Watlow MICRODIN User Manual

MICRODIN
User’s Manual
97
TOTAL
CUSTOMER
SA TISFACTION
3 Y ear W arranty
ISO 9001
Registered Company
Winona, Minnesota USA
Communicating Subpanel Temperature Controller
User Levels:
• New User ....................................................... go to page 1.1
• Experienced User .......................................... go to page 2.1
• Expert User ....................................................go to page 2.1
Installers:
• Set-up ............................................................ go to page 2.1
• Wiring & Installation ........................................go to page 3.1
1241 Bundy Blvd., P.O. Box 5580, Winona, MN USA 55987-5580, Phone: (507) 454-5300, Fax: (507) 452-4507
W0UD-XUMN Rev A Made in the U.S.A.
January 1997 $10
A
10123456789
24V (ac/dc)
-+
12345678910
+
External
Load
dc+
COM
dc-
+
-
Power Supply
60V max.
1A max.
Fuse
-
-
-
Addendum
MicroDIN User’s Manual & Quick Start Guide CE Compliance
Purpose
To meet Mark CE requirements, this addendum provides supplemental information to the MicroDIN User’s Manual (W0UD-XUMN Rev A), and the MicroDIN Quick Start Guide (W0UD-XQRN Rev A).
Power Supply Rating
MicroDIN CE Mark compliance requires an IEC 742 rated power supply. This applies to the following power supply references: User’s Manual: p. 3.2, 3.7 (fig. 3.7e), 3.10 (fig. 3.10), 3.11 (fig. 3.11) and A.14 Quick Start Guide: p. 13 (fig. 3.4e), 16, 17 and 22
Figure 3.7e— Power Wiring
NOTE: An IEC 742 rated power supply is required for CE compliance.
External DC Output Fusing
Also, a customer supplied 1A fuse is required for external dc output connection to meet CE compliance. This applies to the following external dc output references: User’s Manual: p. 3.7 (fig. 3.7b) Quick Start Guide: p. 13 (fig. 13b)
Figures 3.7b and 13b— Control Output, Open Collector with External Power Supply
External DC Output Derating
For MicroDIN CE Mark compliance, external load switching (maximum) for an open collector is derated from 60V @ 1A to 42V @ 1A. This applies to the following output rating
W0UD-XADN Rev A Watlow MicroDIN CE Addendum 1 April 1997
references: User’s Manual: p. 3.7 (fig. 3.7b) and A.14 Quick Start Guide: p. 13 (fig. 13b) and 22
(1044)
CE Addendum
Declaration of Conformity
WATLOW CONTROLS
1241 Bundy Boulevard
Series MicroDIN
97
Winona, Minnesota 55987 USA
Declares that the following product:
Designation: Series MicroDIN Model Number(s): UD 1 A -1CES - (Any four numbers or letters) Classification: Control, Installation Category II, Polution Degree II Rated Voltage: 24 to 28V (ac/dc) Rated Frequency: 50/60 Hz Rated Power Consumption: 5VA maximum
Meets the essential requirements of the following European Union Directive(s) using the relevant section(s) of the normalized standards and related documents shown:
89/336/EEC Electromagnetic Compatibility Directive
EN 50082-2: 1995 EMC Generic immunity standard, Part 2: Industrial
EN 61000-4-2: 1995 Electrostatic discharge EN 61000-4-4: 1995 Electical fast transients ENV 50140: 1994 Radiated immunity ENV 50141: 1994 Conducted immunity ENV 50204: 1995 Cellular phone
EN 50081-2: 1994 EMC Generic emission standard, Part 2: Industrial
EN 55011: 1991 Limits and methods of measurement of radio disturbance
environment
environment
characteristics of industrial, scientific and medical radio­frequency equipment (Class A)
73/23/EEC Low-Voltage Directive
EN 61010-1: 1993 Safety requirements for electrical equipment for
Déclare que le produit suivant :
Désignation : Série MicroDIN Numéro(s) de modèle(s) : UD 1 A - 1CES - (quatre chiffres ou lettres
Classification : Commande, installation catégorie II, degré de
Tension nominale : 24 à 28 V (c.a./c.c.) Fréquence nominale : 50/60 Hz Consommation d’alimentation nominale : 5 VA maximum
Conforme aux exigences de la (ou des) directive(s) suivante(s) de l’Union Européenne figurant aux sections correspondantes des normes et documents associés ci-dessous :
measurement, control, and laboratory use, Part 1: General requirements
quelconques)
pollution II
89/336/EEC Directive de compatibilité électromagnétique
EN 50082-2 : 1995 Norme générique d’insensibilité électromagnétique,
EN 61000-4-2 : 1995 Décharge électrostatique EN 61000-4-4 : 1995 Courants électriques transitoires rapides ENV 50140 : 1994 Insensibilité à l’énergie rayonnée ENV 50141 : 1994 Insensibilité à l’énergie par conduction ENV 50204 : 1995 Téléphone cellulaire
EN 50081-2 : 1994 Norme générique sur les émissions
EN 55011 : 1991 Limites et méthodes de mesure des caractéristiques
Partie 2 : Environnement industriel
électromagnétiques, Partie 2 : Environnement industriel
d’interférences du matériel radiofréquence industriel, scientifique et médical (Classe A)
73/23/EEC Directive liée aux basses tensions
EN 61010-1 : 1993 Exigences de sécurité pour le matériel électrique
de mesure, de commande et de laboratoire, Partie 1 : Exigences générales
English
Français
Erklärt, daß das folgende Produkt:
Beschreibung: Serie MicroDIN Modellnummer(n): UD 1 A - 1 CES - (4 beliebige Zahlen oder
Buchstaben)
Klassifikation: Regelsystem, Installationskategorie II,
Emissionsgrad II Nennspannung: 24 bis 28 V (ac/dc) Nennfrequenz: 50/60 Hz Nominaler Stromverbrauch: Max. 5 VA
Erfüllt die wichtigsten Normen der folgenden Anweisung(en) der Europäischen Union unter Verwendung des wichtigsten Abschnitts bzw. der wichtigsten Abschnitte der normalisierten Spezifikationen und der untenstehenden einschlägigen Dokumente:
Deutsch
89/336/EEC EWG Elektromagnetische Verträglichkeit
EN 50082-2: 1995 EMC-Rahmennorm für Störsicherheit, Teil 2:
EN 61000-4-2: 1995 Elektrostatische Entladung EN 61000-4-4: 1995 Elektrische schnelle Stöße ENV 50140: 1994 Strahlungsimmunität ENV 50141: 1994 Leitungsimmunität ENV 50204: 1995 Mobiltelefon
EN 50081-2: 1994 EMC-Rahmennorm für Emissionen, Teil 2: Industrielle
EN 55011: 1991 Beschränkungen und Methoden der Messung von
Industrielle Umwelt
Umwelt
Funkstörungsmerkmalen industrieller, wissenschaftlicher und medizinischer Hochfrequenzgeräte (Klasse A)
72/23/EEC EWG Niederspannungsrichtlinie
EN 61010-1: 1993 Sicherheitsrichtlinien für Elektrogeräte zur Messung,
Declara que el producto siguiente:
Designación: Serie MicroDIN Números de modelo: UD 1 A - 1CES - (Cualquier combinación de cuatro
Clasificación: Control, categoría de instalación II, grado de
Tensión nominal: 24 a 28V (Vca/Vcc) Frecuencia nominal: 50/60 Hz Consumo nominal de energía: 5 VA máximo
Cumple con los requisitos esenciales de las siguientes directivas de la Unión Europea, usando las secciones pertinentes de las reglas normalizadas y los documentos relacionados que se muestran:
zur Steuerung und im Labor, Teil 1: Allgemeine Richtlinien
Español
números y letras)
contaminación ambiental II
89/336/EEC Directiva de compatibilidad electromagnética
EN 50082-2: 1995 Norma de inmunidad genérica del EMC, parte 2: Ambiente
EN 61000-4-2: 1995 Descarga electrostática EN 61000-4-4: 1995 Perturbaciones transitorias eléctricas rápidas ENV 50140: 1994 Inmunidad radiada ENV 50141: 1994 Inmunidad conducida ENV 50204: 1995 Teléfono portátil
EN 50081-2: 1994 Norma de emisión genérica del EMC, parte 2: Ambiente
EN 55011: 1991 Límites y métodos de medición de características de
industrial
industrial
perturbaciones de radio correspondientes a equipos de radiofrecuencia industriales, científicos y médicos (Clase A)
73/23/EEC Directiva de baja tensión
EN 61010-1: 1993 Requerimientos de seguridad para equipos eléctricos
Erwin D. Lowell Winona, Minnesota, USA Name of Authorized Representative Place of Issue
General Manager February 1, 1997 Title of Authorized Representative Date of Issue
________________________________________ Signature of Authorized Representative
de medición, control y uso en laboratorios, Parte 1: Requerimientos generales
W0UD-XCEM-0000 Rev A01
(1043)
Meet the MicroDIN Team
We stand behind our product and are committed to your total satisfaction. Pictured below are some of the people at Watlow who have worked hard to bring you one of the finest industrial temperature controllers available today. Included in the photo are members of the development team, production team, and representatives from our core manufacturing and customer service areas.
TOTAL
CUSTOMER
SA TISFACTION
3 Y ear W arranty
ii Watlow MicroDIN
Front Row: Rob Hermann, board assembly; Gene Lauer, product manager; Keith Ness, engineering team leader; Steve Lubahn, group leader; Doug Wolfe, technician; Mark Hoven, engineer. 2nd Row, Sitting behind Front Row: Sally Kotschevar, purchasing; Lisa Voelker, technician; Carolyn Konkel, wave inspection; Mollee Smith, PACE line; John Pham, product development engineer; Randy Haack, application engineer. Standing: Barb Lowenhagen; Dave Zill, board assembly; Erin Benson, technician; Kathy Holzworth, production test; John Gabbert, technical documenta­tion; Tonya Adank, surface mount; Stan Breitlow, engineering; Shirley Brown, final assembly; Jason Beyer, applica­tion engineer; Rose Johnson, final assembly; Jamil Al-Titi, R & D; Brian Dulek, wave; Jim Brickner, Winona manage­ment; Steve Griffiths, manufacturing engineer; Mary White, customer service planner; Dan Johnson, agency coordi­nator; Les Stellpflug, R & D.
About Watlow Controls
Watlow Controls is a division of Watlow Electric Mfg. Co., St. Louis, Missouri, a manufacturer of industrial electric heating products, since 1922. Watlow begins with a full set of specifications and completes an industrial product that is manufactured totally in-house, in the U.S.A. Watlow products include elec­tric heaters, sensors, controls and switching devices. The Winona operation has been designing solid state electronic control devices since 1962, and has earned the reputation as an excellent supplier to original equipment manufacturers. These OEMs depend upon Watlow Controls to provide compatibly engineered controls which they can incorporate into their products with confidence. Watlow Controls resides in a 100,000 square foot marketing, engineering and manufacturing facility in Winona, Minnesota.
NOTE: Details of a “Note” appear here in the narrow margin on the outside of each page.
ç
CAUTION: Details of a “Caution” appear here in the narrow margin on the out­side of each page.
Safety Information
We use note, caution and warning symbols throughout this book to draw your attention to important operational and safety information.
A bold text “NOTE” marks a short message in the margin to alert you to an important detail.
A bold text “CAUTION” safety alert appears with information that is impor­tant for protecting your equipment and performance. Be especially careful to read and follow all cautions that apply to your application.
A bold text “WARNING” safety alert appears with information that is impor­tant for protecting you, others and equipment from damage. Pay very close attention to all warnings that apply to your application.
Ó
WARNING: Details of a “Warning” appear here in the narrow margin on the out­side of each page.
The safety alert symbol, ç, (an exclamation point in a triangle) precedes a general CAUTION or WARNING statement.
The electrical hazard symbol, Ó, (a lightning bolt in a triangle) precedes an electric shock hazard CAUTION or WARNING safety statement.
Technical Assistance
If you encounter a problem with your Watlow controller, see the Trouble­shooting Table on page 6.5 first, review all of your configuration information to verify that your selections are consistent with your application: inputs; out­puts; alarms; limits; etc. If the problem persists after checking the above, you can get technical assistance from your local Watlow representative, or by dial­ing (507) 454-5300.
An applications engineer will discuss your application with you.
Please have the following information available when calling:
• Complete model number • All configuration information
• User’s Manual • Diagnostic menu readings
Your Feedback
Your comments or suggestions on this manual are welcome, please send them to: Technical Writer, Watlow Controls, 1241 Bundy Blvd., P.O. Box 5580, Winona, MN 55987-5580, Phone: (507) 454-5300, Fax: (507) 452-4507. The MicroDIN User’s Manual is copyrighted by Watlow Winona, Inc., © December 1996, with all rights reserved.
Watlow MicroDIN iii
TC
Table of Contents
Chapter 1: Overview .........................................................................1.1
Introduction to the MicroDIN Controller .................................. 1.2
Setup Steps ............................................................................. 1.3
Indicator Lights ........................................................................ 1.3
Chapter 2: Communications Setup ................................................... 2.1
Communications Overview ..................................................... 2.2
EIA-485 Network ..................................................................... 2.3
Elements of a MicroDIN 485 Network ...................................... 2.3
PC Connection via 232/485 Converter ..................................... 2.3
Special Case 485 Considerations .............................................2.4
Termination Resistor ............................................................... 2.4
Pull-Up and Pull-Down Resistors ............................................ 2.4
Modbus™Protocol ................................................................... 2.5
RTU ......................................................................................... 2.5
Access via Registers ................................................................2.5
MicroDIN Supports .................................................................. 2.5
Modbus™ Register Table ...........................................................2.6
DIP Switches Set Address/Baud Rate ..................................... 2.7
MicroDIN DIP Switch Table ..................................................... 2.7
Required Parameters Setup .....................................................2.8
Serial Data Format ................................................................. 2.9
Data Format Table .................................................................... 2.9
Wiring Tasks ...........................................................................2.9
Wiring Task List ....................................................................... 2.9
Communications Software ...................................................... 2.9
Watlow’s WatLink ....................................................................2.9
Other Software Options ........................................................... 2.9
Chapter 3: Installation Wiring .......................................................... 3.1
Introduction ............................................................................. 3.2
Set DIP Lower First................................................................... 3.2
Mount on DIN Rail or Tabs ...................................................... 3.2
Wire Unit I/O............................................................................. 3.2
Installation Accessories ........................................................... 3.2
Mount the MicroDIN ................................................................3.3
Mount the MicroDIN on a DIN Rail .......................................... 3.4
MicroDIN RJ-11 and 10-Pin Connectors ................................. 3.5
Input Wiring ............................................................................. 3.6
Output and Power Wiring ........................................................ 3.7
Communications Wiring .......................................................... 3.8
Convertor-To-MicroDIN Wiring Example ................................. 3.8
Special EIA-485 Considerations ............................................... 3.9
Wiring Examples .................................................................... 3.10
Wiring Examples .................................................................... 3.11
Chapter 4: Features .......................................................................... 4.1
The System ............................................................................. 4.2
Auto-tune ................................................................................. 4.2
Power Limit ............................................................................. 4.3
Input ........................................................................................4.4
Calibration Offset .....................................................................4.4
Filter Time Constant ................................................................. 4.5
Sensor Selection ...................................................................... 4.6
Range Low or Range High .......................................................4.6
Control Methods ...................................................................... 4.7
On/Off ...................................................................................... 4.7
Proportional Control ................................................................ 4.8
Proportional plus Integral (PI) Control ..................................... 4.9
Proportional plus Integral plus Derivative (PID) Control ........4.10
Alarms ................................................................................... 4.11
Alarm Set Points .................................................................... 4.11
Alarm Hysteresis .................................................................... 4.11
Process or Deviation Alarms .................................................. 4.12
Alarm Latching ...................................................................... 4.12
Alarm Silencing ...................................................................... 4.13
Errors ..................................................................................... 4.14
Indicator Lights ...................................................................... 4.14
Open Loop Detect ..................................................................4.14
Bumpless Transfer ................................................................. 4.15
Chapter 5: Parameters ..................................................................... 5.1
System Group .......................................................................... 5.2
Input Group ............................................................................. 5.4
Control Output Group .............................................................. 5.8
Operation Group .................................................................... 5.11
PID Group .............................................................................. 5.13
Alarm Output Group ............................................................... 5.17
Error Group ............................................................................ 5.22
Characteristics Group ............................................................ 5.25
Diagnostics Group ................................................................. 5.27
Calibration Group ................................................................... 5.30
Chapter 6: Operations ...................................................................... 6.1
Startup MicroDIN ..................................................................... 6.2
MicroDIN Shutdown ................................................................ 6.3
Troubleshooting: Alarms and Errors................................. 6.4 - 6.5
Calibrating MicroDIN ............................................................... 6.6
Appendix .......................................................................................... A.1
Modbus™RTU .......................................................................... A.2
Glossary .................................................................................. A.8
Declaration of Conformity ...................................................... A.12
Specifications ........................................................................ A.14
Ordering Information..............................................................A.15
Index ..................................................................................... A.16
Parameter Index .................................................................... A.18
Required Parameters Setup Order .........................................A.19
Warranty Information .................................................. Back Cover
Figures by page
MicroDIN Inputs and Outputs .................................... Figure 1.2
MicroDIN Indicator Lights .................................................... 1.3
MicroDIN Top View with DIP Switches ................................. 2.1
Figure Description ................................................................ 2.1
Figure Description ................................................................ 2.1
Mounting a MicroDIN Controller ........................................... 3.2
Mounting on a DIN rail ........................................................ 3.3a
Dismounting off a DIN rail .................................................. 3.3b
Bottom view of case with pin assignments
Control Input, Thermocouple ..............................................3.5a
Control Input, 2 and 3-wire RTD ......................................... 3.5b
Control Input ....................................................................... 3.6a
Internal Output Circuitry ..................................................... 3.6b
Alarm Output ...................................................................... 3.6c
Power Wiring ...................................................................... 3.6d
Converter-to-MicroDIN Wiring Example ............................... 3.7
Termination for MicroDIN ..................................................... 3.9
System Wiring Example ...................................................... 3.10
System Wiring Example ...................................................... 3.11
Auto-tuning ........................................................................... 4.2
Power Limits ........................................................................ 4.3
Calibration Offset ..................................................................4.4
Filtered and Unfiltered Input Signals ..................................... 4.5
Sensor Ranges ..................................................................... 4.6
On/Off Control for Cooling and Heating ................................ 4.7
Proportional Control ............................................................. 4.8
Proportional plus Integral Control ........................................ 4.9
PID Control ......................................................................... 4.10
Alarm Settings ....................................................................4.11
Alarm Latching ................................................................... 4.12
Alarm Silencing .................................................................. 4.13
Error Information ................................................................ 4.14
Calibrating diagrams ............................................................. 6.6
........................... 3.4
iv Watlow MicroDIN
1
Chapter One:
Overview
Introduction to the MicroDIN Controller .. 1.2
Setup Steps ............................................. 1.3
Indicator Lights ....................................... 1.3
Overview
Watlow MicroDIN 1.1
Overview
Introduction to the MicroDIN Controller
The Watlow MicroDIN controller is a DIN rail-mounted, temperature controller. It uses one input and two outputs, network connections and dozens of parameters to satisfy a broad variety of control needs.
The single input can use either a thermocouple or RTD sensor. The single control output provides an open collector or switched dc output signal for a power switching device with a DC input. The single alarm output is an electromechanical relay. The network connections allow as many as 32 controllers to be configured and monitored from a single personal computer.
You can configure, operate and monitor the MicroDIN almost entirely from a PLC or personal computer via a serial connection using RJ-11 jacks. Indicator lights on the face of the controller monitor error states, power, communications activity and output activity.
Communications Input and Output to and from Personal Computer
Figure 1.2 - MicroDIN inputs and outputs in a thermal system
1-32 devices/ EIA-485 Network
Per Unit:
• Sensor Input from the process
• Control Output to the process
• Alarm Output about the process
MicroDIN
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control Output
Alarm
Input Error
Address
1 2 3 4
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control Output
Alarm
Input Error
Address
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control Output
Alarm
Input Error
Address
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control Output
Alarm
Input Error
Address
1.2 Watlow MicroDIN1.2 Watlow MicroDIN
Setup Steps
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control Output
Input Error
Indicator Lights
Figure 1.3 - MicroDIN indicator lights
1. Set up communications.
2. Set the controller’s address and baud speed with the DIP switches on the top panel (see Chapter 2, Communications Setup). The controller uses eight data bits with no parity.
3. Mount the controller (see Chapter 3, Wiring).
4. Wire the controller (see Chapter 3, Wiring).
5. Communicate with MicroDIN via an EIA-485 network with Modbus RTU
protocol.
Power
Green light stays lit when the power is on and the controller is ok.
• If it isn’t on or pulsates,
check your power source.
Control Output
Green light is lit or flashes when the control output is energized.
• If it does not light up, the
output is not turning on.
Alarm
Red Light is lit during an input alarm condition. If it is lit:
• Correct alarm condition
Communications
Green Light controller sends or receives valid data over its network port.
• If it does not light up, check the controller address and the communications setup.
Input Error
Red Light is lit if there is a sensor problem. If it is lit:
• Verify the sensor wiring, polarity and function.
• Rewire or replace as necessary.
Address Field
Record the unit’s address in erasable marker here.
pulsates when the
or change alarm configuration.
• Reset the alarm if it is
latched.
Overview
Watlow MicroDIN 1.3
Overview
Notes
1.4 Watlow MicroDIN
2
Chapter Two:
Communications Setup
Setup
Communications Overview
EIA-485 Network ............................... 2.2
Modbus™Protocol ............................. 2.2
Set Address/Baud Rate .......................2.2
Serial Data Format ............................. 2.2
Wiring Tasks ...................................... 2.2
Communications Software ................. 2.2
EIA-485 Network
Elements of a MicroDIN 485 Network 2.3 PC Connection via 232/485 Converter 2.3
Special Case 485 Considerations ....... 2.4
Termination Resistor .......................... 2.4
Pull-Up and Pull-Down Resistors ...... 2.4
Modbus Protocol
RTU ................................................... 2.5
Access via Registers .......................... 2.5
MicroDIN Supports... ......................... 2.5
Modbus™Register Table .................... 2.6
DIP Switches Set Address/Baud Rate
MicroDIN DIP Switch Table ............... 2.7
Required Parameters Setup ............... 2.8
Serial Data Format
Data Format Table .............................. 2.9
Wiring Tasks
Wiring Task List ................................. 2.9
Communications Software
Watlow’s WatLink .............................. 2.9
Other Software Options ..................... 2.9
Communications
Watlow MicroDIN 2.1
Communications Overview
Communication
Setup
EIA-485 Network
The MicroDIN uses the EIA-485 (formerly, ÒRS-485Ó) hardware interface to communicate with three wires in a half-duplex configuration, up to 32 remote devices with a master unit on a network up to 4,000 feet long using 14-26 gauge wire.
Modbus Protocol
The MicroDIN uses ModbusªRTU protocol to read and write to registers that can be viewed or changed from a personal computer. Each MicroDIN ÔparameterÕ has a corresponding Modbusªregister and access privileges. The MicroDIN parameter register numbers and the order of priority appear later in this chapter. Chapter 5 details all the MicroDIN parameters, and the Appendix provides information on how to write custom Modbusªapplications
Set Address/Baud Rate
You must configure the communications speed and network address of the MicroDIN controller with the eight-bit DIP switch on the top of the unit. Set the controller address with the first six switches and the network speed (9,600 or 19,200 baud) with the eighth switch. Turn to the DIP switch page later in this chapter.
Serial Data Format
The MicroDIN uses the an 8-N-1 data format; 8 data bits, no parity, 1 stop bit, and 1 start bit. See the data format table later in this chapter.
Wiring Tasks
In addition to wiring the controllerÕs input, outputs and power connections, you must also wire the EIA-232-to-EIA-485 converter; connect your computer to the MicroDIN, and connect the MicroDIN communications daisy chain. See ÒCommunications WiringÓ in Chapter 3 for full detail.
Communications Software
Watlow offers a Windows application for MicroDIN, called, ÒWatLink,Ó which will both set up and run multiple MicroDINs over an EIA-485 network using the Modbusªprotocol. Turn to a screen sample at the end of this chapter.
You may also write your own application (see Appendix for more detail), or purchase any of several available Modbusª-capable control software packages.
2.2 Watlow MicroDIN
EIA-485 Network
The MicroDIN EIA-485 (RS-485) Network Characteristics
An EIA-485 interface uses three wires in a half-duplex configuration.
The EIA-485 standard specifies a T+/R+ line; a T-/R- line; and a common line. EIA-485 interprets a -5 volt signal <None> as a 1, a +5-volt signal as a 0. Up to 32 remote devices can be connected to a master on a multi-drop network up to 4,000 feet long.
For industrial networks, EIA-485 offers low impedance, a multiple-device capability, strong noise immunity and the long distance capability.
PC Connection via 232/485 Converter
Watlow recommends connecting the MicroDIN to your personal computers with an EIA-232 (RS-232) to EIA-485 (RS-485) converter.
The 232-to-485 converters are proven reliable, low cost, and readily available. We recommend these suppliers:
B & B Electronics Manufacturing Company
707 Dayton Road, PO Box 1040, Ottawa, IL 61350 Tel: (815) 433-5100; Fax: (815) 434-7094; Web: http://www.bb-elec.com Request part number: 485OIC with a power supply and the correct 25-pin
gender connector for your computer.
CMC (Connecticut microComputer, Inc.)
P.O. Box 186, Brookfield, CT 06804 Tel: (800) 426-2872, (203) 740-9890; Fax: (203) 775-4595 Request part number: ADA485L with the correct 25-pin gender connector
for your computer.
Setup
Communications
See Chapter 3
for wiring details.
Watlow MicroDIN 2.3
Special Case 485 Network Considerations
If your EIA-485 network does not work, it may require termination resistors.
Communication
Setup
çCAUTION:
Apply termination and pull-up/pull-down resistors only if necessary to establish data communications. Adding this resistance to a network where it is not required could result in loss of communications and damage to process product.
Termination Resistor at the Last MicroDIN
In some cases long distance networks may require termination resistors. If the continuity checks good and you still cannot get valid responses, add termination.
You can make a terminator by placing a 120½ resistor across the C and D terminals of a standard RJ-11 phone plug. Plug the terminator into the open socket in the furthest MicroDIN from the computer.
See Chapter 3, ÒInstallation and Wiring,Ó for a wiring diagram.
Termination and Pull-Up/Pull-Down Resistors at the Converter
If you use a terminator, you should also add pull-up and pull-down resistors to the EIA-485 converter box.
Place a 120-ohm resistor across the transmit/receive terminals (C and D) of the converter box.
Add 1K½ pull-up and pull-down resistors as shown in Chapter 3 to maintain the correct voltage during the idle state.
See Chapter 3 for wiring diagram.
2.4 Watlow MicroDIN
MicroDIN, A Modbus™Remote Terminal Unit (RTU)
RTU
The MicroDIN uses Modbus™RTU (remote terminal unit) protocol to read and write to registers that can be viewed or changed from a personal computer. Sending ASCII text commands to the MicroDIN will not work.
Access Via Registers
MicroDIN Supports...
çCAUTION:
Avoid writing continuously to EEPROM memory. Continuous writes may result in premature control failure, system downtime and damage to processes and equipment.
See Disable Non­volatile Memory (System Group), Ch. 5.
Each MicroDIN parameter has a corresponding Modbus™register and access privileges. The value of each parameter is stored in a Modbus™register. The access privilege — read only, write only or read/write — determines whether you can change and/or view a parameter’s value. Chapter 5 explains some of the interactions between parameters. The tables at the end of this chapter show the parameters and their setup order.
Multiple Register Reads
MicroDIN supports Modbus™Commands 03 and 04 read of a 1- to 32-register block. Responses from -1999 to 9999 are valid data for up to 32 register writes.
Modbus™32000 Errors
A Modbus™read command response of -32000 indicates that a register is not implemented; -32001, register not active; or -32002, not read accessible.
Single Register Writes
MicroDIN supports a Modbus™write command (06) to a single register.
Multiple Register Writes
MicroDIN supports a Modbus™write command (16) for multiple writes as long as the data length is 1.
Writing to address 0 broadcasts to all devices on the network.
Write Exceptions
MicroDIN supports write exceptions: 01, illegal function; 02, illegal register; 03, illegal data.
Loop Back
MicroDIN supports a Modbus™write command 08, “loop back” to echo a message.
Setup
Communications
Compatible Software
You will need compatible software to interact with a MicroDIN controller. One such program is included with the MicroDIN Startup Kit. If you are accustomed to using a Modbus™, see the Appendix for information to help write your own Modbus™software application.
Watlow MicroDIN 2.5
Modbus Register Numbers
Address
Absolute Relative Parameters
40001 0 Model Number (Diagnostics)
Communication
40002 1 Serial Number (Characteristics)
Setup
40003 2 Serial Number 2 (Characteristics) 40004 3 Software ID number (Characteristics) 40005 4 Software Revision (Characteristics) 40006 5 Date of Manufacture (Characteristics) 40007 6 Ship Date (Characteristics ) 40017 16 Control Output Hardware (Control Output) 40018 17 Alarm Output Hardware (Alarm) 40025 24 Disable Non-volatile Memory (System) 40101 100 Input Actual (Input) 40102 101 Input Error (Input) 40104 103 Output Power (Control Output) 40107 106 Alarm Condition (Alarm Output) 40201 200 Operation Mode (Operation) 40205 204 PID Output Power (PID) 40206 205 Proportional Term (PID) 40207 206 Integral Term (PID) 40208 207 Derivative Term (PID) 40210 209 System Error (Error) 40211 210 Open Loop Error (Error) 40301 300 Set Point (Operation) 40302 301 User Operation Mode (Operation) 40305 304 Auto-tune Set Point (PID) 40306 305 Initiate Auto-tune (PID) 40311 310 Manual Output Power (Operation) 40312 311 Clear Error (Error) 40322 321 Alarm Low (Alarm Output) 40323 322 Alarm High (Alarm Output) 40332 331 Clear Alarm (Alarm Output) 40333 332 Silence Alarm (Alarm Output) 40501 500 Proportional Band (PID) 40502 501 Integral (PID) 40503 502 Reset (PID) 40504 503 Derivative (PID) 40505 504 Rate (PID) 40507 506 Cycle Time (PID) 40508 507 Control Output Hysteresis (PID) 40601 600 Sensor Type (Input)
Address
Absolute Relative Parameters
40602 601 Input Type (Input) 40603 602 Range Low (Input) 40604 603 Range High (Input) 40605 604 Filter Time Constant (Input) 40606 605 Calibration Offset (Input) 40607 606 Decimal Point (System) 40608 607 Error Clearing Mode (Error) 40701 700 Control Output Function (Control Output) 40714 713 Power Limit Set Point (Control Output) 40715 714 High Side Power (Control Output) 40716 715 Low Side Power (Control Output) 40718 717 Alarm Output Function (Alarm Output) 40720 719 Alarm Type (Alarm Output) 40721 720 Alarm Hysteresis (Alarm Output) 40722 721 Alarm Latching Mode (Alarm Output) 40723 722 Alarm Silencing Mode (Alarm Output) 40724 723 Alarm Active Sides (Alarm Output) 40725 724 Alarm Logic (Alarm Output) 40901 900 Units Type (System) 40902 901 C or F (System) 40903 902 Input Error Action (Input) 40904 903 Fixed Manual Output (Control Output) 40905 904 Activate Open Loop Detect (Error) 41501 1500 Ambient (CJC) Temperature (System) 41502 1501 Ambient (CJC) A-to-D Counts (Diagnostics) 41503 1502 RTD Lead Compens. A-to-D Counts (Diag) 41504 1503 RTD Lead Resistance (Diagnostics) 41505 1504 Input A-to-D Counts (Diagnostics) 41513 1512 Enter Diagnostics Mode (Diagnostics) 41514 1513 Test Displays (Diagnostics) 41515 1514 Test Outputs (Diagnostics) 41601 1600 Enter Calibration Mode (Calibration) 41602 1601 Restore to Factory Calibration (Calibration) 41603 1602 Reset Factory Defaults (Calibration) 41604 1603 Calibration Commands (Calibration)
2.6 Watlow MicroDIN
Set Address/Baud Rate
Configure the communications speed and network address of the MicroDIN controller with the eight-bit DIP switch on the top panel. Set the controller address with the first six switches. Set an address between 1 and 63. The network will not work correctly if any two controllers have the same address. DIP switch 1 sets the left-most binary digit. Switch 6 sets the right-most digit.
Record the MicroDIN’s address in erasable marker on the white space on the front of the unit.
The seventh switch has no effect. Set the network speed (9,600 or 19,200 baud) with the eighth switch.
Setup
Communications
Figure 2.7 ­MicroDIN top view with DIP switches and baud settings
Table 2.7 ­Decimal-to-binary conversion
1 2 3 4 5 6 7 8
O N
Dec. Binary
1 000001 2 000010 3 000011 4 000100 5 000101 6 000110 7 000111 8 001000
9 001001 10 001010 11 001011 12 001100 13 001101 14 001110 15 001111
1 2 3 4 5 6 7 8
O N
Top View
Dec. Binary
16 010000 17 010001 18 010010 19 010011 20 010100 21 010101 22 010110 23 010111 24 011000 25 011001 26 011010 27 011011 28 011100 29 011101 30 011110 31 011111
1 2 3 4 5 6 7 8
O N
1 2 3 4 5 6 7 8
O N
1 2 3 4 5 6 7 8
O N
1 2 3 4 5 6 7 8
O N
Dec. Binary
32 100000 33 100001 34 100010 35 100011 36 100100 37 100101 38 100110 39 100111 40 101000 41 101001 42 101010 43 101011 44 101100 45 101101 46 101110 47 101111
9600 baud (bit 8 on)
19.2k baud (bit 8 off)
1 2 3 4 5 6 7 8
O N
Dec. Binary
48 110000 49 110001 50 110010 51 110011 52 110100 53 110101 54 110110 55 110111 56 111000 57 111001 58 111010 59 111011 60 111100 61 111101 62 111110 63 111111
Watlow MicroDIN 2.7
Required Parameters Setup Order
This table provides 1) the correct order of entry, 2) the effect of a parameter change, and 3) a place to document settings.
Changing this Affects this
Communication
Setup
Units Type C or F Input Error Action Control Output Function Set Fixed Manual Output O Open Loop Detect Sensor Type Input Type O Range Low C D D C Range High C D D C Decimal Point D D Calibration Offset C D D C Filter Time Constant D D Error Clearing Mode Power Limit Set Point C D D C High Side Power O Low Side Power O Alarm Output Function Alarm Type D D Alarm Hysteresis C D D C Alarm Latching Mode Alarm Silencing Mode Alarm Active Sides Alarm Logic Alarm High C D D O C Alarm Low C D D O C Propband C D D C Integral O Reset O Derivative Rate Cycle Time Output Hysteresis C D D C Operation Mode Set Point Manual Output Power O O O O Set Point C D D O O C
Table 2.8 - Parameters Setup order.
Watlow MicroDIN 2.8
ç
CAUTION: Parameters should be set up in this order.
C or F
Units Type
Control Output Function
Input Type
Sensor Type
Low Side Power
High Side Power
Range High
Range Low
Decimal
Operation Mode
Alarm Type
Note: This table also appears
inside the back cover, p. A.19
Key:
D = Changing will change the default
C = Changing will convert the
temperature scale
O = Other effect (see Ch. 5
(See Parameter Index, p. A.18
)
, for detail)
Document your settings below
Serial Data Format
Configure your computer’s COM1 or COM2 (communications) port data format to match the MicroDIN’s settings in the table below.
Table 2.9a ­Serial Data Format
MicroDIN Installation Wiring Tasks
Communications Software WatLink
Figure 2.9b ­WatLink for MicroDIN sample software screen
Data Bits Parity Stop Bit Start Bit
8 None 1 1
MicroDIN requires these wiring tasks for a successful installation
1. Wire MicroDIN sensor input.
2. Wire MicroDIN Output 1, the control output.
3. Wire MicroDIN Output 2, the alarm output.
4. Wire MicroDIN power.
5. Connect the MicroDIN communications daisy chain.
6. Wire the 232-to-485 converter; connect to the computer.
7. If necessary, wire the termination and pull-up/pull-down resistors.
Watlow offers a Modbus package in WatLink, software that will set up and run multiple MicroDINs over an EIA­485 network. WatLink, a Windows 3.31 or Windows 95 application, is available from any Watlow sales rep­resentative or authorized distributor. WatLink can handle up to 32 different MicroDIN units.
Setup
Communications
Other Software
To communicate with MicroDIN, you must use a Modbus™RTU (remote terminal unit) compatible software package. Sending ASCII commands via a standard serial communication application will not work. Refer to the Appendix if you’re writing your own Modbus™RTU application.
Watlow MicroDIN 2.9
Notes
Communication
Setup
2.10 Watlow MicroDIN
3
Installation and Wiring
Chapter Three:
Installation and Wiring
Introduction
Set DIPs First ......................................3.2
Mount on DIN Rail Tabs...................... 3.2
Wire Unit I/O .......................................3.2
Installation Accessories ..................... 3.2
Mounting the MicroDIN .......................... 3.3
Mounting the MicroDIN on a DIN Rail ... 3.4 MicroDIN RJ-11 and 10-pin Connectors 3.5
Input Wiring ............................................ 3.6
Output and Power Wiring ....................... 3.7
Communications Wiring ......................... 3.8
Converter-To-MicroDIN Wiring Example 3.8
Special EIA-485 Considerations ............. 3.9
Wiring Example .................................... 3.10
Wiring Example .................................... 3.11
Install and Wire
Watlow MicroDIN 3.1
Introduction
Set DIP Switch First
For a successful MicroDIN installation you need to cover the tasks cited in the subheads below. If you do all these things and the MicroDIN doesn’t work, go to the troubleshooting chart in Chapter 6.
If you haven’t done it already, set the controller’s address and baud speed with the DIP switches on the top of the unit (see Chapter 2, Communications Setup). The controller uses eight data bits with no parity, and 1 stop bit.
Install and Wire
Mount on DIN Rail or Tabs
Mount the controller(s) either on an EN 50022 35mm x 7.5mm DIN rail or with the built-in mounting tabs.
Wire Unit I/O
Wire the MicroDIN’s input, output, communications and power connections using the diagrams in this chapter.
Installation Accessories
0219-0218-0000 Included, 6-inch communications cable (RJ-11, 4-conductor,
straight through) 0836-0445-0000 Included, 10-pin removable connector with screw terminals Not Included: 0219-0217-0000 7-foot communications cable (RJ-11, 4-conductor, straight
through) 0830-0473-0000 Communications converter (EIA-232 to EIA-485) 0830-0474-0000 Power supply (120VÅ (ac) input, 24VÎ (dc) output)
3.2 Watlow MicroDIN
Mounting the MicroDIN
To mount a MicroDIN on a DIN rail, hook the upper lip of the rail mounting bracket onto the rail and press the controller down until the bottom lip of the mount snaps onto the rail. To remove, as you push the back of the controller down lift the front up until the bottom lip unsnaps from the rail.
To mount a MicroDIN on a panel, use the dimensions below to drill screw holes for the mounting bracket.
Figure 3.3 ­Mounting a MicroDIN controller.
Side View
3.750 in
(146 mm)
DIN
rail
bracket for 
panel mounting
(#6 screw
or m3.5 required)
4.225 in
(107 mm)
4.650 in
(118 mm)
.318 in (8 mm)
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control Output
Alarm
Input Error
Address
Top/bottom mount hole offset
Front View
Install and Wire
Min. Clearance
between rail
centerlines
5.750 in
(146 mm)
2.875 in (73 mm)
ç
CAUTION: Maintain the correct spacing between rows of controllers to allow sufficient air circulation and installation clearance. Failure to do so could result in damage to equipment.
5.062 in
(129 mm)
Attachment Angle
DIN rail
10°
Min. Clearance 2 in
(51 mm)
1.637 in
(42 mm)
MicroDIN
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control Output
Alarm
Input Error
Address
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control Output
Alarm
Input Error
Address
1.650 in
(42 mm)
Use DIN EN 50022 35mm x 7.5mm Rail
Watlow MicroDIN 3.3
Mounting the MicroDIN on a DIN rail
To Mount MicroDIN
1. Push unit in and down to catch rail hook on top of rail.
2. Rotate bottom of unit in toward rail.
3. Rail clasp will audibly “snap” into place. If the MicroDIN does not snap into place, check to see if the rail is bent.
Install and Wire
Figure 3.4a -
Mounting a MicroDIN
controller on a DIN rail.
To Dismount MicroDIN
1. Press down on back of controller until the bottom hook clears the rail.
2. Then rotate bottom up and away from rail.
Figure 3.4 b-
Dismounting a MicroDIN
controller from a DIN rail.
"Snap"
3.4 Watlow MicroDIN
MicroDIN RJ-11 and 10-pin Connectors
1 2345678910
12345678910
ABCD
The MicroDIN 10-pin screw terminal connector, on the bottom of the case, links
Ó
WARNING: To avoid potential electric shock, use National Electric Code (NEC) safety practices when wiring and connecting this unit to a power source and to electrical sensors or peripheral devices. Failure to do so could result in injury or death.
it to its power supply, control input, control output and alarm output. Use 26- to 14-gauge wire to connect to the plug terminals.
The alarm output is an electromechanical relay. See the Appendix for information on sensor ranges and specifications. See
Chapter 5
: Parameters for information about software configuration.
communications
sockets 1 and 2
(RJ-11)
Bottom View
Install and Wire
Figure 3.5 - Bottom view of MicroDIN case with connector assignments.
ç
WARNING: Install high or low temperature limit control protection in systems where an over temperature fault condition could present a fire hazard or other hazard. Failure to install temperature limit control protection where a potential hazard exists could result in damage to equipment and property and injury to personnel.
Front of Unit
10-pin removable connector
Input
1. S1 or thermocouple+
2. S3 or thermocouple-
3. S2
Control Output
4. dc+
5. dc-
6. common (COM)
Alarm Output (electromechanical relay)
7. alarm normally open (NO)
8. alarm common (COM)
Power
9. L2, 24V(ac/dc)-
10. L1, 24V(ac/dc)+
Watlow MicroDIN 3.5
Input Wiring
Figure 3.6a — MicroDIN Isolation Diagram
Power Supply
Safety Isolation UL/CE
Install and Wire
Logic
and
Input
Alarm
Outputs
Control Output
Comms
500V Noise Isolation
Figure 3.6b — Control Input, Thermocouple
12345678910
+-
Figure 3.6c — Control Input, 2-wire RTD
12345678910
3.6 Watlow MicroDIN
S1 S3
Figure 3.6d — Control Input, 3-wire RTD
12345678910
S1
S2
S3
Output and Power Wiring
NOTE: The current limit feature is disabled in this version of the controller.
Ó
WARNING: To avoid potential electric shock, use National Electric Code (NEC) safety practices when wiring and connecting this unit to a power source and to electrical sensors or peripheral devices. Failure to do so could result in injury or death.
Figure 3.7a — Control Output, Switched DC with Internal Power Supply
dc+
COM
dc-
12345678910
External
External
Switching
-
Load
Device
+
Figure 3.7b — Control Output, Open Collector with External Power Supply
External
External
Switching Device
Figure 3.7c — Internal Output Circuitry
+24VÎ(dc)
2K
20
Internal Circuitry
4
dc+5dc-6COM
dc+
COM
dc-
12345678910
Power 
-
Supply
60V max.
+
1A max.
Load
-
+
Install and Wire
NOTE: Relay suppression required only for inductive loads.
Figure 3.7d — Alarm Output
N.O.
COM
12345678910
Fuse
Relay
Suppression
External
Load
Figure 3.7e — Power Wiring
10123456789
L1
24V (ac/dc)
-+
L2
Watlow MicroDIN 3.7
Communications Wiring
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control Output
Input Error
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control Output
Input Error
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control Output
Input Error
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control Output
Input Error
1 2 3 4
Green
RJ-11 to MicroDIN
TD (A) TD (B) RD (A) RD (B)
SIG GND
TD (A) TD (A)
Yellow
120V~
EIA-232
EIA-485
EIA-485
Power Supply
AD-1210
+ –
CBAD
9ÎVdc (see NOTE)
120VÅ (Vac)
Comms Plug
Red
Yellow
Yellow Green
0219-0217-0000
7 ft. comms cable
EIA232
ADA485L
EIA-485
CBAD
A
B
A
B
G
9VDC
G
DI/ODI/O
Figure 3.8a - MicroDIN communications daisy chain via RJ-11 connectors.
NOTE: If your network doesn’t function, see Chapter 2 for special
Install and Wire
EIA- 485 considerations.
Converter-To-MicroDIN Wiring Example
Figure 3.8b- B&B Converter to MicroDIN Wiring (B&B Electronics Manufacturing Company, Ph. 815-433-5100)
Ó
WARNING: To avoid potential electric shock, use National Electric Code (NEC) safety practices when wiring and connecting this unit to a power source and to electrical sensors or peripheral devices. Failure to do so could result in injury or death.
Figure 3.8c - CMC Converter to MicroDIN Wiring (CMC Connecticut Micro­Computer, Inc. Ph. 800-426-2872)
3.8 Watlow MicroDIN
NOTE: The CMC converter requires an external power supply when used with a laptop.
Special EIA-485 Network Considerations
+5V
B A
GND
T+/R+
T-/R-
Com
1K 120 1K
Converter box termination with pull-up and pull-down resistors.
ABCD
If your MicroDIN network needs termination and pull-up and pull-down resistors, wire them per the diagrams below. See Chapter 2, “Communications Setup.”
Figure 3.9 a- Termination for MicroDIN; RJ-11 phone plug with 120 resistor across C and D
120
Plug terminator into open socket in MicroDIN controller furthest from computer, the last unit on the network.
RJ-11 Terminals C (green) and D (yellow)
Install and Wire
Figure 3.9b ­Termination for EIA-232/EIA-485 Converter with pull-up and pull-down resistors.
Watlow MicroDIN 3.9
Wiring Examples
Ó
WARNING: To avoid potential electric shock, use National Electric Code (NEC) safety practices
Install and Wire
when wiring and connecting this unit to a power source and to electrical sensors or peripheral devices. Failure to do so could result in injury or death.
Figure 3.10 ­System wiring example, schematic.
L1
120VÅ (ac)
L2 Earth Ground
Temperature
UD1A-CES-0000
EIA485 to RS232
EIA485
Loop
Watlow
MicroDIN
Controller
21 345678910
Converter
1A
0830-0474-0000
Power Supply
PC
OR
20A
17-8020
ModBus
Converter
Branch Circuit Fuse
High Limit
Mechanical
Contactor
Semiconductor Fuse
DA1C-1624-C000
T1
Thermocouples
Coil
DIN-a-mite
Heater
T2
R
1A
L2L1
92A3-1DJ1-DC
High temp.
5A
light
21 3456789
Limit Control
1110 121314151617
Optional Normally
Open
Momentary
Switch
ç
WARNING: Install high or low temperature limit control protection in systems where an over temperature fault condition could present a fire hazard or other hazard. Failure to install temperature limit control protection where a potential hazard exists could result in damage to equipment and property and injury to personnel.
3.10 Watlow MicroDIN
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