Watlow Flange Data sheet

W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
Watlow flange heaters are easy to install and maintain. Designed for heating liquids and gases in tanks and pressure vessels, flange immersion heaters are ideal for applications requiring higher kilowatts.
Watlow flange heaters are made with WATROD or FIREBAR®tubular elements brazed or welded to a flange. Stock flange heaters are equipped with a general purpose (NEMA 1) terminal enclosure.
Flange heaters, with FIREBAR elements, also answer the need for liquid immersion applications requiring high kilowatts in small tanks. The FIREBAR element’s unique flat surface geometry packs more power in a smaller bundle, with lower watt density, making it especially well suited for petroleum­based liquid heating applications.
Performance Capabilities
• Watt densities to 100 W/in (15.5 W/cm2)
• Wattages to one megawatt
®
•UL
and CSA component recognition to 480VÅ(ac) and 600VÅ(ac) respectively
• Incoloy®sheath temperatures to 1600°F (870°C)
• Passivated 316 stainless steel sheath temperatures to 1200°F (650°C)
• 304 stainless steel sheath temperatures to 1200°F (650°C)
• Steel sheath temperatures to 750°F (400°C)
• Copper sheath temperatures to 350°F (175°C)
2
Features and Benefits
ANSI and ANSI compatible 2,
21⁄2 inch flanges provide appropriate
heater size-to-application and fit.
Flange sizes up to 24 inches available on made-to-order units.
Element sheath and flange materials to meet application needs.
Integral thermowells provide convenient temperature sensor insertion and replacement without draining the fluid being heated.
A standard, general purpose
(NEMA 1) terminal enclosure
offers easy access to wiring.
Element support(s) provide proper element spacing to maximizing heater performance and life.
Conduit Opening
, 3, 4, 5, 6, 8, 10, 12 and 14
On stock chart units:
• Three to five working days on most heaters
• 10 working days on special voltages and/or wattages
• 15 working days on special element lengths
Flange
Terminal Enclosure
Thermowell
FIREBAR Heating Element
WATROD Heating Element
To facilitate lifting, drilled and
tapped holes come supplied for eye bolts on 10 inch and larger flange heaters.
All units are inspected and/or
tested to ensure element-to­flange pressure seals do not leak.
Four or six inch FIREBAR
flange heaters pack more kilowatts in smaller bundles—in liquid immersion applications, a conventional 10 inch round tubular element flange can be replaced with a six inch FIREBAR flange.
WATROD hairpins are
repressed (recompacted) to maintain MgO density, dielectric strength, heat transfer and life.
Branch circuits meet NEC with
48 amps per circuit maximum.
®
UL
and CSA component
recognition under file numbers
E52951 and 31388 respectively. See pages 268-271 for details.
Flange Heaters
Incoloy®is a registered trademark of Special Metals Corporation.
UL®is a registered trademark of Underwriter's Laboratories.
339
Tubular and
Stand-off Terminal Enclosure
Ref. 6" (150 mm) Stand-off Height
ANSI Flange
Conduit Openings
Process Assemblies
Flange Immersion Heaters
Applications
• Water: Deionized Demineralized Clean Potable Process
Options
Terminal Enclosures
General purpose terminal enclosures, without thermostats, are standard on all flange immersion heaters. Optional terminal enclosures include:
• General purpose (NEMA 1) with a
single or double pole thermostat.
• Moisture resistant (NEMA 4–
steel). Available with or without a single or double pole thermostat.
• Corrosion resistant (NEMA 4X).
Available with or without a single or double pole thermostat.
• Explosion resistant (NEMA 7)
class 1 groups C and D. Available with or without a single or double pole thermostat.
• Industrial water rinse tanks
• Vapor degreasers
• Hydraulic oil, crude, asphalt
• Lubricating oils at API specified watt densities
• Air and gas flow
• Caustic solutions
• Explosion/moisture resistant
(NEMA 7/4) combinations. Available with or without a single or double pole thermostat.
• For class 1, group B enclosures,
consult your Watlow representative.
Enclosure Enhancements
• Enclosure heater to solve
condensation and freeze problems.
• Power distribution blocks to
facilitate power feed line wiring.
Prior to ordering, refer to the terminal enclosure dimensions on
page 341. Order by adding the
appropriate suffix letter(s) to the base flange heater code number, as
• Chemical baths
• Process air equipment
• Boiler equipment
• Freeze protection of any fluid
• Anti-freeze (glycol) solutions
• Paraffin
shown on the Build-a-Code chart. Heater code numbers and suffix letters are depicted on the Stock and Options charts, pages 345 to
362. Specify class and group, if
applicable.
Caution
Explosion-resistant terminal enclosures are intended to provide explosion containment in the electrical termination/wiring enclosure only. No portion of the assembly outside of this enclosure is covered under this NEMA rating. NEMA rating effectiveness may be compromised by abuse or misapplication.
Stand-off Terminal Enclosures
Stand-off terminal enclosures provide an air-insulating barrier between the flange and terminal enclosure by mounting the terminations and wiring away from the flange. Stand-off terminal enclosures are recommended
CSA Certied Enclosures
CSA certified moisture and/or explosion resistant terminal enclosures protect wiring in hazardous gas environments. These terminal enclosures, covered under CSA file number 61707, are
340
whenever a process operating temperature exceeds 400°F (205°C). This helps minimize terminal enclosure temperatures.
To order, specify stand-off terminal enclosure.
available on all WATROD and FIREBAR flange heaters. For additional information, consult your Watlow representative.
To order, specify CSA certied enclosure, process temperature
(°F), maximum working pressure of application (psig), media being heated and heater mounting orientation (horizontal or vertical) and ange size.
W A T L O W
K
E
K
E
K
E
E
K
Tubular and Process Assemblies
Flange Immersion Heaters
Options
4-8 inches NEMA 1 and NEMA 4
10-14 inches NEMA 1
10-14 inches NEMA 4
Terminal Enclosure Dimensions
Without Thermostat With Thermostat
Enclosure Flange Single Pole Double Pole
Type Size E Dimension K Dimension E Dimension K Dimension E Dimension K Dimension
General 2 1 1⁄2 (38) 3 3⁄8 (86) Purpose 21⁄2 2 1⁄8 (54) 4 (102)
(NEMA 1) 3 3 13⁄
Moisture 22 Resistant 2 1⁄2 2 5⁄8 (67) 3 1⁄2 (89)
(NEMA 4) 3 2
Explosion 23 Resistant 2
(NEMA 7) 3 7 Class 1, 4 7 1⁄8 (181) 5 3⁄4 (146) 7 1⁄8 (181) 5 3⁄4 (146) 7 1⁄8 (181) 5 3⁄4 (146) Groups 5 7
C and D 6 7 Consult 8 7 7⁄8 (200) 12 1⁄8 (308) 7 7⁄8 (200) 12 1⁄8 (308) 7 7⁄8 (200) 12 1⁄8 (308) Factory 10 7 for 12 7 Group B) 14 7 7⁄8 (200) 19 3⁄8 (492) 7 7⁄8 (200) 19 3⁄8 (492) 7 7⁄8 (200) 19 3⁄8 (492)
Terminal enclosure is octagonal, not round.
inch inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm)
16 (97) 4
49 57
67 87
3
8 (238) 7 (178) 9 3⁄8 (238) 7 (178) 9 3⁄8 (238) 7 (178)
1
16 (179) 7 (178) 7 1⁄16 (179) 7 (178) 7 1⁄16 (179) 7 (178)
1
16 (179) 8 (203) 7
1
16 (179) 10 1⁄32 (255) 7 1⁄16 (179) 10 1⁄32 (255) 7 1⁄16 (179) 10 1⁄32 (255)
5
8 (117) 9
3
8 (238) 7 (178) 9
1
16 (179) 8 (203) 7
10 7 1⁄16 (179) 11 5⁄8 (295) 7 1⁄16 (179) 11 5⁄8 (295) 7 1⁄16 (179) 11 5⁄8 (295) 12 7 1⁄ 14 7
49 57
67 87
16 (179) 13
1
16 (179) 15 1⁄8 (384) 7 1⁄16 (179) 15 1⁄8 (384) 7 1⁄16 (179) 15 1⁄8 (384)
5
8 (67) 3 1⁄2 (89)
1
8
3
8 (238) 7 (178) 9 3⁄8 (238) 7 (178) 9 3⁄8 (238) 7 (178)
1
16 (179) 7 (178) 7 1⁄16 (179) 7 (178) 7 1⁄16 (179) 7 (178)
1
16
1
16 (179) 10 1⁄32 (255) 7 1⁄16 (179) 10 1⁄32 (255) 7 1⁄16 (179) 10 1⁄32 (255)
1
2 (343) 7
(54) 4 (102) 9
(179) 8 (203) 7
1
16 (179) 13
3
(238) 7 (178) 9
8
1
(179) 8 (203) 7
16
1
2 (343) 7
10 7 3⁄4 (197) 13 3⁄4 (349) 7 3⁄4 (197) 13 3⁄4 (349) 7 3⁄4 (197) 13 3⁄4 (349) 12 7 14 7
1
2
3
(197) 15
4
3
4 (197) 17 1⁄4 (438) 7 3⁄4 (197) 17 1⁄4 (438) 7 3⁄4 (197) 17 1⁄4 (438)
1
16 (78) 3 3⁄4 (95)
1
3
16
1
8 (181) 5 3⁄4 (146) 7 1⁄8 (181) 5 3⁄4 (146) 7 1⁄8 (181) 5 3⁄4 (146)
7
8
7
8 (200) 9 7⁄8 (251) 7 7⁄8 (200) 9 7⁄8 (251) 7 7⁄8 (200) 9 7⁄8 (251)
7
8 (200) 14 5⁄8 (371) 7 7⁄8 (200) 14 5⁄8 (371) 7 7⁄8 (200) 14 5⁄8 (371)
7
8 (200) 15 7⁄8 (403) 7 7⁄8 (200) 15 7⁄8 (403) 7 7⁄8 (200) 15 7⁄8 (403)
(78) 3
(200) 8
7
8
3
4
7
8
(403) 7
3
4
(197) 15
7
8
(403) 7
(95)
(225) 7
7
8
(200) 8
7
8
(225) 7
4-14 inches NEMA 7
3
8 (238) 7 (178)
1
16 (179) 8 (203)
1
16 (179) 13
3
(238) 7 (178)
8
1
(179) 8 (203)
16
3
(197) 15
4
7
(200) 8
8
1
2 (343)
7
8
7
8
Flange Heaters
(403)
(225)
341
Tubular and Process Assemblies
Flange Immersion Heaters
Options
Thermocouples
ASTM Type J or K thermocouples offer more accurate sensing of process and/or sheath tempera­tures. A thermocouple may be inserted into the thermowell or attached to the heater’s sheath.
Thermocouples are supplied with 120 inch (3050 mm) leads (longer lead lengths available). Unless otherwise specified, thermocouples are supplied with temperature ranges detailed on the Thermocouple Types chart.
Using a thermocouple requires an appropriate temperature and power control. These must be purchased separately. Watlow offers a wide variety of temperature and power controls to meet virtually all applications. Temperature controls can be configured to accept process variable inputs, too.
Thermostats
To provide process temperature control, Watlow offers optional single pole, single throw (SPST) and double pole, single throw (DPST) thermostats.
Unless otherwise specified,
Consult your Watlow representative for details.
To order, specify Type J or K thermocouple and lead length. Indicate if the thermocouple is for process temperature sensing or heater sheath high-limit protection. Please specify if the flange heater will be mounted vertical or horizon-
tal in the tank. If vertical, specify if the housing is on top or bottom.
thermostats are mounted inside the terminal enclosure. For details and ordering information, refer to Thermostats on pages 423 to 425. Please verify that the thermostat’s sensing bulb O.D. is compatible with the flange heater’s thermowell I.D.
If the flange heater is part of an in-line circulation heating application, indicate flow direction relative to the heater’s enclosure.
RTDs
If your process requires greater temperature sensing accuracy than is possible with thermocouples, Watlow can also supply RTDs in DIN or JIS calibrations. Consult Watlow for details.
Thermocouple Types
Recommended
ASTM Conductor Characteristics Temperature Range
Type Positive Negative °F (°C)
J Iron Constantan 0 to 1000 (-20 to 540)
(Magnetic) (Non-magnetic)
K Chromel
(Non-magnetic) (Magnetic)
Type J and Type K thermocouples are rated 32 to 1382°F and 32 to 2282°F (0-750°C and 0-1250°C), respectively. Watlow does not recommend exceeding temperature ranges shown on this chart for the tubular product line.
®
Alumel
®
0 to 2000 (-20 to 1100)
Wattages and Voltages
Watlow routinely supplies flange immersion heaters with 240 to 480VÅ(ac) as well as wattages from 150 watts to one megawatt. If
®
and Chromel®are registered trademarks
Alumel of the Hoskins Manufacturing Company.
342
required, Watlow will make heaters with voltage up to 600VÅ(ac) and wattage beyond one megawatt. For more information on special voltage
Branch Circuits
Branch circuits are subdivided by National Electrical Code (NEC) requirements to a maximum of
and wattage configurations, consult your Watlow representative.
48 amps per circuit. Consult factory for circuit requirements other than those listed in the stock charts.
W A T L O W
Direction of Flow
Tubular and Process Assemblies
Flange Immersion Heaters
Options
Sheath Materials
The following sheath materials are available on WATROD and FIREBAR flange heaters:
External Finishing
Passivation
During the manufacturing process, particles of iron or tool steel may become embedded in the stainless steel or alloy sheath. If not removed, these particles may
Standard Sheath Materials
WATROD Incoloy
FIREBAR Incoloy
corrode, produce rust spots and/or contaminate the process. For critical sheath applications, passivation will remove free iron from the sheath. To order, specify passivation.
®
316 stainless steel Steel Copper
®
Made-to-Order Sheath Materials
WATROD 304 stainless steel
FIREBAR 304 stainless steel
Monel
®
Exotic Sheath Materials
Consult your Watlow representative for details and availability.
Other Finishes
Simple belt polishing and glass beading are available to meet cosmetic demands. Consult factory for details.
Flange Heaters
Flanges
Flange Sizes and Styles
Standard: 2➀, 21⁄2➀, 3, 4, 5, 6, 8, 10,
12 and 14 inch ANSI raised face/blind flanges.
Made-to-Order: 16, 18, 20 and 24 inch in any recognized configuration, as well as customer specified. Over 24 inch, consult Watlow Process Systems.
Gaskets
Rubber, asbestos-free and spiral wound gaskets are available for all flange sizes. Order by specifying gasket type, flange size/rating, process operating temperature and pressure.
To make the correct selection, see the Gasket Selection chart.
Baffles
For forced circulation applications, baffles can be arranged on the heating element bundle to enhance and/or modify fluid or gas flow for better heat transfer.
Flange Materials
Standard Carbon steel
316 stainless steel 304 stainless steel
Made-to-Order Exotic materials to
meet specific application needs
It provides a recommended gasket type and effective temperature rating.
To use this chart, multiply operating temperature by the operating pressure to arrive at “Maximum PSIG X °F.” This is listed in the chart’s first column.
For open tank or convection heating applications, standard element supports will be supplied.
To order, specify baffles.
Pressure Classes
Standard 150 lb Made-to-Order 300 lb
600 lb Over 600 lb
Gasket Selection
Maximum Temperature
PSIG X °F °F Gasket Type
Up to 15,000 300 Rubber Over 250,000 700 Asbestos-Free Over 250,000 Spiral Wound
Depends on metal gasket material.
Gasket
ANSI compatible only.Consult Watlow Process Systems in
Troy, Missouri.
®
is a registered trademark of
Monel Special Metals Corporation.
343
Tubular and
C
D
E
F
A No-Heat Section
K
B Immersed Length ± 1%
H
Bundle
150 lb Flange
Conduit Opening
WATROD Element
Thermowell for 0.375" (10 mm) Diameter Bulb
No-Heat
Section
Process Assemblies
Flange Immersion Heaters
Application Hints
• Select the recommended heating element sheath material and watt density for the substance being heated. Use the Supplemental Applications Chart on pages
263 to 266. If unable to
determine the correct heating element sheath material and type, consult your Watlow representative.
• Extend the element no-heat section completely into the fluid being heated to help prevent premature heater failure. See accompanying illustration for proper no-heat section placement.
• Locate flange heater low in the tank, but above the sludge level.
• Choose a FIREBAR element when your application requires a smaller system package or lower watt density.
• Ensure wiring integrity by keeping terminal enclosure temperature below 400°F (205°C).
• Keep electrical connections clean, dry and tight.
• Minimize problems associated with low liquid level conditions by
using low liquid level sensor or sheath temperature high-limit control.
• Periodically remove the flange assembly to inspect and clean the heating element(s). This preventive maintenance will reduce premature failure and optimize heater performance.
• Refer to the Installation and Maintenance Instructions for correct orientation of FIREBAR elements. This is important in air applications with customer supplied circulation tanks. Correct element orientation to flow minimizes pressure drop, increases buoyancy force and heater performance.
Flange Immersion Heater
For terminal enclosure dimensions (K and E) see page 341.
Flange Immersion Heater Dimensions
Flange
Element Flange
Type Size Siz e Number Length A Dimension C Dimension D Dimension F Dimension H Dimension Elements
WATROD 2 WATROD 2 WATROD 3 WATROD 4 WATROD 5
WATROD 6 WATROD 8 WATROD 10 1 (25) 12 18 (457) 6 (152) 14 WATROD 12 1 (25) 12 18 (457) 6 (152) 17 (432) 19 (483) 11⁄4 (32) 113⁄4 (298) 36 54 WATROD 14 1
Thermowells are not provided on two and 21⁄2 inch units. 150 lb rating is not available on two and 21⁄2 inch stock units. Note: The number and size of conduit openings will comply with the National Electrical Code standards.
344
Mounting Hole
in in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) Std Max
3
(19) 4 2 (51) 4
4
1
23⁄4 (19) 4 3 (76) 51⁄2 (140) 7 (178)
3
4 (19) 4 12 (305) 4 (102) 6 (152) 71⁄2 (191)
3
(19) 8 12 (305) 4 (102) 7
4
7
8 (22) 8 12 (305) 4 (102) 81⁄2 (216) 10 (254)
7
8 (22) 8 12 (305) 4 (102) 91⁄2 (241) 11 (279) 1 (25) 6 (152) 12 15
7
(22) 8 18 (457) 6 (152) 11
8
1
(29) 12 18 (457) 6 (152) 18
8
Thermowell Number of
3
(121) 6 (152)
4
1
(191) 9 (229)
2
3
(298) 13
4
1
4 (362) 16 (406) 13⁄16 (30) 93⁄4 (248) 27 36
3
(476) 21 (533) 1
4
1
(343) 1
2
9
(14) 2 (51) 3 3
16
3
8 (10) 21⁄4 (57) 3 3
15
16 (24) 23⁄4 (70) 3 6
15
(24) 3
16
15
16 (24) 5 (127) 6 9
1
(29) 7
8
3
(35) 12
8
7
(98) 6 6
8
13
(198) 18 24
16
3
(324) 45 72
4
W A T L O W
C
D
E
F
A No-Heat Section
K
H
Bundle
1" (25 mm) FIREBAR Element
B
Immersed Length ± 1%
150 lb Flange
1" (25 mm) Conduit Openings
Thermowell for 0.375" (10 mm) Diameter Bulb
Tubular and Process Assemblies
Flange Immersion Heaters
Flange Immersion Heater Dimensions
Flange
Element Flang e Mounting Hole Thermowell
Type Size Size Number Length
in in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) Standard
3
FIREBAR 4
FIREBAR 6
4 (19) 8 12 (305) 4 (102) 71⁄2 (191) 9 (229)15⁄16 (24) 37⁄8 (98) 6
7
8 (22) 8 12 (305) 4 (102) 91⁄2 (241) 11 (279) 1 (25) 6 (152) 15
6" O.D. Plate FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension
inch (mm) 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
Applications: Process Water, Ethylene Glycol (50%)
2
45 W/in Steel Flange 9 29 (737) FKC29A10 FKC29A3 FKC29A11 FKC29A5 27 (13) 3-Copper
(7 W/cm2)
4.5 16 (406) FKC16A10 FKC16A3 FKC16A11 FKC16A5 22 (10)
Application: Process Water
2
45 W/in Steel Flange 3-Incoloy
(7 W/cm2)
9 28 (711) FKN28A10 FKN28A3 FKN28A11 FKN28A5 27 (13)
®
Applications: Cooking Oils, Ethylene Glycol (100%)
2
30 W/in Steel Flange 3-Steel
(4.7 W/cm2)
6 29 (737) FKS29A10 FKS29A3 FKS29A11 FKS29A5 27 (13)
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
2
15 W/in Steel Flange 3-Incoloy
(2.3 W/cm2)
3 28 (711) FKN28A12➁ FKN28A13 27 (13)
®
Applications: Medium Weight Oils, Heat Transfer Oils, Lube Oils, Liquid Paraffin
2
10 W/in Steel Flange 3-Steel
(1.6 W/cm2)
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
2 29 (737) FKS29A12 FKS29A13 27 (13)
240VÅ(ac) 240VÅ(ac) 480VÅ(ac) 480VÅ(ac) Weight
StandardMust be operated 3-phase wye
A Dimension C Dimension D Dimension F Dimension H Dimension
Flange Heaters
For terminal enclosure dimensions (K and E) see page 341.
Elements
345
Tubular and Process Assemblies
Flange Immersion Heaters
7" O.D. Plate Flange WA TR OD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
Applications: Clean and Potable Water
100 W/in Steel Flange 3-304 SS
(15.5 W/cm2)
2
12 18 (457) FLN18A10 2 FLN18A3 1 FLN18A11
Applications: Clean and Potable Water
2
80 W/in Steel Flange 18 30 (762) FLN30A10 2 FLN30A3 1 FLN30A11 1 FLN30A5 1 27 (13) 3-304 SS
(12.4 W/cm
2
)
4 (451) FLN17N10 1 FLN17N3 1 FLN17N11 1 FLN17N5 1 22 (10)
9173⁄
Application: Process Water
2
60 W/in Steel Flange 3-Incoloy
(9.3 W/cm2)
4.5 121⁄2 (318) FLN12J10 1 FLN12J3 1 FLN12J11 1 FLN12J5 1 21 (10)
®
Applications: Cooking Oils, Ethylene Glycol (100%)
30 W/in2➂ 3173⁄4 (451) FLN17N12 1 FLN17N13 1 22 (10) Steel Flange 4 18 (457) FLN18A12 1 FLN18A13 1 22 (10) 3-Incoloy
(4.7 W/cm2)
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
®
6 30 (762) FLN30A12 1 FLN30A13 1 27 (13)
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
1 FLN18A5 1 22 (10)
Standard
Must be operated 3-phase wye
346
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
3" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
Application: Clean Water
2
60 W/in Steel Flange 9211⁄ 3-Copper 12 27 (686) FMC727A3 1 FMC727A11 1 FMC727A5 1 27 (13)
(9.3 W/cm
2
)15321⁄
Application: Process Water
48 W/in2 ➄➅ 4.5 131⁄ Steel Flange 6 18 (457) FMN718A10 1 FMN718A3 1 FMN718A11 1 FMN718A5 1 23 (11) 3-Incoloy
(7.5 W/cm
®
2
)925
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
23 W/in2 ➄➅ 3 18 (457) FMNA18A10 1 FMNA18A3 1 FMNA18A11 1 FMNA18A5 1 23 (11) Steel Flange 4.5 251⁄2 (648) FMNA25J10 1 FMNA25J3 1 FMNA25J11 1 FMNA25J5 1 27 (13) 3-Incoloy
®
(3.6 W/cm2) 7.5 401⁄2 (1029) FMNA40J10 1 FMNA40J3 1 FMNA40J11 1 FMNA40J5 1 30 (14)
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 4.5 25 3-Steel 6 33 (838) FMS733A10 1 FMS733A3 1 FMS733A11 1 FMS733A5 1 28 (13)
(3.6 W/cm
2
) 7.5 401⁄2 (1029) FMS740J10 1 FMS740J3 1 FMS740J11 1 FMS740J5 1 30 (14)
B Dimension
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
6151⁄2 (394) FMC715J10 1 FMC715J3 1 FMC715J11 1 FMC715J5 1 22 (10)
2 (546) FMC721J10 1 FMC721J3 1 FMC721J11 1 FMC721J5 1 25 (12)
2 (826) FMC732J3 1 FMC732J11 1 FMC732J5 1 28 (13)
18 38 (965) FMC738A3 1 FMC738A11 1 FMC738A5 1 30 (14) 25 51 (1295) FMC751A11 1 FMC751A5 1 34 (16)
1
30 60
2 (1537) FMC760J11 1 FMC760J5 1 36 (17)
2 (343) FMN713J10 1 FMN713J3 1 FMN713J11 1 FMN713J5 1 22 (10)
2 (521) FMN720J10 1 FMN720J3 1 FMN720J11 1 FMN720J5 1 25 (12)
7.5 201⁄
1
2 (648) FMN725J10 1 FMN725J3 1 FMN725J11 1 FMN725J5 1 27 (13)
12 33 (838) FMN733A3 1 FMN733A11 1 FMN733A5 1 28 (13)
1
15 40
2 (1029) FMN740J3 1 FMN740J11 1 FMN740J5 1 30 (14)
18 48 (1219) FMN748A3 1 FMN748A11 1 FMN748A5 1 32 (15)
6 33 (838) FMNA33A10 1 FMNA33A3 1 FMNA33A11 1 FMNA33A5 1 28 (13)
9 48 (1219) FMNA48A10 1 FMNA48A3 1 FMNA48A11 1 FMNA48A5 1 32 (15)
12.5 641⁄2 (1638) FMNA64J3 1 FMNA64J11 1 FMNA64J5 1 37 (17) 15 77 (1956) FMNA77A3 1 FMNA77A11 1 FMNA77A5 1 42 (19)
3 18 (457) FMS718A10 1 FMS718A3 1 FMS718A11 1 FMS718A5 1 23 (11)
1
(648) FMS725J10 1 FMS725J3 1 FMS725J11 1 FMS725J5 1 27 (13)
2
9 48 (1219) FMS748A10 1 FMS748A3 1 FMS748A11 1 FMS748A5 1 32 (15)
12.5 641⁄2 (1638) FMS764J3 1 FMS764J11 1 FMS764J5 1 37 (17) 15 77 (1956) FMS777A3 1 FMS777A11 1 FMS777A5 1 42 (19)
CONTINUED
Flange Heaters
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
Standard240VÅ(ac) 3-phase can be rewired wye to
produce 1⁄3 more kW and watt density when operated at 480VÅ(ac) 3-phase.
Can be rewired wye to produce 1⁄3 of the
original kW and watt density (3-phase only).
347
Tubular and Process Assemblies
Flange Immersion Heaters
3" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
16 W/in2➂ 1.5 131⁄2 (343) FMN713J12 1 FMN713J13 1 22 (10) Steel Flange 2 18 (457) FMN718A12 1 FMN718A13 1 23 (11) 3-Incoloy
(2.5 W/cm
®
2
)325
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 2 33 (838) FMS733A12 1 FMS733A13 1 28 (13) Steel Flange 3 48 (1219) FMS748A12 1 FMS748A13 1 32 (15) 3-Steel 4641⁄2 (1638) FMS764J12 1 FMS764J13 1 37 (17) (1.3 W/cm2) 5 77 (1956) FMS777A12 1 FMS777A13 1 42 (19)
B Dimension
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
2 (521) FMN720J12 1 FMN720J13 1 25 (12)
2.5 201⁄
1
2 (648) FMN725J12 1 FMN725J13 1 27 (13)
4 33 (838) FMN733A12 1 FMN733A13 1 30 (14)
2 (1029) FMN740J12 1 FMN740J13 1 30 (14)
5401⁄ 6 48 (1219) FMN748A12 1 FMN748A13 1 33 (15)
4" 150 Lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
Application: Clean Water
2
60 W/in Steel Flange 18 21
12 151⁄2(394) FOC715J10 2 FOC715J3 1 FOC715J11 1 FOC715J5 1 31 (14)
1
⁄2(546) FOC721J10 2 FOC721J3 1 FOC721J11 1 FOC721J5 1 34 (16) 6-Copper 24 27 (686) FOC727A10 2 FOC727A3 2 FOC727A11 1 FOC727A5 1 36 (17) (9.3 W/cm
2
)3032
1
(826) FOC732J3 2 FOC732J11 2 FOC732J5 1 39 (18)
2
36 38 (965) FOC738A3 2 FOC738A11 2 FOC738A5 1 43 (20) 50 51 (1295) FOC751A5 2 48 (22)
1
(1537) FOC760J5
60 60
2
Application: Deionized Water , Demineralized Water
2
60 W/in 316 SS Flange 18 22 (559) FOR722A10 2 FOR722A3 1 FOR722A11 1 FOR722A5 1 34 (16) 6-316 SS 24 27
(9.3 W/cm Passivated 36 38
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
12 16 (406) FOR716A10 1 FOR716A3 1 FOR716A11 1 FOR716A5 1 31 (14)
1
2
) 30 33 (838) FOR733A3 2 FOR733A11 2 FOR733A5 1 39 (18)
⁄2(699) FOR727J10 2 FOR727J3 2 FOR727J11 1 FOR727J5 1 36 (17)
1
⁄2(978) FOR738J3 2 FOR738J11 2 FOR738J5 1 43 (20)
1
⁄2(1308) FOR751J5 2 53 (25)
50 51 60 61 (1549) FOR761A5 2 56 (26)
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
2 52 (24)
CONTINUED
StandardMust be operated 3-phase wye
348
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
4" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
Application: Process Water
2
48 W/in
Steel Flange 12 18 (457) FON718A10 2 FON718A3 1 FON718A11 1 FON718A5 1 32 (15) 6-Incoloy
(7.5 W/cm
®
2
)1825
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
2
23 W/in
➄➅
Steel Flange 925 6-Incoloy
(3.6 W/cm
®
2
)1540
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 925 6-Steel 12 33 (838) FOS733A10 2 FOS733A3 1 FOS733A11 1 FOS733A5 1 39 (18)
2
(3.6 W/cm
)1540
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
2
16 W/in
Steel Flange 4 18 (457) FON718A12 1 FON718A13 1 32 (15) 6-Incoloy
(2.5 W/cm
®
2
)625
Applications: Bunker C and #6 Fuel Oils
2
8 W/in
Steel Flange 6 48 (1219) FOS748A12 1 FOS748A13 1 48 (22) 6-Steel 864
(1.3 W/cm
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
2
) 10 77 (1956) FOS777A12 1 FOS777A13 1 61 (28)
B Dimension
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
9131⁄2(343) FON713J10 1 FON713J3 1 FON713J11 1 FON713J5 1 29 (14)
2
15 201⁄
(521) FON720J10 2 FON720J3 1 FON720J11 1 FON720J5 1 34 (16)
1
⁄2(648) FON725J10 2 FON725J3 1 FON725J11 1 FON725J5 1 36 (17)
24 33 (838) FON733A10 2 FON733A3 2 FON733A11 1 FON733A5 1 39 (18)
1
30 40
2
(1029) FON740J3 2 FON740J11 2 FON740J5 1 43 (20)
36 48 (1219) FON748A3 2 FON748A11 2 FON748A5 1 48 (22)
6 18 (457) FONA18A10 1 FONA18A3 1 FONA18A11 1 FONA18A5 1 32 (15)
1
2
(648) FONA25J10 1 FONA25J3 1 FONA25J11 1 FONA25J5 1 36 (17)
12 33 (838) FONA33A10 2 FONA33A3 1 FONA33A11 1 FONA33A5 1 39 (18)
1
2
(1029) FONA40J10 2 FONA40J3 1 FONA40J11 1 FONA40J5 1 43 (20)
18 48 (1219) FONA48A10 2 FONA48A3 1 FONA48A11 1 FONA48A5 1 48 (22)
1
25 64
⁄2(1638) FONA64J3 2 FONA64J11 2 FONA64J5 1 53 (24)
30 77 (1956) FONA77A3 2 FONA77A11 2 FONA77A5 1 61 (28)
6 18 (457) FOS718A10 1 FOS718A3 1 FOS718A11 1 FOS718A5 1 32 (15)
1
⁄2(648) FOS725J10 1 FOS725J3 1 FOS725J11 1 FOS725J5 1 36 (17)
1
2
(1029) FOS740J10 2 FOS740J3 1 FOS740J11 1 FOS740J5 1 43 (20)
18 48 (1219) FOS748A10 2 FOS748A3 1 FOS748A11 1 FOS748A5 1 48 (22)
1
25 64
⁄2(1638) FOS764J3 2 FOS764J11 2 FOS764J5 1 53 (24)
30 77 (1956) FOS777A3 2 FOS777A11 2 FOS777A5 1 61 (28)
3131⁄2(343) FON713J12 1 FON713J13 1 29 (14)
5201⁄
(521) FON720J12 1 FON720J13 1 34 (16)
2
1
⁄2(648) FON725J12 1 FON725J13 1 36 (17)
8 33 (838) FON733A12 1 FON733A13 1 39 (18)
1
10 40
(1029) FON740J12 1 FON740J13 1 43 (20)
2
12 48 (1219) FON748A12 1 FON748A13 1 48 (22)
5401⁄2(1029) FOS740J12 1 FOS740J13 1 43 (20)
1
⁄2(1638) FOS764J12 1 FOS764J13 1 53 (24)
Must be operated 3-phase wye
240VÅ(ac) 3-phase can be rewired wye to
produce
1
3 more kW and watt density when
Can be rewired wye to produce
original kW and watt density (3-phase only).
1
3 of the
operated at 480VÅ(ac) 3-phase.
Flange Heaters
349
Tubular and Process Assemblies
Flange Immersion Heaters
4" 150 lb ANSI FlangeFIREBAR Element
FIREBAR Immersed Code No. Est. Ship.
Description kW B Dimension 240V
Å(ac)
No. of 480V
inch (mm) 3-Phase Circuits 3-Phase Circuits lbs (kg)
Applications: Process Water, Ethylene Glycol (50%)
2
45 W/in 304 SS Flange 15 16 (406) FONF16A27 1 35 (20) 6-Incoloy
2
(7 W/cm
)2422
12 133⁄8 (340) FONF13G27 1 32 (20)
®
18 183⁄
30 277⁄ 36 32 48 42 60 51
8 (467) FONF18G27 1 38 (21)
7
8 (581) FONF22R27 2 FONF22R28 1 41 (21)
8 (708) FONF27R27 2 FONF27R28 1 44 (20)
7
8 (835) FONF32R27 2 FONF32R28 1 46 (21)
3
8 (1076) FONF42G28 2 50 (23)
7
8 (1318) FONF51R28 2 54 (25)
Applications: Cooking Oils, Ethylene Glycol (100%)
30 W/in2➂ 10 161⁄ 304 SS Flange 13 19 6-Incoloy
®
17 241⁄2 (622) FONF24J12 1 FONF24J13 1 41 (19)
(4.7 W/cm2) 21 30 (762) FONF30A12 2 FONF30A13 1 44 (20)
25.5 35 (889) FONF35A12 2 FONF35A13 1 46 (21) 34 451⁄2 (1156) FONF45J12 2 FONF45J13 1 50 (23) 43 56 (1422) FONF56A13 2 54 (25)
2 (420) FONF16J12 1 FONF16J13 1 35 (16)
1
2 (495) FONF19J12 1 FONF19J13 1 38 (17)
Applications: Heat Transfer Oils, Mineral Oils, Degreasing Solutions
23 W/in2➇ 304 SS Flange 10 191⁄2 (495) FONF19J20 1 38 (18) 6-Incoloy
(3.6 W/cm
®
2
7.5 161⁄2 (419) FONF16J20 1 35 (16)
12.8 241⁄
2 (622) FONF24J20 1 FONF24J19 1 41 (19)
) 15.8 30 (762) FONF30A20 1 FONF30A19 1 44 (20)
19 35 (889) FONF35A20 1 FONF35A19 1 46 (21) 25 451⁄2 (1156) FONF45J20 2 FONF45J19 1 50 (23)
32.3 56 (1422) FONF56A20 2 FONF56A19 1 54 (25)
Applications: Medium Weight Oils, Heat Transfer Oils, Lube Oils, Liquid Paraffin
15 W/in2➂ 4133⁄8 (340) FONF13G29 1 32 (15) 304 SS Flange 5 16 (406) FONF16A29 1 35 (16) 6-Incoloy
(2.3 W/cm
®
2
6183⁄8
)822
7
8 (581) FONF22R29 1 FONF22R30 1 41 (19)
(467) FONF18G29 1 38 (18)
10 277⁄8 (708) FONF27R29 1 FONF27R30 1 44 (20) 12 327⁄8 (835) FONF32R29 1 FONF32R30 1 46 (21) 16 42 20 51
3
(1076) FONF42G29 1 FONF42G30 1 50 (23)
8
7
(1318) FONF51R29 1 FONF51R30 1 54 (25)
8
Applications: Bunker C and #6 Fuel Oils, Asphalt
8 W/in2➂ 2.5 161⁄2 (419) FONF16J22 1 35 (16)
(495) FONF19J22 1 38 (17)
304 SS Flange 3.25 191⁄ 6-Incoloy
®
(1.3 W/cm2) 5.25 30 (762) FONF30A22 1 FONF30A21 1 44 (20)
10.75 56 (1422) FONF56A22 1 FONF56A21 1 54 (25)
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
2
4.25 241⁄2 (622) FONF24J22 1 FONF24J21 1 41 (19)
6.38 35 (889) FONF35A22 1 FONF35A21 1 46 (21)
8.5 451⁄2 (1156) FONF45J22 1 FONF45J21 1 50 (23)
Must be operated 3-phase wyeCan be rewired for 1-phase
Å(ac)
No. of Weight
350
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
5" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
Application: Clean Water
2
60 W/in
12 151⁄
Steel Flange 18 21 6-Copper 24 27 (686) FNC727A10 3 FNC727A3 2 FNC727A11 3 FNC727A5 1 40 (19)
(9.3 W/cm2)30321⁄
36 38 (965) FNC738A3 2 FNC738A11 2 FNC738A5 1 47 (22) 50 51 (1295) FNC751A5 2 52 (24) 60 60
2
60 W/in
18 151⁄2 (394) FNC715J10X 3 FNC715J3X 1 FNC715J11X 1 FNC715J5X 1 38 (18) Steel Flange 27 211⁄ 9-Copper 36 27 (686) FNC727A3X 3 FNC727A11X 3 FNC727A5X 1 45 (21)
(9.3 W/cm
2
)45321⁄2 (826) FNC732J3X 3 FNC732J11X 3 FNC732J5X 3 48 (22)
54 38 (965) FNC738A3X 3 FNC738A11X 3 FNC738A5X 3 53 (24)
75 51 (1295) FNC751A5X 3 60 (28)
90 601⁄
2 (394) FNC715J10 2 FNC715J3 1 FNC715J11 1 FNC715J5 1 35 (16)
1
2 (546) FNC721J10 2 FNC721J3 1 FNC721J11 1 FNC721J5 1 38 (18)
2 (826) FNC732J3 2 FNC732J11 2 FNC732J5 1 43 (20)
1
2 (1537) FNC760J5 2 56 (26)
2 (546) FNC721J10X 3 FNC721J3X 3 FNC721J11X 3 FNC721J5X 1 42 (19)
2 (1537) FNC760J5X
Application: Process Water
48 W/in2➄ 9131⁄ Steel Flange 12 18 (457) FNN718A10 2 FNN718A3 1 FNN718A11 1 FNN718A5 1 36 (17) 6-Incoloy
®
15 201⁄2 (521) FNN720J10 2 FNN720J3 1 FNN720J11 1 FNN720J5 1 38 (18) (7.5 W/cm2)18251⁄
24 33 (838) FNN733A10 3 FNN733A3 2 FNN733A11 3 FNN733A5 1 43 (20)
30 40
36 48 (1219) FNN748A3 2 FNN748A11 2 FNN748A5 1 52 (24)
2
48 W/in
14 131⁄
Steel Flange 18 18 (457) FNN718A10X 3 FNN718A3X 1 FNN718A11X 1 FNN718A5X 1 39 (18) 9-Incoloy
®
23 201⁄2 (521) FNN720J10X 3 FNN720J3X 3 FNN720J11X 1 FNN720J5X 1 42 (19) (7.5 W/cm2)27251⁄2 (648) FNN725J10X 3 FNN725J3X 3 FNN725J11X 3 FNN725J5X 1 45 (21)
36 33 (838) FNN733A3X 3 FNN733A11X 3 FNN733A5X 1 48 (22)
45 401⁄2 (1029) FNN740J3X 3 FNN740J11X 3 FNN740J5X 3 53 (24)
54 48 (1219) FNN748A3X 3 FNN748A11X 3 FNN748A5X 3 60 (28)
2 (343) FNN713J10 1 FNN713J3 1 FNN713J11 1 FNN713J5 1 33 (15)
2 (648) FNN725J10 2 FNN725J3 1 FNN725J11 1 FNN725J5 1 40 (19)
1
2 (1029) FNN740J3 2 FNN740J11 2 FNN740J5 1 47 (22)
2 (343) FNN713J10X 3 FNN713J3X 1 FNN713J11X 1 FNN713J5X 1 35 (16)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
23 W/in2➄➅ 6 18 (457) FNNA18A10 1 FNNA18A3 1 FNNA18A11 1 FNNA18A5 1 36 (17) Steel Flange 925 6-Incoloy
®
12 33 (838) FNNA33A10 2 FNNA33A3 1 FNNA33A11 1 FNNA33A5 1 43 (20) (3.6 W/cm2)15401⁄2 (1029) FNNA40J10 2 FNNA40J3 1 FNNA40J11 1 FNNA40J5 1 47 (22)
18 48 (1219) FNNA48A10 2 FNNA48A3 1 FNNA48A11 1 FNNA48A5 1 52 (24)
25 641⁄2 (1638) FNNA64J3 2 FNNA64J11 2 FNNA64J5 1 57 (26)
30 77 (1956) FNNA77A3 2 FNNA77A11 2 FNNA77A5 1 65 (28)
1
(648) FNNA25J10 1 FNNA25J3 1 FNNA25J11 1 FNNA25J5 1 40 (19)
2
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
3 66 (30)
CONTINUED
Flange Heaters
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on size
Standard240VÅ(ac) 3-phase can be rewired wye to
1
3 more kW and watt density when
produce
operated at 480VÅ(ac) 3-phase.
Can be rewired wye to produce 1⁄3 of the original kW and watt density (3-phase only).
351
Tubular and Process Assemblies
Flange Immersion Heaters
5" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
2
23 W/in Steel Flange 14 251⁄ 9-Incoloy
9 18 (457) FNNA18A10X 1 FNNA18A3X 1 FNNA18A11X 1 FNNA18A5X 1 39 (18)
®
18 33 (838) FNNA33A10X 3 FNNA33A3X 1 FNNA33A11X 1 FNNA33A5X 1 48 (22)
2 (648) FNNA25J10X 3 FNNA25J3X 1 FNNA25J11X 1 FNNA25J5X 1 45 (21)
(3.6 W/cm2)23401⁄2 (1029) FNNA40J10X 3 FNNA40J3X 3 FNNA40J11X 1 FNNA40J5X 1 53 (24)
27 48 (1219) FNNA48A10X 3 FNNA48A3X 3 FNNA48A11X 3 FNNA48A5X 1 60 (28) 38 641⁄
2 (1638) FNNA64J3X 3 FNNA64J11X 3 FNNA64J5X 1 68 (31)
45 77 (1956) FNNA77A3X 3 FNNA77A11X 3 FNNA77A5X 3 78 (36)
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 9251⁄
6 18 (457) FNS718A10 1 FNS718A3 1 FNS718A11 1 FNS718A5 1 36 (17)
2 (648) FNS725J10 1 FNS725J3 1 FNS725J11 1 FNS725J5 1 40 (18)
6-Steel 12 33 (838) FNS733A10 2 FNS733A3 1 FNS733A11 1 FNS733A5 1 43 (20) (3.6 W/cm
2
)15401⁄
2 (1029) FNS740J10 2 FNS740J3 1 FNS740J11 1 FNS740J5 1 47 (22)
18 48 (1219) FNS748A10 2 FNS748A3 3 FNS748A11 1 FNS748A5 1 52 (24) 25 64
1
2 (1638) FNS764J3 2 FNS764J11 2 FNS764J5 1 57 (26)
30 77 (1956) FNS777A3 2 FNS777A11 2 FNS777A5 1 65 (30)
2
23 W/in
9 18 (457) FNS718A10X 1 FNS718A3X 1 FNS718A11X 1 FNS718A5X 1 39 (18) Steel Flange 14 251⁄2 (648) FNS725J10X 3 FNS725J3X 1 FNS725J11X 1 FNS725J5X 1 45 (21) 9-Steel 18 33 (838) FNS733A10X 3 FNS733A3X 1 FNS733A11X 1 FNS733A5X 1 48 (22)
(3.6 W/cm2)23401⁄2 (1029) FNS740J10X 3 FNS740J3X 3 FNS740J11X 1 FNS740J5X 1 53 (24)
27 48 (1219) FNS748A10X 3 FNS748A3X 1 FNS748A11X 3 FNS748A5X 1 60 (28) 38 641⁄
2 (1638) FNS764J3X 3 FNS764J11X 3 FNS764J5X 1 68 (31)
45 77 (1956) FNS777A3X 3 FNS777A11X 3 FNS777A5X 3 78 (36)
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
16 W/in2➂ 3131⁄2 (343) FNN713J12 1 FNN713J13 1 36 (17) Steel Flange 4 18 (457) FNN718A12 1 FNN718A13 1 40 (18) 6-Incoloy
(2.5 W/cm2)625
16 W/in Steel Flange 6 18 (457) FNN718A12X 1 FNN718A13X 1 45 (21) 9-Incoloy
(2.5 W/cm
®
5201⁄2 (521) FNN720J12 1 FNN720J13 1 43 (20)
1
2 (648) FNN725J12 1 FNN725J13 1 47 (22)
8 33 (838) FNN733A12 1 FNN733A13 1 52 (24)
10 401⁄2 (1029) FNN740J12 1 FNN740J13 1 57 (26) 12 48 (1219) FNN748A12 1 FNN748A13 1 65 (30)
2
4.5 131⁄2 (343) FNN713J12X 1 FNN713J13X 1 39 (18)
®
7.5 201⁄2 (521) FNN720J12X 1 FNN720J13X 1 48 (22)
2
)925
1
2 (648) FNN725J12X 1 FNN725J13X 1 53 (24)
12 33 (838) FNN733A12X 1 FNN733A13X 1 60 (28) 15 40
1
2 (1029) FNN740J12X 1 FNN740J13X 1 68 (31)
18 48 (1219) FNN748A12X 1 FNN748A13X 1 78 (36)
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
CONTINUED
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
352
a Stock c Must be operated 3-phase wye
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
5" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 5401⁄2 (1029) FNS740J12 1 FNS740J13 1 47 (22) Steel Flange 6 48 (1219) FNS748A12 1 FNS748A13 1 52 (24) 6-Steel 8641⁄2 (1638) FNS764J12 1 FNS764J13 1 57 (26) (1.3 W/cm2) 10 77 (1956) FNS777A12 1 FNS777A13 1 65 (30)
8 W/in2➂ 7.5 401⁄
2 (1029) FNS740J12X 1 FNS740J13X 1 53 (24)
Steel Flange 9 48 (1219) FNS748A12X 1 FNS748A13X 1 60 (28) 9-Steel 12 64
(1.3 W/cm
2
) 15 77 (1956) FNS777A12X 1 FNS777A13X 1 78 (36)
1
2 (1638) FNS764J12X 1 FNS764J13X 1 68 (31)
6" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
Flange Heaters
Application: Clean Water
2
60 W/in
24 153⁄
Steel Flange 36 21 12-Copper 48 267⁄8 (683) FPC726R3 4 FPC726R11 3 FPC726R5 2 81 (37)
(9.3 W/cm2)6032
72 37 100 507⁄8 (1292) FPC750R5 4 100 (45) 120 603⁄8
2
60 W/in
30 153⁄8 (391) FPC715G10X 3 FPC715G3X 5 FPC715G11X 3 FPC715G5X 1 76 (35)
Steel Flange 45 213⁄8 (543) FPC721G10X 5 FPC721G3X 5 FPC721G11X 3 FPC721G5X 5 82 (38) 15-Copper 60 267⁄8 (683) FPC726R3X 5 FPC726R11X 3 FPC726R5X 5 85 (39)
(9.3 W/cm2)7532
90 37 125 50 150 603⁄8 (1534) FPC760G5X 5 120 (55)
8 (391) FPC715G10 3 FPC715G3 2 FPC715G11 2 FPC715G5 1 73 (33)
3
8 (543) FPC721G10 4 FPC721G3 2 FPC721G11 2 FPC721G5 1 78 (36)
3
8 (822) FPC732G3 4 FPC732G11 3 FPC732G5 2 85 (39)
7
8 (962) FPC737R3 4 FPC737R5 2 92 (42)
(1534) FPC760G5 4 110 (50)
3
8 (822) FPC732G3X 5 FPC732G11X 5 FPC732G5X 5 90 (41)
7
8 (962) FPC737R3X 5 FPC737R5X 5 98 (45)
7
8 (1292) FPC750R5X 5 108 (49)
Application: Deionized Water , Demineralized Water
2
60 W/in 316 SS Flange 36 213⁄4 (552) FPR721N10 4 FPR721N3 2 FPR721N11 3 FPR721N5 1 78 (36) 12-316 SS 48 27
(9.3 W/cm Passivated 72 381⁄4 (972) FPR738E3 4 FPR738E5 2 92 (42)
24 153⁄4 (400) FPR715N10 3 FPR715N3 2 FPR715N11 2 FPR715N5 1 73 (33)
1
(692) FPR727E3 4 FPR727E11 3 FPR727E5 2 81 (37)
2
)6032
100 51 120 60
4
3
4 (832) FPR732N3 4 FPR732N11 3 FPR732N5 2 85 (39)
1
(1302) FPR751E5 4 100 (46)
4
3
4 (1543) FPR760N5 4 110 (50)
CONTINUED
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
StandardMust be operated 3-phase wye
353
Tubular and Process Assemblies
Flange Immersion Heaters
6" 150 Lbs ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
Application: Deionized Water , Demineralized Water
2
60 W/in 316 SS Flange 45 213⁄ 15-316 SS 60 27
(9.3 W/cm Passivated 90 381⁄
30 153⁄4 (400) FPR715N10X 3 FPR715N3X 5 FPR715N11X 3 FPR715N5X 1 76 (35)
4 (552) FPR721N10X 5 FPR721N3X 5 FPR721N11X 3 FPR721N5X 5 82 (38)
1
4 (692) FPR727E3X 5 FPR727E11X 3 FPR727E5X 5 85 (39)
2
)7532
125 51 150 60
3
4 (832) FPR732N3X 5 FPR732N11X 5 FPR732N5X 5 90 (41)
4 (972) FPR738E3X 5 FPR738E5X 5 98 (45)
1
4 (1302) FPR751E5X 5 108 (49)
3
4 (1543) FPR760N5X 5 120 (55)
Application: Process Water
48 W/in2➄ 18 133⁄8 (340) FPN713G10 2 FPN713G3 1 FPN713G11 1 FPN713G5 1 73 (33) Steel Flange 24 177⁄ 12-Incoloy
®
30 203⁄8 (518) FPN720G10 3 FPN720G3 2 FPN720G11 2 FPN720G5 1 78 (36)
(7.5 W/cm2)3625
48 32 60 40 72 477⁄
2
48 W/in
23 133⁄8 (340) FPN713G10X 3 FPN713G3X 5 FPN713G11X 1 FPN713G5X 1 76 (35)
8 (454) FPN717R10 3 FPN717R3 2 FPN717R11 2 FPN717R5 1 75 (34)
3
8 (645) FPN725G10 4 FPN725G3 2 FPN725G11 2 FPN725G5 1 81 (37)
7
8 (835) FPN732R3 4 FPN732R11 3 FPN732R5 2 85 (39)
3
8 (1026) FPN740G3 4 FPN740G11 3 FPN740G5 2 92 (42)
8 (1216) FPN747R3 4 FPN747R5 2 100 (46)
Steel Flange 30 177⁄8 (454) FPN717R10X 3 FPN717R3X 5 FPN717R11X 3 FPN717R5X 1 78 (36) 15-Incoloy
(7.5 W/cm
®
38 203⁄
2
)4525
8 (518) FPN720G10X 5 FPN720G3X 5 FPN720G11X 3 FPN720G5X 1 82 (38)
3
8 (645) FPN725G10X 5 FPN725G3X 5 FPN725G11X 3 FPN725G5X 5 85 (39)
60 327⁄8 (835) FPN732R3X 5 FPN732R11X 3 FPN732R5X 5 90 (41) 75 403⁄ 90 47
8 (1026) FPN740G3X 5 FPN740G11X 5 FPN740G5X 5 98 (45)
7
(1216) FPN747R3X 5 FPN747R5X 5 108 (49)
8
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
23 W/in2➄➅ 12 177⁄8 (454) FPNA17R10 2 FPNA17R3 1 FPNA17R11 1 FPNA17R5 1 75 (34)
(645) FPNA25G10 2 FPNA25G3 1 FPNA25G11 1 FPNA25G5 1 81 (37)
Steel Flange 18 253⁄ 12-Incoloy
®
24 327⁄8 (835) FPNA32R10 3 FPNA32R3 2 FPNA32R11 2 FPNA32R5 1 85 (39)
(3.6 W/cm2)3040
36 477⁄ 50 64 60 767⁄8 (1953) FPNA76R3 4 FPNA76R11 3 FPNA76R5 2 118 (54)
2
23 W/in
15 177⁄
Steel Flange 23 25 15-Incoloy
®
30 327⁄8 (835) FPNA32R10X 3 FPNA32R3X 5 FPNA32R11X 3 FPNA32R5X 1 90 (41)
(3.6 W/cm2)3840
45 47 63 643⁄8 (1635) FPNA64G3X 5 FPNA64G11X 3 FPNA64G5X 5 120 (55) 75 767⁄
8
3
8 (1026) FPNA40G10 3 FPNA40G3 2 FPNA40G11 1 FPNA40G5 1 92 (42)
(1216) FPNA47R10 4 FPNA47R3 2 FPNA47R11 2 FPNA47R5 1 100 (46)
8
3
8 (1635) FPNA64G3 4 FPNA64G11 3 FPNA64G5 2 110 (50)
(454) FPNA17R10X 3 FPNA17R3X 1 FPNA17R11X 1 FPNA17R5X 1 78 (36)
8
3
8 (645) FPNA25G10X 3 FPNA25G3X 5 FPNA25G11X 1 FPNA25G5X 1 85 (39)
3
8 (1026) FPNA40G10X 5 FPNA40G3X 5 FPNA40G11X 3 FPNA40G5X 1 98 (45)
7
8 (1216) FPNA47R10X 5 FPNA47R3X 5 FPNA47R11X 3 FPNA47R5X 5 108 (49)
8 (1953) FPNA76R3X 5 FPNA76R11X 5 FPNA76R5X 5 131 (60)
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
CONTINUED
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
354
240VÅ(ac) 3-phase can be rewired wye to
produce
1
3 more kW and watt density
when operated at 480VÅ(ac) 3-phase.
Can be rewired wye to produce 1⁄3 of the
original kW and watt density (3-phase only).
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
6" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 18 25 12-Steel 24 327⁄
(3.6 W/cm
23 W/in
2
)30403⁄
2
Steel Flange 23 253⁄ 15-Steel 30 32
(3.6 W/cm
2
)38403⁄
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
16 W/in2➂ 6133⁄ Steel Flange 817 12-Incoloy
®
(2.5 W/cm2)12253⁄
2
16 W/in
7.5 133⁄8 (340) FPN713G12X 1 FPN713G13X 1 76 (35)
Steel Flange 10 17 15-Incoloy
®
(2.5 W/cm2)15253⁄8 (645) FPN725G12X 1 FPN725G13X 1 85 (39)
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 8327⁄8 (835) FPS732R12 1 FPS732R13 1 85 (39) Steel Flange 10 40 12-Steel 12 47 (1.3 W/cm2)16.5643⁄8 (1635) FPS764G12 1 FPS764G13 1 110 (50)
2
8 W/in
10 327⁄8 (835) FPS732R12X 1 FPS732R13X 1 90 (41) Steel Flange 12.5 403⁄8 (1026) FPS740G12X 1 FPS740G13X 1 98 (45) 15-Steel 15 47
(1.3 W/cm
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
2
)21643⁄8 (1635) FPS764G12X 5 FPS764G13X 1 120 (55)
B Dimension
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
12 177⁄
36 47 50 643⁄ 60 76
8 (454) FPS717R10 2 FPS717R3 1 FPS717R11 1 FPS717R5 1 75 (34)
3
8 (645) FPS725G10 2 FPS725G3 1 FPS725G11 1 FPS725G5 1 81 (37)
8 (835) FPS732R10 3 FPS732R3 2 FPS732R11 2 FPS732R5 1 85 (39) 8 (1026) FPS740G10 3 FPS740G3 2 FPS740G11 2 FPS740G5 1 92 (42)
7
8 (1216) FPS747R10 4 FPS747R3 2 FPS747R11 2 FPS747R5 1 100 (46)
8 (1635) FPS764G3 4 FPS764G11 3 FPS764G5 2 110 (50)
7
8 (1953) FPS776R3 4 FPS776R11 3 FPS776R5 2 118 (54)
15 177⁄8 (454) FPS717R10X 3 FPS717R3X 1 FPS717R11X 1 FPS717R5X 1 78 (36)
8 (645) FPS725G10X 3 FPS725G3X 5 FPS725G11X 1 FPS725G5X 1 85 (39)
7
8 (835) FPS732R10X 3 FPS732R3X 5 FPS732R11X 3 FPS732R5X 1 90 (41)
8 (1026) FPS740G10X 5 FPS740G3X 5 FPS740G11X 3 FPS740G5X 1 98 (45)
45 47 63 64 75 767⁄
7
8 (1216) FPS747R10X 5 FPS747R3X 5 FPS747R11X 3 FPS747R5X 5 108 (49)
3
8 (1635) FPS764G3X 5 FPS764G11X 3 FPS764G5X 5 120 (55)
8 (1953) FPS776R3X 5 FPS776R11X 5 FPS776R5X 5 131 (60)
8 (340) FPN713G12 1 FPN713G13 1 73 (33)
7
8 (454) FPN717R12 1 FPN717R13 1 75 (34)
10 203⁄8 (518) FPN720G12 1 FPN720G13 1 78 (36)
8 (645) FPN725G12 1 FPN725G13 1 81 (37)
16 32
7
8 (835) FPN732R12 1 FPN732R13 1 85 (39) 20 403⁄8 (1026) FPN740G12 2 FPN740G13 1 92 (42) 24 477⁄
8 (1216) FPN747R12 2 FPN747R13 1 100 (46)
7
(454) FPN717R12X 1 FPN717R13X 1 78 (36)
8
12.5 203⁄8 (518) FPN720G12X 1 FPN720G13X 1 82 (38)
7
(835) FPN732R12X 5 FPN732R13X 1 90 (41)
20 32 25 40
8
3
8 (1026) FPN740G12X 5 FPN740G13X 1 98 (45) 30 477⁄8 (1216) FPN747R12X 5 FPN747R13X 1 108 (49)
3
8 (1026) FPS740G12 1 FPS740G13 1 92 (42)
7
8 (1216) FPS747R12 1 FPS747R13 1 100 (46)
7
20 76
8 (1953) FPS776R12 2 FPS776R13 1 118 (54)
7
8 (1216) FPS747R12X 1 FPS747R13X 1 108 (49)
25 767⁄8 (1953) FPS776R12X 5 FPS776R13X 1 131 (60)
Must be operated 3-phase wye
Flange Heaters
355
Tubular and Process Assemblies
Flange Immersion Heaters
6" 150 lb ANSI FlangeFIREBAR Element
FIREBAR Immersed Code No. Est. Ship.
Description kW B Dimension 240V
inch (mm) 3-Phase Circuits 3-Phase Circuits lbs (kg)
Å(ac)
No. of 480V
Applications: Process Water, Ethylene Glycol (50%)
2
45 W/in 304 SS Flange 37.5 16 (406) FPNF16A27 5 81 (37) 15-Incoloy
(7 W/cm2)6022
30 133⁄8 (340) FPNF13G27 78 (36)
®
45 183⁄8 (467) FPNF18G27 5 84 (38)
7
8 (581) FPNF22R27 5 FPNF22R28 5 87 (40)
75 277⁄8 (708) FPNF27R27 5 FPNF27R28 5 91 (42)
90 327⁄8 (835) FPNF32R27 5 FPNF32R28 5 95 (43) 120 423⁄8 (1076) FPNF42G28 5 106 (48) 150 517⁄8 (1318) FPNF51R28 5 116 (53)
Applications: Cooking Oils, Ethylene Glycol (100%)
30 W/in2➂ 25 161⁄2 (419) FPNF16J12 5 FPNF16J13 5 81 (37) 304 SS Flange 32 191⁄2 (495) FPNF19J12 5 FPNF19J13 5 84 (38) 15-Incoloy (4.7 W/cm2) 52 30 (762) FPNF30A12 5 FPNF30A13 5 91 (42)
®
42 241⁄2 (622) FPNF24J12 5 FPNF24J13 5 87 (40)
64 35 (889) FPNF35A12 5 FPNF35A13 5 95 (43)
85 451⁄2 (1156) FPNF45J12 5 FPNF45J13 5 106 (48) 110 56 (1422) 5 FPNF56A13 5 116 (53)
Applications: Heat Transfer Oils, Mineral Oils, Degreasing Solutions
23 W/in2➃ 304 SS Flange 24 191⁄2 (495) FPNF19J20 5 84 (38) 15-Incoloy
(3.6 W/cm2) 40 30 (762) FPNF30A20 5 FPNF30A19 5 91 (42)
19 161⁄2 (419) FPNF16J20 5 81 (37)
®
32 241⁄2 (622) FPNF24J20 5 FPNF24J19 5 87 (40)
48 35 (889) FPNF35A20 5 FPNF35A19 5 95 (43)
64 451⁄2 (1156) FPNF45J20 5 FPNF45J19 5 106 (48)
80 56 (1422) FPNF56A20 5 FPNF56A19 5 116 (53)
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
15 W/in2➂ 10 133⁄8 (340) FPNF13G29 5 78 (36) 304 SS Flange 12.5 16 (406) FPNF16A29 5 81 (37) 15-Incoloy
(2.3 W/cm2)2022
®
15 183⁄8 (467) FPNF18G29 5 84 (38)
7
8 (581) FPNF22R29 5 FPNF22R30 5 87 (40)
25 277⁄8 (708) FPNF27R29 5 FPNF27R30 5 91 (42)
30 327⁄8 (835) FPNF32R29 5 FPNF32R30 5 95 (43)
40 423⁄8 (1076) FPNF42G29 5 FPNF42G30 5 106 (48)
50 517⁄8 (1318) FPNF51R29 5 FPNF51R30 5 116 (53)
Applications: Bunker C and #6 Fuel Oils, Asphalt
8 W/in2➂ 6.3 161⁄2 (419) FPNF16J22 5 81 (37) 304 SS Flange 8.1 191⁄2 (495) FPNF19J22 5 84 (38) 15-Incoloy
(1.3 W/cm2) 13.1 30 (762) FPNF30A22 5 FPNF30A21 5 91 (42)
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
®
10.6 241⁄2 (622) FPNF24J22 5 FPNF24J21 5 87 (40)
16 35 (889) FPNF35A22 5 FPNF35A21 5 95 (43)
21.3 451⁄2 (1156) FPNF45J22 5 FPNF45J21 5 106 (48)
26 56 (1422) FPNF56A22 5 FPNF56A21 5 116 (53)
Must be operated 3-phase wye.Can be rewired for 1-phase.
Å(ac)
No. of Weight
356
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
8" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
B Dimension
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
Application: Clean Water
2
60 W/in
50 213⁄4 (553) FRC721N3 3 FRC721N11 3 FRC721N5 2 118 (54) Steel Flange 75 293⁄4 (756) FRC729N3 6 FRC729N5 2 126 (58) 18-Copper 100 371⁄
(9.3 W/cm
2
) 125 451⁄4 (1149) FRC745E3 6 FRC745E5 6 132 (60)
150 523⁄ 175 60 200 68
4 (946) FRC737E3 6 FRC737E5 3 130 (59)
4 (1340) FRC752N5 6 137 (63)
3
4 (1543) FRC760N5 6 144 (66)
1
4 (1734) FRC768E5 6 149 (68)
Application: Process Water
48 W/in2➄ 50 253⁄4 (654) FRN725N3 3 FRN725N11 Steel Flange 75 353⁄ 18-Incoloy
®
100 441⁄4 (1124) FRN744E3 6 FRN744E5 3 132 (60)
(7.5 W/cm2) 125 5411⁄
150 63 175 73 200 8211⁄
2
48 W/in
4 (908) FRN735N3 6 FRN735N5 2 130 (59)
16 (1389) FRN754M3 6 FRN754M5 6 140 (64)
11
16 (1617) FRN763M5 6 145 (66)
3
16 (1859) FRN773D5 6 151 (69)
16 (2100) FRN782M5 6 157 (72)
67 263⁄16 (665) FRN726D3X 4 FRN726D11X 3 FRN726D5X 2 129 (59)
Steel Flange 100 363⁄16 (919) FRN736D3X 8 FRN736D5X 4 142 (65) 24-Incoloy®133 4411⁄
(7.5 W/cm
2
) 167 5411⁄16 (1389) FRN754M3X 8 FRN754M5X 8 158 (72)
16 (1135) FRN744M3X 8 FRN744M5X 4 147 (67)
200 6311⁄16 (1618) FRN763M5X 8 166 (76) 233 733⁄ 267 82
16 (1859) FRN773D5X 8 175 (80)
11
(2100) FRN782M5X 8 184 (84)
16
Application: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
(832) FRNA32N10 3 FRNA32N3 2 FRNA32N11 2 FRNA32N5 1 130 (59)
23 W/in2➄➅ 30 323⁄ Steel Flange 40 43 18-Incoloy
®
(3.6 W/cm2)
2
23 W/in Steel Flange 53 4311⁄16 (1110) FRNA43M3X 4 FRNA43M11X 3 FRNA43M5X 2 147 (67) 24-Incoloy
(3.6 W/cm
®
2
)
4
1
4 (1099) FRNA43E3 3 FRNA43E11 2 FRNA43E5 2 132 (60)
50 5111⁄16 (1313) FRNA51M3 3 FRNA51M11 3 FRNA51M5 2 137 (63)
40 333⁄16 (843) FRNA33D10X 4 FRNA33D3X 4 FRNA33D11X 2 FRNA33D5X 2 142 (65)
(1313) FRNA51M3X 4 FRNA51M11X 3 FRNA51M5X 2 154 (70)
16
67 5111⁄
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
3 FRN725N5 2 121 (55)
CONTINUED
Flange Heaters
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
Truck Shipment only
b Standard e 240VÅ(ac) 3-phase can be rewired wye to
1
more kW and watt density when
produce
3
operated at 480VÅ(ac) 3-phase.
Can be rewired wye to produce 1⁄3 of the
original kW and watt density (3-phase only).
357
Tubular and Process Assemblies
Flange Immersion Heaters
8" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 40 43 18-Steel 50 5111⁄
(3.6 W/cm
23 W/in
2
)60623⁄
2
Steel Flange 53 43 24-Steel 67 5111⁄
(3.6 W/cm
2
)80623⁄
107 79
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
16 W/in2➂ 17 253⁄ Steel Flange 25 35 18-Incoloy®33 441⁄
(2.5 W/cm
2
)425411⁄16 (1389) FRN754M12 3 FRN754M13 2 140 (64)
16 W/in2➂ 23 263⁄16 (665) FRN726D12X 2 FRN726D13X 1 129 (59) Steel Flange 33 363⁄ 24-Incoloy
(2.5 W/cm
®
2
)565411⁄16 (1389) FRN754M12X 4 FRN754M13X 2 158 (72)
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 12.5 431⁄4 Steel Flange 16.5 51 18-Steel 20 623⁄16 (1580) FRS762D12 2 FRS762D13 1 145 (66)
(1.3 W/cm
8 W/in2➂ 17 4311⁄16 (1110) FRS743M12X 1 FRS743M13X 1 147 (67) Steel Flange 22 51 24-Steel 27 62
(1.3 W/cm2)327011⁄16 (1796) FRS770M12X 2 FRS770M13X
2
)247011⁄16 (1795) FRS770M12 2 FRS770M13 1 151 (69)
B Dimension
240VÅ(ac) No. of 240VÅ(ac) No. of 480VÅ(ac) No. of 480VÅ(ac) No. of Weight
inch (mm) 1-Phase Circuits 3-Phase Circuits 1-Phase Circuits 3-Phase Circuits lbs (kg)
30 323⁄
70 70 80 7911⁄
40 333⁄
93 70
4 (832) FRS732N10 3 FRS732N3 2 FRS732N11 2 FRS732N5 1 130 (59)
1
4 (1099) FRS743E3 3 FRS743E11 2 FRS743E5 2 132 (60)
16 (1313) FRS751M3 3 FRS751M11 3 FRS751M5 2 137 (63)
16 (1580) FRS762D3 6 FRS762D11 3 FRS762D5 2 154 (70)
11
16 (1795) FRS770M3 6 FRS770M11 6 FRS770M5 2 160 (73)
16 (2024) FRS779M3 6 FRS779M5 3 172 (78)
16 (843) FRS733D10X 4 FRS733D3X 4 FRS733D11X 2 FRS733D5X 2 142 (65)
11
16 (1110) FRS743M3X 4 FRS743M11X 3 FRS743M5X 2 147 (67)
16 (1313) FRS751M3X 4 FRS751M11X 3 FRS751M5X 2 154 (70)
16 (1580) FRS762D3X 8 FRS762D11X 4 FRS762D5X 4 166 (76)
11
16 (1796) FRS770M3X 8 FRS770M11X 6 FRS770M5X 4 175 (80)
11
16 (2024) FRS779M3X 8 FRS779M5X 4 181 (82)
4 (654) FRN725N12 1 FRN725N13 1 121 (55)
3
4 (908) FRN735N12 2 FRN735N13 1 130 (59)
4 (1124) FRN744E12 2 FRN744E13 1 132 (60)
50 6311⁄16 (1618) FRN763M13 2 145 (66) 58 733⁄ 67 82
44 4411⁄
16 (1859) FRN773D13 2 151 (69)
11
16 (2100) FRN782M13 2 157 (72)
16 (919) FRN736D12X 2 FRN736D13X 1 142 (65)
16 (1135) FRN744M12X 4 FRN744M13X 2 147 (67)
67 6311⁄16 (1618) FRN763M13X 2 166 (76) 77 733⁄16 (1859) FRN773D13X 2 175 (80)
11
89 82
16 (2100) FRN782M13X 4 184 (84)
(1099) FRS743E12 1 FRS743E13 1 132 (60)
11
16 (1313) FRS751M12 1 FRS751M13 1 137 (62)
27 79
36 79
11
16 (2024) FRS779M12 2 FRS779M13 1 155 (71)
11
16 (1313) FRS751M12X 2 FRS751M13X 1 154 (70)
3
16 (1580) FRS762D12X 2 FRS762D13X 1 166 (76)
11
16 (2024) FRS779M12X 2 FRS779M13X
➁ ➁
1 175 (80) 1 181 (82)
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
Truck Shipment only
358
StandardMust be operated 3-phase wye
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
10" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW B Dimension 240VÅ(ac) No. of 480VÅ(ac) No. of Weight
Application: Process Water
48 W/in2➄ 190 543⁄ Steel Flange 262 73 27-Incoloy
®
(7.5 W/cm2)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
23 W/in2➄➅ 45 331⁄ Steel Flange 60 43 27-Incoloy
(3.6 W/cm
®
2
)
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 60 433⁄4 (1111) FSS743N3 3 FSS743N5 3 195 (89) 27-Steel 75 513⁄
(3.6 W/cm
2
)9062
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
16 W/in2➂ 63 543⁄ Steel Flange 75 63 27-Incoloy
(2.5 W/cm
®
2
)
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 25 513⁄ Steel Flange 30 621⁄4 27-Steel 35 70
(1.3 W/cm2)4078
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
Truck Shipment only
inch (mm) 3-Phase Circuits 3-Phase Circuits lbs (kg)
4 (1391) FSN754N5 9 240 (109)
1
4 (1861) FSN773E5 9 260 (118)
4 (845) FSNA33E3 3 FSNA33E5 3 165 (75)
3
4 (1111) FSNA43N3 3 FSNA43N5 3 195 (89)
4 (1314) FSNA51N3 9 FSNA51N5 3 230 (105)
75 513⁄
45 331⁄4 (845) FSS733E3 3 FSS733E5 3 165 (75)
4 (1314) FSS751N3 9 FSS751N5 3 230 (105)
1
4 (1581) FSS762E5 3 250 (114)
105 703⁄ 120 78
4 (1797) FSS770N5 3 258 (117)
3
4 (2000) FSS778N5 3 265 (121)
4 (1391) FSN754N13 3 240 (109)
3
4 (1619) FSN763N13 3 250 (114)
4 (1861) FSN773E13 3 258 (117)
87 731⁄
4 (1314) FSS751N12 3 FSS751N13 1 230 (105)
(1581) FSS762E12 3 FSS762E13 1 250 (114)
3
4 (1797) FSS770N12 3 FSS770N13 1 258 (117)
3
4 (2000) FSS778N12 3 FSS778N13 1 265 (121)
StandardMust be operated 3-phase wye.240VÅ(ac) 3-phase can be rewired wye
to produce 1⁄3 more kW and watt density when operated at 480VÅ(ac) 3-phase.
Can be rewired wye to produce 1⁄3 of the original kW and watt density (3-phase only).
Flange Heaters
359
Tubular and Process Assemblies
Flange Immersion Heaters
12" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW B Dimension 240VÅ(ac) No. of 480VÅ(ac) No. of Weight
Application: Process Water
2
48 W/in Steel Flange 350 73 36-Incoloy
®
(7.5 W/cm2)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
2
23 W/in Steel Flange 80 43 36-Incoloy
(3.6 W/cm
®
2
)
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 80 435⁄8 (1108) FTS743L5 3 240 (109) 36-Steel 100 515⁄
(3.6 W/cm
2
) 120 621⁄8 (1578) FTS762C5 3 285 (130)
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
16 W/in2➂ 83 545⁄ Steel Flange 117 73 36-Incoloy
®
(2.5 W/cm2)
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 34 515⁄8 (1311) FTS751L12 2 FTS751L13 1 280 (127) Steel Flange 40 62 36-Steel 47 70
(1.3 W/cm2)5478
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
Truck Shipment only
inch (mm) 3-Phase Circuits 3-Phase Circuits lbs (kg)
250 545⁄
100 515⁄
8 (1387) FTN754L5 6 280 (127)
1
8 (1857) FTN773C5 12 291 (132)
8 (841) FTNA33C5 3 205 (93)
60 331⁄
5
8 (1108) FTNA43L5 3 240 (109)
8 (1311) FTNA51L5 3 280 (127)
60 331⁄8 (841) FTS733C5 3 205 (93)
8 (1311) FTS751L5 3 280 (127)
140 705⁄ 160 78
8 (1794) FTS770L5 4 290 (132)
5
8 (1997) FTS778L5 4 300 (136)
8 (1387) FTN754L13 3 280 (127)
1
8 (1857) FTN773C13 3 291 (132)
1
(1578) FTS762C12 2 FTS762C13 1 285 (130)
8
5
8 (1794) FTS770L12 3 FTS770L13 2 290 (132)
5
8 (1997) FTS778L12 3 FTS778L13 2 300 (136)
StandardMust be operated 3-phase wye.
360
W A T L O W
Tubular and Process Assemblies
Flange Immersion Heaters
14" 150 lb ANSI FlangeWATROD Element
WATROD Immersed Code No. Est. Ship.
Description kW B Dimension 240VÅ(ac) No. of 480VÅ(ac) No. of Weight
Application: Process Water
2
48 W/in Steel Flange 375 63 45-Incoloy
®
(7.5 W/cm2)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
2
23 W/in Steel Flange 100 431⁄2 (1105) FWNA43J5 3 255 (116) 45-Incoloy
(3.6 W/cm
®
2
)
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
2
23 W/in Steel Flange 100 431⁄2 (1105) FWS743J5 3 255 (116) 45-Steel 125 511⁄
(3.6 W/cm
2
) 150 62 (1575) FWS762A5 5 310 (141)
Applications: Medium Weight Oils, Heat Transfer Oils, Liquid Paraffin
16 W/in2➂ 105 541⁄ Steel Flange 125 63 45-Incoloy
®
(2.5 W/cm2)
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 42 511⁄2 (1308) FWS751J12 3 FWS751J13 3 300 (136) Steel Flange 50 62 (1575) FWS762A12 3 FWS762A13 3 310 (141) 45-Steel 60 70
(1.3 W/cm
All flange immersion heaters are Assembly Stock unless otherwise noted.
Availability Stock: Same day shipment Assembly Stock: Five to seven working days Standard: 10 working days, depending on
size
2
)6778
Truck Shipment only
inch (mm) 3-Phase Circuits 3-Phase Circuits lbs (kg)
315 541⁄
2 (1384) FWN754J5 15 300 (136)
1
2 (1613) FWN763J5 15 310 (141)
75 33 (838) FWNA33A5 3 225 (102)
125 511⁄
2 (1308) FWNA51J5 5 300 (136)
75 33 (838) FWS733A5 3 225 (102)
2 (1308) FWS751J5 5 300 (136)
175 701⁄2 (1791) FWS770J5 5 318 (145) 200 781⁄
2 (1994) FWS778J5 5 330 (150)
2 (1384) FWN754J13 3 300 (136)
1
2 (1613) FWN763J13 5 310 (141)
1
2 (1791) FWS770J12 3 FWS770J13 3 318 (144)
1
2 (1994) FWS778J12 5 FWS778J13 3 330 (150)
Standard
Must be operated 3-phase wye.
Flange Heaters
361
Tubular and Process Assemblies
Flange Immersion Heaters
Build-a-Code
Flange Immersion Heater Base Code Number
(Includes general purpose enclosure without thermostat)
Terminal Enclosure Type S = General purpose (NEMA 1) W = Moisture resistant (NEMA 4) E = Explosion resistant (NEMA 7) E/W = Explosion/moisture resistant (NEMA 7/4)
Thermostatb
Thermocouplec J = Type J K = Type K
F.O.B.: Hannibal, Missouri
-
-
-
a Flange immersion heaters are supplied with a standard, general purpose (NEMA 1) terminal enclosure. A
thermostat will not fit the standard general purpose terminal enclosure on 2, 2
b Code numbers are shown on the Thermostat stock chart on page 425. Check the temperature sensing bulb
O.D. to be certain it will fit into the thermowell’s I.D.
c Specify Type J or K thermocouple. If overtemp thermocouple specify orientation horizontal, vertical up or
vertical down.
How to Order
To order a stock flange heater, please specify:
• Watlow code number
• Flange size and material
• Volts/watts
• Phase
• Options
• Quantity If the flange immersion heater is to
be configured with options, add the suffix letter(s) to the base flange heater code number, as indicated on the Build-a-Code chart.
If our stock units do not meet your application needs, Watlow will make-to-order.
For made-to-order units please specify:
• Application, including media heated, flow rate, pressure, and process operating temperatures
• Volts/watts
• Watt density
• Phase
• Number of circuits
• Number of heating elements
• Element diameter (WATROD only)
• Immersed (‘B’ dimension) length
• Flange size, rating and material
• No-heat section below the flange
• Ter minal enclosure type
• Options
• Quantity
1
2 and 3 inch flange sizes.
Availability Stock: Same day shipment
Assembly Stock: Five to seven
working days
Modied Stock
: Five to seven
working days
Standard: 10 working days Made-to-Order: Five to seven weeks
Options, complexity and quantity may affect availability and lead times. Consult factory.
Stock or Assembly Stock units with
catalog options.
362
W A T L O W
Tubular and
Tubular and Process Assemblies
Process Assemblies
Square Flange Immersion Heaters
Designed for use in boilers and industrial storage tanks, square flange immersion heaters offer an energy efficient solution to heating water, oils and degreasing solutions.
Consisting of WATROD or FIREBAR®elements brazed, staked, or welded to a four- or six-bolt flange, these heaters mount directly to a mating flange that is welded to a tank wall or nozzle.
Installation and maintenance is easy. Heater change-out is also simple … unbolt the flange and replace it with another ... without extensive equipment downtime.
Performance Capabilities
• Watt densities to 100 W/in (15.5 W/cm2)
• Wattages to 24kW
• Voltages to 480VÅ(ac)
• Incoloy®sheath temperatures to 1600°F (870°C)
Features and Benefits
21⁄2,31⁄8 and 41⁄2 inch square anges easily adapt to application needs.
Flange materials:
WATROD Steel
304 stainless steel
FIREBAR Steel
Brass
2
Mating Flange
Threaded Terminals
Pressure Tight Construction
WATROD Heating Element
Asbestos-free gaskets come wire-tied to each flange. Spare gaskets also available.
Epoxy or silicone resin seals, rated to 250°F (120°C) or 390°F (200°C) respectively, protect elements against moisture and other contaminants.
WATROD hairpins are repressed (recompacted) to maintain MgO density, dielectric strength, heat transfer and life.
On stock chart units:
• Same day on most heaters
• 10 working days on special voltages and/or wattages
• 15 working days on special element lengths
®
UL
and CSA component
recognition under file numbers
E52951 and 31388 respectively. See pages 268 to 271 for details.
Applications
• Water
• Boiler equipment
• Vapor degreasers
• Fuel oils
• Heat transfer fluids
• Caustic solutions
Flange Heaters
Available on request:
Sheath materials in copper, steel, 304 and 316 stainless steel and titanium
Flange materials in titanium and 316 stainless steel
Flange sizes to meet specific application needs
External nishes such as passivation, belt polishing and glass beading
Other voltage and wattage
ratings
Consult your Watlow representative for details.
363
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