
W   A   T   L   O   W
Flexible Heaters
HT Foil 
This high temperature etched foil 
heater from Watlow is designed for 
demanding applications requiring 
operating temperatures up to1100°F 
(595°C). The heater, only 0.030 inch 
(0.76 mm) thick, is insulated with a 
mica sheet. The heater is fairly rigid 
and must be securely and uniformly 
clamped from both sides for support 
and good heat transfer during 
operation.
Performance Capabilities
• Operating temperatures to 1100°F 
(595°C)
• Watt densities to 110 W/in 
(17 W/cm2) when operating at 
500°F (260°C). Watt density 
should decrease as temperature 
increases.
Features and Benefits
• High temperatures and watt 
densities for more demanding 
applications.
• Fast heat-up due to thin 
construction and low mass design.
• Easy to design in circular or 
complex two-dimensional shapes.
• More uniform part temperatures 
are possible with etched foil zoned 
heating.
Applications
• Semiconductor industry: wafer 
processing equipment
• High temperature platens for 
laminating presses
2
0.014" (0.36 mm) 
Thick Mica Insulation
Flexible Heaters
0.030" (0.76 mm) Thick Heater 
with Etched Foil Element
193

Flexible Heaters
HT Foil 
Applications and 
Technical Data
Installation and Mounting
The HT Foil heater is designed to be 
permanently clamped. If the lead 
connection points are within the 
clamped area, a relief in one of the 
clamped surfaces is required to 
allow adequate clamping of the 
active heater area.
For further details on mounting 
methods, see Watlow technical  
letter #6, flexible heaters.
General Specifications
Although Watlow doesn’t stock 
HT Foil heaters, there are several 
specifications common to most of 
the custom designs. They include:
• Thickness over heated area:
0.030 inch (0.76 mm)
• Thickness over lead connection
area:
0.200 inch (5 mm)
• Dielectric strength—volts ac,
minimum:
1000VÅ(ac)
• Maximum operating temperature: 
1100°F (593°C)
• Maximum allowable watt density 
at various temperatures:
1000°F(540°C) 20 W/in2 (3.1 W/cm2) 
900°F(480°C) 40 W/in2 (6.2 W/cm2) 
800°F(425°C) 60 W/in2 (9.3 W/cm2) 
700°F(370°C) 75 W/in2 (11.6 W/cm2) 
600°F(315°C) 90 W/in2 (14 W/cm2) 
500°F(260°C) 110 W/in2 (17 W/cm2)
• Lead wire —Type MGT 600 volt 
with Nickel clad Cu conductor:
840°F (450°C)
Options
The following options are possible 
with HT Foil heaters from Watlow:
• Holes, cutouts, and notches
• Zoned wattage
Detailed information on holes, cutouts and notches can be 
found on page 166 in the Flexible Shapes and Geometries 
section.
How to Order
All HT Foil heaters from Watlow are 
made-to-order. Please provide the 
following application information to 
place an order or request a quote:
• Size (dimensions)
• Voltage
• Wattage/watt density
• Operating temperature
• Options (holes, zoned wattage)
• Quantity
F.O.B.: Columbia, Missouri
Availability
Consult factory 
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