Watlow K-RING Data sheet

W A T L O W
Cable Heaters
• Same day shipment on all stock units.
K-RING
®
Watlow’s K-RING®heater takes nozzle heater technology a step ahead of the competition. Thanks to its innovative design, plastic molders no longer have to compromise with sloppy fit tolerances, uneven temperature profiles or short heater life.
Featuring a machined brass casting construction, the K-RING heater can handle very high temperatures while providingmaximum heat transfer.
With a precision machined inside diameter, the K-RING heater fits perfectly—and it doesn’t even require clamping bands. Precision fit, along with the excellent thermal conductivity of brass, allow the K-RING to give you an extremely even temperature profile.
Performance Capabilities
• Operating temperature to 1200°F (650°C)
• Maximum watt density on inside diameter to 260 W/in2(40 W/cm2).
• Maximum voltage to 240VÅ(ac)
Features and Benefits
Brass casting construction protects the heater from damage, as well as maximizes transfer of heat to heated parts.
Precision machining of length and inside diameter gives precision fit tolerances.
Sealed construction of the heater body eliminates contamination. The adaptor also effectively seals the lead exit.
Stainless steel outer casing protects the brass heater body, and as an option, can be polished to increase heater efficiency.
Distributed wattage allows heat to be precisely placed for an even temperature profile.
Customized diameters, with quick delivery, are available to meet specific application needs.
Applications
• Sprue bushings in plastic molding equipment
• Plastic injection nozzles
• Process heating of liquids and gasses in processing lines
• Hot melt equipment
• Laboratory and analytical equipment
Electrical Tolerances
Resistance: ±10 percent Wattage: ±10 percent
Stainless Steel Casing
Precision Machined Inside Diameter
36" (1 m) Fiberglass Insulated Leads
Distributed Wattage
1
" (6.5 mm)
4
Diameter Adapter
Brass Construction
Cable Heaters
71
Thermocouple Located in Center Coil
Cable Heaters
50 ± 5 mm (2 ± 1/4")
Dia.
7.3 mm (0.29")
K-RING
Termination Options
Sensors
Thermocouple Types
Temperature
ASTM Conductor Characteristics Range
Code Positive Negative °C (°F)
J Iron Constantan -20 to (0 to
(Magnetic) (Non-Magnetic) 760 1400)
K Chromel
(Non-Magnetic) (Magnetic) 1260 2300)
®
Alumel
®
-20 to (0 to
Protection Against Abrasion
Crimped-on fiberglass braid or stainless steel braid offers lead wire protection against abrasion or sharp equipment. To order, specify
fiberglass braid or stainless steel braid and lead length.
Heavy Duty Strain Relief
A heavy duty stainless steel tube is added to the cable transition of the K-RING, providing strain relief to the lead exit. This is supplied as a standard feature.
Internal Thermocouple
Internally grounded Type J or Type K thermocouples, offer accurate
sensing of internal heater tempera­tures. Thermocouple wires attach directly to a Watlow controller, which must be purchased separately.
Thermocouples are supplied with 1 m (36 inches) fiberglass insulated leads. Upon request, longer lead lengths are available.
2 ±1⁄4" (50 ± 55 mm)
Dia.
0.29"
(7.3 mm)
To order, specify internal thermo­couple, Type J or K, and lead
length.
Thermocouple Located in Center Coil
K-RING Stock Nozzle Heater
I.D. Nominal O.D. Length Watts Volts Code Number
inches (mm) inches (mm) inches (mm)
1
2 13 1 25 1 25 175 240 BKR1302501A
1
2 13 1 25 2 51 300 240 BKR1305101A
5
8 16 11⁄8 28 2 51 300 240 BKR1605102A
5
8 16 11⁄8 28 3 76 500 240 BKR1607602A
5
8
3
4 20 11⁄4 32 1 25 250 240 BKR1902501A
3
4
7
8 22 13⁄8 34 2 51 500 240 BKR2205102A
7
8 22 13⁄8 34 3 76 750 240 BKR2207601A
7
8
Inner diameter tolerance to ±0.001 in (0.025 mm). Length tolerance ±0.02 in (0 to 100 mm ±0.5 mm); over ±0.04 in (100 mm ±1.0 mm). Note: Custom metric manufactured K-RING heaters, F.O.B. Germany.
16 1
20 1
22 1
How to Order
To order stock K-RING heater, specify:
• Required inside diameter
• Maximum allowable outside diameter
1
8
1
4
3
8
28 4 102 750 240 BKR1610202A
32 2 51 350 240 BKR1905101A
34 4 102 1000 240 BKR2210201A
• Maximum allowable length of the K-RING
• Volts/watts
• Lead length, protection and thermocouple type if other than standard
72
F.O.B.: Batavia, Illinois
• Any of the options required
Availability Stock: Same day shipment Made-to-Order: Consult Watlow
Alumel®and Chromel®are registered trademarks of Hosking Manufacturing Co.
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