MicroDIN User’s Manual & Quick Start Guide
CE Compliance
Purpose
To meet Mark CE requirements, this addendum provides supplemental information to the
MicroDIN User’s Manual (W0UD-XUMN Rev A), and the
MicroDIN Quick Start Guide (W0UD-XQRN Rev A).
Power Supply Rating
MicroDIN CE Mark compliance requires an IEC 742 rated power supply. This applies to
the following power supply references:
User’s Manual: p. 3.2, 3.7 (fig. 3.7e), 3.10 (fig. 3.10), 3.11 (fig. 3.11) and A.14
Quick Start Guide: p. 13 (fig. 3.4e), 16, 17 and 22
Figure 3.7e—
Power Wiring
NOTE: An IEC
742 rated power
supply is
required for CE
compliance.
External DC Output Fusing
Also, a customer supplied 1A fuse is required for external dc output connection to meet CE
compliance. This applies to the following external dc output references:
User’s Manual: p. 3.7 (fig. 3.7b)
Quick Start Guide: p. 13 (fig. 13b)
Figures 3.7b
and 13b—
Control Output,
Open Collector
with External
Power Supply
External DC Output Derating
For MicroDIN CE Mark compliance, external load switching (maximum) for an open
collector is derated from 60V @ 1A to 42V @ 1A. This applies to the following output rating
W0UD-XADN Rev AWatlow MicroDIN CE Addendum 1
April 1997
references:
User’s Manual: p. 3.7 (fig. 3.7b) and A.14
Quick Start Guide: p. 13 (fig. 13b) and 22
(1044)
CE Addendum
Declaration of Conformity
WATLOW CONTROLS
1241 Bundy Boulevard
Series MicroDIN
97
Winona, Minnesota 55987 USA
Declares that the following product:
Designation:Series MicroDIN
Model Number(s):UD 1 A -1CES - (Any four numbers or letters)
Classification:Control, Installation Category II, Polution Degree II
Rated Voltage:24 to 28V‡ (ac/dc)
Rated Frequency:50/60 Hz
Rated Power Consumption: 5VA maximum
Meets the essential requirements of the following European Union Directive(s)
using the relevant section(s) of the normalized standards and related documents
shown:
EN 50082-2:1995 EMC Generic immunity standard, Part 2: Industrial
EN 61000-4-2: 1995 Electrostatic discharge
EN 61000-4-4: 1995 Electical fast transients
ENV 50140:1994 Radiated immunity
ENV 50141:1994 Conducted immunity
ENV 50204:1995 Cellular phone
EN 50081-2:1994 EMC Generic emission standard, Part 2: Industrial
EN 55011:1991 Limits and methods of measurement of radio disturbance
environment
environment
characteristics of industrial, scientific and medical radiofrequency equipment (Class A)
73/23/EEC Low-Voltage Directive
EN 61010-1:1993 Safety requirements for electrical equipment for
Déclare que le produit suivant :
Désignation :Série MicroDIN
Numéro(s) de modèle(s) :UD 1 A - 1CES - (quatre chiffres ou lettres
Classification :Commande, installation catégorie II, degré de
Tension nominale :24 à 28 V ‡ (c.a./c.c.)
Fréquence nominale :50/60 Hz
Consommation
d’alimentation nominale :5 VA maximum
Conforme aux exigences de la (ou des) directive(s) suivante(s) de l’Union
Européenne figurant aux sections correspondantes des normes et documents
associés ci-dessous :
measurement, control, and laboratory use, Part 1:
General requirements
quelconques)
pollution II
89/336/EEC Directive de compatibilité électromagnétique
EN 50082-2 :1995 Norme générique d’insensibilité électromagnétique,
EN 61000-4-2 : 1995 Décharge électrostatique
EN 61000-4-4 : 1995 Courants électriques transitoires rapides
ENV 50140 :1994 Insensibilité à l’énergie rayonnée
ENV 50141 :1994 Insensibilité à l’énergie par conduction
ENV 50204 :1995 Téléphone cellulaire
EN 50081-2 :1994 Norme générique sur les émissions
EN 55011 :1991 Limites et méthodes de mesure des caractéristiques
Partie 2 : Environnement industriel
électromagnétiques, Partie 2 : Environnement
industriel
d’interférences du matériel radiofréquence industriel,
scientifique et médical (Classe A)
73/23/EEC Directive liée aux basses tensions
EN 61010-1 :1993 Exigences de sécurité pour le matériel électrique
de mesure, de commande et de laboratoire, Partie 1 :
Exigences générales
English
Français
Erklärt, daß das folgende Produkt:
Beschreibung:Serie MicroDIN
Modellnummer(n):UD 1 A - 1 CES - (4 beliebige Zahlen oder
Buchstaben)
Klassifikation:Regelsystem, Installationskategorie II,
Emissionsgrad II
Nennspannung:24 bis 28 V‡ (ac/dc)
Nennfrequenz:50/60 Hz
Nominaler Stromverbrauch: Max. 5 VA
Erfüllt die wichtigsten Normen der folgenden Anweisung(en) der Europäischen
Union unter Verwendung des wichtigsten Abschnitts bzw. der wichtigsten
Abschnitte der normalisierten Spezifikationen und der untenstehenden
einschlägigen Dokumente:
Deutsch
89/336/EEC EWG Elektromagnetische Verträglichkeit
EN 50082-2:1995 EMC-Rahmennorm für Störsicherheit, Teil 2:
EN 61000-4-2: 1995 Elektrostatische Entladung
EN 61000-4-4: 1995 Elektrische schnelle Stöße
ENV 50140:1994 Strahlungsimmunität
ENV 50141:1994 Leitungsimmunität
ENV 50204:1995 Mobiltelefon
EN 50081-2:1994 EMC-Rahmennorm für Emissionen, Teil 2: Industrielle
EN 55011:1991 Beschränkungen und Methoden der Messung von
Industrielle Umwelt
Umwelt
Funkstörungsmerkmalen industrieller, wissenschaftlicher
und medizinischer Hochfrequenzgeräte (Klasse A)
72/23/EEC EWG Niederspannungsrichtlinie
EN 61010-1:1993 Sicherheitsrichtlinien für Elektrogeräte zur Messung,
Declara que el producto siguiente:
Designación:Serie MicroDIN
Números de modelo:UD 1 A - 1CES - (Cualquier combinación de cuatro
Clasificación:Control, categoría de instalación II, grado de
Tensión nominal:24 a 28V ‡ (Vca/Vcc)
Frecuencia nominal:50/60 Hz
Consumo nominal
de energía:5 VA máximo
Cumple con los requisitos esenciales de las siguientes directivas de la Unión
Europea, usando las secciones pertinentes de las reglas normalizadas y los
documentos relacionados que se muestran:
zur Steuerung und im Labor, Teil 1: Allgemeine
Richtlinien
Español
números y letras)
contaminación ambiental II
89/336/EEC Directiva de compatibilidad electromagnética
EN 50082-2: 1995 Norma de inmunidad genérica del EMC, parte 2: Ambiente
EN 50081-2:1994 Norma de emisión genérica del EMC, parte 2: Ambiente
EN 55011:1991 Límites y métodos de medición de características de
industrial
industrial
perturbaciones de radio correspondientes a equipos de
radiofrecuencia industriales, científicos y médicos (Clase A)
73/23/EEC Directiva de baja tensión
EN 61010-1:1993 Requerimientos de seguridad para equipos eléctricos
Erwin D. LowellWinona, Minnesota, USA
Name of Authorized RepresentativePlace of Issue
General ManagerFebruary 1, 1997
Title of Authorized RepresentativeDate of Issue
________________________________________
Signature of Authorized Representative
de medición, control y uso en laboratorios, Parte 1:
Requerimientos generales
W0UD-XCEM-0000 Rev A01
(1043)
Meet the MicroDIN Team
We stand behind our product and are committed to your total satisfaction.
Pictured below are some of the people at Watlow who have worked hard to
bring you one of the finest industrial temperature controllers available today.
Included in the photo are members of the development team, production team,
and representatives from our core manufacturing and customer service areas.
TOTAL
CUSTOMER
SA TISFACTION
3 Y ear W arranty
ii Watlow MicroDIN
Front Row: Rob Hermann, board assembly; Gene Lauer, product manager; Keith Ness, engineering team leader;
Steve Lubahn, group leader; Doug Wolfe, technician; Mark Hoven, engineer. 2nd Row, Sitting behind Front Row:
Sally Kotschevar, purchasing; Lisa Voelker, technician; Carolyn Konkel, wave inspection; Mollee Smith, PACE line;
John Pham, product development engineer; Randy Haack, application engineer. Standing: Barb Lowenhagen; Dave
Zill, board assembly; Erin Benson, technician; Kathy Holzworth, production test; John Gabbert, technical documentation; Tonya Adank, surface mount; Stan Breitlow, engineering; Shirley Brown, final assembly; Jason Beyer, application engineer; Rose Johnson, final assembly; Jamil Al-Titi, R & D; Brian Dulek, wave; Jim Brickner, Winona management; Steve Griffiths, manufacturing engineer; Mary White, customer service planner; Dan Johnson, agency coordinator; Les Stellpflug, R & D.
About Watlow Controls
Watlow Controls is a division of Watlow Electric Mfg. Co., St. Louis, Missouri,
a manufacturer of industrial electric heating products, since 1922. Watlow
begins with a full set of specifications and completes an industrial product that
is manufactured totally in-house, in the U.S.A. Watlow products include electric heaters, sensors, controls and switching devices. The Winona operation has
been designing solid state electronic control devices since 1962, and has earned
the reputation as an excellent supplier to original equipment manufacturers.
These OEMs depend upon Watlow Controls to provide compatibly engineered
controls which they can incorporate into their products with confidence.
Watlow Controls resides in a 100,000 square foot marketing, engineering and
manufacturing facility in Winona, Minnesota.
NOTE:
Details of a “Note”
appear here in the
narrow margin on
the outside of each
page.
ç
CAUTION:
Details of a
“Caution” appear
here in the narrow
margin on the outside of each page.
Safety Information
We use note, caution and warning symbols throughout this book to draw your
attention to important operational and safety information.
A bold text “NOTE” marks a short message in the margin to alert you to an
important detail.
A bold text “CAUTION” safety alert appears with information that is important for protecting your equipment and performance. Be especially careful to
read and follow all cautions that apply to your application.
A bold text “WARNING” safety alert appears with information that is important for protecting you, others and equipment from damage. Pay very close
attention to all warnings that apply to your application.
Ó
WARNING:
Details of a
“Warning” appear
here in the narrow
margin on the outside of each page.
The safety alert symbol, ç, (an exclamation point in a triangle) precedes a
general CAUTION or WARNING statement.
The electrical hazard symbol, Ó, (a lightning bolt in a triangle) precedes an
electric shock hazard CAUTION or WARNING safety statement.
Technical Assistance
If you encounter a problem with your Watlow controller, see the Troubleshooting Table on page 6.5 first, review all of your configuration information to
verify that your selections are consistent with your application: inputs; outputs; alarms; limits; etc. If the problem persists after checking the above, you
can get technical assistance from your local Watlow representative, or by dialing (507) 454-5300.
An applications engineer will discuss your application with you.
Please have the following information available when calling:
• Complete model number• All configuration information
The Watlow MicroDIN controller is a DIN rail-mounted, temperature controller.
It uses one input and two outputs, network connections and dozens of
parameters to satisfy a broad variety of control needs.
The single input can use either a thermocouple or RTD sensor. The single
control output provides an open collector or switched dc output signal for a
power switching device with a DC input. The single alarm output is an
electromechanical relay. The network connections allow as many as 32
controllers to be configured and monitored from a single personal computer.
You can configure, operate and monitor the MicroDIN almost entirely from a
PLC or personal computer via a serial connection using RJ-11 jacks. Indicator
lights on the face of the controller monitor error states, power, communications
activity and output activity.
Communications Input and Output
to and from Personal Computer
Figure 1.2 - MicroDIN
inputs and outputs in a
thermal system
1-32 devices/
EIA-485 Network
Per Unit:
• Sensor Input from the process
• Control Output to the process
• Alarm Output about the process
MicroDIN
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control
Output
Alarm
Input
Error
Address
1 2 3 4
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control
Output
Alarm
Input
Error
Address
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control
Output
Alarm
Input
Error
Address
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control
Output
Alarm
Input
Error
Address
1.2 Watlow MicroDIN1.2 Watlow MicroDIN
Setup Steps
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control
Output
Input
Error
Indicator Lights
Figure 1.3 - MicroDIN
indicator lights
1. Set up communications.
2. Set the controller’s address and baud speed with the DIP switches on the top
panel (see Chapter 2, Communications Setup). The controller uses eight data
bits with no parity.
3. Mount the controller (see Chapter 3, Wiring).
4. Wire the controller (see Chapter 3, Wiring).
5. Communicate with MicroDIN via an EIA-485 network with Modbus
RTU
protocol.
Power
Green light stays
lit when the power is on
and the controller is ok.
• If it isn’t on or pulsates,
check your power source.
Control Output
Green light is lit or flashes
when the control output is
energized.
• If it does not light up, the
output is not turning on.
Alarm
Red Light is lit during an
input alarm condition.
If it is lit:
• Correct alarm condition
Communications
Green Light
controller sends or receives
valid data over its network port.
• If it does not light up, check
the controller address and the
communications setup.
Input Error
Red Light is lit if there is a
sensor problem. If it is lit:
• Verify the sensor wiring,
polarity and function.
• Rewire or replace as
necessary.
Address Field
Record the unit’s address in
erasable marker here.
The MicroDIN uses the EIA-485 (formerly, ÒRS-485Ó) hardware interface to
communicate with three wires in a half-duplex configuration, up to 32 remote
devices with a master unit on a network up to 4,000 feet long using 14-26 gauge
wire.
Modbus Protocol
The MicroDIN uses ModbusªRTU protocol to read and write to registers that
can be viewed or changed from a personal computer. Each MicroDIN
ÔparameterÕ has a corresponding Modbusªregister and access privileges. The
MicroDIN parameter register numbers and the order of priority appear later in
this chapter. Chapter 5 details all the MicroDIN parameters, and the Appendix
provides information on how to write custom Modbusªapplications
Set Address/Baud Rate
You must configure the communications speed and network address of the
MicroDIN controller with the eight-bit DIP switch on the top of the unit. Set the
controller address with the first six switches and the network speed (9,600 or
19,200 baud) with the eighth switch. Turn to the DIP switch page later in this
chapter.
Serial Data Format
The MicroDIN uses the an 8-N-1 data format; 8 data bits, no parity, 1 stop bit,
and 1 start bit. See the data format table later in this chapter.
Wiring Tasks
In addition to wiring the controllerÕs input, outputs and power connections, you
must also wire the EIA-232-to-EIA-485 converter; connect your computer to the
MicroDIN, and connect the MicroDIN communications daisy chain. See
ÒCommunications WiringÓ in Chapter 3 for full detail.
Communications Software
Watlow offers a Windows application for MicroDIN, called, ÒWatLink,Ó which
will both set up and run multiple MicroDINs over an EIA-485 network using the
Modbusªprotocol. Turn to a screen sample at the end of this chapter.
You may also write your own application (see Appendix for more detail), or
purchase any of several available Modbusª-capable control software packages.
2.2 Watlow MicroDIN
EIA-485 Network
The MicroDIN EIA-485 (RS-485) Network Characteristics
An EIA-485 interface uses three wires in a half-duplex configuration.
The EIA-485 standard specifies a T+/R+ line; a T-/R- line; and a common line.
EIA-485 interprets a -5 volt signal <None> as a 1, a +5-volt signal as a 0. Up to
32 remote devices can be connected to a master on a multi-drop network up to
4,000 feet long.
For industrial networks, EIA-485 offers low impedance, a multiple-device
capability, strong noise immunity and the long distance capability.
PC Connection via 232/485 Converter
Watlow recommends connecting the MicroDIN to your personal computers with
an EIA-232 (RS-232) to EIA-485 (RS-485) converter.
The 232-to-485 converters are proven reliable, low cost, and readily available.
We recommend these suppliers:
•B & B Electronics Manufacturing Company
707 Dayton Road, PO Box 1040, Ottawa, IL 61350
Tel: (815) 433-5100; Fax: (815) 434-7094; Web: http://www.bb-elec.com
Request part number: 485OIC with a power supply and the correct 25-pin
gender connector for your computer.
•CMC (Connecticut microComputer, Inc.)
P.O. Box 186, Brookfield, CT 06804
Tel: (800) 426-2872, (203) 740-9890; Fax: (203) 775-4595
Request part number: ADA485L with the correct 25-pin gender connector
for your computer.
Setup
Communications
See Chapter 3
for wiring details.
Watlow MicroDIN 2.3
Special Case 485 Network Considerations
If your EIA-485 network does not work, it may require termination resistors.
Communication
Setup
çCAUTION:
Apply termination and
pull-up/pull-down
resistors only if
necessary to establish
data communications.
Adding this resistance to
a network where it is not
required could result in
loss of communications
and damage to process
product.
Termination Resistor at the Last MicroDIN
In some cases long distance networks may require termination resistors. If the
continuity checks good and you still cannot get valid responses, add termination.
You can make a terminator by placing a 120½ resistor across the C and D
terminals of a standard RJ-11 phone plug. Plug the terminator into the open
socket in the furthest MicroDIN from the computer.
See Chapter 3, ÒInstallation and Wiring,Ó for a wiring diagram.
Termination and Pull-Up/Pull-Down Resistors at the Converter
If you use a terminator, you should also add pull-up and pull-down resistors to
the EIA-485 converter box.
Place a 120-ohm resistor across the transmit/receive terminals (C and D) of the
converter box.
Add 1K½ pull-up and pull-down resistors as shown in Chapter 3 to maintain the
correct voltage during the idle state.
See Chapter 3 for wiring diagram.
2.4 Watlow MicroDIN
MicroDIN, A Modbus™Remote Terminal Unit (RTU)
RTU
The MicroDIN uses Modbus™RTU (remote terminal unit) protocol to read and
write to registers that can be viewed or changed from a personal computer.
Sending ASCII text commands to the MicroDIN will not work.
Access Via Registers
MicroDIN Supports...
çCAUTION:
Avoid writing
continuously to
EEPROM memory.
Continuous writes
may result in
premature control
failure, system
downtime and
damage to
processes and
equipment.
See Disable Nonvolatile Memory
(System Group),
Ch. 5.
Each MicroDIN parameter has a corresponding Modbus™register and access
privileges. The value of each parameter is stored in a Modbus™register. The
access privilege — read only, write only or read/write — determines whether you
can change and/or view a parameter’s value. Chapter 5 explains some of the
interactions between parameters. The tables at the end of this chapter show the
parameters and their setup order.
Multiple Register Reads
MicroDIN supports Modbus™Commands 03 and 04 read of a 1- to 32-register
block. Responses from -1999 to 9999 are valid data for up to 32 register writes.
Modbus™32000 Errors
A Modbus™read command response of -32000 indicates that a register is not
implemented; -32001, register not active; or -32002, not read accessible.
Single Register Writes
MicroDIN supports a Modbus™write command (06) to a single register.
Multiple Register Writes
MicroDIN supports a Modbus™write command (16) for multiple writes as long
as the data length is 1.
Writing to address 0 broadcasts to all devices on the network.
MicroDIN supports a Modbus™write command 08, “loop back” to echo a
message.
Setup
Communications
Compatible Software
You will need compatible software to interact with a MicroDIN controller. One
such program is included with the MicroDIN Startup Kit. If you are accustomed
to using a Modbus™, see the Appendix for information to help write your own
Modbus™software application.
Watlow MicroDIN 2.5
Modbus Register Numbers
Address
Absolute Relative Parameters
400010Model Number (Diagnostics)
Communication
400021Serial Number (Characteristics)
Setup
400032Serial Number 2 (Characteristics)
400043Software ID number (Characteristics)
400054Software Revision (Characteristics)
400065Date of Manufacture (Characteristics)
400076Ship Date (Characteristics )
4001716Control Output Hardware (Control Output)
4001817Alarm Output Hardware (Alarm)
4002524Disable Non-volatile Memory (System)
40101100Input Actual (Input)
40102101Input Error (Input)
40104103Output Power (Control Output)
40107106Alarm Condition (Alarm Output)
40201200Operation Mode (Operation)
40205204PID Output Power (PID)
40206205Proportional Term (PID)
40207206Integral Term (PID)
40208207Derivative Term (PID)
40210209System Error (Error)
40211210Open Loop Error (Error)
40301300Set Point (Operation)
40302301User Operation Mode (Operation)
40305304Auto-tune Set Point (PID)
40306305Initiate Auto-tune (PID)
40311310Manual Output Power (Operation)
40312311Clear Error (Error)
40322321Alarm Low (Alarm Output)
40323322Alarm High (Alarm Output)
40332331Clear Alarm (Alarm Output)
40333332Silence Alarm (Alarm Output)
40501500Proportional Band (PID)
40502501Integral (PID)
40503502Reset (PID)
40504503Derivative (PID)
40505504Rate (PID)
40507506Cycle Time (PID)
40508507Control Output Hysteresis (PID)
40601600Sensor Type (Input)
Address
Absolute Relative Parameters
40602601Input Type (Input)
40603602Range Low (Input)
40604603Range High (Input)
40605604Filter Time Constant (Input)
40606605Calibration Offset (Input)
40607606Decimal Point (System)
40608607Error Clearing Mode (Error)
40701700Control Output Function (Control Output)
40714713Power Limit Set Point (Control Output)
40715714High Side Power (Control Output)
40716715Low Side Power (Control Output)
40718717Alarm Output Function (Alarm Output)
40720719Alarm Type (Alarm Output)
40721720Alarm Hysteresis (Alarm Output)
40722721Alarm Latching Mode (Alarm Output)
40723722Alarm Silencing Mode (Alarm Output)
40724723Alarm Active Sides (Alarm Output)
40725724Alarm Logic (Alarm Output)
40901900Units Type (System)
40902901C or F (System)
40903902Input Error Action (Input)
40904903Fixed Manual Output (Control Output)
40905904Activate Open Loop Detect (Error)
415011500Ambient (CJC) Temperature (System)
415021501Ambient (CJC) A-to-D Counts (Diagnostics)
415031502RTD Lead Compens. A-to-D Counts (Diag)
415041503RTD Lead Resistance (Diagnostics)
415051504Input A-to-D Counts (Diagnostics)
415131512Enter Diagnostics Mode (Diagnostics)
415141513Test Displays (Diagnostics)
415151514Test Outputs (Diagnostics)
416011600Enter Calibration Mode (Calibration)
416021601Restore to Factory Calibration (Calibration)
416031602Reset Factory Defaults (Calibration)
416041603Calibration Commands (Calibration)
2.6 Watlow MicroDIN
Set Address/Baud Rate
Configure the communications speed and network address of the MicroDIN
controller with the eight-bit DIP switch on the top panel. Set the controller
address with the first six switches. Set an address between 1 and 63. The
network will not work correctly if any two controllers have the same address.
DIP switch 1 sets the left-most binary digit. Switch 6 sets the right-most digit.
Record the MicroDIN’s address in erasable marker on the white space
on the front of the unit.
The seventh switch has no effect.
Set the network speed (9,600 or 19,200 baud) with the eighth switch.
Setup
Communications
Figure 2.7 MicroDIN top view with
DIP switches and baud
settings
This table provides 1) the correct order of entry, 2) the effect of a parameter change, and 3) a place to document settings.
Changing this
Affects this
Communication
Setup
➝
Units Type
C or F
Input Error Action
Control Output Function
Set Fixed Manual OutputO
Open Loop Detect
Sensor Type
Input TypeO
Range LowCD DC
Range HighCD DC
Decimal PointD D
Calibration OffsetCD DC
Filter Time ConstantD D
Error Clearing Mode
Power Limit Set PointCD DC
High Side PowerO
Low Side PowerO
Alarm Output Function
Alarm TypeD D
Alarm HysteresisCD DC
Alarm Latching Mode
Alarm Silencing Mode
Alarm Active Sides
Alarm Logic
Alarm HighCD DOC
Alarm LowCD DOC
PropbandCD DC
IntegralO
ResetO
Derivative
Rate
Cycle Time
Output HysteresisCD DC
Operation Mode
Set Point
Manual Output PowerOO OO
Set PointCD D O OC
Table 2.8 - Parameters Setup order.
Watlow MicroDIN 2.8
➝
ç
CAUTION:
Parameters
should be set
up in this order.
➝
C or F
Units Type
Control Output Function
Input Type
Sensor Type
Low Side Power
High Side Power
Range High
Range Low
Decimal
Operation Mode
Alarm Type
Note: This table also appears
inside the back cover, p. A.19
Key:
D = Changing will change the default
C = Changing will convert the
temperature scale
O = Other effect (see Ch. 5
(See Parameter Index, p. A.18
)
, for detail)
Document your settings below
Serial Data Format
Configure your computer’s COM1 or COM2 (communications) port data format
to match the MicroDIN’s settings in the table below.
Table 2.9a Serial Data Format
MicroDIN Installation Wiring Tasks
Communications Software
WatLink
Figure 2.9b WatLink for MicroDIN
sample software screen
Data BitsParityStop BitStart Bit
8None 11
MicroDIN requires these wiring tasks for a successful installation
1. Wire MicroDIN sensor input.
2. Wire MicroDIN Output 1, the control output.
3. Wire MicroDIN Output 2, the alarm output.
4. Wire MicroDIN power.
5. Connect the MicroDIN communications daisy chain.
6. Wire the 232-to-485 converter; connect to the computer.
7. If necessary, wire the termination and pull-up/pull-down resistors.
Watlow offers a Modbus
package in WatLink,
software that will set up
and run multiple
MicroDINs over an EIA485 network. WatLink,
a Windows 3.31 or
Windows 95 application,
is available from any
Watlow sales representative or authorized
distributor. WatLink can
handle up to 32 different
MicroDIN units.
™
Setup
Communications
Other Software
To communicate with
MicroDIN, you must use a Modbus™RTU (remote terminal unit) compatible
software package. Sending ASCII commands via a standard serial
communication application will not work. Refer to the Appendix if you’re writing
your own Modbus™RTU application.
Watlow MicroDIN 2.9
Notes
Communication
Setup
2.10 Watlow MicroDIN
3
Installation and Wiring ■
Chapter Three:
Installation and Wiring
Introduction
Set DIPs First ......................................3.2
Mount on DIN Rail Tabs...................... 3.2
Wire Unit I/O .......................................3.2
Wiring Example .................................... 3.10
Wiring Example .................................... 3.11
Install and Wire
Watlow MicroDIN 3.1
Introduction
Set DIP Switch First
For a successful MicroDIN installation you need to cover the tasks cited in the
subheads below. If you do all these things and the MicroDIN doesn’t work, go to
the troubleshooting chart in Chapter 6.
If you haven’t done it already, set the controller’s address and baud speed with
the DIP switches on the top of the unit (see Chapter 2, Communications Setup).
The controller uses eight data bits with no parity, and 1 stop bit.
Install and Wire
Mount on DIN Rail or Tabs
Mount the controller(s) either on an EN 50022 35mm x 7.5mm DIN rail or with
the built-in mounting tabs.
Wire Unit I/O
Wire the MicroDIN’s input, output, communications and power connections
using the diagrams in this chapter.
straight through)
0836-0445-0000 Included, 10-pin removable connector with screw terminals
Not Included:
0219-0217-0000 7-foot communications cable (RJ-11, 4-conductor, straight
through)
0830-0473-0000 Communications converter (EIA-232 to EIA-485)
0830-0474-0000 Power supply (120VÅ (ac) input, 24VÎ (dc) output)
3.2 Watlow MicroDIN
Mounting the MicroDIN
To mount a MicroDIN on a DIN rail, hook the upper lip of the rail mounting
bracket onto the rail and press the controller down until the bottom lip of the
mount snaps onto the rail. To remove, as you push the back of the controller
down lift the front up until the bottom lip unsnaps from the rail.
To mount a MicroDIN on a panel, use the dimensions below to drill screw holes
for the mounting bracket.
Figure 3.3 Mounting a MicroDIN
controller.
Side View
3.750 in
(146 mm)
DIN
rail
bracket for
panel mounting
(#6 screw
or m3.5 required)
4.225 in
(107 mm)
4.650 in
(118 mm)
.318 in
(8 mm)
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control
Output
Alarm
Input
Error
Address
Top/bottom
mount
hole offset
Front View
Install and Wire
Min. Clearance
between rail
centerlines
5.750 in
(146 mm)
2.875 in
(73 mm)
ç
CAUTION:
Maintain the correct
spacing between rows of
controllers to allow
sufficient air circulation
and installation
clearance. Failure to do
so could result in
damage to equipment.
5.062 in
(129 mm)
Attachment Angle
DIN
rail
10°
Min. Clearance 2 in
(51 mm)
1.637 in
(42 mm)
MicroDIN
MicroDIN
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control
Output
Alarm
Input
Error
Address
MicroDIN
Temperature Controller
Temperature Controller
Power
Comms
Control
Output
Alarm
Input
Error
Address
1.650 in
(42 mm)
Use DIN EN 50022 35mm x 7.5mm Rail
Watlow MicroDIN 3.3
Mounting the MicroDIN on a DIN rail
To Mount MicroDIN
1. Push unit in and down to catch rail hook
on top of rail.
2. Rotate bottom of unit in toward rail.
3. Rail clasp will audibly “snap” into place.
If the MicroDIN does not snap into place,
check to see if the rail is bent.
Install and Wire
①
Figure 3.4a -
Mounting a MicroDIN
controller on a DIN rail.
To Dismount MicroDIN
1. Press down on back of controller until the
bottom hook clears the rail.
2. Then rotate bottom up and away from
rail.
Figure 3.4 b-
Dismounting a MicroDIN
controller from a DIN rail.
➂ "Snap"
➁
➁
①
3.4 Watlow MicroDIN
MicroDIN RJ-11 and 10-pin Connectors
12345678910
12345678910
ABCD
The MicroDIN 10-pin screw terminal connector, on the bottom of the case, links
Ó
WARNING:
To avoid potential
electric shock, use
National Electric Code
(NEC) safety practices
when wiring and
connecting this unit to a
power source and to
electrical sensors or
peripheral devices.
Failure to do so could
result in injury or death.
it to its power supply, control input, control output and alarm output. Use 26- to
14-gauge wire to connect to the plug terminals.
The alarm output is an electromechanical relay.
See the Appendix for information on sensor ranges and specifications. See
Chapter 5
: Parameters for information about software configuration.
communications
sockets 1 and 2
(RJ-11)
Bottom View
Install and Wire
Figure 3.5 - Bottom view
of MicroDIN case with
connector assignments.
ç
WARNING:
Install high or low
temperature limit control
protection in systems
where an over
temperature fault
condition could present a
fire hazard or other
hazard. Failure to install
temperature limit control
protection where a
potential hazard exists
could result in damage to
equipment and property
and injury to personnel.
Front of Unit
10-pin removable connector
Input
1. S1 or thermocouple+
2. S3 or thermocouple-
3. S2
Control Output
4. dc+
5. dc-
6. common (COM)
Alarm Output (electromechanical relay)
7. alarm normally open (NO)
8. alarm common (COM)
Power
9. L2, 24V‡ (ac/dc)-
10. L1, 24V‡ (ac/dc)+
Watlow MicroDIN 3.5
Input Wiring
Figure 3.6a — MicroDIN Isolation Diagram
Power Supply
SafetyIsolationUL/CE
Install and Wire
Logic
and
Input
Alarm
Outputs
Control
Output
Comms
500V
Noise
Isolation
Figure 3.6b — Control Input, Thermocouple
12345678910
+-
Figure 3.6c — Control Input, 2-wire RTD
12345678910
3.6 Watlow MicroDIN
S1 S3
Figure 3.6d — Control Input, 3-wire RTD
12345678910
S1
S2
S3
Output and Power Wiring
NOTE:
The current limit feature
is disabled in this version
of the controller.
Ó
WARNING:
To avoid potential
electric shock, use
National Electric Code
(NEC) safety practices
when wiring and
connecting this unit to a
power source and to
electrical sensors or
peripheral devices.
Failure to do so could
result in injury or death.
Figure 3.7a —
Control Output, Switched DC
with Internal Power Supply
dc+
COM
dc-
12345678910
External
External
Switching
-
Load
Device
+
Figure 3.7b —
Control Output, Open Collector
with External Power Supply
External
External
Switching
Device
Figure 3.7c — Internal Output Circuitry
+24VÎ(dc)
2KΩ
20Ω
Internal Circuitry
4
dc+5dc-6COM
dc+
COM
dc-
12345678910
Power
-
Supply
60V max.
+
1A max.
Load
-
+
Install and Wire
NOTE:
Relay suppression
required only for
inductive loads.
Figure 3.7d — Alarm Output
N.O.
COM
12345678910
Fuse
Relay
Suppression
External
Load
Figure 3.7e — Power Wiring
10123456789
L1
24V‡ (ac/dc)
-+
L2
Watlow MicroDIN 3.7
Communications Wiring
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control
Output
Input
Error
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control
Output
Input
Error
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control
Output
Input
Error
Address
Power
Comms
Alarm
Temperature Controller
MicroDIN
Temperature Controller
MicroDIN
Control
Output
Input
Error
1 2 3 4
Green
RJ-11 to MicroDIN
TD (A)
TD (B)
RD (A)
RD (B)
SIG GND
TD (A)
TD (A)
Yellow
120V~
EIA-232
EIA-485
EIA-485
Power Supply
AD-1210
+
–
CBAD
9ÎVdc (see NOTE)
120VÅ (Vac)
Comms Plug
Red
Yellow
YellowGreen
0219-0217-0000
7 ft. comms cable
EIA232
ADA485L
EIA-485
CBAD
A
B
A
B
G
9VDC
G
DI/ODI/O
Figure 3.8a - MicroDIN
communications daisy
chain via RJ-11
connectors.
NOTE:
If your network doesn’t
function, see Chapter 2
for special
WARNING:
To avoid potential electric
shock, use National
Electric Code (NEC) safety
practices when wiring and
connecting this unit to a
power source and to
electrical sensors or
peripheral devices.
Failure to do so could
result in injury or death.
Figure 3.8c - CMC
Converter to MicroDIN
Wiring
(CMC Connecticut MicroComputer, Inc.
Ph. 800-426-2872)
3.8 Watlow MicroDIN
NOTE:
The CMC converter requires an external power supply when used with a laptop.
Special EIA-485 Network Considerations
+5V
B
A
GND
T+/R+
T-/R-
Com
1KΩ
120Ω
1KΩ
Converter box
termination
with pull-up
and pull-down
resistors.
ABCD
If your MicroDIN network needs termination and pull-up and pull-down
resistors, wire them per the diagrams below. See Chapter 2, “Communications
Setup.”
Figure 3.9 a- Termination
for MicroDIN; RJ-11
phone plug with 120Ω
resistor across C and D
120Ω
Plug terminator into open socket in MicroDIN controller furthest from
computer, the last unit on the network.
RJ-11 Terminals
C (green) and D (yellow)
Install and Wire
Figure 3.9b Termination for
EIA-232/EIA-485
Converter with pull-up
and pull-down resistors.
Watlow MicroDIN 3.9
Wiring Examples
Ó
WARNING:
To avoid potential
electric shock, use
National Electric Code
(NEC) safety practices
Install and Wire
when wiring and
connecting this unit to a
power source and to
electrical sensors or
peripheral devices.
Failure to do so could
result in injury or death.
Figure 3.10 System wiring example,
schematic.
L1
120VÅ (ac)
L2
Earth Ground
Temperature
UD1A-CES-0000
EIA485 to RS232
EIA485
Loop
Watlow
MicroDIN
Controller
21 345678910
Converter
1A
0830-0474-0000
Power Supply
PC
OR
20A
17-8020
ModBus
Converter
Branch
Circuit Fuse
High Limit
Mechanical
Contactor
Semiconductor
Fuse
DA1C-1624-C000
T1
Thermocouples
Coil
DIN-a-mite
Heater
T2
R
1A
L2L1
92A3-1DJ1-DC
High
temp.
5A
light
21 3456789
Limit Control
1110 121314151617
Optional
Normally
Open
Momentary
Switch
ç
WARNING:
Install high or low
temperature limit control
protection in systems
where an over
temperature fault
condition could present a
fire hazard or other
hazard. Failure to install
temperature limit control
protection where a
potential hazard exists
could result in damage to
equipment and property
and injury to personnel.
3.10 Watlow MicroDIN
Loading...
+ 76 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.