Yes, No

Security Lock

[Sound] Audible Alarm Sound 0 - 5 [btine] Basket Travel Time 0 - 30 seconds [idle1] Channel 1 Idle Temperature Temperature range low to

range high

[idle2] Channel 2 Idle Temperature Temperature range low to

range high

[Melt] Oil Melt Temperature On, Off

[SEtUP] Setup [`Ç_Ï`] Temperature Display Format ºC or ºF

[time] Time Display Format MMM:SS, HH:MM, H:MM:SS

(H=Hours, M=Minutes, S=Seconds)

[Chirp] Key Chirp On, Off [loc``] Menu Security Lock Yes, No [tc```] Thermocouple Type J, K (shown as [````H]), E [rtd``] RTD Curve DIN, JIS [tconp] WatCurveTMTemperature On, Off

Compensation

[Ofst1] Temperature Offset, Channel 1 -99 to 99ºF (-55 to 55ºC) [tr`lo] Temperature Range Low 0ºF (-18º C) for RTD inputs,

32ºF (0ºC) for tc inputs to [tr`HI] [tr`HI] Temperature Range High [tr`lo] to 1200ºF (649ºC) [ready] Preheat Ready Feature Yes, No [rband] Ready Band 1 to 1200ºF (649ºC) [Cloc`] Real Time Clock Display Yes, No [plOSS] Power Loss Menu Resume Yes, No [al``1] Alarms for channel 1 None, Dev, Proc, Both [aL`P1] Absolute Process Alarm 1 100 to 1200ºF (38º to 649ºC) [aLdL1] Low Deviation Alarm 1 -999 to 0ºF (-555 to 0ºC) [aLdH1] High Deviation Alarm 1 0 to 999ºF (0 to 555ºC)

[tHErl] Thermal [tyPE`] Temperature Control Type PID, On-Off

[HYSt1] Hysteresis 1 1 to 99ºF (1 to 55ºC) [Pid`U] PID Units SI, US [tune1] Auto-tuning 1 on, OFF [ProP1] Proportional Band 1 1 to 999ºF (1 to 555ºC) [rSEt1] Reset (integral) Gain 1 0.00 to 9.99 repeats/minute [int`1] Integral Gain 1 0.00 to 99.99 minutes/repeat [rAtE1] Rate (derivative) Gain 1 0.00 to 9.99 minutes [dEr`1] Derivative Gain 1 0.00 to 9.99 minutes [CYcL1] PID Cycle Time 1 1 to 60 seconds

[`diag] WatHelp Used for equipment troubleshooting and testing. Not used when programming. See the Hardware

Diagnostics & Software Setup Guide..

Application 11 Watlow MINICHEF 2000 ■ 13

Program Mode Quick Reference

These are the functions, parameters and values included in the Program Mode for this application. You must select Application 11 to access them. For menu programming directions, see the Hardware & Software Setup Guide. The Appendix of that guide includes a detailed explanation of all parameters and values.

Function Parameter Value

[M`__] Menu [stpt1] Set point 1 Temperature range low Numbers 1 - 40 Temperature for set point 1 to range high

[TiNe1] Time 1 Setting Time 1 to 0 invalidates Run time of set point 1 selected menu. Format varies

[ALArn] Mid-menu alarm Stir, Add, Flip, Turn, Alert, setting None

[AtinE] Mid-menu alarm time 0 to Time 1 (not visible when alarm set to None)

Auto-tuning note:

Before auto-tuning Application 11, Setpoint 1 must first be set to a value that is typical of your application. (See the Hardware & Software Setup Guide for information on programming menus.) Then set [tHErL] / [tunE1] to [```on]. After you accept this [```on] setting, by pressing “Enter,” the display will present [`tunE] when the autotuning is taking place.

The controller will cancel the auto-tuning process if it cnnot be completed in 80 minutes. You can cancel the auto-tuning process at any time be pressing either key C or Key D and accepting [``Off], by pressing “Enter,” when it appears.

based on configuration.

14 ■ Watlow MINIC HEF 2000 Application 11

Step 7 Design a Faceplate Overlay

AB

DE

GH

Enter

EscapeHome

Edit

C

F

MINICHEF 2000

Heat

1

Idle One

Temp

2

Idle Two

Temp

5

Start/

Stop

6

Down

Your Company Logo

3

Up

4

Menu

Select

To complete the installation, you must apply a graphic membrane to the front panel of the controller. The following artwork will help you design and create a membrane for this application. For more dimensions and guidelines, see the Hardware & Software Setup Guide.

Suggested End-user Overlay:

This Prototyping and Training Membrane Overlay will help you with the configuration and programming steps. To order it, see the Ordering Information at the back of this guide.

Application 11 Watlow MINICHEF 2000 ■ 15

Step 8 Operate the Controller

DECF

MINICHEF 2000

[````1]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[````9]

Edit Accept

Back-UpExit

AB

GH

AB

GH

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

AB

GH

Summary of Key Functions in Operation Mode

Key Operation Function

A Idle Temperature Number One B Idle Temperature Number Two C Increment and Basket Up D Menu Select E Start/Stop F Decrement and Basket Down

Start-up

Apply power to the fryer and add cooking oil if necessary.

Select a Menu

1. Press the Menu Select key. The controller will display the currently selected menu. If no menus have been pro-

grammed the word [`nonE] will appear on the display.

2. Press the Up-arrow or Down-arrow key until the menu you want appears on the display.

The controller will only display valid menus (those for which Time 1 for the menu is set to greater than 0).

3. Press the Menu Select key again. The menu you have chosen becomes the current menu for controller operation.

16 ■ Watlow MINIC HEF 2000 Application 11

Initial Preheat

AB

DECF

GH

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

SLOW

FLASH

AT OPERATING TEMPERATURE

(PREHEAT CONDITION MET)

RAPID

FLASH

B

DECF

MINICHEF 2000

[100f`]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

G H GH

A A

[pre-`] [`Heat]

DECF

MINICHEF 2000

[`50`f]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

AB

GH

AB

GH

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

AB

GH

At power-up, the unit will preheat to the temperature value set in the Configuration Mode [Etype] / [preHt]. The display will show [Pre-`] [`HEat] followed by oil temperature as the oil heats.

When the unit reaches initial preheat temperature, [Ready] will flash once on the display and an audible tone will sound for 2 seconds. Then [`idle] will appear on the display. If Real Time Clock option is installed and [setUp] / [Cloc`] is set to [``yes], the time of day will appear on the display.

Preheat

If in the Configuration Mode [SEtUP] / [ready] has been set to yes, the controller will detect temperatures and preheat to operating temperature (above relative set point minus the ready band) as required.

• Activate the menu by pressing the Start/Stop key.

If the fryer is not at operating temperature, it will preheat. Meanwhile: The word [Pre-`] [`Heat] will appear on the display for a few moments. The

Start/Stop key indicator light will flash slowly. The temperature of Channel 1 will be displayed until the operating temperature is reached.

The heat output indicator light - G, just below the display- will light up whenever the controller is calling for heat.

When the fryer is at operating temperature (above relative set point minus the ready band) [ready] will appear on the display and the Start/Stop key indicator light will flash rapidly. You are now ready to cook with the active menu.

If the fryer is at operating temperature, the display goes directly to [ready] without indicating preheat or temperature.

The Melt Cycle

To avoid burning, congealed oil requires a slow heating action. If, in the Configuration Mode, [etype] / [melt] has been set to on, when the oil temperature is below 212ºF the heat output will be limited to 10% of full power.

Run a Menu (with preheat feature)

This procedure describes how to run an active menu when the preheat feature is inactive — in other words, when the [ready] parameter in the [setUp] function of the Configuration Mode is set to [``yes].

Application 11 Watlow MINICHEF 2000 ■ 17

1. Select the menu you want to run as shown earlier in “Select a Menu”.

B

DE

C

F

MINICHEF 2000

[idle`]

Edit Accept

Back-UpExit

G H

A

SLOW FLASH

DECF

MINICHEF 2000

[EnD``]

Edit Accept

Back-UpExit

B

DE

C

F

MINICHEF 2000

[idle`]

Edit Accept

Back-UpExit

G H

AAB

GH

RAPID FLASH

SLOW FLASH

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[`0009]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

A

AB

GH

AB

GH

DECF

MINICHEF 2000

[alert]

Edit Accept

Back-UpExit

AB

GH

STEADY

ON

SLOW

FLASH

DECF

MINICHEF 2000

[``EnD]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

AAB

GH

RAPID FLASH

IF PROGRAMMED

SLOW FLASH

AB

DECF

GH

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

SLOW

FLASH

AT OPERATING TEMPERATURE

(PREHEAT CONDITION MET)

RAPID FLASH

B

DECF

MINICHEF 2000

[100f`]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[ready]

Edit Accept

Back-UpExit

G H GH

A A

[pre-`] [`Heat]

2. With [`idle] or time of day on the display, press the Start/Stop key.

If the preheat condition has not been met, the fryer will preheat until [ready] appears on the display. If the fryer is at operating temperature [ready] will immediately appear on the display.

3. With ready on the display, place the food in the basket.

4. Press the Start/Stop key. The basket will lower automatically for the amount of time set in the Configuration Mode under [Etype] / [Btine].

The Start/Stop key indicator light will light up. Time will count down on the display.

5. If programmed, as the time counts down, a mid-point alarm will appear on the display.

The alarm messages which varies based on programming will appear for ten seconds.

An audible will sound for five seconds. Time will continue to count down on the display

6. When the cooking cycle is finished one of the following will happen, depending on the way the controller was programmed at [Etype] / [sound]::

18 ■ Watlow MINIC HEF 2000 Application 11

With Sound set to 0: The controller automatically switches to idle. [`idle] or cur-

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[`0009]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

A

AB

GH

AB

GH

DECF

MINICHEF 2000

[alert]

Edit Accept

Back-UpExit

AB

GH

STEADY

ON

SLOW FLASH

DECF

MINICHEF 2000

[``EnD]

Edit Accept

Back-UpExit

B

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

G H

AAB

GH

RAPID FLASH

IF PROGRAMMED

SLOW FLASH

rent time will appear on the display. The Start/Stop key indicator light will flash slowly. The controller will maintain temperature at the programmed set point.

With Sound set to 1, 2, or 3: [``End] will appear on the display and an audible tone will be emitted. The Start/Stop key indicator light will flash rapidly. You can acknowledge and silence the tone by pressing the Start/Stop key or it will automatically time out within 2 seconds for setting 1 or 20 seconds for settings 2 or 3 and then go into idle. The Start/Stop key indicator light will flash slowly. The controller will maintain temperature at the programmed set point.

With sound set to 4 or 5: [``End] will appear on the display and the Start/Stop key indicator light will flash rapidly. You must acknowledge the audible tone by pressing the Start/Stop key. Once acknowledged the audible tone is silenced and the controller goes into idle. The Start/Stop key indicator light will flash slowly. The controller will maintain temperature at the programmed set point.

7. The basket will raise automatically based on the value programmed in the Configuration Mode [Etype] / [Btine].

8. To repeat cooking, repeat steps 1 through 7.

Run a Menu (with no preheat feature)

This procedure describes how to run an active menu when the preheat feature is inactive - in other words, when the [ready] parameter in the [setUp] function of the Configuration Mode is set to [```no].

1. Select the menu you want to run as shown earlier in “Select a Menu”.

2. With [`idle] or time of day on the display, place the food in the basket.

3. Press the Start/Stop key. The basket will lower automatically for the amount of time set in the Configuration Mode under [Etype] / [Btine].

The Start/Stop key indicator light will light up. Time will count down on the display.

4. If programmed, as the time counts down, a mid-point alarm will appear on the display.

The alarm message which varies based on programming will appear for ten seconds. An audible will sound for five seconds. Time will continue to count down on the dis-

play

5. When the cooking cycle is finished one of the following will happen, depending on

Application 11 Watlow MINICHEF 2000 ■ 19

the way the controller was programmed at [EtyPE] / [Sound]: With Sound set to 0: The controller automatically switches to idle. [`idle] or cur-

rent time will appear on the display. The Start/Stop key indicator light will flash

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[`0009]

Edit Accept

Back-UpExit

AB

GH

AB

GH

STEADY

ON

SLOW FLASH

slowly. The controller will maintain temperature at the programmed set point. With Sound set to 1, 2, or 3: [``End] will appear on the display and an audible tone

will be emitted. The Start/Stop key indicator light will flash rapidly. You can acknowledge and silence the tone by pressing the Start/Stop key or it will automatically time out within 2 seconds for setting 1 or 20 seconds for settings 2 or 3 and then go into idle. The Start/Stop key indicator light will flash slowly. The controller will maintain temperature at the programmed set point.

With sound set to 4 or 5: [``End] will appear on the display and the Start/Stop key indicator light will flash rapidly. You must acknowledge the audible tone by pressing the Start/Stop key. Once acknowledged the audible tone is silenced and the controller goes into idle. The Start/Stop key indicator light will flash slowly. The controller will maintain temperature at the programmed set point.

6. The basket will raise automatically based on the value programmed in the Configuration Mode [Etype] / [Btine].

7. To repeat cooking, repeat steps 1 through 6.

Auxiliary Idle Set Points

In some cases you may want to control at some non-cooking temperature such as during cleaning, preheating or to preserve the life of the oil. The controller is equipped with the capability of two auxiliary idle set points: Idle 1 and Idle 2.

To program either of the set points:

1. Press and hold down the Idle 1 Temp or Idle 2 Temp key.

2. While holding down the key, use the Up-arrow or Down-arrow key to adjust the set point temperature.

3. Release all of the keys. The idle temperature has been set.

4. Program the other Idle temperature if desired by repeating 1 through 3 using the other Idle Temp key.

To run the fryer at an auxiliary idle set point:

• With the fryer in idle (not running a menu) press either the Idle1Temp or Idle2 Temp key.

The indicator light over the Idle Temp key will flash slowly. The fryer will run at the idle set point until you run a menu by pressing the

Start/Stop key or you press the other Idle Temp key.

20 ■ Watlow MINIC HEF 2000 Application 11

Manual Basket Lift

At any time you can raise or lower the basket manually by using the Down-arrow key (to lower) or the Up-arrow key (to raise). If you raise the basket manually while cooking, the timer will pause. Countdown time will resume when you manually lower the basket or when you press the active menu key.

ç

WARNING: The Basket Up and Basket Down Keys cause or initiate motion. Appropriate reasonable care should be

taken to prevent personal injury or machine damage as a result of operator initiated or unexpected machine motion.

Event Outputs

While running a menu: Event output 1 is activated to lift the basket for the length of time programmed in

Configuration Mode [Etype] / [Btine]. Event output 2 is activated to lower the basket for the length of time programmed in

Configuration Mode [Etype] / [Btine]. Only one output can be on at a time.

Cancel a Menu

Canceling a menu stops controller completely. The controller does not maintain set point temperatures or run time. You cancel a menu to run another menu, stop menu operation for any reason, or are preparing to shut off the oven.

• Press the Start/Stop key for 2 seconds. Heat outputs will switch off. The heat output indicator light will switch off. IdLE or time of day will be on the display.

Restart a Menu

1. If the controller is preheating or running a menu, cancel the menu by pressing and holding the Start/Stop key for 2 seconds. If the controller is in [`idle], go to 2.

2. Press the Start/Stop key. Based on its programming, the unit will run the menu in one of the ways described

earlier.

Change Menus

1. With the controller in idle, select the menu you want to run by performing the procedure under “Select a Menu” earlier in this section.

2. Press the Start/Stop key. Based on its programming, the unit will run the menu in one of the ways described

earlier.

Temperature Alarms

The controller will alert you to temperature alarm conditions if they occur. If an alarm occurs, take action as determined by your supervisor. See the Appendix in the Hardware & Software Setup Guide for a Troubleshooting Chart and a summary of temperature alarms.

Application 11 Watlow MINICHEF 2000 ■ 21

Errors

The controller will alert you to errors if they occur. Errors are critical problems that shut down the unit. If an error occurs, an error message will appear on the display. You should switch off the power and call for service.

See the Appendix in the Hardware & Software Setup Guide for a Troubleshooting Chart and a summary of errors.

22 ■ Watlow MINIC HEF 2000 Application 11

12

Application 12

Manual Deepfat Fryer with Autolift Control

Single Heat Channel, One Menu

Introduction to Application 12 . . . . . . . . . . . . . 23

Configuration Mode Quick Reference . . . . . . . . 25

Step 7 Design a Faceplate Overlay . . . . . . . . . . 27

Step 8 Operate the Controller . . . . . . . . . . . . . 28

Application 12 allows you to program a menu to control one temperature channel and cooking time for a manual deepfat fryer.

Overview of Key Steps

1. Install the MINICHEF 2000.

2. Wire the controller.

3. Configure the controller.

4. Program the menu.

5. Set the controller security.

6. Set the Real-time Clock. For instructions on Steps 1, 2, 3, 4, 5 and 6, see the Hardware & Software Setup Guide.

7. Design, manufacture and apply faceplate overlay for end-users. (For a suggested design to suit this application, see this section. For overlay dimensions and guidelines, see the Hardware & Software Setup Guide.)

8. Operate the controller. (See this application guide.)

Application 12 Watlow MINICHEF 2000 ■ 23

Key Functions in Configuration Mode

Heat

1

Temp

2

Time

4

5

Start/

Stop

6

Down

Your Company Logo

3

Up

Input 1 Fryer Temperature →

Input 2 not used → Event Input 1 not used → Event Input 2 not used →

→ Output 1 Heat

→ Output 2 not used

→ Event Output 1 Lift Basket → Event Output 2 Drop Basket → Output 5 Audible Alarm

Heat

1

Temp

2

Time

4

5

Start/

Stop

6

Down

Your Company Logo

3

Up

Time Set Time 1 Time Indicator Light

Rapid flash when editing parameters during menu operation.

Heat Indicator Light Lit when heat output is on.

Increment and Basket Up

Lift basket.

Up and Down Indicator Lights Lit when up or

down outlets are energized.

Decrement and Basket Down Lower basket.

Temp Set Point 1

Temperature.

Temp Indicator Light

Rapid flash when editing parameters during menu operation.

Start/Stop Activate or cancel active menu.

Start/Stop Indicator Light

Full on...Preheating Flashing...Ready or Paused Full on...Cooking Off...Done

Not Used

AB

DE

GH

Enter

EscapeHome

Edit

C

F

MINICHEF 2000

Display five-digit, sevensegment numeric LED display.

Indicator lights

(1 for each key, 2 for heat channels).

Edit key (A) Access the next level of parameters or values.

Enter key (B) Enter the value and return to previous level.

Home key (D) Move to Operation Mode with a two-second key press.

Up key (C) Move up the lists.

Escape key (E) Return to original value when editing a parameter value.

Down key (F) Move down the lists.

Key Functions in Operation Mode

ç

WARNING: The Basket Up and Basket Down Keys cause or initiate motion. Appropriate reasonable care should be

taken to prevent personal injury or machine damage as a result of operator initiated or unexpected machine motion.

Summary of Input/Output Functions

Note: For details, see wiring instructions in the

24 ■ Watlow MINIC HEF 2000 Application 12

Hardware & Software Setup Guide

.

Configuration Mode Quick Reference

These are the functions, parameters and values included in the Configuration Mode for this application. You must select Application 12 to access them. For directions, see the Hardware & Software Setup Guide. The Appendix of that guide includes an explanation of all parameters and values.

Function Parameter Value Your Settings

{Etype} Equipment-Type [appl`] Application Number 1 - 28 12

[a_Loc] Application Number Yes, No

Security Lock

[btine] Basket Travel Time 0 - 30 [melt] Oil Melt Cycle On, Off

[SEtUP] Setup [`Ç_Ï`] Temperature Display Format ºC or ºF

[time] Time Display Format MMM:SS, HH:MM, H:MM:SS

(H=Hours, M=Minutes, S=Seconds)

[Chirp] Key Chirp On, Off [tc```] Thermocouple Type J, K (shown as [````H]), E [rtd``] RTD Curve DIN, JIS [tconp] WatCurveTMTemperature On, Off

Compensation

[Ofst1] Temperature Offset, Channel 1 -99 to 99ºF (-55º to 55ºC) [tr`lo] Temperature Range Low 0ºF (-18ºC) for RTD inputs,

32ºF (0ºC) for tc inputs to [tr`Hi]

[tr`Hi] Temperature Range High [tr`lo] to 1200ºF (649ºC) [ready] Preheat Ready Feature Yes, No [rband] Ready Band 1 to 1200ºF (649ºC) [Cloc`] Real Time Clock Display Yes, No [plOSS] Power Loss Menu Resume Yes, No [al``1] Alarms for channel 1 None, Dev, Proc, Both [aL`P1] Absolute Process Alarm 1 100 to 1200ºF (38 to 649ºC) [aLdL1] Low Deviation Alarm 1 -999 to 0ºF (-555 to 0ºC) [aLdH1] High Deviation Alarm 1 0 to 999ºF (0 to 555ºC)

[tHErl] Thermal [tyPE`] Temperature Control Type PID, On-Off

[HYSt1] Hysteresis 1 1 to 99ºF (1 to 55ºC) [Pid`U] PID Units SI, US [tune1] Auto-tuning 1 on, OFF [ProP1] Proportional Band 1 1 to 999ºF (1 to 555ºC) [rSEt1] Reset (integral) Gain 1 0.00 to 9.99 repeats/minute [int`1] Integral Gain 1 0.00 to 99.99 minutes/repeat [rAtE1] Rate (derivative) Gain 1 0.00 to 9.99 minutes [dEr`1] Derivative Gain 1 0.00 to 9.99 minutes [CYcL1] PID Cycle Time 1 1 to 60 seconds

[`diag] WatHelp Used for equipment troubleshooting and testing. Not used when programming. See the Hardware

Diagnostics & Software Setup Guide.

Application 12 Watlow MINICHEF 2000 ■ 25

Auto-tuning Note:

Before auto-tuning Application 12, [teNp1] in the operations menu must first be set to a value that is typical of your application. (See the Hardware & Software Setup Guide for information on programming menus.) Then set [tHerl] / [tunE1] to [```on]. After you accept [```on], by pressing “Enter,” the controller will display [`tunE] while auto-tuning is taking place.

The controller will cancel the auto-tuning process if it cannot be completed in 80 minutes. You can cancel the auto-tuning process at any time by pressing either key C or key D and accepting [``Off], by pressing “Enter,” when it appears.

26 ■ Watlow MINIC HEF 2000 Application 12

Step 7 Design a Faceplate Overlay

AB

DE

GH

Enter

EscapeHome

Edit

C

F

MINICHEF 2000

Heat

1

Temp

2

Time

4

5

Start/

Stop

6

Down

Your Company Logo

3

Up

To complete the installation, you must apply a graphic membrane to the front panel of the controller. The following artwork will help you design and create a membrane for this application. For more dimensions and guidelines, see the Hardware & Software Setup Guide.

Suggested End-user Overlay:

This Prototyping and Training Membrane Overlay will help you with the configuration and programming steps. To order it, see the Ordering Information at the back of this guide.

Application 12 Watlow MINICHEF 2000 ■ 27

Step 8 Operate the Controller

DECF

MINICHEF 2000

[tENP1]

Edit Accept

Back-UpExit

DECF

MINICHEF 2000

[650°f]

Edit Accept

Back-UpExit

AB

GH

AB

GH

DECF

MINICHEF 2000

[`idle]

Edit Accept

Back-UpExit

AB

GH

[500°F]

Summary of Key Functions in Operation Mode

Key Function

A Temp B Time C Increment & Basket Up D Not Used E Start/Stop F Decrement & Basket Down

Startup

Apply power to the fryer and add cooking oil if necessary.

Set the Menu

Set the cooking temperature.

1. Press the Temp key [teNp1] and then the cooking temperature value will appear on the display.

2. Press the Up-arrow or Down-arrow key until the value you want appears on the display.

3. Press the Temp key again. The cooking temperature has been set. [`idle] will appear on the display.

Set the cooking time.

1. Press the Time key [tiNE1] and then the cooking time value will appear on the display.

2. Press the Up-arrow or Down-arrow key until the value you want appears on the display.

3. Press the Time key again. The cooking time has been set. [`idle] will appear on the display.

28 ■ Watlow MINIC HEF 2000 Application 12

Watlow MINICHEF Deep Fat Fryer Application User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Configuration Mode Quick Reference

Program Mode Quick Reference

Step 7 Design a Faceplate Overlay

Step 8 Operate the Controller

Configuration Mode Quick Reference

Program Mode Quick Reference

Step 7 Design a Faceplate Overlay

Step 8 Operate the Controller

Configuration Mode Quick Reference

Step 8 Operate the Controller