Watlow F4S-D User Manual

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Page 1

User’s Manual

Series F4S/D

96mm x 96mm Ramping Controller (1/4 DIN)

with Guided Setup and Programming

1241 Bundy Boulevard, Winona, Minnesota USA

Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507 http://www.watlow.com

Registered Company

Winona, Minnesota USA

0600-0032-0000 Rev H

*0600-0032-0000*

August 2011

Page 2

Watlow Winona is a division of Watlow Electric Mfg. Co., St. Louis, Missouri, a manufacturer of industrial electric heating products since 1922. Watlow begins with a full set of specifications and completes an industrial product that is manufactured in-house, in the U.S.A. Watlow products include electric heaters, sensors, controllers and switching devices. The Winona operation has been designing solid-state electronic control devices since 1962, and has earned the reputation as an excellent supplier to original equipment manufacturers. These OEMs and end users depend upon Watlow Winona to provide compatibly engineered controls that they can incorporate into their products with confidence. Watlow Winona resides in a 100,000-squarefoot marketing, engineering and manufacturing facility in Winona, Minnesota.

About Watlow Winona

About This Manual

The Series F4 User’s Manual covers hardware and software in both the SingleChannel and Dual-Channel controllers. Instructions and illustrations pertain

to both unless otherwise specified. If a given feature or parameter operates on only the Single or the Dual Channel controller, it will be identified by an icon in the margin or nearby.

Your comments or suggestions on this manual are welcome. Please send them to the Technical Literature , Watlow Winona, 1241 Bundy Boulevard, P.O. Box 5580, Winona, Minnesota, 55987-5580 U.S.; Telephone: +1 (507) 454-5300; fax: +1 (507) 452-4507.

Your Comments

Single

Channel

F4S

Dual

Channel

F4D

Page 3

Watlow Series F4S/D Table of Contents ■ i

Introduction

Chapter 1: Introduction . . . . . . . . . . . . . . . . . 1.1

Chapter 2: Keys, Displays and Navigation . . .2.1

Operations

Chapter 3: Operations . . . . . . . . . . . . . . . . . .3.1

Profiles

Chapter 4: Profile Programming . . . . . . . . . . .4.1

Setup

Chapter 5: Setup . . . . . . . . . . . . . . . . . . . . . .5.1

Chapter 6: Features . . . . . . . . . . . . . . . . . . . .6.1

Chapter 7: Communications . . . . . . . . . . . . . .7.1

Factory

Chapter 8: Security and Locks . . . . . . . . . . . .8.1

Chapter 9: Calibration . . . . . . . . . . . . . . . . . . .9.1

Chapter 10: Diagnostics . . . . . . . . . . . . . . . .10.1

Installation and Wiring

Chapter 11: Installation . . . . . . . . . . . . . . . . .11.1

Chapter 12: Wiring . . . . . . . . . . . . . . . . . . . .12.1

Appendix

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . .A.2

CE Declaration of Conformity . . . . . . . . . .A.5

Product Specifications . . . . . . . . . . . . . . .A.6

Ordering Information . . . . . . . . . . . . . . . . .A.7

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.8

List of Figures . . . . . . . . . . . . . . . . . . . . . .A.13

Software Map . . . . . . . . . . . . . . . . . . . . . .A.16

Series F4S/D: Table of Contents

A downloadable electronic copy of this user manual is available free of charge through Watlow's web site: http://www.watlow.com/prodtechinfo. Search on Series F4.

Page 4

ii ■ Table of Contents Watlow Series F4S/D

Safety Information in this Manual

Note, caution and warning symbols appear throughout this book to draw your attention to important operational and safety information.

A “NOTE” marks a short message to alert you to an important detail.

A “CAUTION” safety alert appears with information that is important for protecting your equipment and performance.

A“WARNING” safety alert appears with information that is important for protecting you, others and equipment from damage. Pay very close attention to all warnings that apply to your application.

The ç symbol (an exclamation point in a triangle) precedes a general CAUTION or WARNING statement.

The Ó symbol (a lightning bolt in a lightning bolt in a triangle) precedes an electric shock hazard CAUTION or WARNING safety statement.

Technical Assistance

If you encounter a problem with your Watlow controller, review all configuration information to verify that your selections are consistent with your application: inputs; outputs; alarms; limits; etc. If the problem persists after checking the above, you can get technical assistance by calling your local Watlow representative (see back cover of this manual), or in the U.S., dial +1 (507) 494-5656. For technical support, ask for an Applications Engineer.

Please have the following information available when you call:

• Complete model number • All configuration information

• User’s Manual • Diagnostic menu readings

Warranty

The Watlow Series F4 is warranted to be free of defects in material and workmanship for 36 months after delivery to the first purchaser for use, providing that the units have not been misapplied. Since Watlow has no control over their use, and sometimes misuse, we cannot guarantee against failure. Watlow's obligations hereunder, at Watlow's option, are limited to replacement, repair or refund of purchase price, and parts which upon examination prove to be defective within the warranty period specified. This warranty does not apply to damage resulting from transportation, alteration, misuse or abuse.

Returns

• Call or fax your distributor or the nearest Watlow sales office for best information about returns. (See outside back cover.)

•To return directly to Watlow Winona in the U.S., first call or fax Customer Service for a Return Material Authorization (RMA) number (telephone: +1 (507) 454-5300; fax: +1 (507) 452-4507).

• Put the RMA number on the shipping label, along with on a written description of the problem.

•Arestocking charge of 20% of the net price is charged for all standard units returned to stock. Returned units must be in like new condition and must be returned within 120 days of initial receipt of the product.

Safety Alert

CAUTION or

WARNING

∫

Electrical Shock Hazard

CAUTION or

WARNING

Page 5

Watlow Series F4S/D Introduction ■ 1.1

Chapter One: Introduction

Overview

Inputs and Outputs

Figure 1.1a — Single-Channel Series F4 (F4S_ - _ _ _ _ - ____ ) Inputs and Outputs.

Figure 1.1b — Dual-Channel Series F4 (F4D_ - _ _ _ _ - ____ ) Inputs and Outputs.

Watlow’s Series F4 1/4 DIN industrial ramping controllers are easy to set up, program and operate in the most demanding ramp-and-soak-processing applications. The F4 includes:

• four-line, high resolution LCD display

• guided setup and programming software

• 16-bit microprocessor

• 256 possible ramp steps in as many as 40 variable-length, nameable profiles

• six step types

• eight programmable event outputs, compressor control, boost heat/boost cool, power-out selections and a real-time clock.

• Note: the F4S has two less analog inputs and two less control outputs than the F4D.

1 Universal

Single

Channel

F4S

1 Communication I/O

Analog Input (2 optional)

4 Digital Inputs

…Alarm1 Lo Deviation

Adjusts Value Back Next

–1

2 Control Outputs

2 Alarm Outputs

2 Retransmit Outputs (optional)

8 Digital Outputs

Dual

Channel

F4D

3 Universal Analog Inputs

4 Digital Inputs

…Alarm2 Low SP_______

32 F Adjusts Value Back Next

4 Control Outputs

2 Alarm Outputs

2 Retransmit Outputs (optional)

1 Communication I/O

8 Digital Outputs

Page 6

Sample Application: Environmental Testing

with a Dual Channel F4 Using Multiple Inputs and Outputs

Figure 1.2 — Sample Application 1: Series F4 Dual Channel Using Multiple Inputs and Outputs.

1B1B

2A2A

2B2B

1A1A

Main Page___________

Go to Profiles

Go to Setup Go to Factory

Overview

Andy, an engineer with the Ajax Testing Company, is running temperature and humidity tests on navigational equipment. He wants to be able to control temperature and humidity in the environmental chamber, and monitor the temperature of the equipment itself. With the Watlow Series F4 ramping controller, he can:

•program the test as a ramping profile and control it remotely;

•use boost heat and cool to maintain precise temperatures;

•record the equipment temperature on a chart recorder;

•notify the operator with a bell if process temperatures do not follow the profile;

•pause the profile if someone opens the chamber door during the test;

•set up communications with a PC later.

5. Run the Profile

Andy pressed the Profile Key and selected the test profile. He monitored the progress of the test on the display and the equipment temperature on the chart recorder.

See the Operations Chapter.

1. Wire

Following diagrams in the user manual, Andy connected the analog input terminals to temperature and humidity sensors, channel 1 output terminals to the heater and cooler, channel 2 outputs to the humidifier/dehumidifier, alarm output 1 to an alarm bell and retransmit output 1 to a chart recorder to track the equipment temperature. Digital output 6 and 7 controlled the boost heater and cooler, and 8 controlled the mechanical refrigeration compressor.

See the Wiring Chapter.

1.2 ■ Introduction Watlow Series F4S/D

Page 7

Watlow Series F4S/D Introduction ■ 1.3

This sample application is continued in the Operations, Profile Programming and Setup Chapters.

Main Page___________

3. Customize and Name

Andy customized the Main Page so he could tell the status of the digital outputs by glancing at the controller's Lower Display (Setup Page > Custom Main Page Menu).

He also named one of the Alarms "TEMP DEV", which will make it easy to identify the alarm condition (Setup Page > Alarm Output 1 Menu). Three digital inputs, two alarms and eight digital outputs can be given 10character names.

See the Setup Chapter.

4. Program the Profile

Andy programmed the test as a ramping profile of 21 steps. To make sure the equipment is at the ambient chamber temperature, he put a Wait condition on Step 2. Step 20 is a Jump step that puts the equipment through the same heat and humidity cycle 21 times.

See the Profile Programming Chapter.

✔ NOTE: The profile in this sample application is embedded in the Series F4 software for use as a teaching tool or a template. It is the first profile, MILSTD810D, located in the Profiles Page > Edit Profile Menu. You can change or delete this profile and later recall it through factory defaults. If you have a single-channel controller, you will see only the temperature on Channel 1. This is not the true Military Standard Test 810D.

Step 1: Ramp Time Step 2: Ramp Time Step 3: Soak Step 4: Jump

2. Set up the F4

After checking the navigation instructions in the user manual, Andy went to the Setup Page of the software to configure the controller for the equipment and the ramping profiles. He named the alarm to make it easier to identify an alarm condition. The alarm message will appear on the Lower Display, which also informs about the progress of the test.

See the Keys, Displays and Navigation Chapter. See the Setup Chapter.

Go to Profiles

Go to Setup Go to Factory

Choose to Setup:____

Digital Output8

Communications Custom Main Page

Main Page___________

Go to Profiles

Go to Setup Go to Factory

Page 8

1.4 ■ Introduction Watlow Series F4S/D

Setup Steps

The ˆ Key

During all these steps, the Information Key will summon helpful definitions and setup tips. Just position the cursor next to the item you want to know more about, then press the key. Press it again to return to your task.

See Chapter 3, Operations.

Run the profile (or establish a set point

for static set point control).

See Chapter 4, Profile Programming.

Program a profile.

See Chapter 7, Communications.

Set up serial communications.

See Chapter 3, Operations.

Tune the system and set alarm set points.

Learn to navigate the software in Chapter 2, Keys, Displays and Navigation, and then go to Chapter 5, Setup. For background, you may also want to refer to Chapter 6, Features. (This step

may not be necessary if the Series F4 is already installed in the equipment.)

Set up the controller to suit your basic

application.

See Chapter 12, Wiring. (This step will not be necessary if the Series F4 is already installed in equipment.)

Wire the controller.

See Chapter 11, Installation. (This step will not be necessary if the Series F4 is already installed in equipment.)

Install the controller.

How to do itWhat to do

• If the Series F4 is an independent unit, start with Step 1 below.

• If the Series F4 is already installed in and set up for a piece of equipment, proceed to Steps 4, 5, 6 and 7 below.

• If the Series F4 is already installed in a piece of equipment and the setup and profile programming functions are locked, proceed directly to Step 5 or 7.

Page 9

Watlow Series F4S/D Keys, Displays and Navigation ■ 2.1

Chapter Two: Keys, Displays &

Navigation

Displays and Indicator Lights . . . . . . . . . . . . . . . . .2.2

Custom Main Page . . . . . . . . . . . . . . . . . . . . . . . . .2.3

Keys and Navigation . . . . . . . . . . . . . . . . . . . . . . . .2.4

Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5

How to Enter Numbers and Names . . . . . . . . . . . .2.6

ˆ Information Key Answers Your Questions . . . . .2.7

Main Page Parameter Table . . . . . . . . . . . . . . . . . .2.8

Overview

This chapter introduces the user interface of the Series F4S/D controller — the displays, keys and indicator lights, and the principles of navigating the software to program profiles and change setup settings. The Series F4 is designed with userfriendly features to facilitate setup, programming and operation of the Series F4.

The four-line LCD display facilitates setup and programming, and presents informative messages about status, error and alarm conditions.

Digital inputs, digital outputs, profiles and alarms can be named for easy reference.

The Information Key summons information about the pages, menus, parameters and values, as well as error and alarm conditions if they occur.

The software is organized into five pages of menus. The Main Page gives access to the other four — Operations, Profiles, Setup and Factory. The Main Page can be customized to display user-chosen information.

Page 10

Displays and Indicator Lights

Figure 2.2 — Series F4S/D Displays and Indicator Lights. (F4D shown)

2.2 ■ Keys, Displays and Navigation Watlow Series F4S/D

Upper Display

Displays Channel 1 actual process values during operation. Displays error information if errors occur.

Lower Display

Displays information about the setup, operation and programming of the controller.

Cursor (>):

Indicates selected parameter or present value in F4 memory. Moves via the four navigation keys.

Profile Indicator Light (Run/Hold status):

• Lit when a ramping profile runs.

• When blinking, the profile is on hold.

• When not lit, the controller operates as a static set point controller.

Main Page___________

Go to Profiles

Go to Setup Go to Factory

Active Output Indicator Lights (Output status):

Lit when the corresponding controller channel output is active. (F4D shown)

Alarm Output Indicator Lights (Alarm status):

Lit during an alarm state.

Communications Indicator Light (Communication status):

Lit (pulsates) when the controller sends or receives valid data.

Scroll Bar (Scroll up or down):

Appears when the Up or Down Keys can reveal more information in the Lower Display.

Page 11

Watlow Series F4S/D Keys, Displays and Navigation ■ 2.3

Custom Main Page

Figure 2.3 — Default Main Page Parameters.

The first and central page on the Lower Display is the Main Page, which shows error messages, input, output and profile status, and allows access to controller software (Go to Operations, Profiles, Setup and Factory).

The Main Page can be customized to display cho-

sen information. (To do so, go to the Setup Page, Custom Main Page Menu. See Chapter 5, Setup, for instructions.)

The following parameters will appear by default on the Main Page, unless the Main Page has been customized.

Main Page_____

Will always appear if active:

Will appear if active and if set up to appear:

Will appear if active and selected to appear:

Will appear by default (Profile information will appear by default if a profile is running.)

Will always appear unless customized:

Input 1 Error Input 2 Error Input 3 Error

Alarm 1 Condition Alarm 2 Condition

Autotuning Ch 1 Autotuning Ch 2

Current File Current Step Input2 Set Point 1 Set Point 2 Step Type Target SP1 Target SP2 Wait for Status Time Remaining Digital Ins Digital Outs % Power1 % Power2 Date Time

Press < to scroll down the list.

Read-only information

Static set point control

Read-only information

>Go to Operations Go to Profiles Go to Setup Go to Factory

Access to software

Dual

Channel

F4D

Page 12

2.4 ■ Keys, Displays and Navigation Watlow Series F4S/D

Keys and Navigation

Figure 2.4 — Series F4 Keys and Navigation.

Setup Page

Main>Setup Choose to Setup System

hink of this display as a window into the software table. You move around in the software using the

ollowing navigation keys:

> Move Up/Increase

, . < Move Down/Decrease

Back Next

Profile Key (Profile Run/Hold):

Summons a menu that allows you to start, hold, resume or terminate a profile.

Information Key (Toggle for more information):

Provides information in the Lower Display about the cursor-selected parameter. Another press toggles the display back to the parameter.

Analog Input 1

Main Page___________

Go to Profiles

Go to Setup Go to Factory

4-20mA 0-20mA 0-10V 0-5V 1-5V 0-50mV Choose Units Temperatur 2500 ft %rh PSI units Choose Decimal 0

0.0

0.00

0.000

Up and Down Keys (Move Up/Increase and Move Down/Decrease):

Move the cursor (>) position in the Lower Display through the software in the direction of the key arrow. Increase or decrease a value, or change a letter in a usernameable field, such as alarms, events and profile names.

Left and Right Keys (Back Out and Next):

Move right to select the choice to the right of the cursor and proceed to the next screen. Move left to exit.

Page 13

Watlow Series F4S/D Keys, Displays and Navigation ■ 2.5

Guided Setup

In most F4 menus, setup and programming tasks are guided. For example, once you select Analog Input 1 on the Setup Page, all parameters necessary to configure that input are linked:

1. Use > < to move the cursor to select an

item in a list.

2. Press the Right Key ..

3. Enter the value and make a choice.

4. Press . again.

5. Repeat until you return to the original list.

. saves the value and proceeds to the next

parameter in the series.

, saves the value and backs out of the series, and

returns to the Main Page.

For initial setup and programming, we recommend that you answer all the questions in the series, entering values for all linked parameters and pressing . until you return to your starting point.

To edit a parameter, proceed through the series without changing values until you find the parameter you want to change. After making the change, you may back out or proceed to the end of the series.

✔

NOTE: The Edit PID Menu (Operations Page) presents lists of parameters that can be entered and edited individually. Press either

. or , to enter the value and return to

the list.

✔

NOTE: Make sure your setup is complete before entering profiles. Certain analog input setup changes will delete profiles.

Save setup changes or restore values?

▼ Restore ▲Save

Choose to Setup:____ >Control Output 1A▲

Control Output 1B■ Control Output 2A▼

Enter Lo Power Limit

▲▼ Adjusts Value

< Back > Next

Enter Hi Power Limit

100%

▲▼ Adjusts Value

< Back > Next

Choose Cycle Time:__ >Variable Burst

Fixed Time ■

▼

Choose Function:____ >Heat

Cool

Choose to Setup:____ >Control Output 1A▲

Control Output 1B■ Control Output 2A▼

Main Page___________

Go to Operations Go to Profiles

>Go to Setup

Page 14

2.6 ■ Keys, Displays and Navigation Watlow Series F4S/D

How to Enter Numbers and Names

Figure 2.6 — How to Enter Numbers and Names. (F4D shown)

Many parameters require users to enter a numerical value. Alarms, digital inputs, digital outputs and profiles can be customized with easily recog-

nized names, such as TOO HOT for an alarm, DOOR OPEN for a digital input and GLAZE 6 for a profile.

Numbers

…

If the cursor is at Z, press

< to go

down to A, then from 9 to 0. Blank is on the end.

Blank

1. Navigate

to the parameter you want to change.

You'll change the value on this line.

Names

1. Navigate

to the parameter you want to name.

You'll change each letter on this nameable 10-character line.

Alarm Hysteresis:___ 36 °F Adjusts Value Save Changes

Enter Alarm Name:___ ALARM1

Adjusts Char

Back Next

4. Press . to enter

the value.

3. Scroll to increase or

decrease the value of the digit.

2. Move right or left, if necessary, to choose the digit to change.

(Some numbers increase or decrease as single units; others digit by digit.) The active position is underlined.

4. Press . to move to the

end of the 10-character name space and proceed to the next screen. This enters the name.

3. Scroll to choose the new

letter or a number.

2. Move right or left to choose the character to change.

(The position is underlined.)

Page 15

Watlow Series F4S/D Keys, Displays and Navigation ■ 2.7

ˆˆ

Information Key Answers Your Questions

Figure 2.7 — The Information Key. (F4D shown)

There’s a wealth of information about features and parameters right in the Series F4 controller. Use the Information Key to get this information.

1. Use the four navigation keys (< > , . )

to position the cursor ( >) next to the parameter you want to know more about.

2. Press the ˆ key. The displayed information will

assist you during setup and operation. When information takes more than four lines, the scroll bar will be filled or weighted at the end, directing you to press < or > to see the rest.

3. Press ˆ again to return to your task.

Toggle the Information Key ˆ between the parameter you need to know about and its functional definition.

The second press takes you back to where you were.

The scroll bar indicates more information above or below; use the keys.

> and <

Choose to Setup:____

System

Analog Input 1 Analog Input 2

Page 16

Main Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

Go to Factory

Set security settings, and calibrate and restore factory settings.

Go to Setup

Set up inputs and outputs, configure the system and design the Main Page.

Go to Profiles

Create, edit, delete and rename profiles.

Go to Operations

Auto-tune PID sets, edit PID parameters and select alarm set points.

*Digital outputs configured as events can be turned on/off in the static set point mode or when a running profile is on hold. The event output status will remain as set until reset by the profile or by the operator.

Current File Current Step Input 2 value Set Point 1 Set Point 2 Step Type Target SP1 Target SP2 Wait for

Status

Time

Remaining Digital Ins Digital Outs* % Power 1 % Power 2 Date Time

None Input 1 Value Input 2 Value Input 3 Value Set Point 1 Set Point 2 % Power 1 % Power 2 Tune status 1 Tune status 2 Time Date Digital Ins Digital Outs Time Remaining Current File Current Step Active Ch1 PID Set Active Ch2 PID Set Last Jump Step Jump Count WaitFor Status Step Type Target SP1 Target SP2 Inner Set Point Custom Message 1 Custom Message 2 Custom Message 3 Custom Message 4 Input 1 Cal. Offset Input 2 Cal. Offset Input 3 Cal. Offset

Parameter x (1 to 16)

View customized parameter list.

Autotuning Channel x (1 or 2)

Alarm x (1 to 2) Condition

Input x (1 to 3) Error

Main > Setup > Main Page

Main Page

2.8 ■ Keys, Displays and Navigation Watlow Series F4S/D

Page 17

Watlow Series F4S/D Operations ■ 3.1

Chapter Three: Operations

Static Set Point Control . . . . . . . . . . . . . . . . . . . . . .3.1

Profile Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2

Alarm Set Points . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4

Clearing Alarms and Errors . . . . . . . . . . . . . . . . . . .3.4

Auto-tune PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4

Edit PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4

Multiple PID Sets . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5

Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.6

Sample Application . . . . . . . . . . . . . . . . . . . . . . . . .3.7

Troubleshooting Alarms and Errors . . . . . . . . . . . . .3.8

Operations Page Map . . . . . . . . . . . . . . . . . . . . . . .3.10

Operations Page Parameter Table . . . . . . . . . . . . .3.11

Operations Page Parameter Record . . . . . . . . . . . .3.15

Series F4S/D Operation

The Series F4S/D controller can function as either a static set point controller or as a profile con- troller. The information shown on the Lower Display during operation (the Main Page) is programmable and can be customized to support both modes of operation. (See Setup Page.)

In either the static set point mode or the profile mode, the Series F4 can only be operated in a closed-loop configuration. Manual operation (openloop) mode is not allowed.

Static Set Point Control

The Series F4 is in static mode when it is not controlling a ramping profile. When in static mode:

• The Profile Indicator Light is off.

• The Upper Display shows the actual process temperature of input 1, 2 or 3 depending upon Setup Page configuration.

✔

NOTE:

All control activity stops when you enter the Setup Page, Analog Input, Digital Input, Control Output, Alarm Output, Retransmit, and Digital Output menus.

• The Lower Display shows the default or user configured information set. See the Setup Chapter for instructions in programming the Main Page to display the information you want.

To operate the Series F4 as a static set point controller, use the navigation keys (><,.) to select the preferred channel and adjust the set point.

Limits may be placed on the set point in the Set Point Low Limit and Set Point High Limit parameters (Setup Page > Analog Inputx).

Setting the set point to Set Point Low Limit minus 1 (-1) will turn control Output 1 off and display the set point as off.

Static Set Point1___

OFF

▲▼ Adjusts Value

< Back > Next

Static Set Point1___

___ °F

▲▼ Adjusts Value

< Back > Next

Page 18

3.2 ■ Operations Watlow Series F4S/D

ç WARNING

Check the configuration of the controller on the Setup Page before starting and running a profile (if the Setup Page is not locked). Make sure the settings are appropriate to the profile: input sensor ranges and limits, digital inputs and outputs as events, guaranteed soak band, response to power out and Celsius or Fahrenheit scales. If the Setup Page is accessible, failure to check the configuration before running a profile could result in damage to equipment and/or property, and/or injury or death to personnel.

Profile Control π

The main purpose of the Series F4 is to control profiles for ramp-and-soak-processing applications. The instructions below explain how to use an existing profile. To program a profile, see Chapter 4, Profile Programming.

Start a Profile? ■

■

▼ No ▲ Yes ■

■■■■■■■■■■■■■■■■

To Start/Run a Profile

To initiate the profile mode, press the Profile Key

π and answer the questions that follow.

While running a profile, the Profile Status message on the lower display will keep you informed about the progress of the profile. For example, it could read like the screen at right:

✔

NOTE: As a protective measure, all stored profiles will be cleared if you enter the Setup Page and change values in the Analog Input 1, 2, 3 menus —specifically, the Sensor, Sensor Type, Decimal, Scale (for process inputs), and Set Point High and Low Limits. Pop-up messages will warn that the profiles will be erased from the controller’s memory.

✔

NOTE: You must configure the software for your inputs and outputs before programming a profile. See the Setup Chapter.

✔

NOTE: You must program a profile or use the pre-programmed MILSTD810D profile before running it. See the Profile Programming Chapter.

✔

NOTE: While a profile is running, the controller will not recognize digital inputs that are programmed to start a profile. Such digital inputs will be recognized only while the controller is in the static set point mode.

✔

NOTE: While a profile is running, profiles can be either created or renamed only while a profile is running. All other pages and menus can be entered only during Static Set Point Control mode.

Glaze 8 Running. Step 2 Remain 00:10:30

Start:_______________

Step 1 Autostart

>Step 2 Ramp Time

Step 3 Ramp Time

Start Profile:_______

MILSTD810D..........

ALUMINUM

>Glaze 8

Page 19

Watlow Series F4S/D Operations ■ 3.3

π The Profile Key:

• initiates the ramping profile mode;

• initiates the Hold-profile state;

• initiates the Resume-profile command;

• initiates the Terminate-profile command.

The Profile Key functions only from the Main Page. It will not function from any of the other pages — Operations, Profile, Setup or Factory.

To Resume a Profile on Hold

1. Press the Profile Key π while a profile is

holding. The Resume Profile Menu appears.

2. Choose to Continue Holding, Resume or

Terminate the profile.

If you do not make a choice, the profile continues holding and the Profile Indicator Light stays off.

✔

NOTE: When a profile is resumed during a Ramp step, the controller uses the Static Set Point from the Main Page to calculate the rate of change needed to get to the set point at the end of the step. When a profile is resumed in a soak step, the new set point value will be used as the soak value for the time remaining in the step.

Resume Profile:_____ >Continue Holding

Resume Terminate

To Terminate a Running/Holding Profile

1. Press the Profile Key π while a profile is

running. The Profile Action Menu appears.

2. Choose to Continue, Hold or Terminate the

profile. (Default is to Continue.) If you choose to terminate, the profile ends with all outputs off. The set point on the Main Page reads off.

If you do not make a choice when the Profile Action Menu appears, the profile continues as it was — running or holding.

✔

NOTE:

The Profile Status message takes precedence over all other information except errors, alarm messages and input status. Errors and alarm messages always take precedence over Profile Status.

Hold Profile:_______

Don’t Hold Hold

>Terminate

To Hold a Running Profile

1. Press the Profile Key π while running a pro-

file. The Profile Action Menu appears.

2. Choose to Don’t Hold, Hold or Terminate

the profile. (Default is to Don’t Hold.) If you

choose to hold the profile, the Main Page reappears, and the Profile Status message reads “Profile X holding.” The Profile Indicator Light is off.

If you do not make a choice when the Profile Action Menu appears, the profile continues running and the profile indicator light stays on.

✔

NOTE: While profiles are on hold, the step set point value can be adjusted using the Static Set Point parameter on the Main Page.

Hold Profile:_______

Don’t Hold

>Hold

Terminate

Page 20

3.4 ■ Operations Watlow Series F4S/D

Alarm Set Points

The Series F4 includes two alarm outputs, which can be programmed as process or deviation alarms.

Process alarms notify the operator when process values exceed or fall below Alarm Low and Alarm High Set Points. Deviation alarms notify the operator when the process has deviated from the set point beyond the deviation limits. For more information, see the Features Chapter. To set up the alarms, see the Setup Chapter.

Alarm set points are the points at which alarms switch on or off, depending on the alarm setting. Alarm set points can be viewed or changed in the Alarm Set Point Menus (Operations Page).

The Alarm High Set Point defines the high temperature that, if exceeded, will trigger an alarm. This temperature must be higher than the alarm low set point and lower than the high limit of the sensor range.

The Alarm Low Set Point defines the low temperature that, if exceeded, will trigger an alarm. This temperature must be lower than the alarm high set point and higher than the low limit of the sensor range.

✔

TIP:

You may want to set up the alarms with names that will identify the alarm conditions. See the Setup Page.

To Clear an Alarm or Error

In an alarm condition, an alarm message will appear on the Main Page (if this option has been selected on the Setup Page). To silence it, move the cursor to the alarm message and press the Right Key . . A pop-up message will confirm the silencing of the alarm, and the indicator light will go off.

When the condition causing the error or alarm is corrected, return to the error or alarm message on the Main Page, and press the Right Key again. A pop-up message confirms the alarm is unlatched.

Auto-tune PID

In autotuning, the controller automatically selects the PID parameters for optimal control, based on the thermal response of the system. In the Series F4, five sets of PID values are available for each channel of the controller: sets 1 to 5 for channel 1, and sets 6 to 10 for channel 2. Default PID values exist for all PID sets, although these values typically do not provide optimal control. PID values can be auto-tuned or adjusted manually. When autotuning is complete, the PID values will be stored in the Edit PID Menu.

✔

NOTE: PID Set 1 for Channel 1 and PID Set 6 for Channel 2 are used in the Static Set Point mode.

Autotuning Procedure

Autotuning cannot be initiated while a profile is running. It can only be initiated in the static set point control mode.

1. Before initiating auto-tune, go to the System

Menu (Setup Page), and set the Channel 1 or 2 Autotune Set Point to the percentage of set point you choose to begin with. This percentage is based on your knowledge of the system and how much overshoot or undershoot there is likely to be in on-off control.

In the Custom Main Page, select to display Tune Status 1 and Tune Status 2. This displays Tune Status in the Main Page.

2. Go to the Main Page and set the static set point.

3. Go to the Autotune PID Menu (Operations Page)

and choose the channel to auto-tune and the PID set in which to store the settings. A message will be displayed on the Main Page during the autotuning process. (Auto-tune cannot be initiated when a profile is running. It can only be initiated in the static set point mode.)

4. When autotuning is complete, the controller will

store the values for optimum control in the PID set specified.

✔

NOTE: While the controller is autotuning, profiles cannot be run and only the Profiles Page and Operation Page of the software can be entered.

CAUTION: Choose an auto-tune set point value that will protect your product from possible damage from overshoot or undershoot during the autotuning oscillations. If the product is sensitive, select the auto-tune set point very carefully to prevent product damage.

For additional information about autotuning and proportional, integral and derivative control, see the Features Chapter.

Edit PID

Edit PID is useful when Auto-tune PID does not provide adequate control. Each of the PID parameters can be adjusted manually:

Proportional Band: Define a band for PID control, entered in degrees or units. Lower values increase gain, which reduces droop but can cause oscillation. Increase the proportional band to eliminate oscillation.

Page 21

Watlow Series F4S/D Operations ■ 3.5

Integral (Reset): Define the integral time in minutes per repeat; define reset in repeats per minute. Set repeats per minute if units are U.S.; minutes per repeat if units are SI.

Derivative (Rate): Define the derivative (rate) time in minutes. Large values prevent overshoot but can cause sluggishness. Decrease if necessary.

Dead Band: Define the dead band in degrees or units. Heating dead band shifts the set point down. Cooling dead band shifts the set point up. For more information, see the Features Chapter.

Manual Tuning Procedure

1. Apply power to the Series F4 and enter a set point. Go to the Operations Page, Edit PID Menu and begin with Proportional Band set to 5; Integral (Reset) set to 0; Derivative (Rate) set to 0; and Autotune set to Tune Off.

2. Start manual tuning by entering the desired set point and let the system stabilize. Once the system stabilizes, observe the value of Input 1 on the Main Page. If the Input 1 value fluctuates, increase the proportional band setting until it stabilizes. Adjust the proportional band in 5º to 10º increments, allowing time between adjustments for the system to stabilize.

3. Once Input 1 has stabilized, observe the percent power on the Main Page. It should be stable, ±2%. At this point, the process temperature should also be stable, but it will exhibit droop (stabilized below set point). The droop can be eliminated with reset or integral.

4. Start with a reset setting of 0.01, and allow 10 minutes for the process temperature to come up to set point. If it has not, increase the setting to

0.05 and wait another 10 minutes. After this, double the reset setting and wait another 10 minutes until the process value equals the set point. If the process becomes unstable, the reset value is too large. Decrease the setting until the process stabilizes.

5. Increase Derivative/Rate to 0.10 minute. Then raise the set point by 20° to 30°F, or 11° to 17°C. Observe the system's approach to the set point. If the load process value overshoots the set point, increase Derivative/Rate to 0.50 minute.

Raise the set point by 20° to 30°F, or 11° to 17°C and watch the approach to the new set point. If you increase Derivative/Rate too much, the approach to the set point will be very sluggish. Repeat as necessary until the system rises to the

new set point without overshooting or approaching the set point too slowly.

For additional information about manual tuning and proportional, integral and derivative control, see the Features Chapter.

Multiple PID Sets

Environmental chambers, ovens and furnaces typically have different thermal requirements when they operate at high and low temperatures or pressures. To accommodate varying thermal requirements, the F4 is capable of storing five different PID sets for each channel. One set for each channel can be chosen in each profile step.

For example, a controller in an environmental chamber with PID settings optimized for control at subzero temperatures may not control well when the set point is set to temperatures above the boiling point of water. With the F4, one PID set could be used for subzero operation and another set for temperatures above boiling.

Multiple Tuning Procedure

1. To auto-tune a single PID set, begin by setting the static set point on the Main Page.

2. Go to the Autotune PID Menu (Operations Page), and choose a channel and a set. Autotuning begins when you select the set. The Main Page displays information about the autotuning process when Tune Status is selected in the Custom Main Page.

3. When autotuning is finished, proceed with another PID set.

In the example above, the user would first autotune a PID set for subzero operation, and then another for operation at boiling temperatures. When programming a profile, the user could then select a different PID set for each step, depending on the thermal requirements.

✔

NOTE:

Autotuning cannot be done while running a profile. It can only be initiated when the controller is in the Static Set Point Control mode.

Page 22

3.6 ■ Operations Watlow Series F4S/D

Cascade

Cascade control is available on the Series F4 controllers. For background information about cascade control, see the Features Chapter.

Select cascade control through the Analog Input 3 Menu (Setup Page) and choose Process Cascade or Deviation Cascade. To set the range for the Process Cascade Inner Loop set point, use Low and High Range settings. These are independent of the Channel 1 set point. Deviation Cascade uses Deviation Low and High settings that are referenced to the Channel 1 set point.

Deviation Cascade is used in applications with large set point ranges or where limiting heating or cooling equipment temperatures is required.

When tuning a cascade system, the inner loop must be tuned first. The inner loop comprises outputs 1A and 1B and the Analog Input 1 sensor, which usually measures the energy source temperature. The output device controls a power switching device, which in turn switches the heating and cooling. The set point for the inner loop is generated by the outer loop. For Process Cascade, this will have a range between the Cascade Low Range and Cascade High Range.

Cascade Setup Procedure

1. First, configure Analog Input 3, Cascade Low Range and Cascade High Range.

Go to the Analog Input 3 Menu (Setup Page). Choose Process or Deviation Cascade. Deviation Cascade references Channel 1 set point allowing a range above and below the current control set point. For Process Cascade control of a heat/cool or cool only system, set the Cascade Low Range to a value slightly lower than the lowest temperature desired in the chamber. For heat-only systems, set the Cascade Low Range to a value slightly lower than the ambient temperature; otherwise the heat output will never turn fully off.

For heat/cool or heat only systems , set the Cascade High Range to a value slightly higher than the highest temperature desired in the chamber. For cool-only systems, set the Cascade High Range to a value slightly higher than the ambient temperature; otherwise the cooling will never fully turn off.

2. Next, configure the controller to tune and display data for the outer loop. To view Inner Loop Set Point in the upper display, go to the Setup Page, Custom Main Page Menu, select the Inner Set point as one of the parameters, P1 to P16, to be displayed in the Main Page.

To also view Analog Input 3 in the upper display, go to the Setup Page, Process Display Menu, and choose Alternating. Under Set Display Time, choose a duration for the display of the Input 1 and Input 3 variables.

Cascade Autotuning Procedure

1. Go to Setup Page, Custom Main Page Menu. Choose Tune Status 1 and Tune Status 2 to appear as 2 of the 16 parameters that can be displayed on the Main Page. The Main Page will now display the status of the autotuning process.

2. Autotune the inner loop. Go to the Autotune PID Menu (Operations Page), and select Cascade Inner-loop. Choose Cascade Inner Loop PID Set 1 to 5, where PID values will be stored after autotuning. Autotuning begins when you choose the PID set. While autotuning, the F4 controller will control the energy source in an on-off mode to a temperature equal to the Cascade High Range setting x Channel 1 Autotune Set Point. For best results, use proportional control only on the inner loop.

3. Next, autotune the outer loop. Go to the Autotune PID Menu (Operations Page). Choose Cascade Outer Loop, then choose Outer Loop PID set 1 to 5, where PID values will be stored after autotuning. Autotuning begins when you choose the PID set. While autotuning, the outer loop will be controlled in an on-off mode at a set point equal to static set point x Ch 1 Autotune Set Point. In most cases, the autotuning feature will tune for acceptable control. If not, manually tune the outer loop (step 4 below). Before manually tuning, record the values generated by the autotuning feature.

4. To manually tune the outer loop, go to the Edit PID Menu (Operations Page). Choose Cascade Outer Loop, then choose Outer Loop PID set 1 to

5. Begin manual tuning by setting the Proportional Band to 5, Integral (Reset) to 0, and Rate to 0. Establish the desired set point and let the system stabilize. When the system stabilizes, watch the Inner Loop Set Point on the Main Page. If this value fluctuates, increase the proportional band until it stabilizes. Adjust the proportional band in 3° to 5° increments, allowing time for the system to stabilize between adjustments.

5. When Input 1 has stabilized, watch the percent power on the Main Page. It should be stable, ±2%. At this point, the process temperature should also be stable, but it will exhibit droop (stabilized below set point). The droop can be eliminated with Integral (reset).

6. Start with an integral setting of 99.9 minutes, and allow 10 minutes for the process temperature to come up to set point. If it has not, decrease the setting by half and wait another 10 minutes. Then halve the setting again and wait another 10 minutes until the process value equals the set point. If the process becomes unstable, the integral value is too small. Increase it until the process stabilizes.

Page 23

Andy, an engineer with the Ajax Testing Company, is running temperature and humidity tests on navigational equipment. He runs the test profile, Military Standard Test 810D, having already set up the controller and programmed the profile.

In Step 4, the temperature in the chamber exceeded the Alarm 1 setting. This triggered the alarm, causing the indicator light on the front panel (next to the bell-shaped icon) to light up and a message to appear on the lower display: "TEMP DEV High."

Because Alarm 1 was set up as a latching alarm (Setup Page), Andy had to clear it manually. First he corrected the alarm condition by widening the gap between low and high deviation alarm settings on the Operations Page. He then unlatched the alarm by returning to the Main Page alarm line and pressing the Right Key

. again.

If your Series F4 is a single-channel controller, you will see only the temperature on Channel 1. This is not the true Military Standard Test 810D.

✔

NOTE: This profile is embedded in the Series F4 as a teaching tool and a template. Go to the Edit Profile Menu (Profiles Page) and look for MILSTD810D.

RUN

Andy presses the Profile Key π , moves the cursor to "MILSTD810D" on the Run Profile Menu, then presses the Right Key .. He wants to begin at Step 1, so he presses . to select that step. The Profile Status Message (on the Lower Display) now says: "MILSTD810D Running. Step 1 Remains: XX:XX."

HOLD

When the alarm occurred, Andy put the profile on hold while he corrected the Alarm Set Points.

RESUME

After clearing the alarm, Andy entered the command to resume the profile.

Resume Profile:______

Continue Holding

>Resume

Terminate

MILSTD810D Holding. Step 1 Remains 00:01:40

Hold Profile:_______

Don’t Hold

>Hold

Terminate

Start Profile:_______

>MILSTD810D..........

ALUMINUM Glaze 8

Sample Application:

Environmental Testing, Running a Profile

Watlow Series F4S/D Operations ■ 3.7

Main Page___________

Go to Profiles

Go to Setup

Go to Factory

Page 24

3.8 ■ Operations Watlow Series F4S/D

Troubleshooting Alarms and Errors

• Configure output as an alarm.

• Check alarm set points.

• Check the alarm sides setting.

• Check the alarm type setting.

• Check the alarm logic for compatibility with system peripherals and annunciators.

• Check the power limit setting.

• Check the operation mode.

• Check the alarm output function.

• Check the °C and °F setting.

• Check the calibration offset value. Set it to a lower level.

• Alarm output may be off.

• Alarm set points may be incorrect.

• Alarm sides may be incorrect.

• Controller may be in diagnostics mode.

• Alarm may be latched. Move cursor to alarm message. Press

• Alarm set points may be incorrect.

• Alarm hysteresis may be incorrect.

• Input may be in error condition.

Alarms

• Alarm won’t occur.

• Alarm won’t clear. (To clear the alarm, cor-

rect the alarm condition. If the alarm is latched, press

. with

the cursor at the alarm message on the Main Page.)

• Check Communications Setup Menu and set to correct address.

• Check Communications Setup Menu and set to correct baud rate.

• Look for a break in the daisy chain.

• Verify correct connections and test wiring paths.

• Check converter box wiring and its documentation.

• Reconfigure computer’s communications port setup and verify that communications are okay.

• Check the communication card documentation for setable variables and operational testing.

• Restart communications software and check for settings agreement. Verify the communications bus is active.

• Verify operation with Watlow communications tool.

• Address parameter may be incorrectly set.

• Baud rate parameter may be incorrectly set.

• Unit-to-unit daisy chain may be disconnected.

•Communications wiring may be reversed, short or open.

• EIA-485 converter box may be incorrectly wired.

• Computer communications port may be incorrectly set up.

• Communications software setup or address may be incorrect.

• Protocol or parity may be wrong, should be 8, n, 1.

• Application software not working properly.

• May need termination and pull-up and pulldown resistors.

Communications

• Unit will not communicate.

• Check switches, fuses, breakers, interlocks, limits, connectors, etc. for energized conditions and proper connection.

• Measure power upstream for required level. Check part number for input power required.

• Check wire size.

• Check for bad connections.

• Power to unit may be off.

• Fuse may be blown.

• Breaker may be tripped.

• Safety Interlock door switch, etc., may be activated.

• Separate system limit control may be latched.

• Wiring may be open.

• Input power may be incorrect.

Power

• Displays are dead.

Corrective ActionProbable Cause(s)Indication

Page 25

Watlow Series F4S/D Operations ■ 3.9

• Turn the controller off, then on again.

• Call your Watlow distributor or representative.

• Loss of power during memory setup.

• Component failure.

• Component failure, loss of power during download.

Fatal Errors (Controller shuts

down.)

• Checksum Error!, Parameter memory.

• Checksum Error!, Unit config memory.

• Checksum Error!, Profile memory.

• RAM Test Failed! Return controller to the Factory.

• Flash Memory Failed. Return controller to the Factory.

• Move module to correct input slot.

• Replace incorrect module with retransmit module.

• Remove the module just installed and replace with a new module.

• Press any key. All parameters will default.

• Wait until initialization is done.

• Input 2-3 module in input 1 slot.

• Input 1 module in input 2-3 slot.

• Wrong module in retransmit 1 slot.

• Wrong module in retransmit 2 slot.

• Component failure.

• Module changed.

• Firmware upgrade.

•Input 1 Module Error! Only single-channel modules supported.

• Input 1 Module Error! Only dual-channel modules supported.

• Retransmit 1 Module Error! Only process modules supported.

• Retransmit 2 Module Error! Only process modules supported.

• Cannot identify: Modify: Replace module.

• Module change. Defaults will occur. Accept with any key.

• First power-up. Parameters are initializing.

• Firmware change. Parameters are initializing.

• Check sensor connections.• Input is in error condition.

System Errors

(Upper Display shows error

numbers. Lower Display messages indicate cause and action to take.)

• Check sensor connections and sensor wiring.

• Check the Sensor parameter to match the sensor hardware.

• Measure power upstream for required level. Check part number for power requirements.

• Check sensor function. The Open Loop Detect parameter indicates it may be broken.

• Check the Calibration Offset parameter value. Set it to a lower level.

• Check sensor connections and sensor wiring.

• Input type may be set to wrong sensor or may not be calibrated.

• Power may be incorrect.

• The open loop detect feature shows a broken sensor.

• The Calibration Offset parameter is set much too high or low.

Upper [A-dLO] Lower !Input x (1 to 3) AtoD -

Upper [A-dhi] Lower !Input x (1 to 3) AtoD+

Upper [SEnLo] Lower !Input x (1 to 3) Sensor -

Upper [SEnhi] Lower !Input x (1 to 3) Sensor+

Upper [Atod`] Lower !Timeout

• Check sensor connections.• Input is in error condition.

Input Errors

(Upper Display shows error code

for input 1 only. Lower Display shows error message. Alarm Output Indicator is lit.)

Corrective ActionProbable Cause(s)Indication

Page 26

Operations Page Map

✔

NOTE: Some parameters may not appear, depending on the model and configuration of the controller.

3.10 ■ Operations Watlow Series F4S/D

Autotune PID

Channel 1 Autotune

Tune Off PID Set 1 PID Set 2 PID Set 3 PID Set 4 PID Set 5

Channel 2 Autotune

Tune Off PID Set 6 PID Set 7 PID Set 8 PID Set 9 PID Set 10

Channel 1 Outer Loop Autotune

PID Set C1 PID Set C2 PID Set C3 PID Set C4 PID Set C5

Edit PID

PID Set Channel 1

PID Set 1-5

Proportional Band A IntegralA / ResetA DerivativeA / RateA Dead Band A Hysteresis A Proportional Band B IntegralB / ResetB DerivativeB / RateB Dead Band B Hysteresis B

PID Set Channel 2

PID Set 6-10

Proportional Band A IntegralA / ResetA DerivativeA / RateA Dead Band A Hysteresis A Proportional Band B IntegralB / ResetB DerivativeB / RateB Dead Band B Hysteresis B

Cascade PID Set

Cascade Set 1-5

Proportional Band A IntegralA / ResetA DerivativeA / RateA Dead Band A Hysteresis A Proportional Band B IntegralB / ResetB DerivativeB / RateB Dead Band B Hysteresis B

Alarm Set Points

Alarm1 Low SP Alarm1 High SP Alarm1 Lo Deviation Alarm1 Hi Deviation Alarm2 Low SP Alarm2 High SP Alarm2 Lo Deviation Alarm2 Hi Deviation

Page 27

Watlow Series F4S/D Operations ■ 3.11

Operations Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

*This section is also applicable for Cascade Inner Loop.

✔

NOTE: For more information about how parameter settings

affect the controller’s operation, see the Features Chapter.

Active if PID Units (Setup Page)

is set to SI and Proportional Band is not set to 0.

1A 1B Set 503 553 [1] 513 563 [2] 523 573 [3] 533 583 [4] 543 593 [5] r/w

0.00 minutes (0)

0.00 to 9.99 minutes (0 to 999)

Derivative x (A or B)

Set the derivative time.

Active if PID Units (Setup Page)

is set to U.S. and Proportional Band is not set to 0.

1A 1B Set 502 552 [1] 512 562 [2] 522 572 [3] 532 582 [4] 542 592 [5] r/w

0 per minute (0)

0.00 per minute to

99.99 per minute

(0 to 9999)

Reset x (A or B)

Set the reset time in repeats per minute.

Active if PID Units (Setup Page)

is set to SI and Proportional Band is not set to 0.

1A 1B Set 501 551 [1] 511 561 [2] 521 571 [3] 531 581 [4] 541 591 [5] r/w

0 minutes (0)

0.00 to 300.00 minutes (0 to 30000)

Integral x (A or B)

Set the integral time in minutes.

Active: Always (Channel 1).

°F Default for US °C Default for SI

1A 1B Set 500 550 [1] 510 560 [2] 520 570 [3] 530 580 [4] 540 590 [5] r/w

25°F (25) 14°C (14)

0 to 30000 (0 to 30000)

Proportional Band x (A or B)

Define the proportional band for PID control.

Main > Operations > Edit PID > PID Set Channel 1 > PID Set x (1 to 5)

PID Set x (1 to 5)* (Optional Inner Loop)

Main > Operations > Edit PID

Edit PID

Active if Analog Input 3 Control

Type is set to Cascade.

343 r/w

Tune Off (0)Tune Off (0) Outer Loop PID Set 1 (1) Outer Loop PID Set 2 (2) Outer Loop PID Set 3 (3) Outer Loop PID Set 4 (4) Outer Loop PID Set 5 (5)

Cascade Outer Loop

Select which PID parameters will be automatically tuned.

Active if Analog Input 3 Control

Type is set to Cascade.

305 r/w

Tune Off (0)Tune Off (0) Inner Loop PID Set 1 (1) Inner Loop PID Set 2 (2) Inner Loop PID Set 3 (3) Inner Loop PID Set 4 (4) Inner Loop PID Set 5 (5)

Cascade Inner Loop

Select which PID parameters will be automatically tuned.

Main > Operations > Autotune PID > Cascade

Autotune PID Cascade

Active: Always (Channel 1). Active if controller is set to Dual

Channel Ramping (Channel 2).

Channel 305 [1] 324 [2] r/w

Tune Off (0)Tune Off (0) Ch1 PID Set 1 (1) Ch1 PID Set 2 (2) Ch1 PID Set 3 (3) Ch1 PID Set 4 (4) Ch1 PID Set 5 (5) Ch2 PID Set 6 (1) Ch2 PID Set 7 (2) Ch2 PID Set 8 (3) Ch2 PID Set 9 (4) Ch2 PID Set 10 (5)

Channel x (1 to 2) Autotune

Select whether PID parameters will be automatically selected.

Main > Operations > Autotune PID

Autotune PID

Page 28

3.12 ■ Operations Watlow Series F4S/D

Operations Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

✔

NOTE: Press the Information Key ˆ for more task-related tips.

Active if PID Units (Setup Page)

is set to U.S. and Proportional Band is not set to 0.

2A 2B Set 2504 2554 [6] 2514 2564 [7] 2524 2574 [8] 2534 2584 [9] 2544 2594 [10] r/w

0.00 minutes (0)

0.00 to 9.99 minutes (0 to 999)

Rate x (A or B)

Set the rate time.

Active if PID Units (Setup Page)

is set to SI and Proportional Band is not set to 0.

2A 2B Set 2503 2553 [6] 2513 2563 [7] 2523 2573 [8] 2533 2583 [9] 2543 2593 [10] r/w

0.00 minutes (0)

0.00 to 9.99 minutes (0 to 999)

Derivative x (A or B)

Set the derivative time.

Active if PID Units (Setup Page)

is set to U.S. and Proportional Band is not set to 0.

2A 2B Set 2502 2552 [6] 2512 2562 [7] 2522 2572 [8] 2532 2582 [9] 2542 2592 [10] r/w

0 per minute (0)

0.00 per minute to

99.99 per minute

(0 to 9999)

Reset x (A or B)

Set the reset time in repeats per minute.

Active if PID Units (Setup Page)

is set to SI and Proportional Band is not set to 0.

2A 2B Set 2501 2551 [6] 2511 2561 [7] 2521 2571 [8] 2531 2581 [9] 2541 2591 [10] r/w

0 minutes (0)

0.00 to 99.99 minutes (0 to 9999)

Integral x (A or B)

Set the integral time in minutes.

Active: Always (Channel 1).

2A 2B Set 2500 2550 [6] 2510 2560 [7] 2520 2570 [8] 2530 2580 [9] 2540 2590 [10] r/w

25°F (25) 14°C (14)

0 to 30000 (1 to 30000)

Proportional Band x (A or B)

Set the proportional band.

Main > Operations > Edit PID > PID Set Channel 2 > PID Set x (6 to 10)

PID Set x (6 to 10)

Active if Proportional Band is set

to 0 and one channel is set to heat and the other to cool (Setup Page).

1A 1B Set 507 557 [1] 517 567 [2] 527 577 [3] 537 587 [4] 547 597 [5] r/w

3 (3)1 to 30000

(1 to 30000)

Hysteresis x (A or B)

Define the process variable change from the set point required to re-energize the output (in on-off mode).

Active if Proportional Band is not

set to 0 and one output is set to heat and the other to cool (Setup Page).

1A 1B Set 505 555 [1] 515 565 [2] 525 575 [3] 535 585 [4] 545 595 [5] r/w

0 (0)

0 to 30000 (0 to 30000)

Dead Band x (A or B)

Define the effective shift in the heating and cooling set points to prevent conflict.

Active if PID Units (Setup Page)

is set to U.S. and Proportional Band is not set to 0.

1A 1B Set 504 554 [1] 514 564 [2] 524 574 [3] 534 584 [4] 544 594 [5] r/w

0.00 minutes (0)

0.00 to 9.99 minutes (0 to 999)

Rate x (A or B)

Set the rate time.

Page 29

Watlow Series F4S/D Operations ■ 3.13

Operations Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

✔

NOTE: For more information about how parameter settings

affect the controller’s operation, see the Features Chapter.

Active if Proportional Band is not

set to 0 and one output is set to heat and the other to cool (Setup Page).

1A 1B Set 2605 2655 [1] 2615 2665 [2] 2625 2675 [3] 2635 2685 [4] 2645 2695 [5] r/w

0 (0)

0 to 30000 (0 to 30000)

Dead Band x (A or B)

Define the effective shift in the heating and cooling set points to prevent conflict.

Active if PID Units (Setup Page)

is set to U.S. and Proportional Band is not set to 0.

1A 1B Set 2604 2654 [1] 2614 2664 [2] 2624 2674 [3] 2634 2684 [4] 2644 2694 [5] r/w

0.00 minutes (0)

0.00 to 9.99 minutes (0 to 999)

Rate x (A or B)

Set the rate time.

Active if PID Units (Setup Page)

is set to SI and Proportional Band is not set to 0.

1A 1B Set 2603 2653 [1] 2613 2663 [2] 2623 2673 [3] 2633 2683 [4] 2643 2693 [5] r/w

0.00 minutes (0)

0.00 to 9.99 minutes (0 to 999)

Derivative x (A or B)

Set the derivative time.

Active if PID Units (Setup Page)

is set to U.S. and Proportional Band is not set to 0.

1A 1B Set 2602 2652 [1] 2612 2662 [2] 2622 2672 [3] 2632 2682 [4] 2642 2692 [5] r/w

0 per minute (0)

0.00 per minute to

99.99 per minute

(0 to 9999)

Reset x (A or B)

Set the reset time in repeats per minute.

Active if PID Units (Setup Page)

is set to SI and Proportional Band is not set to 0.

1A 1B Set 2601 2651 [1] 2611 2661 [2] 2621 2671 [3] 2631 2681 [4] 2641 2691 [5] r/w

0 minutes (0)

0.00 to 99.99 minutes (0 to 9999)

Integral x (A or B)

Set the integral time in minutes.

Active: Always (Channel 1).

°F Default for US °C Default for SI

1A 1B Set 2600 2650 [1] 2610 2660 [2] 2620 2670 [3] 2630 2680 [4] 2640 2690 [5] r/w

25°F (25) 14°C (14)

0 to 30000 (0 to 30000)

Proportional Band x (A or B)

Define the proportional band for PID control.

Main > Operations > Edit PID > Cascade Outer Loop PID Set X (1 to 5)

Cascade Outer Loop PID Set x (1 to 5)

Active if Proportional Band is set

to 0 and one channel is set to heat and the other to cool (Setup Page).

2A 2B Set 2507 2557 [6] 2517 2567 [7] 2527 2577 [8] 2537 2587 [9] 2547 2597 [10] r/w

3 (3)1 to 30000

(1 to 30000)

Hysteresis x (A or B)

Define the process variable change from the set point required to re-energize the output (in on-off mode).

Active if Proportional Band is not

set to 0 and one output is set to heat and the other to cool (Setup Page).

2A 2B Set 2505 2555 [6] 2515 2565 [7] 2525 2575 [8] 2535 2585 [9] 2545 2595 [10] r/w

0 (0)0 to 30000

(1 to 30000)

Dead Band x (A or B)

Define the effective shift in the heating and cooling set points to prevent conflict.

Page 30

Active if Alarm 2 Type (Setup

Page) is set to Deviation.

322 r/w

999 (999)0 to 30000

(0 to 30000)

Alarm 2 High Deviation

Set the deviation above set point 2 that will trigger an alarm.

Active if Alarm 2 Type (Setup

Page) is set to Deviation.

Active if decimal is set to 0.0

321 r/w

-999 (-999)

-99.9 (-999)

-19999 to -1 (-1 to -19999)

-.1 to -1999.9 (-1 to -19999)

Alarm 2 Low Deviation

Set the deviation below set point 2 that will trigger an alarm.

Active if Alarm 2 Type (Setup

Page) is set to Process.

322 r/w

<per sensor><per sensor> to Alarm

2 Low Set Point

Alarm 2 High SP

Set high value at which alarm is triggered.

Active if Alarm 2 Type (Setup

Page) is set to Process.

321 r/w

<per sensor><per sensor> to Alarm

2 High Set Point

Alarm 2 Low SP

Set low value at which alarm is triggered.

Active if Alarm 1 Type (Setup

Page) is set to Deviation.

Active if decimal is set to 0.0

303 r/w

999 (999)

99.9 (999)

1 to 30000 (1 to 30000)

.1 to 3000.0 (1 to 30000)

Alarm 1 High Deviation

Set the deviation above set point 1 that will trigger an alarm.

Active if Alarm 1 Type (Setup

Page) is set to Deviation.

Active if decimal is set to 0.0.

302 r/w

-999 (-999)

-99.9 (999)

-19999 to -1 (-1 to 19999)

-.1 to -1999.9 (-1 to 19999)

Alarm 1 Low Deviation

Set the deviation below set point 1 that will trigger an alarm.

Active if Alarm 1 Type (Setup

Page) is set to Process.

303 r/w

<per sensor><per sensor> to Alarm

1 Low Set Point

Alarm 1 High SP

Set high value at which alarm is triggered.

Active if Alarm 1 Type (Setup

Page) is set to Process.

302 r/w

<per sensor><per sensor> to Alarm

1 High Set Point

Alarm 1 Low SP

Set low value at which alarm is triggered.

Main > Operations > Alarm Set Points

Alarm Set Points

Active if Proportional Band is set

to 0 and one channel is set to heat and the other to cool (Setup Page).

1A 1B Set 2607 2657 [1] 2617 2667 [2] 2627 2677 [3] 2637 2687 [4] 2647 2697 [5] r/w

3 (3)1 to 30000

(1 to 30000)

Hysteresis x (A or B)

Define the process variable change from the set point required to re-energize the output (in on-off mode).

3.14 ■ Operations Watlow Series F4S/D

Operations Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

Page 31

Watlow Series F4S/D Operations ■ 3.15

Operations Page Parameter Record

Make a photocopy of this page and enter your settings on that copy .

Name _________________________________________________

Date __________________________________________________

Operations Page

PID Set Chan 1 Menu

PID Set 1

PID Set 2

PID Set 3

PID Set 4

PID Set 5

Proportional Band A

IntegralA / ResetA

DerivativeA / RateA

Dead Band A

Hysteresis A

Proportional Band B

IntegralB / ResetB

DerivativeB / RateB

Dead Band B

Hysteresis B

PID Set Chan 2 Menu

PID Set 6

PID Set 7

PID Set 8

PID Set 9

PID Set 10

Proportional Band A

IntegralA / ResetA

DerivativeA / RateA

Dead Band A

Hysteresis A

Proportional Band B

IntegralB / ResetB

DerivativeB / RateB

Dead Band B

Hysteresis B

Cascade

Outer Loop

PID Set 1

PID Set 2

PID Set 3

PID Set 4

PID Set 5

Proportional Band A

IntegralA / ResetA

DerivativeA / RateA

Dead Band A

Proportional Band B

IntegralB / ResetB

DerivativeB / RateB

Dead Band B

Alarm Set Point Menu

Alarm 1

Alarm 2

Low Set Point

High Set Point

Lo Deviation

Hi Deviation

or Cascade Inner Loop

PID Set Chan 1 Menu

or Cascade Inner Loop

Proportional Band A

IntegralA / ResetA

DerivativeA / RateA

Dead Band A

Hysteresis A

Proportional Band B

IntegralB / ResetB

DerivativeB / RateB

Dead Band B

Hysteresis B

PID Set Chan 2 Menu

Proportional Band A

IntegralA / ResetA

DerivativeA / RateA

Dead Band A

Hysteresis A

Proportional Band B

IntegralB / ResetB

DerivativeB / RateB

Dead Band B

Hysteresis B

Cascade

Proportional Band A

IntegralA / ResetA

DerivativeA / RateA

Dead Band A

Proportional Band B

IntegralB / ResetB

DerivativeB / RateB

Dead Band B

Outer Loop

Alarm Set Point Menu

Low Set Point

High Set Point

Lo Deviation

Hi Deviation

PID Set 1

PID Set 6

PID Set 1

Alarm 1

PID Set 2

PID Set 7

PID Set 2

Alarm 2

PID Set 3

PID Set 8

PID Set 3

PID Set 4

PID Set 9

PID Set 4

PID Set 5

PID Set 10

PID Set 5

Page 32

Notes

3.16 ■ Operations Watlow Series F4S/D

Page 33

Watlow Series F4S/D Profile Programming ■ 4.1

Chapter Four: Profile Programming

What is a Ramping Profile? . . . . . . . . . . . . . . . . . .4.2

Step Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2

Profile Plan Checklist . . . . . . . . . . . . . . . . . . . . . . .4.3

How to Program a New Profile . . . . . . . . . . . . . . .4.4

How to Edit a Profile . . . . . . . . . . . . . . . . . . . . . . .4.6

User Profile Record . . . . . . . . . . . . . . . . . . . . . . . .4.7

A Sample Application . . . . . . . . . . . . . . . . . . . . . . .4.8

Frequently Asked Questions . . . . . . . . . . . . . . . . .4.10

Profiles Page Map . . . . . . . . . . . . . . . . . . . . . . . . .4.11

Profiles Page Parameter Table . . . . . . . . . . . . . . .4.12

Overview

✔

NOTE: Make sure your controller inputs are properly configured before entering profiles. Analog Input setup changes may delete profiles.

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

✔

NOTE: If your Series F4 is a single-channel controller, you will see only the temperature on Channel 1 of the embedded profile. This is not the true Military Standard Test 810D.

This chapter explains how to program a ramp-andsoak profile so that it will be stored in the Series F4 memory.

• The first section explains profiles, steps and step types.

• The second section explains how to name and program a ramping profile. The Series F4 presents a sequence of questions that prompt you to define the steps and the step properties. While reading this section, refer to the profile already embedded in the Series F4 software. You can use this profile, Military Standard Test 810 (MILSTD 810D), as a template and learning tool.

• The third section explains how to edit and delete an existing profile. In the Series F4, you

choose from a list of the steps and their parameters, much like in previous controllers.

•You will also find a User Profile Record to use to record the steps and parameters for your profiles.

If you receive this controller as a separate unit, you will have to install, wire and configure the Series F4 before you set up a ramping profile.

If you receive this controller already installed in an environmental chamber, furnace or other equipment, continue with this chapter. You will not have to configure the controller if the manufacturer has done this for you. You should check the Setup Page in the controller software for settings of relevant inputs and outputs.

Page 34

Six types of steps are available in the Series F4. They are the building blocks of ramping profiles.

Use the six step types to create simple or complex profiles involving all inputs and outputs. The Series F4 prompts you to define each step’s properties, listed below.

• Autostart

• Ramp Time

• Ramp Rate

• Soak

• Jump

• End

Autostart

Autostart pauses a profile until the specified date or day, and time (of a 24-hour -clock). Define the Autostart by choosing:

1. Day (of the week) or Date,

2. Time

Note: To invoke an Autostart step in a profile, you must activate the profile via the Profile Key and select the Autostart step.

Ramp Time

Ramp Time changes the set point to a new value in a chosen period of time. Ramp Time is the same for both channels of a dual-channel controller. Define the Ramp Time step by choosing:

1. Wait for an event or process value;

(Wait for Events are set up in the Setup Page.)

2. Event outputs to turn on or off (if digital outputs are set up as events in the Setup Page);

3. Time (in hours, minutes and seconds);

4. Channel 1 Set Point;

5. Channel 2 Set Point (if dual channel);

6. PID set (one of five sets of heat/cool PID parameters per channel, pre-defined in the Operations Page);

7. Guaranteed Soak (requires the actual process value to stay within the Soak Band as set in the System Menu).

Ramp Rate

Ramp Rate (for single channel only) changes the set point to a new value at a chosen rate. Define the Ramp Rate step by choosing:

1. Wait for an event or process value;

(Wait for Events are set up in the Setup Page.)

2. Event outputs to turn on or off (if digital outputs are set up as events in the Setup Page);

3. Rate (units per minute);

4. Channel 1 Set Point;

5. PID set (one of five sets of heat/cool PID parameters, pre-defined in the Operations Page);

6. Guaranteed Soak (requires the actual process value to stay within the Soak Band as set in the System Menu).

What Is a Ramping Profile?

A ramp is a programmed change from one set point to another. A soak maintains the set point over a period of time.

A profile is a set of instructions programmed as a sequence of steps. The controller handles the profile steps automatically, in sequence. As many as 40 different profiles and a total of 256 steps can be stored in the Series F4’s non-volatile memory.

The 256 steps are grouped by profile. So, one profile could have 256 steps; or 39 profiles could have 6 steps and one could have 22; or 32 profiles could have eight steps each. The maximum number of steps is 256, and the maximum number of profiles is 40.

Figure 4.2 — An eight-step profile, as it might be logged on a chart recorder.

4.2 ■ Profile Programming Watlow Series F4S/D

Step Types — Building Blocks of Profiles

Temperature

Time

F4S

Single

Channel

Page 35

Watlow Series F4S/D Profile Programming ■ 4.3

Soak

Soak maintains the set point from the previous step for a chosen time in hours, minutes and seconds. Define the Soak step by choosing:

1. Wait for an event or process value;

(Wait for Events are set up in the Setup Page.)

2. Event outputs to turn on or off (if digital outputs are set up as events in the Setup Page);

3. Time;

4. PID set (one of five sets of heat/cool PID parameters per channel, pre-defined in the Operations Page); or

5. Guaranteed Soak (requires the actual process value to stay within the Soak Band as set in the System Menu).

Jump

Jump initiates another step or profile. Define the Jump step by choosing:

1. Profile to jump to;

2. Step to jump to; and

3. Number of Repeats.

✔

NOTE: If a power out condition occurs during a profile and more than 20 jump steps are stored in the F4’s Profile Program memory, the controller will terminate the profile and turn off all outputs if Continue, Hold or Terminate was selected as the Power Out action. If Profile Reset or Go to Idle Set Point was selected, the controller will take those actions. A pop-up message will warn of this when the 21st jump step is programmed

End

End terminates the profile in a chosen state. All profiles must have an End step. It cannot be deleted or changed to another step type. Define the End by choosing:

• End with Hold, Control Off, All Off or Idle end state.

Another Option: Wait For

Wait For is not a step type, but Ramp T ime, Ramp Rate and Soak steps can be programmed to wait for events and processes. This means the wait conditions must be satisfied before the time clock and the step activity proceeds.

If the step is to wait for an analog input, the actual

process value must arrive at or cross the specified value before the step proceeds.

Digital inputs must first be configured in the Setup Page as Wait for Events, with the condition to be met also specified. Then, to wait for this digital input, you must specify On, meaning the condition as configured in the Setup Page, or Off, meaning the opposite of that condition.

Profile Plan Checklist

1. Configure the controller (Setup Page) to provide the right foundation for the profile:

❏ Set the appropriate input sensor ranges

and limits (Input Menus).

❏ Establish digital inputs and outputs as

events if required (Digital Input and Output Menus).

❏ Set the guaranteed soak band (System

Menu).

❏ Decide the controller response to a

power-out situation (System Menu).

❏ Choose Celsius or Fahrenheit (System

Menu) scale.

❏ If Setup Page values have not been

recorded, note them on the Setup Page Parameter Record in the Setup Chapter.

2. Check the Operations Page:

❏ If defaults are not acceptable, establish

PID values (through the Autotune or Edit PID Menu).

❏ Set the alarm set points (Alarm Set

Points Menu).

3. Plan the profile on paper. The User Profile Record (later in this chapter) will give you a framework for your plan.

4. Program the profile. Make sure the User Profile Record is an accurate record of the program.

5. Store the Setup Page Parameter Record along with the User Profile Record

to document your programmed settings.

Page 36

How to Program a New Profile

The Series F4 uses a question-and-answer format to prompt you to define the steps and step types of a new profile. Here’s how:

1.Go to the Profiles Page.

Move the cursor to Go to Profiles (at the bottom of the Main Page), then press the Right Key . .

2.Create a new profile.

Press . .

3.Name the profile.

Unless the equipment manufacturer has locked out this function, you can name your profiles for easy reference. (Names can have up to 10 characters.) To name a profile,

• Press . to enter the name space and the

first position.

• Press the Up or Down Key >< to scroll

through the alphabet and choose the letter or number. (See Chapter 2, Navigation, for the character selections available.)

• Press . to move to the next position.

• Continue until the name is complete, or until you move through the name space into the next screen.

• Enter . to save the name of the profile. This name will be stored in the Series F4’s memory and will appear on the Main Page when you run the profile.

4.Choose the step type.

There are six step types, each of which must be defined through different parameters. (See “Step Types,” earlier in this chapter.)

5.Define each step type.

The Series F4 prompts you to define the parameters of each step type. For example, when you choose Ramp Time, the Profile Guide asks:

• if you want the step to wait for an event or process input before starting;

• whether events outputs are on or off (digital outputs must be set up as events in the Setup Page);

Choose to wait:_____ >Step does not wait

Step waits for…

Choose Step1 Type:__

Autostart

>Ramp Time ■

Ramp Rate ▼

Enter Profile Name:_ ALUMINUM8

▲▼ Adjusts Char

< Back > Next

Choose to Name:_____

>Yes

Main>Profile________ >Create Profile

Edit Profile Delete Profile

4.4 ■ Profile Programming Watlow Series F4S/D

Main Page___________

Go to Profiles

Go to Setup Go to Factory

Press . to enter

Page 37

• how much time it will take to reach set point;

• what the set point is;

• which PID set to activate; and

• whether you want a guaranteed soak.

Continue defining step types until your profile is complete. The last step must be an End step.

6.Choose the end-state.

All profiles end with an End step, which is preprogrammed into the new profile. Choose:

• Hold set point and event outputs;

• Control off, set point off, event output status maintained;

• All Off (control outputs and event outputs) or

• Idle, with each channel at user-specified set points. Event output status maintained.

7.Save your settings.

When exiting the Profiles Page, choose whether to save profile data > or restore values < .

✔

NOTE: The final step of every profile is End. You cannot delete an End step or change it to another type, but you can insert new steps before it

Save profile data ■ or restore values? ■

▼ Restore ▲ Save ■

■■■■■■■■■■■■■■■■

Enter Ramp Time:____

00:00:01 (H:M:S) ▼▲ Adjusts Digit < > Save Changes

Watlow Series F4S/D Profile Programming ■ 4.5

Get Information from the ˆ Key

If you do not know a term, press the ˆ Key when the cursor points to the word in the display text. Or check the glossary in the Appendix of this user manual.

i Ramp Time: A step type that changes the set point to a ■ new value in a ▼ user-chosen period of time.

Page 38

How to Edit a Profile

To change one or more parameters in any step of a profile, choose Edit Profile on the Profiles Page.

1. Go to the Profiles Page.

Move the cursor to Go to Profile (at the bottom of the Main Page), then press . .

2.Choose to edit a profile.

Press . .

3.Choose the profile you want to edit.

Press . .

4.Choose how you change the profile.

Choose whether you want to insert a new step, edit a specific step or delete a step.

To edit a step:

• Select the number of the step you wish to edit from a list of steps and step types.

• The next screen presents a list of all possible step types. The cursor will be positioned on the current step type. To keep it, press . and make your changes to the properties listed on succeeding screens.

• If you choose to change a Step T ype, the Series F4 will prompt you to program all necessary parameters.

To insert a step:

Move the cursor to the number of the step that the new step will precede. Press . . The Series F4 will prompt you to program all necessary parameters of the new step. Inserting a step changes the numbers of all steps that follow.

To delete a step:

Move the cursor to the number of the step to be deleted. Press . . Deleting a step changes the numbers of all steps that follow.

A Jump Step that jumps to an End Step cannot be deleted.

✔

NOTE:

Inserting a step changes the numbers of all steps that follow.

Edit Step:__________ >Step 1 Autostart

Step 2 Ramp Time ■ Step 3 Soak ▼

Choose to:__________

Insert Step

>Edit Step

Delete Step

…Edit Profile_______ >Glaze 42 ▲

Glaze 43 ■ Glaze 56 ▼

Main>Profile________

Create Profile

>Edit Profile

Delete Profile

4.6 ■ Profile Programming Watlow Series F4S/D

Page 39

Watlow Series F4S/D Profile Programming ■ 4.7

User Profile Record

Copy this record and use it to plan profiles. Keep it with a Setup Page Parameter Record to document the controller’s programmed settings.

Profile Name:__________________________________

Date Programmed: ____________________________

Programmed by: ______________________________

Controller checked by:__________________________

Step Step Date/Day, Wait Set Events Time Rate Set Set PID Guar. Jump to Step Repeats End Nmbr Type Time for 1 2 3 4 5 6 7 8 H M S Pt 1 Pt 2 Set Soak Profile Step

Page 40

To test its customers’ navigational equipment,

Ajax Testing Co. selected a version of Military Standard Test 810D, which is often used to test navigational or other military equipment under hot, humid conditions. The full test requires a two-channel controller to manipulate both temperature and humidity in an environmental chamber.

Andy planned his profile on the User Profile Record,

after checking the Setup Page to make sure the controller’s inputs, outputs, limits and ranges were configured properly. Andy then programmed the profile into the Series F4.

4.8 ■ Profile Programming Watlow Series F4S/D

A Sample Application: Environmental Testing

Programming a Profile

This profile is embedded in the Series F4 software for use as a teaching tool and as a template. To see how it is programmed in steps, and how each step is defined, go to the Profiles Page, choose Edit Profile and open MILSTD 810D.

If your Series F4 is a single-channel controller, you will see only the temperature on Channel 1. This is NOT the true Military Standard Test 810D.

Military Standard 810D

Step 1: Ramp Time Initialize the set point for channels 1 and 2. Step 2: Soak Wait for channels 1 and 2 process values to reach their set points before the test

proceeds.

Step 3: Soak To ensure that the equipment temperature has stabilized, expose the equipment

in the chamber to a temperature of 88°F and an RH of 88% for five hours.

Steps 4 to 11: Ramp Time The test calls for a programmed increase in temperature and decrease in relative

humidity over a period of eight hours.

Step 12: Soak Expose the equipment in the chamber to a temperature of 105°F and an RH of

59% for three hours.

Steps 13 to 19: Ramp Time The test calls for a programmed decrease in temperature and increase in relative

humidity over a period of seven hours.

Step 20: Jump Jump to step 3 and repeat steps 3 to 20 twenty times. Step 21: End End the profile and turn off all outputs.

Main Page___________

Go to Profiles

Go to Setup

Go to Factory

Page 41

Watlow Series F4S/D Profile Programming ■ 4.9

Figure 9a — Profile Chart for Military Standard 810D Test.

Figure 9b — Graph of Military Standard 810D Test.

Step Step Date/Day, Wait Set Events Time Rate Set Set PID Guar. Jump to Step Repeats End Nmbr Type Time for 1 2 3 4 5 6 7 8 H M S Pt 1 Pt 2 Set Soak Profile Step

1 Ramp Time 1 sec. 88°F 88% 2 Soak Process1&2 1 sec. 3 Soak 5 hrs. 4 Ramp Time 1 hr. 90°F 85% 5 Ramp Time 1 hr. 93°F 80% 6 Ramp Time 1 hr. 96°F 76% 7 Ramp Time 1 hr. 98°F 73% 8 Ramp Time 1 hr. 100°F 69% 9 Ramp Time 1 hr. 102°F 65% 10 Ramp Time 1 hr. 104°F 62% 11 Ramp Time 1 hr. 105°F 59% 12 Soak Process1&2 3 hrs. 13 Ramp Time 1 hr. 102°F 65% 14 Ramp Time 1 hr. 99°F 69% 15 Ramp Time 1 hr. 97°F 73% 16 Ramp Time 1 hr. 94°F 79% 17 Ramp Time 1 hr. 91°F 85% 18 Ramp Time 1 hr. 90°F 85% 19 Ramp Time 1 hr. 89°F 88% 20 Jump 320 21 End All Off

106

104

102

100

Temperature ( F)

Step

Channel 1

Channel 2

Temperature ( F)

Relative Humidity

Test Period in Hours

78910

Step 20 jumps to Step 3 and repeats 20 times.

11 121314 10

Steps

1312 14

17 18

212223

18 19

End of test

% Relative Humidity

Dual

Channel

F4D

Page 42

1. Why should I check the Setup Page before programming a profile?

Complex, sophisticated profile control is possible with the Series F4’s two or three analog inputs, four digital inputs, four control outputs (two for a single-channel controller), two alarm outputs, two retransmit outputs and eight digital outputs, but they must be configured correctly. Don’t assume that the controller has been set up correctly for the profile you want to program and run. Checking the Setup Page first will save time.

2. Why can’t I program a Ramp Rate step on Channel 2?

Ramp Rate is available only on single-channel controllers.

3. Why can’t I set the Channel 2 parameters?

Channel 2 parameters do not appear in singlechannel controllers, or Input 2 is Off in a dualchannel controller.

4. Why can’t I adjust the set point to get the value I want?

Check the configuration of the inputs (Setup Page) and the set point limits (Setup Page).

5. Why don’t the digital inputs appear as Wait for conditions?

They must first be configured as events in the Setup Page.

6. Why can’t I delete a particular step of my profile?

You cannot delete a step that another step jumps to, or a step that is an End step.

7. Why can’t I delete the End step?

Because every profile must have an End step, and this End step is programmed into the profile. If you wish to add a step before the end, use the Insert Step command under the Edit Profiles Menu.

8. How do I start or run a profile?

You must be on the the Main Page to run a profile. Press the Profile Key, select the profile you want to run and choose the step you want to start on.

9. I just programmed the profile, but when I press the Profile Key nothing happens. What’s wrong?

You must return to the Main Page before running a profile. The Profile Key does not function from any other page but the Main Page.

10. How do I know which profile is running?

When a profile is running, the profile name and current step number is displayed on the Main Page. You may have to scroll up or down to find this information.

11. Why can’t I access certain pages, menus or parameters?

The parameters you are looking for may not be available in your model of controller.

The OEM that installed the F4 may have locked users out of certain pages and menus.

The F4’s software may have been locked by a supervisor or someone else at your facility.

If a profile is running, you can enter only the Profiles Page.

4.10 ■ Profile Programming Watlow Series F4S/D

Frequently Asked Questions About Profiles

Page 43

Watlow Series F4S/D Profile Programming ■ 4.11

Profiles Page Map

Create Profile

Name Profile Step x (1 to 256) Type

Autostart

Date Day Time

Ramp Time

Wait For Event Output (1 to 8) Time Ch1 SP Ch2 SP Ch1 PID Set x (1 to 5) Ch2 PID Set x (6 to 10) Guar. Soak1 Guar. Soak2

Ramp Rate

Wait For Event Output (1 to 8) Rate Ch1 SP Ch1 PID Set x (1 to 5) Guar. Soak1

Soak

Wait For Event Output (1 to 8) Time Ch1 PID Set x (1 to 5) Ch2 PID Set x (6 to 10) Guar. Soak1 Guar. Soak2

Jump

Jump to Profile x (1 to 40) Jump to Step x Number of Repeats

End

Hold Control Off All Off Idle Ch1 Idle Set Point Ch2 Idle Set Point

✔

NOTE: Some parameters may not appear, depending on the model and configuration of the controller.

Edit Profile

Profile x (1 to 40)

Insert Step

Insert Before Step x Step x (1 to 256) Type (see below)

Edit Step

Step x (1 to 256) Type

Autostart

Date Day

Ramp Time

Wait For Event Output (1 to 8) Time Ch1 SP Ch2 SP Ch1 PID Set x (1 to 5) Ch2 PID Set x (6 to 10) Guarantee Soak1 Guarantee Soak2

Ramp Rate

Wait For Event Output (1 to 8) Rate Ch1 SP Ch1 PID Set x (1 to 5) Guarantee Soak1

Soak

Wait For Event Output (1 to 8) Time Ch1 PID Set x (1 to 5) Ch2 PID Set x (6 to 10) Guarantee Soak1 Guarantee Soak2

Jump

Jump to Profile x (1 to 40) Jump to Step x Number of Repeats

End

Hold Control Off All Off Idle Ch1 Idle Set Point

Ch2 Idle Set Point Delete Step Done

Delete Profile

Profile x (1 to 40)

Re-Name Profile

Profile x (1 to 40)

Page 44

Profiles Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

✔

NOTE: To edit profiles through serial communications, see p. 7.17,

✔

NOTE: Two sets of Modbus registers contain profile information: In edit mode, the number of the profile being edited is at 4000, and the number of the step being edited is at 4001. When the profile is running, the number of the profile being run is at 4100, and the number of the step being run is at 4101. All run addresses are read only.

4.12 ■ Profile Programming Watlow Series F4S/D

Active if digital outputs are con-

figured as events.

Dig

Out 4030 r/w [1] 4111 r [1] 4031 r/w [2] 4112 r [2] 4032 r/w [3]) 4113 r [3]) 4033 r/w [4] 4114 r [4] 4034 r/w [5] 4115 r [5] 4035 r/w [6] 4116 r [6] 4036 r/w [7] 4117 r [7] 4037 r/w [8] 4118 r [8]

Digital Outputs 1 to 8 Off (0) On (1)

Event Output

Turn an event output on or off. (Digital outputs must be configured in the Setup Page before they can be used here. Verify that the setup matches events.)

Active if digital inputs are config-

ured as wait for events.

4012 r/w 4103 r

Step does not

wait (0)

Step does not wait (0) Step waits for…(1)

Wait for

Wait for an event or process value. (Digital inputs must be configured in the Setup Page before they can be used here.) The F4 can be programmed to wait for up to 4 event inputs and 3 analog inputs.

…>Edit Profile > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > Ramp Time or Ramp Rate or Soak Step

Ramp Time or Ramp Rate or Soak Step

Active: Always.

4009 4010 4011 r/w

00:00:00

[h] (0) [m] (0) [s] (0)

00:00:00 to 23:59:59

[h] (0 to 23) [m] (0 to 59) [s] (0 to 59)

Time

Set time to autostart.

Active: Always.4008 r/wEvery Day (0)Every Day (0) Sunday (1) Monday (2) Tuesday (3) Wednesday (4) Thursday (5) Friday (6) Saturday (7)

Day

Set day of the week to autostart.

Active: Always.

4004 [Date]

or [Day] 4005 [mo] 4006 [day] 4007 [yr] r/w

today’s dateM/D/Y

[Date] (0) [Day] (1) [mo] (1 to 12) [day] (1 to 31) [yr] (1998 to 2035)

Date

Set date to autostart.

…>Edit Profile > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > Autostart Step

Autostart

Page 45

Profiles Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

✔

Watlow Series F4S/D Profile Programming ■ 4.13

✔

NOTE: For more information about how parameter settings

affect the controller’s operation, see the Features Chapter.

Active: Always.4012 r/wEvent Input x (1 to 4)

Analog Input x (1 to 3)

Step Wait For…

Wait for the chosen condition.

—4012 r/w—Does not wait (0)

Wait for (1)

Step Does/Does Not Wait

Do not wait for any condition.

… > Profile (1 to 40) > Edit Step > Step x (1 to 256) > Ramp Time or Ramp Rate or Soak Step > Wait for:

Wait for:

Active: Always.

Ch 4048 r/w [1] 4049 r/w [2]

No (0)No (0)

Yes (1)

Guarantee Soak

Select this feature.

Active: Always.

Ch 4046 r/w [1] 4124 r [1] 4047 r/w [2] 4125 r [2]

[1] (0) [2] (0)

Channel 1 PID 1 to 5 Channel 2 PID 6 to 10 [1] (0 to 4) [2] (0 to 4)

PID Set

Select the PID set for each channel.

Active if Step is set to Time and

controller is Dual Channel.

4045 r/w 4123 r

75 (75)Set point low limit to

set point high limit

Set Point Channel 2

Set the target for the Channel 2 process value (temperature, etc.) at the end of this step.

Active if Step is set to Time or

Rate.

4044 r/w 4122 r

75 (75)Set point low limit to

set point high limit

Set Point Channel 1

Set the target for the Channel 1 process value (temperature, etc.) at the end of this step.

Active if Step is set to Rate and

controller is not Dual Channel.

4043 r/w.1.1 to 3,000.0 degrees

per minute

(1 to 30000)

Rate

Select the rate of change by entering degrees per minute.

Active if Step is set to Ramp

Time or Soak.

Ch 4009 r/w [h] 4119 r [h] 4010 r/w [m] 4120 r [m] 4011 r/w [s] 4121 r [s]

00:00:01 (0) (0) (1)

00:00:01 to 99:59:59 [h] (0 to 99) [m] (0 to 59) [s] (0 to 59)

Time

Set the time in hours, minutes and seconds.

Page 46

4.14 ■ Profile Programming Watlow Series F4S/D

Profiles Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

✔

WARNING:

Check the configuration of the controller on the Setup Page before starting and running a profile (if the Setup Page is not locked). Make sure settings are appropriate to the profile. If the Setup Page is accessible, failure to check the configuration before running a profile could result in damage to equipment and/or property, and/or injury or death to personnel.

Active if the associated Digital

Output is set to Event.

Output 4030 r/w [1] 4111 r [1] 4031 r/w [2] 4112 r [2] 4032 r/w [3] 4113 r [3] 4033 r/w [4] 4114 r [4] 4034 r/w [5] 4115 r [5] 4035 r/w [6] 4116 r [6] 4036 r/w [7] 4117 r [7] 4037 r/w [8] 4118 r [8]

Off (0)Off (0)

On (1)

Output x (1 to 8)

Select this Digital Output to be on or off.

… > Edit Step > Step x (1 to 256) > Ramp Time or Ramp Rate or Soak Step > Event Output

Event Output

Active: Always.

Input 4022 r/w [1] 4024 r/w [2] 4026 r/w [3]

Follow input

selected

Range Low to Range

High

Enter Analog Input x

Select the process value that will initiate this step.

… > Ramp Time or Ramp Rate or Soak Step > Wait for: > To Wait for > Analog Input x (1 to 3)

Analog Input x (1 to 3)

Active if the selected Analog

Input is present (Analog Input 1 always is).

4021 r/w [1] 4108 r [1] 4023 r/w [2] 4109 r [2] 4025 r/w [3] 4110 r [3]

Don’t Wait (0)Don’t Wait (0)

Wait (1)

Analog Input x (1 to 3)

Select whether or not to wait for a process value to initiate this step.

Active if the selected Event Input

is Enabled.

Input 4013 r/w [1] 4104 r [1] 4014 r/w [2] 4105 r [2] 4015 r/w [3] 4106 r [3] 4016 r/w [4] 4107 rw [4]

Don’t Wait (0)Don’t Wait (0) Wait for Off (1) Wait for On (2)

Event Input x (1 to 4)

Select whether or not to wait for a digital signal to initiate this step.

Page 47

Profiles Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

Watlow Series F4S/D Profile Programming ■ 4.15

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

Active: Always.4060 r/wAll Off (2)Hold (0) Control Off (1) All Off (2) Idle (3)

Action

Select what state the controller will be in at the end of the profile.

Main > Profiles > Edit Profile > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > End

End

Active: Always.4052 r/w1 (1)1 to 999

(1 to 999)

Number of Repeats*

Set number of times to repeat the chosen Jump.

Active: Always.4051 r/w1 (1)1 to 256 (1 to 256)

Step x (1 to 256)

Select number of steps to jump to.

—4050 r/w—1 to 40 or name

(1 to 40)

Jump To Profile

Select name or number of profile to jump to.

\Main > Profiles > Edit Profile > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > Jump Step

Jump

… > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > Ramp Time or Ramp Rate or Soak Step > PID Set

PID Set

*✔ NOTE:

If a power out condition occurs during a profile and more than 20 jump steps are stored in the F4’s Profile Program memory, the controller will terminate the profile and turn off all outputs if Continue, Hold or Terminate was selected as the Power Out action. If Profile Reset or Go to Idle Set Point was selected, the controller will take those actions. A popup message will warn of this when the 21st jump step is programmed

✔

Channel 1

Select a PID set for channel 1.

PID Set 2 (1) PID Set 3 (2) PID Set 4 (3) PID Set 5 (4)

PID Set 1 (0)PID Set 1 (0)

Active: Always.4046 r/w

4124 r

Channel 2

Select a PID set for channel 2.

PID Set 7 (6) PID Set 8 (7) PID Set 9 (8) PID Set 10 (9)

PID Set 6 (0)PID Set 6 (5)

4047 r/w 4125 r

Active if controller is Dual

Channel.

Page 48

Active if controller is set to Dual

Channel Ramping (Channel 2).

4062 r/w75 (75)

Set Point 2 Low Limit

to Set Point 2 High Limit

Enter Channel 2 Idle Set

Point

Select the channel 2 set point to be maintained after the profile ends.

Active: Always (Channel 1).4061 r/w75 (75)Set Point 1 Low Limit to Set Point 1 High Limit

Enter Channel 1 Idle Set

Point

Select the channel 1 set point to be maintained after the profile ends.

Main > Profiles > Edit Profile > Profile x (1 to 40) > Edit Step / Step x (1 to 256) > Step > End > Idle

Idle

✔

4.16 ■ Profile Programming Watlow Series F4S/D

Profiles Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

✔

NOTE: Press the Information Key ˆ for task-related tips.

Page 49

Watlow Series F4S/D Setup ■ 5.1

Chapter Five: Setup

Setup Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1

Parameter Setup Order . . . . . . . . . . . . . . . . . . . . . .5.1

Customizing the Main Page . . . . . . . . . . . . . . . . . .5.2

Custom Main Page Parameter Record . . . . . . . . . .5.3

Sample Application . . . . . . . . . . . . . . . . . . . . . . . . .5.4

Setup Page Map . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6

Setup Page Parameter Table . . . . . . . . . . . . . . . . .5.7

Setup Page Parameter Record . . . . . . . . . . . . . . . .5.16

✔

NOTE: If the Series F4 is already installed in an environmental chamber, oven, furnace or other equipment, most parameters will already be configured and access to the Setup Page may be limited (locked).

✔

NOTE: To see how all the pages, menus and parameters are grouped, see the software map on the inside back cover of this manual.

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

Overview

This chapter presents information about configuring the controller software through the Setup Page. This is where you:

• indicate what hardware the input and output pins will be connected to;

• indicate how the inputs and outputs will function (Some of the inputs, outputs and functions may not be visible, depending on the model number of your controller);

• choose Celsius or Fahrenheit scales;

• make other choices about the display of information on the Main Page and in the Upper (LED) Display; and

• set up computer communications with the controller.

Many control features are explained in greater depth in the Features Chapter.

To reach the Setup Page from the Main Page, move the cursor to Go to Setup, then press the Right . Key.

Setup Guidelines

Setup Page parameters affect many areas of the controller’s function:

• which parameters and functions are visible in other pages;

• the way the controller responds to your application; and

• the way information is displayed on the Main Page.

Setting up the controller properly will provide a sound foundation for settings in other pages.

Parameter Setup Order

Initial configuration of the Series F4 is best done in the following order:

1. Go to the System Menu (Setup Page). Here you will indicate:

• the current time and date;

• preference of PID units — U.S. (Reset, Rate) or SI (Integral, Derivative);

• preference of Celsius or Fahrenheit scales;

• whether or not to display these units in the controller’s Upper Display,

Page 50

5.2 ■ Setup Watlow Series F4S/D

• the guaranteed soak band for each channel;

• open-loop detection warnings on or off; and

• profile-power outage actions.

2. Go the Setup Page and define all inputs, outputs and alarms:

• Analog Input x (1 to 3);

• Digital Input x (1 to 4);

• Control Output x (1A, 1B, 2A or 2B);

• Alarm Output x (1 or 2);

• Retransmit Output x (1 or 2);

• Digital Output x (1 to 8); and

• Communications

3. Go to the Operations Page and tune or set the PID sets.

4. Go to the Operations Page and set the alarm set points.

5. Go to the Profiles Page to program the profiles.

After the initial configuration of the controller, the most frequent changes will be to profiles, alarm set points and PID sets. The Setup Page is likely to be the least frequently accessed for changes. Some manufacturers may prefer to lock out this page to prevent user access.

Changing parameters may change other parameters. For example, changing the type of units (temperature, relative humidity, etc.) will affect settings that assume either Reset or Rate and Integral or Derivative. Changing from the Celsius to the Fahrenheit scale will affect every parameter with a numerical value in one or the other scale. In some cases, a change in one parameter will affect the defaults of others.

✔

NOTE:

Changes to some parameters will affect other parameters.

Customizing the Main Page

Up to 16 lines can be added to the Main Page to display status and information from the controller.

Go to the Setup Main Page menu on the Setup Page. The first screen will prompt you to choose one of the 16 lines to customize. "P1 Parameter" is the first line; "P16 Parameter" is the 16th. After choosing this line by pressing . , select a parameter to monitor. Your choices are:

* When a digital input or output is active, its number will appear in the Main Page display; when it is inactive, its position will be underlined. When a Wait for condition is still pending, its number will appear in the Main Page display; when it is no longer being awaited, it will be underlined.

Figure 2 — Example Parameters on the Custom Main Page.

✔

NOTE: For defaults, see the Keys, Displays and Navigation Chapter.

Input1 26°C Input2 4% Input3 20°C PROFILE_2 Waiting Step 2 Ramp Time Wait A_2_4 D1_34 Remain 00:00:00 Jump Step 0_0 Jump Count 0 Ch1 PID Set 1 Ch2 PID Set 3 Power1 0% Power2 55% Digital In _234 Digital Out _2_4_678 Time 14:15:30 Date 10/7/99

SP 26°C TargetSP1 30°C SP2 10% TargetSP2 100%

Choose P:1 Display__ >None

Input 1 Value 30°C ■

Input 2 Value 76% ▼

• None

• Input 1 Value

• Input 2 Value

• Input 3 Value

• Set Point 1

• Set Point 2

• % Power 1

• % Power 2

• Tune Status 1

• Tune Status 2

• Time

• Date

• Digital Ins*

• Digital Outs*

• Time Remaining

• Current File

• Current Step

• Active Ch1 PID Set

• Active Ch2 PID Set

• Last Jump Step

• Jump Count

• WaitFor Status

• Step Type

• Target SP1

• Target SP2

• Inner Set Point

• Custom Message 1

• Custom Message 2

• Custom Message 3

• Custom Message 4

• Input 1 Cal. Offset

• Input 2 Cal. Offset

• Input 3 Cal. Offset

Page 51

Watlow Series F4S/D Setup ■ 5.3

Custom Main Page Parameter Record

Make a photocopy of this page and enter your settings on that copy .

Name ___________________________________________ Date ______________________________

Main Page

Will always appear if active: Input 1 Error

Input 2 Error Input 3 Error

Will appear if active and Alarm 1 Condition set up to appear: Alarm 2 Condition

Autotuning Channel 1 Autotuning Channel 2

(Position on Main Page) (Possible parameters)

Choose from the column at

P1 ____________________ None

the far right the information P2 ____________________ Input 1 Value you want to appear on the P3 ____________________ Input 2 Value Main Page (in any order): P4 ____________________ Input 3 Value

P5 ____________________ Set Point 1 P6 ____________________ Set Point 2 P7 ____________________ % Power 1 P8 ____________________ % Power 2

P9 ____________________ Tune status 1 P10 ____________________ Tune status 2 P11 ____________________ Time P12 ____________________ Date P13 ____________________ Digital Inputs P14 ____________________ Digital Outputs P15 ____________________ Time Remaining P16 ____________________ Current File

Current Step Active Ch1 PID Set Active Ch2 PID Set Last Jump Step Jump Count WaitFor Status Step Type Target SP1 Target SP2 Inner Set Point Custom Message 1 Custom Message 2 Custom Message 3 Custom Message 4 Input1 Cal. Offset Input2 Cal. Offset Input3 Cal. Offset

Will always appear: Go to Operations

Go to Profiles Go to Setup Go to Factory

Page 52

5.4 ■ Setup Watlow Series F4S/D

Retransmit Output 1

To track the temperature of the equipment inside the chamber, Andy configured a retransmit output to match input 3. He scrolled down the list of inputs and outputs on the Setup Page and found Retransmit Output. He chose 50ºF and 150ºF, respectively, for the Scale Low and Scale High; the smaller the range, the higher the resolution on the chart.

Source: Input 3 Current: 4-20mA Scale Low: 50°F Scale High: 150°F Scale Offset: 0°F

Control Output x (1A, 1B, 2A, 2B)

Next, he scrolled back up to set the control outputs controlling heat and humidity. For the fastest possible switching rate, tighter control and longer heater life, he selected Burst Fire control for each of them, designating 1A and 1B as heat/cool outputs, and 2A and 2B as humidify/de-humidify outputs.

Sample Application:

Setup for Environmental Testing

Analog Input 1

For greatest accuracy in measuring the chamber temperature, a re-

sistance temperature detection (RTD) sensor has been wired to ana-

log input 1. Andy wanted to measure tenths of degrees Fahrenheit,

with an alarm that would clear by itself if the temperature exceed-

ed or fell below the active alarm set point band. Alarm set points

are determined in the Operations Page.

Sensor: RTD Set Point High: 450.0°F Type: DIN No Calibration Offset Decimal Point: 0.0 0-second Filter Set Point Low: 32.0°F Self-Clearing Error

Digital Output 7

Digital output 7 was wired to an SSR (solid-state relay) that switched a solenoid valve controlling the flow of liquid nitrogen used for cooling.

Name: Default Function: Boost cool Boost Power Level: -90% Boost Delay: 20 seconds

Before programming the profile to run the temperature and humidity tests in the environmental chamber, Andy had to configure the controller to suit the equipment and the test.

He went to the Setup Page, System Menu, and established the global system parameters, including the real-time clock, the date and the PID units. Then he continued through the list of inputs and outputs, configuring each and keeping notes about his settings on the User Setup Chart.

To enter, press the Right Key.

To exit, press the Left Key repeatedly.

Use a copy of the chart at the end of this chapter to record your settings.

Main Page___________

Go to Profiles

Go to Setup

Go to Factory

Page 53

Watlow Series F4S/D Setup ■ 5.5

Andy set the compressor control parameter to have the compressor run only when cooling is needed.

% on Power: 0% % off Power: 9% Off Delay: 30 seconds On Delay: 60 seconds

There was no computer connection, so Andy skipped Communications.

Then he left the Setup Page and went to the Factory Page where he put a password lock on the Setup Page, Profile Page and Factory Page.

Finally, he went to the Operations Page and set the active alarm band:

-20°F +20°F

Analog Input 2

The humidity sensor on analog input 2 was a process sensor using a 4 to 20 mA signal, so Andy set the high end of the scale (20mA) for 100% and the low (4mA) for 0% relative humidity (rh). Knowing that process sensor displays are sometimes jumpy, he put a 1-second filter on it to stabilize it.

Sensor: Process Set Point Low: 10% Type: Vaisala Set Point High: 90% Units: % RH No Calibration Offset Scale Low: 0% 1-second Filter Scale High: 100% Self-clearing Error

Analog Input 3

A thermocouple (type J) sensor was adequate to measure the temperature of the equipment itself (analog input 3). The other settings remained the same as analog input 1.

Sensor: Thermocouple Type: J Decimal Point: Whole numbers only

Alarms

He assigned an alarm output to indicate a temperature deviation on input 1, which would monitor chamber temperature, and gave it a name that would state the problem.

Name: TEMP DEV Type: Deviation Source: Input 1 Latch: Yes Silencing: Self-clear Alarm Hysteresis: 1, 1.0 Sides: Both Condition: Close on alarm Show: Yes

Digital Inputs

Then he set up the digital inputs for remote functions. Digital input 1 would be wired to a key-lock switch that requires the operator to have a key to operate the controller and chamber. Digital input 2 would be wired to a door switch to stop the profile if the chamber door opens.

Digital Input 1

Name: KEYLOCK Function: Panel lock Condition: Start on high

Digital Input 2

Name: Default Function: Pause Condition: High

Digital Output 6

For heating and cooling capacity and to accommodate the compressor, Andy assigned these functions to Digital outputs 6, 7 and 8.

Digital output 6, wired to a big auxiliary heater, was set up to kick in only when the main heater worked at greater than 90% power (boost power level) for more than 20 seconds (boost delay).

Name: BOOST HEAT Function: Boost heat Boost Power Level: 90% Boost Delay: 20 seconds

Digital Output 8

Page 54

5.6 ■ Setup Watlow Series F4S/D

Setup Page Map

System

Guar. Soak Band1 Guar. Soak Band2 Current Time Current Date PID Units °F or °C Show °F or °C Ch1 Autotune SP Ch2 Autotune SP Input 1 Fail Input 2 Fail Open Loop Ch1 Open Loop Ch2 Power-Out Time Power-Out Action

Analog Input x (1 to 3)

Sensor Type Units Decimal Scale Low Scale High Choose Scaling Ch2 Output Disable? Enter In1 Temp Low Enter In1 Temp High SP Low Limit SP High Limit Calibration Offset Filter Time Error Latch Cascade

Digital Input x (1 to 4)

Name Function

Condition Control Output x (1A, 1B, 2A or 2B)

Function

Cycle Time

Process

Hi Power Limit

Lo Power Limit

Alarm Output x (1 and 2)

Name Alarm Type Alarm Source Latching Silencing Alarm Hysteresis Alarm Sides Alarm Logic Alarm Messages

Retransmit Output x (1 and 2)

Retransmit Source Analog Range Low Scale High Scale Scale Offset

Digital Output x (1 to 8)

Name Function

Off Event Output Complementary Output

(Output 5 only)

Control Output

Boost Heat (Output 6 only)

Boost %Power Boost Delay Time

Boost Cool (Output 7 only)

Boost %Power Boost Delay Time

Compressor (Output 8 only)

Compressor On %Power Compressor Off %Power Compressor On Delay Compressor Off Delay

Communications

Baud Rate Address

Custom Main Page

Px (Parameter 1 to 16)

Process Display

Input 1 only Alternating Display

IN1 Display Time IN2 Display Time IN3 Display Time

Static Message

Message 1 to 4

Page 55

Watlow Series F4S/D Setup ■ 5.7

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

Active: Always.1206 r/wContinue (0)Continue (0) Hold (1) Terminate (2) Reset (3) Idle Set Point 1 (4) Idle Set Point 2 (5)

Power-Out Action

Choose controller response to power outage while running a profile.

–1213 r/w10 seconds

(10)

0 to 30000 seconds

(0 to 30000)

Power-Out Time

Define a power outage in seconds.

–

Channel 904 [1] 907 [2] r/w

Off (0)Off (0)

On (1)

Open Loop Channel x (1 or 2)

Select whether to turn off outputs and display an error message.

Active: Always (1). Active if controller is Dual

Channel (2).

Fail 903 [1] 906 [2] r/w

0% (0)

0 to 100% Heat only 0 to 100% Cool only

-100% to +100% Cool/Heat or

Heat/Cool

Input x Fail (1 or 2)

Enter percent of power supplied to the output if analog input sensor fails.

Active: Always (1). Active if controller is Dual

Channel (2).

Point 304 [1] 323 [2] r/w

90% (90)50 to 150% (50 to 150)

Channel x Autotune Set

Point (1 or 2)

Set percent of set point to auto-tune to.

Active: Always.1923 r/wYes, Upper

Display (1)

No, Upper Display (0) Yes, Upper Display (1)

Show °F or °C

Choose whether to display or hide °C or °F in top display.

Active: Always.901 r/w°F (0)°F (0)

°C (1)

°F or °C

Choose temperature scale.

Active: Always.900 r/wU S (Reset/

Rate) (0)

U S (Reset/Rate) (0) SI (Integral/Derivative)

(1)

PID Units

Choose units for PID control.

Active: Always.

Time 1919 [mm] 1920 [dd] 1921 [yy] r/w

current dateM/D/Y

01/01/1998 to

12/31/2035 [mm] (1 to 12) [dd] (1 to 31) [yy] (1998 to 2035)

Current Date

Enter actual date.

Active: Always.

Time 1916 [hh] 1917 [mm] 1918 [ss] r/w

current timehh:mm:ss

00:00:00 to 23:59:59

[hh] (0 to 23) [mm] (0 to 59) [ss] (0 to 59)

Current Time

Enter actual time. (24-hour-clock)

Active: Always (1). Active if controller is Dual Chan-

nel (2).

Band 1205 [1] 1212 [2] r/w

1Decimal choice dependent: 1 to 30000, or .1 to 3000.0, or .01 to 300.0, or .001 to 30.0 (1 to 30000)

Guarantee Soak Band

x (1 or 2)

Select value above and below set point to define the soak band.

Main > Setup > System

System

Page 56

5.8 ■ Setup Watlow Series F4S/D

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

Active: Always.

CAUTION: Changes to Sensor, Type, Units, Decimals, Scales and Set Point Limits will delete all profiles stored in the F4’s memory.

The tenth character of your model number determines your RTD base resistance.

F4_ _-_ _ _ _-_ (1 to 4) R

for 100Ω F4_ _-_ _ _ _-_ (5 to 8) R

for 500Ω and 1kΩ

Input 601 [1] 611 [2] 621 [3] r/w

J (0)

100Ω DIN

(11) for

100Ω RTD

models

500Ω DIN

(23) for

500Ω or 1kΩ models

4 to 20mA

(13)

If Sensor is set to

thermocouple:

J (0) K (1) T (2) E (3) N (4) C (5) D (6) PT2 (7) R (8) S (9) B (10)

If Sensor is set to RTD

or Wet/Dry Bulb:

100Ω DIN (11) 100Ω JIS (12) 500Ω DIN (23 500Ω JIS (24)) 1kΩ DIN (25) 1kΩ JIS (26)

If Sensor is set to

Process:

4 to 20mA (13) 0 to 20mA (14) 0 to 5V (15) 1 to 5V (16) 0 to 10V (17) 0 to 50mV (18)

If Analog Input 2 Sen-

sor is set to Process and Analog Input 2 is selected:

•Vaisala 0 to 5V** (19)

•Vaisala 0 to 10V (20)

•Vaisala 0 to 20mA** (21)

•Rotronics 0 to 5V*** (22)

Type

Select the linearization table to apply to the sensor.

Active: Always.

Input 600 [1] 610 [2] 620 [3] r/w

Thermo-

couple (0)

Thermocouple (0) RTD (1) Process (2) Wet Bulb-Dry Bulb* (3) Off (4)

Sensor

Select the sensor.

Main > Setup > Analog Input x (1 to 3)

Analog Input x (1 to 3)

* A wet bulb at input 2 uses the input 1 value to calculate the relative humidity on channel 2. The humidify and dehumidify outputs (2A and 2B) are disabled when the input 1 temperature is too low (32°F [0°C]) or too high (212°F [100°C]). The relative humidity display in the Main Page will display “RH Disabled” for a low temperature error and “RH Disabled” for a high temperature error.

** The Series F4 provides temperature compensation for the Vaisala HMM-30C Solid-state Humidity Sensor to calculate relative humidity on channel 2. The humidify and dehumidify outputs (2A and 2B) are disabled when the input 1 temperature is too low (-40°F [-40°C]) or too high (320°F [160°C]). The relative

humidity display in the Main Page will display “RH Disabled” for a low temperature error and “RH Disabled” for a high temperature error.

*** The Series F4 provides temperature compensation for the Rotronics Model H260 Capacitive Relative Humidity Sensor to calculate relative humidity on channel 2. The humidify and dehumidify outputs (2A and 2B) are disabled when the input 1 temperature is too low (-5°F [-20°C]) or too high (320°F [160°C]). The relative humidity display in the Main Page will display “RH Disabled” for a low temperature error and “RH Disabled” for a high temperature error.

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

Page 57

Watlow Series F4S/D Setup ■ 5.9

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

Active: Always, except when Cas-

cade is set to Process Cascade or Deviation Cascade this is masked for Analog Input 1.

Input 602 [1] 612 [2] 622 [3] r/w

—Depends on sensor.

Set Point Low Limit

Set limit for minimum set point.

Active if Ch2 Output Disable is

set to Yes.

698 r/w—Sensor range high to

In1 Temp Low + 1

Enter In1 Temp High

Choose the highest temperature at which the channel 2 output is active.

Active if Ch2 Output Disable is

set to Yes.

697 r/w—Sensor range low to

In1 Temp High - 1

Enter In1 Temp Low

Choose the lowest temperature at which the channel 2 output is active.

Active if Analog Input 2, Sensor

is set to Process and Units is set to %rh and Analog Input 1, Units is set to Temperature.

696 r/wNo (0)No (0)

Yes (1)

Ch2 Output Disable?

Disables Channel 2 outside the range defined by Enter In1 Temp Low and Enter In1 Temp High.

Active if Sensor Type is set to

Process.

Input 693 [1] 694 [2] 695 [3] r/w

Normal (0)Normal Scaling (0)

Scale Inversion (1)

(Scale High corresponds to the lowest process value, and Scale Low corresponds to the highest process value.)

Choose Scaling

Select normal or inverse scaling.

Active if Sensor Type is set to

Process.

Input

681 [1] 683 [2] 685 [3] r/w

—Depends on sensor and decimal point selection.

Scale High

Set unit value for high end of current or voltage range.

Active if Sensor Type is set to

Process.

Input 680 [1] 682 [2] 684 [3] r/w

—Depends on sensor and decimal point selection.

Scale Low

Set unit value for low end of current or voltage range.

Active if Sensor Type is set to

Process.

Input 606 [1] 616 [2] 626 [3] r/w

0 (0)0 (0)

0.0 (1)

0.00 process (2)

0.000 process (3)

Decimal

Set the decimal point for input.

Active if Sensor Type is set to

Process.

Input 608 [1] 618 [2] 628 [3] r/w

Temperature

(0)

Temperature (0) %rh (1) psi (2) units (3)

Units

Select the units of measure for the input.

Active if Analog Input 2 Type is

Wet Bulb-Dry Bulb.

1902 r/w0 to 2499 ft

(0)

0 to 2499 ft (0) 2500 to 4999 ft (1) 5000 ft and above (2)

Altitude

Select an elevation to compensate for wet bulb evaporation rates.

Page 58

5.10 ■ Setup Watlow Series F4S/D

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE:

Press the Information Key ˆ for more task-related tips.

Active: Always.

3000-3009 3010-3019 3020-3029 3030-3039 r/w

DIGIT IN1<selected by user>

(ASCII Values)

Name

Name the input for easy reference.

Main > Setup > Digital Input x (1 to 4)

Digital Input x (1 to 4)

Active if Input 3 is not set to off

and Deviation Cascade is selected.

1927 r/w—Depends on sensor and decimal point selection.

Cascade High Range,

Deviation

Active if Input 3 is not set to off

and Deviation Cascade is selected.

1926 r/w—Depends on sensor and decimal point selection.

Cascade Low Range,

Deviation

Active if Input 3 is not set to off

and Process Cascade is selected.

1927 r/w—Depends on sensor and decimal point selection.

Cascade High Range,

Process

Active if Input 3 is not set to off

and Process Cascade is selected.

1926 r/w—Depends on sensor and decimal point selection.

Cascade Low Range,

Process

Active if Analog Input 3 is not set

to Off (variable selection only).

1925 r/wNo Cascade

(0)

No Cascade (0) Process Cascade (1) Deviation Cascade (2)

Cascade

Select whether to use the cascade algorithm.

Active: Always.

Input 607 [1] 617 [2] 627 [3] r/w

Self Clear (0)Self Clear (0)

Latch (1)

Error Latch

Select whether error clear is automatic or manual.

Active: Always.

Input 604 [1] 614 [2] 624 [3] r/w

0.0 (0)

1.0 if Decimal is set to 0.0 and Sensor Type is set to Thermocouple or RTD. (10)

-60.0 to 60.0 (-600 to 600)

Filter Time

Set the filter time for input in seconds.

Active: Always.

Input 605 [1] 615 [2] 625 [3] r/w

0-19999 to 30000

Calibration Offset

Compensate for sensor errors or other factors.

Active: Always, except when Cas-

cade is set to Process Cascade or Deviation Cascade this is masked for Analog Input 1.

Input 603 [1] 613 [2] 623 [3] r/w

—Depends on sensor.

Set Point High Limit

Set limit for maximum set point.

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

Page 59

Watlow Series F4S/D Setup ■ 5.11

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

Active: Always.

Output 715 [1A] 732 [1B] 749 [2A] 766 [2B] r/w

0% (0)0% to High Limit -1

(0 to High Limit -1)

Low Power Limit

Set low limit control (PID mode only) output power level.

Active: Always.

Output 714 [1A] 731 [1B] 748 [2A] 765 [2B] r/w

100% (100)

Low Limit +1 to 100% (Low Limit +1 to 100)

High Power Limit

Set high limit control (PID mode only) output power level.

Active if the selected output is

set to a process output.

Output 701 [1A] 718 [1B] 735 [2A] 752 [2B] r/w

4 to 20mA (0)4 to 20mA (0) 0 to 20mA (1) 0 to 5V (2) 1 to 5V (3) 0 to 10V (4)

Process

Set process output type.

Active if the selected output is

not Process and Burst is set to No.

Output 506 [1A] 556 [1B] 2506 [2A] 2556 [2B] r/w

Fixed Time

1.0 sec. (10)

.1 to 60 (1 to 600)

Enter Cycle Time

Select the duration of cycle.

Active always.

Output 509 [1A] 559 [1B] 2509 [2A] 2559 [2B] r/w

Variable Burst (0) Fixed Time (1)

Choose Cycle Time

Enter the value of the variable burst cycle time.

Active if Analog Inputs 1 and 2

are enabled.

Output 700 [1A] 717 [1B] 734 [2A] 751 [2B] r/w

Heat (1A and

2A) (1)

Off (1B, 2B)

(0)

Off (0) Heat (1) Cool (2)

Function

Select type of function for output.

Main > Setup > Control Output x (1A,1B, 2A and 2B)

Control Output x (1A,1B, 2A and 2B)

Active: Always.

Digital inputs are edge triggered and require a transition from high to low or low to high.

Input 1061 [1] 1063 [2] 1065 [3] 1067 [4] r/w

Low (0)Low (0)

High (1)

Condition

Select the condition to trigger digital input.

Active: Always.

While a profile is running, the controller will not recognize digital inputs that are programmed to start a profile.

Only one profile can be run at a

time.

* This prompt only appears if the

F4 memory contains a profile.

Input 1060 [1] 1062 [2] 1064 [3] 1066 [4] r/w

Off (0)Off (0) Panel Lock (1) Reset Alarm (2) Control Outputs Off (3) All Outputs Off (4) Digital Outputs Off (5) Start Profile (6)* Pause Profile (7) Resume Profile (8) Terminate Profile (9) Wait for Event (10)

Function

Select the digital input function.

Page 60

5.12 ■ Setup Watlow Series F4S/D

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE:

Press the Information Key ˆ for more task-related tips.

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

Active: Always.

Output 710 [1] 727 [2] r/w

Low end of

sensor range

-19999 to high scale -1 (minimum sensor

range) (-19999 to High Scale -1)

Low Scale

Set low end of current or voltage range to retransmit.

Active: Always.

Output 836 [1] 837 [2] r/w

4 to 20mA (0)4 to 20mA (0) 0 to 20mA (1) 0 to 5V (2) 1 to 5V (3) 0 to 10V (4)

Analog Range

Select voltage or current range to retransmit.

Active: Always. (Values appear

only if the source is enabled.)

Output 709 [1] 726 [2] r/w

Input 1 (0)Input 1 (0) Input 2 (1) Input 3 (2) Set Point 1 (3) Set Point 2 (4) Channel 1 Power (5) Channel 2 Power (6)

Retransmit Source

Choose a source for retransmit signal.

Main > Setup > Retransmit Output x (1 and 2)

Retransmit Output x (1 and 2)

Active if Alarm Output is en-

abled.

Output 708 [1] 725 [2] r/w

Yes on Main

Page (0)

Yes on Main Page (0) No (1)

Alarm Messages

Select the alarm message option.

Active if Alarm Output is

enabled.

Output 707 [1] 724 [2]

Open on

Alarm (0)

Open on Alarm (0) Close on Alarm (1)

Alarm Logic

Select the alarm logic option.

Active if Alarm Output is

enabled.

Output 706 [1] 723 [2] r/w

Both (0)Both (0) Low (1) High (2)

Alarm Sides

Choose to enable Low, High or both alarm set points.

Active if Alarm Output is

enabled.

Output 703 [1] 720 [2] r/w

3 (3)1 to 30000

(1 to 30000)

Alarm Hysteresis

Set the alarm hysteresis.

Active if Alarm Output is

enabled.

Output 705 [1] 722 [2] r/w

No (0)No (0)

Yes (1)

Silencing

Choose whether to mask alarms on power-up.

Active if Alarm Output is

enabled.

Output 704 [1] 721 [2] r/w

Alarm Self-

Clears (0)

Alarm Self-Clears (0) Alarm Latches (1)

Latching

Choose automatic or manual clearing of alarms.

Active if the source is

enabled.

Output 716 [1] 733 [2] r/w

Off (0)Input 1 (0) Input 2 (1) Input 3 (2)

Alarm Source

Select the alarm source.

Active always.

Output 702 [1] 719 [2] r/w

Off (0)Off (0) Process (1) Deviation (2)

Alarm Type

Select the alarm type.

Active always.3200-3209 3210-3219 r/w

ALARMX<selected by user>

(ASCII Values)

Name

Name the alarm for easy reference.

Main > Setup > Alarm Output x (1 and 2)

Alarm Output x (1 and 2)

Page 61

Watlow Series F4S/D Setup ■ 5.13

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

WARNING: Provide a labeled switch or circuit breaker near peripheral equipment permanently connected to the Series F4 digital outputs as the means of disconnection for servicing. Failure to do so could result in damage to equipment and/or property, and/or injury or death to personnel.

Active if Digital 6 or 7 Function

is set to Boost Heat or Boost Cool.

Output 2054 [6] 2064 [7] r/w

30 seconds

(30)

0 to 9999 seconds

(0 to 9999)

Boost Time Delay

Set time to delay boost.

Active if Digital 6 or 7 Function

is set to Boost Heat or Boost Cool.

Output

2052 [6] 2062 [7] r/w

Heat 100%

(100)

Cool -100% (-

100)

0% to 100% for Heat

-100% to 0% for Cool

Boost Percent Power

Enable boost above chosen power level.

Active: Always.

*Active if the selected output is not Process.

**Operates based on Channel 1 power requirements.

2001 [1] 2011 [2] 2021 [3] 2031 [4] 2041 [5] 2051 [6] 2061 [7] 2071 [8] r/w

Off (0)

Off (0) Event Output (1) Complementary Output (Digital 5) (2)

*Control Output 1A *Control Output 1B *Control Output 2A *Control Output 2B **Boost Heat (Digital 6)

(3) **Boost Cool (Digital 7) (4) **Compressor (Digital

8) (5)

Function

Choose a function for each digital output.

Active: Always.

3100-3109 3110-3119 3120-3129 3130-3139 3140-3149 3150-3159 3160-3169 3170-3179 r/w

DIGIT OUTX<selected by user>

(ASCII Values)

Name

Name the digital output for easy reference.

Main > Setup > Digital Output x (1 to 8)

Digital Output x (1 to 8)

Active: Always.

Output 712 [1] 729 [2] r/w

0 (0)-19999 to 30000

Range Low to Range

High (-19999 to 30000)

Scale Offset

Shift the scale up (+) or down (-) to agree with source signal.

Active: Always.

Output 711 [1] 728 [2] r/w

High end of

sensor range

Low Scale +1 to 30000 (maximum sensor

range) (Low Scale +1 to 30000)

High Scale

Set high end of current or voltage range to retransmit.

Page 62

5.14 ■ Setup Watlow Series F4S/D

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE:

Press the Information Key ˆ for more task-related tips.

Active: Always.Not

available

11 to 247 (1 to 247)

Address

Select address for controller.

Active: Always.Not

available

1920019200 (0)

9600 (1)

Baud Rate

Select transmission speed.

Main > Setup > Communications

Communications

Active if Digital 8 Function is

Compressor.

2074 r/w30 seconds

(30)

1 to 9999 seconds

(1 to 9999)

Compressor On Delay

Set time to delay compressor turn-on.

Active if Digital 8 Function is

Compressor.

2075 r/w10 seconds

(10)

0 to 9999 seconds

(0 to 9999)

Compressor Off Delay

Set time to delay compressor turn-off.

Active if Digital 8 Function is

Compressor.

2073 r/wCompressor

on % power

Compressor on %

power to 100%

Compressor Off % Power

The compressor will be off above this chosen power level.

Active if Digital 8 Function is

Compressor.

2072 r/w0% (0)-100% to 100%

(-100 to 100)

Compressor On % Power

The compressor will be on below this chosen power level.

Page 63

Watlow Series F4S/D Setup ■ 5.15

Setup Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default (I/O, Set, Ch) Parameters to Appear

✔

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

Active: Always.

4501-4518[1] 4521-4538[2] 4541-4558[3] 4561-4578[4]

Message X<selected by user>

(ASCII Values)

Message 1 to 4

Main > Setup > Static Message

Static Message

Active if Inputs 2 and/or 3 are

active.

5501 [1] 5502 [2] 5503 [3]

Input 1 Display Time (0

to 999)

Input 2 Display Time (0

to 999)

Input 3 Display Time (0

to 999)

Alternating Display

Active: Always.

5500

Input 1 (0)Input 1 (0)

Alternating (1)

Input 1 Only

Main > Setup > Process Display

Process Display

Active: Always.

Par. 1400 [1] 1401 [2] 1402 [3] 1403 [4] 1404 [5] 1405 [6] 1406 [7] 1407 [8] 1408 [9] 1409 [10] 1410 [11] 1411 [12] 1412 [13] 1413 [14] 1414 [15] 1415 [16] r/w

[1] Current

File (15)

[2] Current

Step (16)

[3] Input 2

Value (2)

[4] Set Point 1

(4)

[5] Set Point 2

(5)

[6] Step Type

(22)

[7] Target SP1

(23)

[8] Target SP2

(24)

[9] WaitFor

Status (21)

[10] Time Re-

maining (14)

[11] Digital In-

puts (12)

[12] Digital

Outputs (13)

[13] % Power 1

(6)

[14] % Power 2

(7) [15] Date (11) [16] Time (10)

None (0) Input 1 Value (1) Input 2 Value (2) Input 3 Value (3) Set Point 1 (4) Set Point 2 (5) % Power 1 (6) % Power 2 (7) Tune status 1 (8) Tune status 2 (9) Time (10) Date (11) Digital Inputs (12) Digital Outputs (13) Time Remaining (14) Current File (15) Current Step (16) Active Ch1 PID Set(17) Active Ch2 PID Set(18) Last Jump Step (19) Jump Count (20) WaitFor Status (21) Step Type (22) Target SP1 (23) Target SP2 (24) Inner Set Point (25) Custom Message 1 (26) Custom Message 2 (27) Custom Message 3 (28) Custom Message 4 (29) Input1 Cal. Offset (30) Input2 Cal. Offset (31) Input3 Cal. Offset (32)

Px (1 to 16)

Choose parameters to appear on Main Page.

Main > Setup > Custom Main Page

Custom Main Page

Page 64

5.16 ■ Setup Watlow Series F4S/D

Setup Page Parameter Record

Make a photocopy of this page and enter your settings on that copy .

Name ___________________________________________ Date ______________________________

Setup Page

System Menu

Setting

Guar. Soak Band 1

Guar. Soak Band 2

Current Time

Current Date

PID Units

F or C

Show F or C

Ch1 Autotune SP

Ch2 Autotune SP

Input 1 Fail

Input 2 Fail

Open Loop Ch1

Open Loop Ch2

Power-Out Time

Power-Out Action

Input Menu

Analog In 1

Analog In 2

Analog In 3

Digital In 1

Digital In 2

Digital In 3

Digital In 4

Sensor

Type

Decimal

Altitude

Units

Scale Low

Scale High

Choose Scaling

Ch2 Output Disable?

Enter In1 Temp Low

Enter In1 Temp High

SP Low Limit

SP High Limit

Calibration Offset

Filter Time

Error Latch

Cascade

Name

Function

Condition

Control Output Menu

Output 1A

Output 1B

Output 2A

Output 2B

Alarm 1

Alarm 2

Retrans 1

Retrans 2

Function

Cycle Time

Process Type

Hi Power Limit

Lo Power Limit

Alarm Name

Alarm Type

Alarm Source

Latching

Silencing

Alarm Hysteresis

Alarm Sides

Alarm Logic

Alarm Messages

Retransmit Source

Analog Range

Low Scale

High Scale

Scale Offset

Digital Output Menu

Digit Out 1

Digit Out 2

Digit Out 3

Digit Out 4

Digit Out 5

Digit Out 6

Digit Out 7

Digit Out 8

Name

Function

Boost % Power

Boost Delay

Compressor On

ower

Compressor Of

f %

ower

Compressor On Delay

Compressor Off Delay

Communications Menu

Setting

Baud Rate

Address

System Menu

Guar. Soak Band 1

Guar. Soak Band 2

Current Time

Current Date

PID Units

F or C

Show F or C

Ch1 Autotune SP

Ch2 Autotune SP

Input 1 Fail

Input 2 Fail

Open Loop Ch1

Open Loop Ch2

Power-Out Time

Power-Out Action

Input Menu

Sensor

Type

Decimal

Altitude

Units

Scale Low

Scale High

Choose Scaling

Ch2 Output Disable?

Enter In1 Temp Low

Enter In1 Temp High

SP Low Limit

SP High Limit

Calibration Offset

Filter Time

Error Latch

Cascade

Name

Function

Condition

Control Output Menu

Function

Cycle Time

Process Type

Hi Power Limit

Lo Power Limit

Alarm Name

Alarm Type

Alarm Source

Latching

Silencing

Alarm Hysteresis

Alarm Sides

Alarm Logic

Alarm Messages

Retransmit Source

Analog Range

Low Scale

High Scale

Scale Offset

Digital Output Menu

Name

Function

Boost % Power

Boost Delay

Compressor On

Compressor Of

Compressor On Delay

Compressor Off Delay

Communications Menu

Baud Rate

Address

Analog In 1

Setting

Output 1A

Digit Out 1

% Power

f %

Power

Setting

Analog In 2

Digit Out 2

Output 1B

Analog In 3

Output 2A

Digit Out 3

Digital In 1

Output 2B

Digit Out 4

Digital In 2

Alarm 1

Digit Out 5

Digital In 3

Alarm 2

Digit Out 6

Digital In 4

Retrans 1

Digit Out 7

Retrans 2

Digit Out 8

Page 65

Chapter Six: Features

Inputs

Calibration Offset . . . . . . . . . . . . . . . . . . . . . . .6.2

Filter Time Constant . . . . . . . . . . . . . . . . . . . . .6.2

Set Point Low Limit and High Limit . . . . . . . . . .6.3

High Scale and Low Scale . . . . . . . . . . . . . . . .6.3

Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3

Retransmit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3

Control Methods

On-Off Control . . . . . . . . . . . . . . . . . . . . . . . . . .6.4

Proportional Control . . . . . . . . . . . . . . . . . . . . .6.4

PI Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5

PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5

Dead Band . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5

Multiple PID Sets . . . . . . . . . . . . . . . . . . . . . . .6.6

Burst Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6

Other Features

Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7

Power-Out Time/Action . . . . . . . . . . . . . . . . . . .6.7

Alarms

Alarm Set Points . . . . . . . . . . . . . . . . . . . . . . . .6.8

Alarm Hysteresis . . . . . . . . . . . . . . . . . . . . . . . .6.8

Process or Deviation Alarms . . . . . . . . . . . . . . .6.8

Alarm Latching . . . . . . . . . . . . . . . . . . . . . . . . .6.9

Alarm Silencing . . . . . . . . . . . . . . . . . . . . . . . . .6.9

Alarm Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.9

Advanced Features

Boost Heat and Boost Cool . . . . . . . . . . . . . . .6.10

Compressor Control . . . . . . . . . . . . . . . . . . . . .6.10

Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.11

Watlow Series F4S/D Features ■ 6.1

Page 66

Inputs/Outputs

Calibration Offset

Calibration offset allows a device to compensate for an inaccurate sensor, lead resistance or other factors that affect the input value. A positive offset increases the input value, and a negative offset decreases the input value.

You can view or change the offset value of inputs 1, 2 or 3 with the Calibration Offset parameter.

Location in software: Setup Page > Analog Input x (1 to 3).

Figure 6.2a — Calibration Offset.

Filter Time Constant

A time filter smooths an input signal by applying a first-order filter time constant to the signal. Either the displayed value or both the displayed and control values can be filtered. Filtering the displayed value makes it easier to monitor. Filtering the signal may improve the performance of PID control in a noisy or very dynamic system.

A positive value affects only the viewed values. A negative value affects both the viewed and control values.

Location in software: Setup Page > Analog Inputs x (1 to 3).

Figure 6.2b — Filtered and Unfiltered Input Signals.

6.2 ■ Features Watlow Series F4S/D

Open Loop Detect

Open loop checks the integrity of the control loop, consisting of the controller output, power control, heater and sensor.

If the output power is at its maximum for a period of time equal to the reset time and the input has not changed at least ± 5°F, the controller will switch to Manual Mode at 0% output power . The upper screen will display [oPLP`] and the lower screen will display “Open Loop.”

To clear an open loop error, after correcting the problem that caused it, turn the controller off then back on. Location in software: Setup Page > System.

Temperature Reading

from Sensor

Temperature

Actual Process Temperature

Time

Unfiltered Input Signal

Temperature

Time

Filtered Input Signal

The negative calibration offset will compensate for the difference between the sensor reading and the actual temperature.

Temperature

Time

Page 67

Watlow Series F4S/D Features ■ 6.3

Set Point Low Limit and High Limit

The controller constrains the set point to a value between a low limit and a high limit. The high limit cannot be set higher than the sensor high limit or lower than the low limit. The low limit cannot be set lower than the sensor low limit or higher than the high limit.

You can view or change the input low limit (SP Low Limit) and the input high limit (SP High Limit) for analog inputs 1, 2 or 3.

Location in software: Setup Page > Analog Input x (1 to 3).

Figure 6.3a — Sensor Ranges.

Event

With an event input an operator can perform certain operations on a system by opening or closing a switch or applying a dc logic signal to the controller. This feature can add convenience, safety or security to a system.

In the Series F4, digital inputs 1 to 4 can be assigned as wait for events, as well as other process control features.

Location in software: Setup Page > Digital Input x (1 to 4) Condition.

High Scale and Low Scale

When an analog input is selected as a process input, you must choose a value to represent the low and high ends of the current or voltage range. For example, if an analog input with a process sensor type 4 to 20mA is selected and the units are % Relative Humidity, then 0% could represent 4mA and 100% could represent 20mA. The set point will be limited to the range between scale low and scale high.

Location in software: Setup Page > Retransmit Output x (1 or 2).

Retransmit

Retransmit outputs 1 and 2 can retransmit an analog signal to serve as an input variable for another device. The signal may serve as a remote set point for another controller or as input for a chart recorder to document system performance over time.

Location in software: Setup Page.

High Limit of selected Sensor Range

SP High Limit Range (between High Limit of Sensor and SP Low Limit)

SP High Limit

Set Point Range (must be between SP Low Limit and SP High Limit)

Temperature

SP Low Limit Range (between Low Limit of Sensor and SP High Limit)

Low Limit of selected Sensor Range

SP Low Limit

Page 68

6.4 ■ Features Watlow Series F4S/D

Control Methods

On-Off Control

On-off control switches the output either full on or full off, depending on the input, set point and hysteresis values. The hysteresis value indicates the amount the process value must deviate from the set point to turn on the output. Increasing the value decreases the number of times the output will cycle. Decreasing hysteresis improves controllability. With hysteresis set to 0 the process value would stay closer to the set point, but the output would switch on and off more frequently, causing “chattering.”

Set the proportional band to 0 to set the controller to on-off control mode.

Proportional Band x (A or B) location in software: Operations Page > Edit PID > PID Channel x (1 or

2) > PID Set x (1 to 5) or (6 or 10).

Hysteresis x (A or B) location in software: Operations Page > Edit PID > PID Set Channel x (1 or 2) > PID Set x (1 to 5) or (6 or 10).

✔

NOTE:

Fail power does not function in on/off control mode.

Figure 6.4a — On-off Control for Heating and Cooling.

Proportional Control

Some processes need to maintain a temperature or process value closer to the set point than on-off control can provide. Proportional control provides closer control by adjusting the output when the temperature or process value is within a proportional band. When the value is in the band, the controller adjusts the output based on how close the process value is to the set point; the closer to set point the lower the output. This is similar to backing off on the gas pedal of a car as you approach a stop sign. It keeps the temperature or process value from swinging as widely as it would with simple on-off control. However, when a system settles down, the temperature or process value tends to “droop” short of the set point.

With proportional control the output power level equals (set point minus process value) divided by propband.

Location in software: Operations Page > Edit PID > PID Set Channel x (1 or 2) > PID Set x (1 to 5) or (6 to 10).

Figure 6.4b — Proportional Control.

The heating action switches off when the process

temperature rises above the set point.

Set Point

Temperature

Process Temperature

The heating action switches on when the process temperature

The heating action

switches on at startup.

The cooling action

switches

on at startup.

Process Temperature

Temperature

The cooling action switches off when the process

temperature drops below the set point.

drops below the set point minus the hysteresis.

The cooling action switches on when

the process temperature rises above

the set point plus the hysteresis.

Set Point

Time

Hysteresis

Set Point

Temperature

Overshoot

Proportional Band

Time

Droop

Page 69

Watlow Series F4S/D Features ■ 6.5

Proportional plus Integral (PI) Control

The droop caused by proportional control (reset) can be corrected by adding integral control. When the system settles down the integral value is tuned to bring the temperature or process value closer to the set point. Integral determines the speed of the correction, but this may increase the overshoot at startup or when the set point is changed. Too much integral action will make the system unstable. Integral is cleared when the process value is outside of the proportional band.

Integral (if units are set to SI) is measured in minutes per repeat. A low integral value causes a fast integrating action.

Reset rate (if units are set to U.S.) is measured in repeats per minute. A high reset value causes a fast integrating action.

Location in software: Operations Page > Edit PID > PID Set Channel x (1 or 2) > PID Set x (1 to 5) or (6 to 10).

Figure 6.5a — Proportional Plus Integral Control.

Proportional Integral Derivative (PID) Control

Use derivative rate control to minimize overshoot in a PI-controlled system. Derivative adjusts the output based on the rate of change in the temperature or process value. Too much derivative will make the system sluggish.

Location in software: Operations Page > Edit PID > PID Set Channel x (1 or 2) > PID Set x (1 to 5) or (6 to 10).

Figure 6.5b — PID Control.

Dead Band

In a multiple PID application the dead bands above and below the set point can save an application's energy and wear by maintaining process temperature within acceptable ranges. Shifting the effective cooling set point and heating set point keeps the two systems from fighting each other.

Proportional action ceases when the process value is within the dead band. Integral action continues to bring the process temperature to the set point. When the dead band value is zero, the heating element activates when the temperature drops below the set point, and the cooling element switches on when the temperature exceeds the set point.

Location in software: Operations Page > Edit PID >PID Set Channel x (1 or 2) > PID Set x (1 to 5) or 6 to 10).

Figure 6.5c — Cooling Dead Band.

Set Point

Droop

Proportional Band

Temperature

Time

Droop corrected

Reduced Overshoot

Proportional Band

Proportional Band x 2

Time

Temperature

Set Point

Heating slows

Cooling Set Point

Heating Set Point

Temperature

Cooling Proportional Band

Cooling Dead Band

Heating Proportional Band

Time

Page 70

6.6 ■ Features Watlow Series F4S/D

Multiple PID Sets

The Series F4 has five PID sets available for each channel, sets 1 to 5 for Channel 1 and sets 6 to 10 for Channel 2, allowing optimal performance under different conditions, loads and temperatures. In the Static Set Point mode, PID Set 1 is used for Channel 1 and PID Set 6 is used for Channel 2 control. When programming a profile, you can assign different sets to each Ramp step and Soak step.

A PID set includes proportional, integral and derivative settings for outputs A and B. It also includes dead band, as long as the proportional band is not set to 0.

Location in software: Operations Page > Edit PID > PID Set Channel x (1 or 2) > PID Set x (1 to 5) or (6 to 10).

Channel 1 (Heat/Cool) Output 1A Heat Output 1B Cool

PID Sets 1 to 5

PropBand A Integral A Derivative A Dead Band A PropBand B Integral B Derivative B Dead Band B

Channel 2 (Relative

Humidity) Output 2A Humidify Output 2B Dehumidify PID Sets 6 to 10

PropBand A Integral A Derivative A Dead Band A PropBand B Integral B Derivative B Dead Band B

Burst Fire

Burst firing provides even output power with the lowest level of noise generation (RFI). Burst fire is the preferred method for controlling a resistive load, providing a very short time base for longer heater life.

The controller determines when the ac sine wave will cross the 0-volts point, then switches the load on or off only at this point, minimizing RFI.

Location in software: Setup Page > Control Output x (1 to 3).

Figure 6.6 — Burst Fire.

100% output

10 ON, 0 OFF

50% output

1 ON, 1 OFF

66% output

2 ON, 1 OFF

Page 71

Watlow Series F4S/D Features ■ 6.7

Other Features

Autotuning

The autotuning feature allows the controller to measure the system response to determine effective settings for PID control. When autotuning is initiated the controller reverts to on-off control. The temperature must cross the auto-tune set point four times to complete the autotuning process. Once complete, the controller controls at the normal set point, using the new parameters. The F4 stores the value in the PID set specified.

Location in software: Operations Page > Autotune PID > Channel 1 Autotune > PID Set x (1 to 5) or Channel 2 Autotune > PID Set x (6 to 10).

CAUTION: Choose an auto-tune set point value that will protect your product from possible damage from overshoot or undershoot during the autotuning oscillations. If the product is sensitive, carefully select the auto-tune set point to prevent product damage.

Figure 6.7 — Autotuning.

✔

NOTE:

For manual tuning, see the Operations Chapter.

Power-Out Time/Power-Out Action

The Power-Out Time and Power-Out Action parameters direct the F4’s response to the interruption of electrical power while running a profile. The F4’s battery-powered real-time clock tracks the amount of time the power is out. When power is restored, the controller compares this amount of time to the Power-Out Time setting and takes whatever action is selected in the Power-Out Action setting.

First, determine how long the power can be interrupted without adversely affecting results. Set the Power-Out Time to this time. If power is returned in less time than this setting, the profile will resume running. (The profile run time stops while the power is off.) If power is returned after a time longer than this setting, the F4 will take action based on the user-configured Power-Out Action parameter: Continue (resume the profile at the point that power was interrupted); Hold (hold the profile at the point that power was interrupted); Termi- nate (stop the profile using the End step conditions); Reset (restart the profile from Step 1); Idle (stop the profile and transfer to an idle setpoint).

Location in software: Setup Page > System > Power-Out Time > Power-Out Action.

✔

NOTE: The Power Out Action occurs only if a profile was running when the power went out. If a profile was on hold, it will return to its Hold status when the power returns.

Process Set Point

Time

Auto-tune is complete (PID control).

Temperature

Auto-tune begins (on-off control).

Auto-tune Set Point

(Default is 90% of process set point.)

Page 72

6.8 ■ Features Watlow Series F4S/D

Alarms

Alarms are activated when the process value or temperature leaves a defined range. A user can configure how and when an alarm is triggered, what action it takes and whether it turns off automatically when the alarm condition is over.

Configure alarm outputs in the Setup Page before setting alarm set points.

Alarm Set Points

The alarm high set point defines the process value or temperature that will trigger a high side alarm. It must be higher than the alarm low set point and lower than the high limit of the sensor range.

The alarm low set point defines the temperature that will trigger a low side alarm. It must be lower than the alarm high set point and higher than the low limit of the sensor range.

Location in software: Operations Page > Alarm Set Point > Alarm x (1 or 2).

Alarm Hysteresis

An alarm state is triggered when the process value reaches the alarm high or alarm low set point. Alarm hysteresis defines how far the process must return into the normal operating range before the alarm can be cleared.

Alarm hysteresis is a zone inside each alarm set point. This zone is defined by adding the hysteresis value to the alarm low set point or subtracting the hysteresis value from the alarm high set point.

Location in software: Setup Page > Alarm Output x (1 or 2).

Figure 6.8 — Alarm Settings.

Process or Deviation Alarms

A process alarm uses one or two absolute set points to define an alarm condition. A deviation alarm uses one or two set points that are defined relative to the control set point. High and low alarm set points are calculated by adding and/or subtracting offset values from the control set point. If the set point changes, the window defined by the alarm set points automatically changes with it.

In the Series F4 you must configure each alarm output as either a process or deviation alarm.

Location in software: Setup Page > Alarm Output x (1 or 2).

High Side Alarm Range

Alarm Hysteresis

Normal Operating Range

Temperature

Alarm Hysteresis

Low Side Alarm Range

Time

Alarm High Set Point

Alarm Low Set Point

Page 73

Watlow Series F4S/D Features ■ 6.9

Alarm Latching

A latched alarm will remain active after the alarm condition has passed. It can only be deactivated by the user. An alarm that is not latched (self-clearing) will deactivate automatically when the alarm condition has passed.

Location in software: Setup Page > Alarm x (1 or 2).

Figure 6.9a — Alarm Latching.

Alarm Silencing

Alarm silencing has two uses:

1. It is often used to allow a system to warm up after it has been started up. With alarm silencing on, an alarm is not triggered when the process temperature is initially lower than the alarm low set point. The process temperature has to enter the normal operating range beyond the hysteresis zone to activate the alarm function.

2. Alarm silencing also allows the operator to disable the alarm output while the controller is in an alarm state. The process temperature has to enter the normal operating range beyond the hysteresis zone to activate the alarm output function.

If the Series F4 has an output that is functioning as a deviation alarm, the alarm is silenced when the set point is changed, until the process value reenters the normal operating range.

Location in software: Setup Page > Alarm x (1 or 2).

Figure 6.9b — Alarm Silencing.

Alarm Sides

Alarms can be configured to trigger when the process exceeds the High Alarm Set Point, the Low Alarm Set Point or both.

Location in software: Setup Page > Alarm x (1 or 2).

(Alarm set points are established in the Operations Page.)

The alarm state begins when the temperature reaches the alarm high set point.

Alarm Hysteresis

Normal Operating Range

The alarm state continues until the

Temperature

Process

Temperature

temperature drops to the alarm high set point minus the hysteresis. A latching alarm could be turned off by the operator at this point. A nonlatching alarm would turn off automatically.

Time

Hysteresis

Normal Operating Range

Hysteresis

is triggered

Time

Alarm is

enabled

here.

Temperature

Process

Temperature

Startup, alarm is

disabled.

Alarm

here.

Alarm High Set Point

Alarm Low Set Point

Alarm High Set Point

Alarm Low Set Point

Page 74

6.10 ■ Features Watlow Series F4S/D

Advanced Features

Boost Heat and Boost Cool

The boost heat feature uses a digital output to turn on an additional heater to speed up the heating. As the process temperature approaches the set point, the boost heat output switches off so that the process temperature doesn’t overshoot the set point.

Boost cool uses a digital output to speed up the cooling process, typically by activating a solenoid valve that releases liquid nitrogen.

For either boost heat or boost cool, set Boost % Power to define the power level that must be exceeded before the boost output is activated. Use a positive value for heating, a negative value for cooling.

To prevent the output from cycling and to extend hardware life, define Boost Time Delay in seconds to set the minimum period of time that the output will remain off after an on cycle.

The Series F4 uses digital output 6 for boost heat and digital output 7 for boost cool. Hysteresis for boost heat and cool is fixed at 5%.

Location in software: Setup > Digital Output x (6 or 7).

Figure 6.10a — Boost Heat and Boost Cool.

Compressor Control

The compressor control can save wear on a compressor and prevent it from locking up from short cycling. A bypass valve operated by a control output regulates how the process is cooled, while a digital output switches the compressor on and off.

The Series F4 uses digital output 8 for compressor control. Compressor On % Power sets the power level that will switch the compressor on. Compressor Off % Power sets the power level that will switch the compressor off.

The compressor will not turn on until the output power exceeds the Compressor On % Power for a time longer than the Compressor On Delay. The compressor will not turn off until the output power exceeds the Compressor Off % Power for a time longer than the Compressor Off Delay.

Location in software: Setup Page > Digital Output 8.

Figure 6.10b — Compressor Power.

Heat

% Power

Boost Heat

Cool

% Power

Boost Cool

100%

85%

-85%

-100%

Boost Percent Power = 85%

Boost On Delay

On Off

= 30 Seconds

Time In Seconds

Boost Delay Time = 30 Seconds

Time In Seconds

Boost Percent Power = 85%

% Power

100%

Heat

2% 0%

-100%

Cool

Compressor

On Off

Time In Seconds

Compressor On Delay = 45 Second

Compressor Off Delay = 20 Seconds

2% Compressor Off Power

0% Compressor On Power

Page 75

Watlow Series F4S/D Features ■ 6.11

Cascade

Cascade control is a control strategy in which one control loop provides the set point for another loop. It allows the process or part temperature to be reached quickly while minimizing overshoot. Cascade is used to optimize the performance of thermal systems with long lag times.

This graph illustrates a thermal system with a long lag time. Curve A represents a single-loop control system with PID parameters that allow a maximum heat-up rate. Too much energy is introduced and the set point is overshot. In most systems with long lag time, the process value may never settle out to an acceptable error. Curve C represents a single-control system tuned to minimize overshoot. This results in unacceptable heat-up rates, taking hours to reach the final value. Curve B shows a cascade system that limits the energy introduced into the system, allowing an optimal heat-up rate with minimal overshoot.

Cascade control uses two control loops (outer and inner) to control the process. The outer loop (analog input 3) monitors the process or part temperature, which is then compared to the set point. The result of the comparison, the error signal, is acted on by the settings in a Cascade Outer Loop PID set (1 to

5), which then generates a power level for the outer loop. The set point for the inner loop is determined by the outer-loop power level and the Cascade Low Range/Deviation and the Cascade High Range/Deviation settings for analog input 3.

The inner loop (analog input 1) monitors the energy source (heating and cooling), which is compared to the inner loop set point generated by the outer loop. The result of the comparison, the error signal, is acted on by the settings in a Cascade Inner Loop PID set (1 to 5), which generates an output power level between -100% to +100%. If the power level is positive the heat will be on; if the power level is negative the cool will come on.

In Series F4 controllers, cascade control is available on channel 1. Analog input 3 is used to measure the outer-loop process while analog input 1, the inner loop, is used to measure the energy source. Power from the energy sources are supplied by outputs 1A and 1B.

To set up and tune a system for cascade control, see the Operations Chapter.

Location in software: Setup Page and Operations Page.

Figure 6.11a — Control Lag Times.

✔

NOTE: Cascade Low Range and Cascade High Range Set

Points for Input 1 (as shown above) are setup under Analog Input 3. Refer to Setup Chapter.

Figure 6.11b — Cascade Control.

Figure 6.11 — Cascade Example

Curve A (PID)

Set Point

Curve B (Cascade)

Temperature

Curve C (Single-control)

Time

Set Point

(Process Part)

Error Signal

Input 3

Outer Loop

(Process Part)

Input 1

Inner Loop

(Energy Source)

0% = Cascade Low Range/Deviation

100% = Cascade High Range/Deviation

ES/PB x 100 = % Out

Error Signal

Control Outer Loop

PID Set 1-5

Cascade Inner Loop

PID Set 1-5

ES/PB x 100 = % Out

Outer Loop

Percent Power

0% to 100%

Inner Loop

(Heat)

0 to 100%

(Cool)

0 to -100%

outer-loop thermocouple

input 3

input 1

output 1

limit

limit sensor

oil in

heater

Lube Oil Ta nk

oil out

inner-loop thermocouple

Page 76

Notes

6.12 ■ Features Watlow Series F4S/D

Page 77

Chapter Seven: Communications

Exception Responses . . . . . . . . . . . . . . . . . . . . . . .7.2

Modbus Registers (Alphabetical Order) . . . . . . . . .7.2

Profiling Registers . . . . . . . . . . . . . . . . . . . . . . . . . .7.10

Modbus Registers (Numerical Order) . . . . . . . . . . .7.13

Communications Page Parameter Table . . . . . . . . .7.16

Profiling Flow Charts . . . . . . . . . . . . . . . . . . . . . . . .7.17

Overview

Watlow Series F4S/D Communications ■ 7.1

The Series F4 uses Modbus as its communications protocol. Modbus is a standard protocol developed by A.E.G. Schneider. Modbus RTU enables a computer or PLC to read and write directly to registers containing the controller’s parameters. With it you can read all of the controller ’s parameters with a few read commands.

If you already have a software application that uses Modbus, the Modbus Registers Table in this chapter will provide the register number and values (sometimes called enumerated types) for each parameter.

Dependencies between parameters do exist. For best results, program the parameters in the order in which they appear in the Software Map (inside back cover).

To program a profile using Modbus, refer to the Profiling Flow Charts in this chapter.

For basic information about writing an application using Modbus protocol, you may want to download the electronic Watlow Controls Data Communica-

tions Guide from the Watlow web site: http://www.watlow.com/prodtechinfo

Search on data communications reference.

✔

NOTE: For ranges, conditions and other information, look up parameter names in the Index, which will direct you to earlier chapters in this book.

Exception Responses

When a controller cannot process a command it returns an exception response and sets the high bit (0x80) of the command.

0x01 illegal command

0x02 illegal data address

0x03 illegal data value

Packet returned by controller:|nn| nn|nn|nnnn| |

∆∆∆∆∆

controller address (one byte)

command + 0x80

exception code (0x01 or 0x02 or 0x03)

CRC low byte

CRC high byte

Page 78

103 % Power Output 1A, Status

r0 to 100

(expressed in %)

107 % Power Output 1B, Status

r0 to 100

(expressed in %)

111 % Power Output 2A, Status

r0 to 100

(expressed in %)

115 % Power Output 2B, Status

r0 to 100

(expressed in %)

102 Alarm 1, Status

106 Alarm 2, Status

303 Alarm High Deviation, Alarm 1, Value

r/w 1 to 30000

322 Alarm High Deviation, Alarm 2, Value

r/w 1 to 30000

303 Alarm High Set Point, Alarm 1, Value

r/w <per sensor> to Alarm 1 Low Set Point

322 Alarm High Set Point, Alarm 2, Value

r/w <per sensor> to Alarm 2 Low Set Point

703 Alarm Hysteresis, Alarm Output 1

r/w 1 to 30000

720 Alarm Hysteresis, Alarm Output 2

r/w 1 to 30000

704 Alarm Latching, Alarm Output 1

r/w 0 Alarm Self-clears

1 Alarm Latches

721 Alarm Latching, Alarm Output 2

r/w 0 Alarm Self-clears

1 Alarm Latches

707 Alarm Logic, Alarm Output 1

r/w 0 Open on Alarm

1 Close on Alarm

724 Alarm Logic, Alarm Output 2

r/w 0 Open on Alarm

1 Close on Alarm

302 Alarm Low Deviation, Alarm 1, Value

r/w -19999 to -1

321 Alarm Low Deviation, Alarm 2, Value

r/w -19999 to -1

302 Alarm Low Set Point, Alarm 1, Value

r/w <per sensor> to Alarm 1 High Set Point

321 Alarm Low Set Point, Alarm 2, Value

r/w <per sensor> to Alarm 2 High Set Point

708 Alarm Messages, Alarm Output 1

r/w 0 Yes on Main Page

1No

725 Alarm Messages, Alarm Output 2

r/w 0 Yes on Main Page

1No

1308 Alarm Set Point, Lockout

r/w 0 Full Access

1 Read Only 2 Password 3 Hidden

706 Alarm Sides, Alarm Output 1

r/w 0 Both

1 Low 2 High

723 Alarm Sides, Alarm Output 2

r/w 0 Both

1 Low 2 High

705 Alarm Silencing, Alarm Output 1

r/w 0 No

1Yes

722 Alarm Silencing, Alarm Output 2

r/w 0 No

1Yes

716 Alarm Source, Alarm Output 1

r/w 0 Input 1

1 Input 2 2 Input 3

733 Alarm Source, Alarm Output 2

r/w 0 Input 1

1 Input 2 2 Input 3

702 Alarm Type, Alarm Output 1

r/w 0 Off

1Process 2 Deviation

719 Alarm Type, Alarm Output 2

r/w 0 Off

1Process 2 Deviation

1902 Altitude, Analog Input 2

r/w 0 0 to 2499 ft

1 2500 to 4999 ft 2 5000 ft and above

606 Analog Input 1 Decimal Point

r/w 0 0

100 2 000 3 0000

616 Analog Input 2 Decimal Point

r/w 0 0

100 2 000 3 0000

626 Analog Input 3 Decimal Point

r/w 0 0

100 2 000 3 0000

836 Analog Range, Retransmit Output 1

r/w 0 4 to 20mA

10 to 20mA 20 to 5V 31 to 5V 41 to 10V

837 Analog Range, Retransmit Output 2

r/w 0 4 to 20mA

10 to 20mA 20 to 5V 31 to 5V 41 to 10V

305 Autotune Channel 1

r/w 0 Tune Off

1 PID Set 1 2 PID Set 2 3 PID Set 3 4 PID Set 4 5 PID Set 5

324 Autotune Channel 2

r/w 0 Tune Off

1 PID Set 6 2 PID Set 7 3 PID Set 8 4 PID Set 9 5 PID Set 10

343 Autotune Cascade

r/w 0 Tune Off

1 PID Set 1 2 PID Set 2 3 PID Set 3 4 PID Set 4 5 PID Set 5

7.2 ■ Communications Watlow Series F4S/D

Series F4 Modbus Registers

Parameters Sorted Alphabetically

Register numbers listed are relative values. To convert to absolute values, add 40001. Registers for profiling parameters are in a separate section at the end of this list, followed by a list of all Modbus registers in numerical order. For more information about parameters, see the Index.

Page 79

1306 Autotune PID, Lockout

r/w 0 Full Access

1 Read Only 2 Password 3 Hidden

304 Autotune Set Point, Channel 1, Value

r/w 50 to 150

(expressed in %)

323 Autotune Set Point, Channel 2, Value

r/w 50 to 150

(expressed in %)

2062 Boost Cool % Power, Digital Output 7

r/w -100 to 0 for Cool

(expressed in %)

2064 Boost Cool Delay On Time, Digital Output 7

r/w 0 to 9999 seconds

2062 Boost Cool Power

r/w Value

2064 Boost Cool Time

r/w Value

2052 Boost Heat % Power, Digital Output 6

r/w 0 to 0 for Heat

(expressed in %)

2054 Boost Heat Delay On Time, Digital Output 6

r/w 0 to 9999 seconds

2052 Boost Heat Power

r/w Value in %

2054 Boost Heat Time

r/w Value in seconds

605 Calibration Offset, Analog Input 1

r/w -19999 to 30000

615 Calibration Offset, Analog Input 2

r/w -19999 to 30000

625 Calibration Offset, Analog Input 3

r/w -19999 to 30000

1922 Cascade Inner Set Point

1925 Cascade Type

r/w 0 No Cascade

1Process Cascade 2 Deviation Cascade

1926 Cascade, Range Low

r/w Depends on Sensor

1927 Cascade, Range High

r/w Depends on Sensor

1330-33 Change Password

r/w ASCII codes 0-9, A-Z

1501 CJC1 AtoD, Diagnostics

r HHHH see In 1 AD

1500 CJC1 Temp, Diagnostics

r value

1532 CJC2 AtoD, Diagnostics

r HHHH

1531 CJC2 Temp, Diagnostics

r value

312 Clear Alarm 1, Key Press Simulation

w write any value

331 Clear Alarm 2, Key Press Simulation

w write any value

311 Clear Error 1, Key Press Simulation

w write any value

330 Clear Error 2, Key Press Simulation

w write any value

349 Clear Error 3, Key Press Simulation

w write any value

1315 Clear Locks

0 yes

2046 Complementary Output, Digital Output 5

01A 11B 22A 32B

2073 Compressor Off % Power, Digital Output 8

r/w Compressor On % Power to 100%

2075 Compressor Off Delay, Digital Output 8

r/w 0 to 9999 seconds

2072 Compressor On % Power, Digital Output 8

r/w -100 to 100

(expressed in percent)

2074 Compressor On Delay, Digital Output 8

r/w 1 to 9999 seconds

Control Output Calibration — see Process Output Calibration

700 Control Output 1A Function

r/w 1 Heat

2 Cool

717 Control Output 1B Function

r/w 0 Off

1 Heat 2 Cool

734 Control Output 2A Function

r/w 1 Heat

2 Cool

751 Control Output 2B Function

r/w 0 Off

1 Heat 2 Cool

1920 Current Date, Day

r/w 1 to 31

1919 Current Date, Month

r/w 1 to 12

1921 Current Date, Year

r/w 1998 to 2035

1916 Current Time, Hour

r/w 0 o 23

1917 Current Time, Minutes

r/w 0 to 59

1918 Current Time, Seconds

r/w 0 to 59

1400-15 Custom Main Page Parameters (P1 to P16)

r/w 0 None

1 Input I Value 2 Input 2 Value 3 Input 2 Value 4 Set Point 1 5 Set Point 2 6% Power 1 7% Power 2 8Tune Status 1 9Tune Status 2 10 Time 11 Date 12 Digital Inputs 13 Digital Outputs 14 Time Remaining 15 Current File 16 Current Step 17 Active Ch1 PID Set 18 Active Ch2 PID Set 19 Last Jump Step 20 Jump Count 21 Wait For Status 22 Step Type 23 Target Set Point 1 24 Target Set Point 2 25 Internal Cascade Set Point 26 Custom Message 1 27 Custom Message 2 28 Custom Message 3 29 Custom Message 4 30 Input1 Cal. Offset 31 Input2 Cal. Offset 32 Input3 Cal. Offset

4501-18 Custom Message 1

r/w

4521-38 Custom Message 2

r/w

4541-58 Custom Message 3

r/w

4561-78 Custom Message 4

r/w

509 Cycle Time (type), Control Output 1A

r/w 0 Variable Burst

1 Fixed Time

506 Cycle Time Value, Control Output 1A

r/w number

559 Cycle Time (type), Control Output 1B

r/w 0 Variable Burst

1 Fixed Time

556 Cycle Time Value, Control Output 1B

r/w number

2509 Cycle Time (type), Control Output 2A

r/w 0 Variable Burst

1 Fixed Time

2506 Cycle Time Value, Control Output 2A,

r/w number

2559 Cycle Time (type), Control Output 2B

0Variable Burst 1 Fixed Time

Watlow Series F4S/D Communications ■ 7.3

✔

NOTE: For more information about parameters, see the Index.

Page 80

2556 Cycle Time Value, Control Output 2B

r/w number

2605 Dead Band 1A, Cascade PID Set 1, Channel 1

r/w 0 to 30000

2615 Dead Band 1A, Cascade PID Set 2, Channel 1

r/w 0 to 30000

2625 Dead Band 1A, Cascade PID Set 3, Channel 1

r/w 0 to 30000

2635 Dead Band 1A, Cascade PID Set 4, Channel 1

r/w 0 to 30000

2645 Dead Band 1A, Cascade PID Set 5, Channel 1

r/w 0 to 30000

505 Dead Band 1A, PID Set 1, Channel 1

r/w 0 to 30000

515 Dead Band 1A, PID Set 2, Channel 1

r/w 0 to 30000

525 Dead Band 1A, PID Set 3, Channel 1

r/w 0 to 30000

535 Dead Band 1A, PID Set 4, Channel 1

r/w 0 to 30000

545 Dead Band 1A, PID Set 5, Channel 1

r/w 0 to 30000

2655 Dead Band 1B, Cascade PID Set 1, Channel 1

r/w 0 to 30000

2665 Dead Band 1B, Cascade PID Set 2, Channel 1

r/w 0 to 30000

2675 Dead Band 1B, Cascade PID Set 3, Channel 1

r/w 0 to 30000

2685 Dead Band 1B, Cascade PID Set 4, Channel 1

r/w 0 to 30000

2695 Dead Band 1B, Cascade PID Set 5, Channel 1

r/w 0 to 30000

555 Dead Band 1B, PID Set 1, Channel 1

r/w 0 to 30000

565 Dead Band 1B, PID Set 2, Channel 1

r/w 0 to 30000

575 Dead Band 1B, PID Set 3, Channel 1

r/w 0 to 30000

585 Dead Band 1B, PID Set 4, Channel 1

r/w 0 to 30000

595 Dead Band 1B, PID Set 5, Channel 1

r/w 0 to 30000

2505 Dead Band 2A, PID Set 6, Channel 2

r/w 1 to 30000

2515 Dead Band 2A, PID Set 7, Channel 2

r/w 1 to 30000

2525 Dead Band 2A, PID Set 8, Channel 2

r/w 1 to 30000

2535 Dead Band 2A, PID Set 9, Channel 2

r/w 1 to 30000

2545 Dead Band 2A, PID Set 10, Channel 2

r/w 1 to 30000

2555 Dead Band 2B, PID Set 6, Channel 2

r/w 1 to 30000

2565 Dead Band 2B, PID Set 7, Channel 2

r/w 1 to 30000

2575 Dead Band 2B, PID Set 8, Channel 2

r/w 1 to 30000

2585 Dead Band 2B, PID Set 9, Channel 2

r/w 1 to 30000

2595 Dead Band 2B, PID Set 10, Channel 2

r/w 1 to 30000

2603 Derivative 1A, Cascade PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2613 Derivative 1A, Cascade PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2623 Derivative 1A, Cascade PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2633 Derivative 1A, Cascade PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2643 Derivative 1A, Cascade PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

503 Derivative 1A, PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

513 Derivative 1A, PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

523 Derivative 1A, PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

533 Derivative 1A, PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

543 Derivative 1A, PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2653 Derivative 1B, Cascade PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2663 Derivative 1B, Cascade PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2673 Derivative 1B, Cascade PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2683 Derivative 1B, Cascade PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2693 Derivative 1B, Cascade PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

553 Derivative 1B, PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

563 Derivative 1B, PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

573 Derivative 1B, PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

583 Derivative 1B, PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

593 Derivative 1B, PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2503 Derivative 2A, PID Set 6, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2513 Derivative 2A, PID Set 7, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2523 Derivative 2A, PID Set 8, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2533 Derivative 2A, PID Set 9, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2543 Derivative 2A, PID Set 10, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2553 Derivative 2B, PID Set 6, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2563 Derivative 2B, PID Set 7, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2573 Derivative 2B, PID Set 8, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2583 Derivative 2B, PID Set 9, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2593 Derivative 2B, PID Set 10, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

201 Digital Input 1, Status

0 Low 1 High

1061 Digital Input 1 Condition

r/w 0 Low

1 High

1060 Digital Input 1 Function

r/w 0 Off

1 Panel Lock 2Reset Alarm 3 Control Outputs Off 4 All Outputs Off 5 Digital Outputs Off 6 Start Profile 7 Pause Profile 8 Resume Profile 9Terminate Profile 10 Wait For Event

1075 Digital Input 1, Start Profile

r/w 1 to 40

1076 Digital Input 1, Start Step

r/w 1 to 256

213 Digital Input 2, Status

0 Low 1 High

1063 Digital Input 2 Condition

r/w 0 Low

1 High

1062 Digital Input 2 Function

r/w 0 Off

1 Panel Lock 2Reset Alarm 3 Control Outputs Off 4 All Outputs Off 5 Digital Outputs Off 6 Start Profile 7 Pause Profile 8 Resume Profile 9Terminate Profile 10 Wait For Event

7.4 ■ Communications Watlow Series F4S/D

Page 81

Watlow Series F4S/D Communications ■ 7.5

1077 Digital Input 2, Start Profile

r/w 1 to 40

1078 Digital Input 2, Start Step

r/w 1 to 256

225 Digital Input 3, Status

0 Low 1 High

1065 Digital Input 3 Condition

r/w 0 Low

1 High

1064 Digital Input 3 Function

r/w 0 Off

1 Panel Lock 2Reset Alarm 3 Control Outputs Off 4 All Outputs Off 5 Digital Outputs Off 6 Start Profile 7 Pause Profile 8 Resume Profile 9Terminate Profile 10 Wait For Event

1079 Digital Input 3, Start Profile

r/w 1 to 40

1080 Digital Input 3, Start Step

r/w 1 to 256

237 Digital Input 4, Status

0 Low 1 High

1067 Digital Input 4 Condition

r/w 0 Low

1 High

1066 Digital Input 4 Function

r/w 0 Off

1 Panel Lock 2Reset Alarm 3 Control Outputs Off 4 All Outputs Off 5 Digital Outputs Off 6 Start Profile 7 Pause Profile 8 Resume Profile 9Terminate Profile 10 Wait For Event

1081 Digital Input 4, Start Profile

r/w 1 to 40

1082 Digital Input 4, Start Step

r/w 1 to 256

2000 Digital Output 1, Condition

r/w 0 Off

1On

2001 Digital Output 1 Function

r/w 0 Off

1 Event Output

2010 Digital Output 2, Condition

r/w 0 Off

1On

2011 Digital Output 2 Function

r/w 0 Off

1 Event Output

2020 Digital Output 3, Condition

r/w 0 Off

1On

2021 Digital Output 3 Function

r/w 0 Off

1 Event Output

2030 Digital Output 4, Condition

r/w 0 Off

1On

2031 Digital Output 4 Function

r/w 0 Off

1 Event Output

2040 Digital Output 5, Condition

r/w 0 Off

1On

2041 Digital Output 5 Function

r/w 0 Off

1 Event Output 2 Complementary Output

2946 Control Output

r/w 0 1A

11B 22A 32B

2050 Digital Output 6, Condition

r/w 0 Off

1On

2051 Digital Output 6 Function

r/w 0 Off

1 Event Output 3 Boost Heat

2060 Digital Output 7, Condition

r/w 0 Off

1On

2061 Digital Output 7 Function

r/w 0 Off

1 Event Output 4 Boost Cool

2070 Digital Output 8, Condition

r/w 0 Off

1On

2071 Digital Output 8 Function

r/w 0 Off

1 Event Output 5 Compressor

2072 Power On

r/w Value

2073 Power Off

r/w Value

2074 Delay On

r/w Value

2055 Delay Off

r/w Value

1513 Display Test, Test

w0Off

1On

1307 Edit PID, Lockout

r/w 0 Full Access

1 Read Only 2 Password 3 Hidden

607 Error Latching, Analog Input 1

r/w 0 Self Clear

1 Latch

617 Error Latching, Analog Input 2

r/w 0 Self Clear

1 Latch

627 Error Latching, Analog Input 3

r/w 0 Self Clear

1 Latch

1303 Factory Page, Lockout

r/w 0 Full Access

1 Read Only 2 Password

604 Filter Time, Analog Input 1

r/w -600 to 600

(expressed in tenths of seconds)

614 Filter Time, Analog Input 2

r/w -600 to 600

(expressed in tenths of seconds)

624 Filter Time, Analog Input 3

r/w -600 to 600

(expressed in tenths of seconds)

1602 Full Defaults

800 yes

1205 Guaranteed Soak Band, Channel 1

r/w 1 to 9999

1212 Guaranteed Soak Band, Channel 2

r/w 1 to 9999

1220 Guaranteed Soak Band 1 Source

r/w 0 Input 1

1 Input 2 2 Input 3

1221 Guaranteed Soak Band 2 Source

r/w 0 Input 1

1 Input 2 2 Input 3

714 High Power Limit, Control Output 1A

r/w Low Limit+1 to 100

(expressed in %)

731 High Power Limit, Control Output 1B

r/w Low Limit+1 to 100

(expressed in %)

✔

NOTE: For more information about parameters, see the Index.

Page 82

748 High Power Limit, Control Output 2A

r/w Low Limit+1 to 100

(expressed in %)

765 High Power Limit, Control Output 2B

r/w Low Limit+1 to 100

(expressed in %)

711 High Scale, Retransmit Output 1

r/w Low Scale +1 to 30000

(maximum sensor range)

728 High Scale, Retransmit Output 2

r/w Low Scale +1 to 30000

(maximum sensor range)

2607 Hysteresis 1A, Cascade PID Set 1, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2617 Hysteresis 1A, Cascade PID Set 2, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2627 Hysteresis 1A, Cascade PID Set 3, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2637 Hysteresis 1A, Cascade PID Set 4, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2647 Hysteresis 1A, Cascade PID Set 5, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

507 Hysteresis 1A, PID Set 1, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

517 Hysteresis 1A, PID Set 2, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

527 Hysteresis 1A, PID Set 3, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

537 Hysteresis 1A, PID Set 4, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

547 Hysteresis 1A, PID Set 5, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2657 Hysteresis 1B, Cascade PID Set 1, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2667 Hysteresis 1B, Cascade PID Set 2, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2677 Hysteresis 1B, Cascade PID Set 3, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2687 Hysteresis 1B, Cascade PID Set 4, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2697 Hysteresis 1B, Cascade PID Set 5, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

557 Hysteresis 1B, PID Set 1, Channel 1

r/w 1 to 30000

(dependent on decimal setting))

567 Hysteresis 1B, PID Set 2, Channel 1

r/w 1 to 30000 (dependent on decimal setting)

577 Hysteresis 1B, PID Set 3, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

587 Hysteresis 1B, PID Set 4, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

597 Hysteresis 1B, PID Set 5, Channel 1

r/w 1 to 30000

(dependent on decimal setting)

2507 Hysteresis 2A, PID Set 6, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2517 Hysteresis 2A, PID Set 7, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2527 Hysteresis 2A, PID Set 8, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2537 Hysteresis 2A, PID Set 9, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2547 Hysteresis 2A, PID Set 10, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2557 Hysteresis 2B, PID Set 6, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2567 Hysteresis 2B, PID Set 7, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2577 Hysteresis 2B, PID Set 8, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2587 Hysteresis 2B, PID Set 9, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

2597 Hysteresis 2B, PID Set 10, Channel 2

r/w 1 to 30000

(dependent on decimal setting)

308 Idle Set Point, Channel 1, Power Out Action

r/w number

327 Idle Set Point, Channel 2, Power Out Action

r/w number

1504 Input 1 AtoD, Diagnostics

r HHHH

101 Input 1 Error, Status 903 Input 1 Fail % Power, System

r/w -100 to 100

(expressed in %)

210 Input 1 Open Loop, Status

8 Input 1 Type, Diagnostics

r Univ

100 Input 1 Value, Status

r value

1603 Input 1, Calibrate

10 mV Thermocouple 2 50 mV Thermocouple 3 32° Type J 4Ground 5 Lead 6 15.0 ohms 7 380.0 ohms 8 0.000 V 9 10.000 V 10 4.000 mA 11 20.000 mA

1505 Input 2 AtoD, Diagnostics

r HHHH

105 Input 2 Error, Status 906 Input 2 Fail % Power, System

r/w -100 to 100

(expressed in %)

222 Input 2 Open Loop, Status 9 Input 2 Type, Diagnostics

r Univ

None

104 Input 2 Value, Status

r value

1608 Input 2, Calibrate

10 mV Thermocouple 2 50 mV Thermocouple 3 32° Type J 4Ground 5 Lead 6 15.0 ohms 7 380.0 ohms 8 0.000 V 9 10.000 V 10 4.000 mA 11 20.000 mA

1506 Input 3 AtoD, Diagnostics

r HHHH

109 Input 3 Error, Status 10 Input 3 Type, Diagnostics

r Univ

None

108 Input 3 Value, Status

r value

1613 Input 3, Calibrate

10 mV Thermocouple 2 50 mV Thermocouple 3 32° Type J 4Ground 5 Lead 6 15.0 ohms 7 380.0 ohms 8 0.000 V 9 10.000 V 10 4.000 mA 11 20.000 mA

2601 Integral 1A , Cascade PID Set 1, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2611 Integral 1A , Cascade PID Set 2, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2621 Integral 1A , Cascade PID Set 3, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2631 Integral 1A , Cascade PID Set 4, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2641 Integral 1A , Cascade PID Set 5, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

501 Integral 1A , PID Set 1, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

511 Integral 1A , PID Set 2, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

521 Integral 1A , PID Set 3, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

531 Integral 1A , PID Set 4, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

541 Integral 1A , PID Set 5, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

7.6 ■ Communications Watlow Series F4S/D

Page 83

Watlow Series F4S/D Communications ■ 7.7

2651 Integral 1B , Cascade PID Set 1, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2661 Integral 1B , Cascade PID Set 2, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2671 Integral 1B , Cascade PID Set 3, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2681 Integral 1B , Cascade PID Set 4, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2691 Integral 1B , Cascade PID Set 5, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

551 Integral 1B, PID Set 1, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

561 Integral 1B, PID Set 2, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

571 Integral 1B, PID Set 3, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

581 Integral 1B, PID Set 4, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

591 Integral 1B, PID Set 5, Channel 1

r/w 000 to 9999

(expressed in hundredths of minutes)

2501 Integral 2A, PID Set 6, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2511 Integral 2A, PID Set 7, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2521 Integral 2A, PID Set 8, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2531 Integral 2A, PID Set 9, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2541 Integral 2A, PID Set 10, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2551 Integral 2B, PID Set 6, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2561 Integral 2B, PID Set 7, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2571 Integral 2B, PID Set 8, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2581 Integral 2B, PID Set 9, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

2591 Integral 2B, PID Set 10, Channel 2

r/w 000 to 9999

(expressed in hundredths of minutes)

1515 Line Frequency, Diagnostics

rxx

715 Low Power Limit, Control Output 1A

r/w 0 to High Limit-1000 to 9999

(expressed in %)

732 Low Power Limit, Control Output 1B

r/w 0 to High Limit-1

(expressed in %)

749 Low Power Limit, Control Output 2A

r/w 0 to High Limit-1

(expressed in %)

766 Low Power Limit, Control Output 2B

r/w 0 to High Limit-1

(expressed in %)

710 Low Scale, Retransmit Output 1

r/w -19999 to Scale High-1

(minimum sensor range)

727 Low Scale, Retransmit Output 2

r/w -19999 to Scale High-2

(minimum sensor range)

5 Mfg. Date, Diagnostics

r xxxx

0 Model, Diagnostics

rF4

3200-09 Name, Alarm 1 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3210-19 Name, Alarm 2 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3000-06 Name, Digital Input 1 (7 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3010-16 Name, Digital Input 2 (7 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3020-26 Name, Digital Input 3 (7 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3030-36 Name, Digital Input 4 (7 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3100-09 Name, Digital Output 1 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3110-19 Name, Digital Output 2 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3120-29 Name, Digital Output 3 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3130-39 Name, Digital Output 4 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3140-49 Name, Digital Output 5 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3150-59 Name, Digital Output 6 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3160-69 Name, Digital Output 7 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3170-79 Name, Digital Output 8 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

904 Open Loop Channel 1

r/w 0 Off

1On

907 Open Loop Channel 2

r/w 0 Off

1On

200 Operation Mode, Status

r0Terminate Profile

1Pre-run Profile 2 Running Profile 3 Holding Profile

16 Output 1A Type, Diagnostics

r1DC

2 SSR 3Process

17 Output 1B Type, Diagnostics

r0None

1DC 2 SSR 3Process

18 Output 2A Type, Diagnostics

r0None

1DC 2 SSR 3Process

19 Output 2B Type, Diagnostics

r0None

1DC 2 SSR 3Process

900 PID Units, System

r/w 0 US (Reset/Rate)

1 SI (Integral/Derivative)

1206 Power-Out Action

r/w 0 Continue

1 Hold 2Terminate 3 Reset 4 Idle Set Point 1 5 Idle Set Point 2

1213 Power-Out Time

r/w 0 to 9999 seconds

5500 Process Display

r/w 0 Input 1 only

1 Alternating

5501 Process Display, Input 1 Time

r/w 0 to 999

5502 Process Display, Input 2 Time

r/w 0 to 999

5503 Process Display, Input 3 Time

r/w 0 to 999

1606 Process Output 1A, 1.000V, Calibrate

w 0000 to 3000

(expressed in thousandths volts)

1607 Process Output 1A, 10.000V, Calibrate

w 0000 to 12000

(expressed in thousandths volts)

1605 Process Output 1A, 20.000mA, Calibrate

w 0000 to 24000

(expressed in microamps)

1604 Process Output 1A, 4.000mA, Calibrate

w 0000 to 6000

(expressed in microamps)

1611 Process Output 1B, 1.000V, Calibrate

w 0000 to 3000

(expressed in thousandths volts)

1612 Process Output 1B, 10.000V, Calibrate

w 0000 to 12000

(expressed in thousandths volts)

1610 Process Output 1B, 20.000mA, Calibrate

w 0000 to 24000

(expressed in microamps)

✔

NOTE: For more information about parameters, see the Index.

Page 84

1609 Process Output 1B, 4.000mA, Calibrate

w 0000 to 6000

(expressed in microamps)

1616 Process Output 2A, 1.000V, Calibrate

w 0000 to 3000

(expressed in thousandths volts)

1617 Process Output 2A, 10.000V, Calibrate

w 0000 to 12000

(expressed in thousandths volts)

1615 Process Output 2A, 20.000mA, Calibrate

w 0000 to 24000

(expressed in microamps)

1614 Process Output 2A, 4.000mA, Calibrate

w 0000 to 6000

(expressed in microamps)

1621 Process Output 2B, 1.000V, Calibrate

w 0000 to 3000

(expressed in thousandths volts)

1622 Process Output 2B, 10.000V, Calibrate

w 0000 to 12000

(expressed in thousandths volts)

1620 Process Output 2B, 20.000mA, Calibrate

w 0000 to 24000

(expressed in microamps)

1619 Process Output 2B, 4.000mA, Calibrate

w 0000 to 6000

(expressed in microamps)

608 Process Units, Analog Input

r/w 0 Temperature

1%rh 2 psi 3 units

618 Process Units, Analog Input 2

r/w 0 Temperature

1%rh 2 psi 3 units

628 Process Units, Analog Input 3

r/w 0 Temperature

1%rh 2 psi 3 units

701 Process, Control Output 1A

r/w 0 4 to 20mA

10 to 20mA 20 to 10V 30 to 5V 41 to 5V

718 Process, Control Output 1B

r/w 0 4 to 20mA

10 to 20mA 20 to 10V 30 to 5V 41 to 5V

735 Process, Control Output 2A

r/w 0 4 to 20mA

10 to 20mA 20 to 10V 30 to 5V 41 to 5V

752 Process, Control Output 2B

r/w 0 4 to 20mA

10 to 20mA 20 to 10V 30 to 5V 41 to 5V

1309 Profiles, Lockout

r/w 0 Full Access

1 Read Only 2 Password 3 Hidden

2600 Proportional Band 1A, Cascade PID Set 1, Channel 1

r/w 0 to 30000

2610 Proportional Band 1A, Cascade PID Set 2, Channel 1

r/w 0 to 30000

2620 Proportional Band 1A, Cascade PID Set 3, Channel 1

r/w 0 to 30000

2630 Proportional Band 1A, Cascade PID Set 4, Channel 1

r/w 0 to 30000

2640 Proportional Band 1A, Cascade PID Set 5, Channel 1

r/w 0 to 30000

500 Proportional Band 1A, PID Set 1, Channel 1

r/w 0 to 30000

510 Proportional Band 1A, PID Set 2, Channel 1

r/w 0 to 30000

520 Proportional Band 1A, PID Set 3, Channel 1

r/w 0 to 30000

530 Proportional Band 1A, PID Set 4, Channel 1

r/w 0 to 30000

540 Proportional Band 1A, PID Set 5, Channel 1

r/w 0 to 30000

2650 Proportional Band 1B, Cascade PID Set 1, Channel 1

r/w 0 to 30000

2660 Proportional Band 1B, Cascade PID Set 2, Channel 1

r/w 0 to 30000

2670 Proportional Band 1B, Cascade PID Set 3, Channel 1

r/w 0 to 30000

2680 Proportional Band 1B, Cascade PID Set 4, Channel 1

r/w 0 to 30000

2690 Proportional Band 1B, Cascade PID Set 5, Channel 1

r/w 0 to 30000

550 Proportional Band 1B, PID Set 1, Channel 1

r/w 0 to 30000

560 Proportional Band 1B, PID Set 2, Channel 1

r/w 0 to 30000

570 Proportional Band 1B, PID Set 3, Channel 1

r/w 0 to 30000

580 Proportional Band 1B, PID Set 4, Channel 1

r/w 0 to 30000

590 Proportional Band 1B, PID Set 5, Channel 1

r/w 0 to 30000

2500 Proportional Band 2A, PID Set 6, Channel 2

r/w 0 to 30000

2510 Proportional Band 2A, PID Set 7, Channel 2

r/w 0 to 30000

2520 Proportional Band 2A, PID Set 8, Channel 2

r/w 0 to 30000

2530 Proportional Band 2A, PID Set 9, Channel 2

r/w 0 to 30000

2540 Proportional Band 2A, PID Set 10, Channel 2

r/w 0 to 30000

2550 Proportional Band 2B, PID Set 6, Channel 2

r/w 0 to 30000

2560 Proportional Band 2B, PID Set 7, Channel 2

r/w 0 to 30000

2570 Proportional Band 2B, PID Set 8, Channel 2

r/w 0 to 30000

2580 Proportional Band 2B, PID Set 9, Channel 2

r/w 0 to 30000

2590 Proportional Band 2B, PID Set 10, Channel 2

r/w 0 to 30000

2604 Rate 1A, Cascade PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2614 Rate 1A, Cascade PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2624 Rate 1A, Cascade PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2634 Rate 1A, Cascade PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2644 Rate 1A, Cascade PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

504 Rate 1A, PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

514 Rate 1A, PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

524 Rate 1A, PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

534 Rate 1A, PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

544 Rate 1A, PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2654 Rate 1B, Cascade PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2664 Rate 1B, Cascade PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2674 Rate 1B, Cascade PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2684 Rate 1B, Cascade PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2694 Rate 1B, Cascade PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

554 Rate 1B, PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

564 Rate 1B, PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

7.8 ■ Communications Watlow Series F4S/D

Page 85

Watlow Series F4S/D Communications ■ 7.9

574 Rate 1B, PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

584 Rate 1B, PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

594 Rate 1B, PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2504 Rate 2A, PID Set 6, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2514 Rate 2A, PID Set 7, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2524 Rate 2A, PID Set 8, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2534 Rate 2A, PID Set 9, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2544 Rate 2A, PID Set 10, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2554 Rate 2B, PID Set 6, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2564 Rate 2B, PID Set 7, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2574 Rate 2B, PID Set 8, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2584 Rate 2B, PID Set 9, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2594 Rate 2B, PID Set 10, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2602 Reset 1A, Cascade PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2612 Reset 1A, Cascade PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2622 Reset 1A, Cascade PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2632 Reset 1A, Cascade PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2642 Reset 1A, Cascade PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

502 Reset 1A, PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

512 Reset 1A, PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

522 Reset 1A, PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

532 Reset 1A, PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

542 Reset 1A, PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2652 Reset 1B, Cascade PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2662 Reset 1B, Cascade PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2672 Reset 1B, Cascade PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2682 Reset 1B, Cascade PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2692 Reset 1B, Cascade PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

552 Reset 1B, PID Set 1, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

562 Reset 1B, PID Set 2, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

572 Reset 1B, PID Set 3, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

582 Reset 1B, PID Set 4, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

592 Reset 1B, PID Set 5, Channel 1

r/w 000 to 999

(expressed in hundredths of minutes)

2502 Reset 2A, PID Set 6, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2512 Reset 2A, PID Set 7, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2522 Reset 2A, PID Set 8, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2532 Reset 2A, PID Set 9, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2542 Reset 2A, PID Set 10, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2552 Reset 2B, PID Set 6, Channel 2

r/w 000 to 999

(expressed in hundredths per minutes)

2562 Reset 2B, PID Set 7, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2572 Reset 2B, PID Set 8, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2582 Reset 2B, PID Set 9, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

2592 Reset 2B, PID Set 10, Channel 2

r/w 000 to 999

(expressed in hundredths of minutes)

1601 Restore Factory Calibration

0 Input 1 1 Input 2 2 Input 3

20 Retransmit 1 Type, Diagnostics

r0None

1Process

21 Retransmit 2 Type, Diagnostics

r0None

1Process

1626 Retransmit Output 1, 1.000V, Calibrate

r/w 0000 to 3000

(expressed in thousandths volts)

1627 Retransmit Output 1, 10.000V, Calibrate

r/w 0000 to 12000

(expressed in thousandths volts)

1625 Retransmit Output 1, 20.000mA, Calibrate

r/w 0000 to 24000

(expressed in microamps)

1624 Retransmit Output 1, 4.000mA, Calibrate

r/w 0000 to 6000

(expressed in microamps)

1631 Retransmit Output 2, 1.000V, Calibrate

r/w 0000 to 3000

(expressed in thousandths volts)

1632 Retransmit Output 2, 10.000V, Calibrate

r/w 0000 to 12000

(expressed in thousandths volts)

1630 Retransmit Output 2, 20.000mA, Calibrate

r/w 0000 to 24000

(expressed in microamps)

1629 Retransmit Output 2, 4.000mA

r/w 0000 to 6000

(expressed in microamps)

709 Retransmit Source, Retransmit Output 1

r/w 0 Input 1

1 Input 2 2 Input 3 3 Set Point 1 4 Set Point 2 5 Channel 1 Power 6 Channel 2 Power

726 Retransmit Source, Retransmit Output 2

r/w 0 Input 1

1 Input 2 2 Input 3 3 Set Point 1 4 Set Point 2 5 Channel 1 Power 6 Channel 2 Power

25 Save Changes to EE

0 Save

681 Scale High, Analog Input 1

r/w Depends on sensor and decimal point selection.

683 Scale High, Analog Input 2

r/w Depends on sensor and decimal point selection.

685 Scale High, Analog Input 3

r/w Depends on sensor and decimal point selection.

680 Scale Low, Analog Input 1

r/w Depends on sensor and decimal point selection.

682 Scale Low, Analog Input 2

r/w Depends on sensor and decimal point selection.

684 Scale Low, Analog Input 3

r/w Depends on sensor and decimal point selection.

712 Scale Offset, Retransmit Output 1

r/w -19999 to 30000

Range Low to Range High

729 Scale Offset, Retransmit Output 2

r/w -19999 to 30000

Range Low to Range High

601 Sensor Type, Analog Input 1

r/w 0 J

1K 2T 3E 4N 5C 6D 7 PT2 8R 9S 10 B

✔

NOTE: For more information about parameters, see the Index.

Page 86

11 100Ω DIN RTD 12 100Ω JIS RTD 13 4 to 20 mA 14 0 to 20 mA 15 0 to 5V 16 1 to 5V 17 0 to 10V 18 0 to 50mV 23 500Ω DIN RTD 24 500Ω JIS RTD 25 1kΩ DIN RTD 26 1kΩ JIS RTD

611 Sensor Type, Analog Input 2

r/w 0 J

1K 2T 3E 4N 5C 6D 7 PT2 8R 9S 10 B 11 100Ω DIN RTD 12 100Ω JIS RTD 13 4 to 20 mA 14 0 to 20 mA 15 0 to 5V 16 1 to 5V 17 0 to 10V 18 0 to 50mV 19 Vaisala 0 to 5V 20 Vaisala 0 to 10V 21 Vaisala 0 to 20mA 22 Rotronics 0 to 5V 23 500Ω DIN RTD 24 500Ω JIS RTD 25 1kΩ DIN RTD 26 1kΩ JIS RTD

621 Sensor Type, Analog Input 3

r/w 0 J

1K 2T 3E 4N 5C 6D 7 PT2 8R 9S 10 B 11 100Ω DIN RTD 12 100Ω JIS RTD 13 4 to 20 mA 14 0 to 20 mA 15 0 to 5V 16 1 to 5V 17 0 to 10V 18 0 to 50mV 23 500Ω DIN RTD 24 500Ω JIS RTD 25 1kΩ DIN RTD 26 1kΩ JIS RTD

600 Sensor, Analog Input 1

r/w 0 Thermocouple

1RTD 2Process 4Off

610 Sensor, Analog Input 2

r/w 0 Thermocouple

1RTD 2Process 3Wet Bulb-Dry Bulb 4Off

620 Sensor, Analog Input 3

r/w 0 Thermocouple

1RTD 2Process 4Off

1 Serial Number, First Part, Diagnostics

r0 to 999999

2 Serial Number, Second Part, Diagnostics

r0 to 999999

Set Locks — see individual items to lock

1330-33 Set Password

r/w ASCII codes 0-9, A-Z

300 Set Point 1, Value

r/w Range Low 1 to Range High 1

319 Set Point 2, Value

r/w Range Low 2 to Range High 2

603 Set Point High Limit, Analog Input 1

r/w Depends on Sensor

613 Set Point High Limit, Analog Input 2

r/w Depends on Sensor

623 Set Point High Limit, Analog Input 3

r/w Depends on Sensor

602 Set Point Low Limit, Analog Input 1

r/w Depends on Sensor

612 Set Point Low Limit, Analog Input 2

r/w Depends on Sensor

622 Set Point Low Limit, Analog Input 3

r/w Depends on Sensor

1300 Set Point, Lockout

r/w 0 Full Access

1 Read Only

1302 Setup Page, Lockout

r/w 0 Full Access

1 Read Only 2 Password 3 Hidden

1923 Show °F or °C

r/w 0 No, Upper Display

1Yes, Upper Display

313 Silence Alarm 1, Key Press Simulation

wWrite any value

332 Silence Alarm 2, Key Press Simulation

wWrite any value

4 Software Revision, Diagnostics

2 000 to 999

3 Software Number, Diagnostics

r0 to 99

1514 Test Outputs, Test

0 All Off 1 Output 1A 2 Output 1B 3 Output 2A 4 Output 2B 5 Retransmit 1 6 Retransmit 2 7 Alarm 1 8 Alarm 2 9 Digital Out 1) 10 Digital Out 2 11 Digital Out 3 12 Digital Out 4 13 Digital Out 5 14 Digital Out 6 15 Digital Out 7 16 Digital Out 8 17 All On 18 Communications

901 °F or °C, System

r/w 0 °F

1°C

Profile Parameters

4004 Autostart Profile Date or Day

r/w 0 Date

1 Day

4009 Autostart Time (hours)

r/w 0 to 99

4010 Autostart Time (minutes)

r/w 0 to 59

4011 Autostart Time (seconds)

r/w 0 to 59

7.10 ■ Communications Watlow Series F4S/D

✔

NOTE: For more information about parameters, see the Index.

Page 87

Watlow Series F4S/D Communications ■ 7.11

4006 Autostart, Date (day)

r/w 1 to 31

4005 Autostart, Date (month)

r/w 0 to 12

4007 Autostart, Date (year)

r/w 1998 to 2035

4008 Autostart, Day (of week)

r/w 0 Every Day

1 Sunday 2 Monday 3Tuesday 4Wednesday 5 Thursday 6 Friday 7 Saturday

4046 Channel 1 PID Set, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Channel 1 PID

1 Channel 2 PID

4124 Channel 1 PID, Ramp Rate, Ramp Time or Soak Step, Current Profile Status

r0Channel 1 PID

1 Channel 2 PID

4047 Channel 2 PID Set, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Channel 1 PID

1 Channel 2 PID

4125 Channel 2 PID Set, Ramp Rate, Ramp Time or Soak Step, Current Profile Status

r0Channel 1 PID

1 Channel 2 PID

Create Profile — see Edit Profile Action Delete Profile or Step — see Edit Profile Action

4111 Digital Output 1, Monitor Current Status (Profile)

r0Off

1On

4112 Digital Output 2, Monitor Current Status (Profile)

r0Off

1On

4113 Digital Output 3, Monitor Current Status (Profile)

r0Off

1On

4114 Digital Output 4, Monitor Current Status (Profile)

r0Off

1On

4115 Digital Output 5, Monitor Current Status (Profile)

r0Off

1On

4116 Digital Output 6, Monitor Current Status (Profile)

r0Off

1On

4117 Digital Output 7, Monitor Current Status (Profile)

r0Off

1On

4118 Digital Output 8, Monitor Current Status (Profile)

r0Off

1On

4002 Edit Profile Action

1Create 2 Insert Step 3 Delete Current Profile 4 Delete Step 5 Start Profile 255 Delete All Profiles

4060 End Action, End Step

r/w 0 Hold

1 Control Off 2 All Off 3 Idle

4061 End Idle Setpoint Channel 1, End Step

r/w Set Point 1 Low Limit to Set Point 1 High Limit

4062 End Idle Setpoint Channel 2, End Step

r/w Set Point 2 Low Limit to Set Point 2 High Limit

4129 End Set Point Channel 1, Current Profile Status

rRange Low 1 to Range High 1

4130 End Set Point Channel 2, Current Profile Status

rRange Low 2 to Range High 2

4030 Event Output 1, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4031 Event Output 2, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4032 Event Output 3, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4033 Event Output 4, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4034 Event Output 5, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4035 Event Output 6, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4036 Event Output 7, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4037 Event Output 8, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Off

1On

4048 Guaranteed Soak Channel 1, Ramp Rate or Ramp Time or Soak Steps

r/w 0 No

1Yes

4049 Guaranteed Soak Channel 2, Ramp Rate or Ramp Time or Soak Steps

r/w 0 No

1Yes

1210 Hold a Profile, Key Press Simulation

w1Hold

4119 Hours Remaining, Ramp Time or Soak Step, Current Profile Status

r0 to 23

Insert Step — see Edit Profile Action

4126 Jump Count, Current Profile Status

r1 to 999

4127 Jump Profile, Current Profile Status

r0 to 40

4052 Jump Repeats, Jump Step

r/w 1 to 999

4128 Jump Step, Current Profile Status

r 1-256

4050 Jump to Profile, Jump Step

r/w 1 to 40

4051 Jump to Step, Jump Step

r/w 1 to 256

4120 Minutes Remaining, Ramp Time or Soak Step, Current Profile Status

r0 to 59

3500-09 Name, Profile 1 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3510-19 Name, Profile 2 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3520-29 Name, Profile 3 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3530-39 Name, Profile 4 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3540-49 Name, Profile 5 (10 characters)

r/w ASCII equivalent decimal code — see Modbus Naming Flowchart

3550-59 Name, Profile 6 (10 characters) 3560-69 Name, Profile 7 (10 characters) 3570-79 Name, Profile 8 (10 characters) 3580-89 Name, Profile 9 (10 characters) 3590-99 Name, Profile 10 (10 characters) 3600-09 Name, Profile 11 (10 characters) 3610-19 Name, Profile 12 (10 characters) 3620-29 Name, Profile 13 (10 characters) 3630-39 Name, Profile 14 (10 characters) 3640-49 Name, Profile 15 (10 characters) 3650-59 Name, Profile 16 (10 characters) 3660-69 Name, Profile 17 (10 characters) 3670-79 Name, Profile 18 (10 characters) 3680-89 Name, Profile 19 (10 characters) 3690-99 Name, Profile 20 (10 characters)

Page 88

3700-09 Name, Profile 21 (10 characters) 3710-19 Name, Profile 22 (10 characters) 3720-29 Name, Profile 23 (10 characters) 3730-39 Name, Profile 24 (10 characters) 3740-49 Name, Profile 25 (10 characters) 3750-59 Name, Profile 26 (10 characters) 3760-69 Name, Profile 27 (10 characters) 3770-79 Name, Profile 28 (10 characters) 3780-89 Name, Profile 29 (10 characters) 3790-99 Name, Profile 30 (10 characters) 3800-09 Name, Profile 31 (10 characters) 3810-19 Name, Profile 32 (10 characters) 3820-29 Name, Profile 33 (10 characters) 3830-39 Name, Profile 34 (10 characters) 3840-49 Name, Profile 35 (10 characters) 3850-59 Name, Profile 36 (10 characters) 3860-69 Name, Profile 37 (10 characters) 3870-79 Name, Profile 38 (10 characters) 3880-89 Name, Profile 39 (10 characters) 3890-99 Name, Profile 40 (10 characters)

Profile Edit Action — see Edit Profile Action 4000 Profile Number 4100 Profile Number, Current Status 4103 Profile Ramp Waiting, Current Status 1218 Profiles Remaining

r 0-40

4001 Profile Step Number 4101 Profile Step Number, Current Status 1219 Profile Steps Remaining

r 0-256

4003 Profile Step Type

r/w 1 Ramp Time

2 Ramp Rate 3 Soak 4 Jump 5 End (read only)

4102 Profile Step Type, Current Status

r1Ramp Time

2 Ramp Rate 3 Soak 4 Jump 5 End

4108 Profile Waiting for Analog Input 1, Current Status

r0Don’t Wait

1Wait

4109 Profile Waiting for Analog Input 2, Current Status

r0Don’t Wait

1Wait

4110 Profile Waiting for Analog Input 3, Current Status

r0Don’t Wait

1Wait

4104 Profile Waiting for Event 1, Current Status

r0Don’t Wait

1Wait for Off 2Wait for On

4105 Profile Waiting for Event 2, Current Status

r0Don’t Wait

1Wait for Off 2Wait for On

4106 Profile Waiting for Event 3, Current Status

r0Don’t Wait

1Wait for Off 2Wait for On

4107 Profile Waiting for Event 4, Current Status

r/w 0 Don’t Wait

1Wait for Off 2Wait for On

4044 Ramp Set Point Channel 1, Ramp Rate or Ramp Time Step

r/w Range low to range high

4045 Ramp Set Point Channel 2, Ramp Time Step

r/w Range low to range high

4009 Ramp Time (hours)

r/w 0 to 99

4010 Ramp Time (minutes)

r/w 0 o 59

4011 Ramp Time (seconds)

r/w 0 to 59

4043 Rate, Ramp Rate Step

r/w 1 to 3000 units per minute

ReName Profile — see Name, Profile x

1209 Resume a Profile, Key Press Simulation

w1Resume

25 Save Changes to EE

4119 Hours Remaining, Ramp Time or Soak Step, Current Profile Status

r0 to 99

4120 Minutes Remaining, Ramp Time or Soak Step, Current Profile Status

r0 to 59

4121 Seconds Remaining, Ramp Time or Soak Step, Current Profile Status

r0 to 59

4122 Set Point Ch. 1, Ramp Rate, Ramp Time or Soak Step, Current Profile Status

r Range low to range high

4123 Set Point Ch. 2, Ramp Rate, Ramp Time or Soak Step, Current Profile Status

r Range low to range high

4009 Soak Step Time (hours)

r/w 0 to 99

4010 Soak Step Time (minutes)

r/w 0 o 59

4011 Soak Step Time (seconds)

r/w 0 o 59

1217 Terminate a Profile, Key Press Simulation

w1Terminate

4021 Wait For Analog 1, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait

4022 Wait For Analog 1, Value, Ramp Rate or Ramp Time or Soak Steps

r/w Range Low to Range High

4023 Wait For Analog 2, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait

4024 Wait For Analog 2, Value, Ramp Rate or Ramp Time or Soak Steps

r/w Range Low to Range High

4026 Wait For Analog 3 Value, Ramp Rate or Ramp Time or Soak Steps

r/w Range Low to Range High

4025 Wait For Analog 3, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait

4013 Wait For Event 1, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait for Off 2Wait for On

4014 Wait For Event 2, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait for Off 2Wait for On

4015 Wait For Event 3, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait for Off 2Wait for On

4016 Wait For Event 4, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait for Off 2Wait for On

4012 Wait/Don’t Wait, Ramp Rate or Ramp Time or Soak Steps

r/w 0 Don’t Wait

1Wait for

7.12 ■ Communications Watlow Series F4S/D

Page 89

Watlow Series F4S/D Communications ■ 7.13

0 Model, Diagnostics 1 Serial Number, First Part, Diagnostics 2 Serial Number, Second Part, Diagnostics 3 Software Number, Diagnostics 4 Software Revision, Diagnostics 5 Mfg. Date, Diagnostics 8 Input 1 Type, Diagnostics 9 Input 2 Type, Diagnostics 10 Input 3 Type, Diagnostics 16 Output 1A Type, Diagnostics 17 Output 1B Type, Diagnostics 18 Output 2A Type, Diagnostics 19 Output 2B Type, Diagnostics 20 Retransmit 1 Type, Diagnostics 21 Retransmit 2 Type, Diagnostics 25 Save Changes to EE 100 Input 1 Value, Status 101 Input 1 Error, Status 102 Alarm 1, Status 103 % Power Output 1A, Status 104 Input 2 Value, Status 105 Input 2 Error, Status 106 Alarm 2 , Status 107 % Power Output 1B, Status 108 Input 3 Value, Status 109 Input 3 Error, Status 111 % Power Output 2A, Status 115 % Power Output 2B, Status 200 Operation Mode, Status 201 Digital Input 1, Status 210 Input 1 Open Loop, Status 213 Digital Input 2, Status 222 Input 2 Open Loop, Status 225 Digital Input 3, Status 237 Digital Input 4, Status 300 Set Point 1, value 302 Alarm Low Set Point and Deviation, Alarm

1, value

303 Alarm High Set Point and Deviation, Alarm

1, value 304 Autotune Set Point, Channel 1, value 305 Autotune Channel 1 308 Idle Set Point, Channel 1, Power Out Action 311 Clear Error 1, Key Press Simulation 312 Clear Alarm 1, Key Press Simulation 313 Silence Alarm 1, Key Press Simulation 319 Set Point 2, value 321 Alarm Low Set Point and Deviation, Alarm

2, value 322 Alarm High Set Point and Deviation, Alarm

2, value 323 Autotune Set Point, Channel 2, value 324 Autotune Channel 2 327 Idle Set Point, Channel 2, Power Out Action 330 Clear Error 2, Key Press Simulation 331 Clear Alarm 2, Key Press Simulation 332 Silence Alarm 2, Key Press Simulation 343 Autotune Cascade 349 Clear Error 3, Key Press Simulation 500 Proportional Band 1A, PID Set 1, Channel 1 501 Integral 1A , PID Set 1, Channel 1 502 Reset 1A, PID Set 1, Channel 1 503 Derivative 1A, PID Set 1, Channel 1 504 Rate 1A, PID Set 1, Channel 1 505 Dead Band 1A, PID Set 1, Channel 1 506 Cycle Time value, Control Output 1A 507 Hysteresis 1A, PID Set 1, Channel 1 509 Cycle Time Type, Control Output 1A 510 Proportional Band 1A, PID Set 2, Channel 1 511 Integral 1A , PID Set 2, Channel 1 512 Reset 1A, PID Set 2, Channel 1 513 Derivative 1A, PID Set 2, Channel 1 514 Rate 1A, PID Set 2, Channel 1 515 Dead Band 1A, PID Set 2, Channel 1

517 Hysteresis 1A, PID Set 2, Channel 1 520 Proportional Band 1A, PID Set 3, Channel 1 521 Integral 1A , PID Set 3, Channel 1 522 Reset 1A, PID Set 3, Channel 1 523 Derivative 1A, PID Set 3, Channel 1 524 Rate 1A, PID Set 3, Channel 1 525 Dead Band 1A, PID Set 3, Channel 1 527 Hysteresis 1A, PID Set 3, Channel 1 530 Proportional Band 1A, PID Set 4, Channel 1 531 Integral 1A , PID Set 4, Channel 1 532 Reset 1A, PID Set 4, Channel 1 533 Derivative 1A, PID Set 4, Channel 1 534 Rate 1A, PID Set 4, Channel 1 535 Dead Band 1A, PID Set 4, Channel 1 537 Hysteresis 1A, PID Set 4, Channel 1 540 Proportional Band 1A, PID Set 5, Channel 1 541 Integral 1A , PID Set 5, Channel 1 542 Reset 1A, PID Set 5, Channel 1 543 Derivative 1A, PID Set 5, Channel 1 544 Rate 1A, PID Set 5, Channel 1 545 Dead Band 1A, PID Set 5, Channel 1 547 Hysteresis 1A, PID Set 5, Channel 1 550 Proportional Band 1B, PID Set 1, Channel 1 551 Integral 1B, PID Set 1, Channel 1 552 Reset 1B, PID Set 1, Channel 1 553 Derivative 1B, PID Set 1, Channel 1 554 Rate 1B, PID Set 1, Channel 1 555 Dead Band 1B, PID Set 1, Channel 1 556 Cycle Time value, Control Output 1B 557 Hysteresis 1B, PID Set 1, Channel 1 559 Cycle Time Type, Control Output 1B 560 Proportional Band 1B, PID Set 2, Channel 1 561 Integral 1B, PID Set 2, Channel 1 562 Reset 1B, PID Set 2, Channel 1 563 Derivative 1B, PID Set 2, Channel 1 564 Rate 1B, PID Set 2, Channel 1 565 Dead Band 1B, PID Set 2, Channel 1 567 Hysteresis 1B, PID Set 2, Channel 1 570 Proportional Band 1B, PID Set 3, Channel 1 571 Integral 1B, PID Set 3, Channel 1 572 Reset 1B, PID Set 3, Channel 1 573 Derivative 1B, PID Set 3, Channel 1 574 Rate 1B, PID Set 3, Channel 1 575 Dead Band 1B, PID Set 3, Channel 1 577 Hysteresis 1B, PID Set 3, Channel 1 580 Proportional Band 1B, PID Set 4, Channel 1 581 Integral 1B, PID Set 4, Channel 1 582 Reset 1B, PID Set 4, Channel 1 583 Derivative 1B, PID Set 4, Channel 1 584 Rate 1B, PID Set 4, Channel 1 585 Dead Band 1B, PID Set 4, Channel 1 587 Hysteresis 1B, PID Set 4, Channel 1 590 Proportional Band 1B, PID Set 5, Channel 1 591 Integral 1B, PID Set 5, Channel 1 592 Reset 1B, PID Set 5, Channel 1 593 Derivative 1B, PID Set 5, Channel 1 594 Rate 1B, PID Set 5, Channel 1 595 Dead Band 1B, PID Set 5, Channel 1 597 Hysteresis 1B, PID Set 5, Channel 1 600 Sensor, Analog Input 1 601 Sensor Type, Analog Input 1 602 Set Point Low Limit, Analog Input 1 603 Set Point High Limit, Analog Input 1 604 Filter Time, Analog Input 1 605 Calibration Offset, Analog Input 1 606 Decimal Point, Analog Input 1 607 Error Latching, Analog Input 1 608 Process Units, Analog Input 1 610 Sensor, Analog Input 2 611 Sensor Type, Analog Input 2 612 Set Point Low Limit, Analog Input 2 613 Set Point High Limit, Analog Input 2 614 Filter Time, Analog Input 2 615 Calibration Offset, Analog Input 2

616 Decimal Point, Analog Input 2 617 Error Latching, Analog Input 2 618 Process Units, Analog Input 2 620 Sensor, Analog Input 3 621 Sensor Type, Analog Input 3 622 Set Point Low Limit, Analog Input 3 623 Set Point High Limit, Analog Input 3 624 Filter Time, Analog Input 3 625 Calibration Offset, Analog Input 3 626 Decimal Point, Analog Input 3 627 Error Latching, Analog Input 3 628 Process Units, Analog Input 3 680 Scale Low, Analog Input 1 681 Scale High, Analog Input 1 682 Scale Low, Analog Input 2 683 Scale High, Analog Input 2 684 Scale Low, Analog Input 3 685 Scale High, Analog Input 3 700 Function, Control Output 1A 701 Process, Control Output 1A 702 Alarm Type, Alarm Output 1 703 Alarm Hysteresis, Alarm Output 1 704 Alarm Latching, Alarm Output 1 705 Alarm Silencing, Alarm Output 1 706 Alarm Sides, Alarm Output 1 707 Alarm Logic, Alarm Output 1 708 Alarm Messages, Alarm Output 1 709 Retransmit Source, Retransmit Output 1 710 Low Scale, Retransmit Output 1 711 High Scale, Retransmit Output 1 712 Scale Offset, Retransmit Output 1 714 High Power Limit, Control Output 1A 715 Low Power Limit, Control Output 1A 716 Alarm Source, Alarm Output 1 717 Function, Control Output 1B 718 Process, Control Output 1B 719 Alarm Type, Alarm Output 2 720 Alarm Hysteresis, Alarm Output 2 721 Alarm Latching, Alarm Output 2 722 Alarm Silencing, Alarm Output 2 723 Alarm Sides, Alarm Output 2 724 Alarm Logic, Alarm Output 2 725 Alarm Messages, Alarm Output 2 726 Retransmit Source, Retransmit Output 2 727 Low Scale, Retransmit Output 2 728 High Scale, Retransmit Output 2 729 Scale Offset, Retransmit Output 2 731 High Power Limit, Control Output 1B 732 Low Power Limit, Control Output 1B 733 Alarm Source, Alarm Output 2 734 Function, Control Output 2A 735 Process, Control Output 2A 748 High Power Limit, Control Output 2A 749 Low Power Limit, Control Output 2A 751 Function, Control Output 2B 752 Process, Control Output 2B 765 High Power Limit, Control Output 2B 766 Low Power Limit, Control Output 2B 836 Analog Range, Retransmit Output 1 837 Analog Range, Retransmit Output 2 900 PID Units, System 901 °F or °C, System 903 Input 1 Fail % Power, System 904 Open Loop Channel 1 906 Input 2 Fail % Power, System 907 Open Loop Channel 2 1060 Function, Digital Input 1 1061 Condition, Digital Input 1 1062 Function, Digital Input 2 1063 Condition, Digital Input 2 1064 Function, Digital Input 3 1065 Condition, Digital Input 3 1066 Function, Digital Input 4 1067 Condition, Digital Input 4

Parameters Sorted by Modbus Register

Page 90

7.14 ■ Communications Watlow Series F4S/D

1075 Digital Input 1, Start Profile 1076 Digital Input 1, Start Step 1077 Digital Input 2, Start Profile 1078 Digital Input 2, Start Step 1079 Digital Input 3, Start Profile 1080 Digital Input 3, Start Step 1081 Digital Input 4, Start Profile 1082 Digital Input 4, Start Step 1205 Guaranteed Soak Band, Channel 1 1206 Power-Out Action 1209 Resume a Profile, Key Press Simulation 1210 Hold a Profile, Key Press Simulation 1212 Guaranteed Soak Band, Channel 2 1213 Power-Out Time 1217 Terminate a Profile, Key Press Simulation 1218 Profiles Remaining 1219 Profile Steps Remaining 1220 Guaranteed Soak Band 1 Source 1221 Guaranteed Soak Band 2 Source 1300 Set Point, Lockout 1302 Setup Page, Lockout 1303 Factory Page, Lockout 1306 Autotune PID, Lockout 1307 Edit PID, Lockout 1308 Alarm Set Point, Lockout 1309 Profiles, Lockout 1315 Clear Locks 1330-33 Set Password 1400-15 Custom Main Page Parameters (P1 to P16) 1500 CJC1 Temp, Diagnostics 1501 CJC1 AtoD, Diagnostics 1504 Input 1 AtoD, Diagnostics 1505 Input 2 AtoD, Diagnostics 1506 Input 3 AtoD, Diagnostics 1513 Display Test, Test 1514 Test Outputs, Test 1515 Line Frequency, Diagnostics 1531 CJC2 Temp, Diagnostics 1532 CJC2 AtoD, Diagnostics 1601 Restore Factory Calibration 1602 Full Defaults 1603 Input 1, Calibrate 1604 Process Output 1A, 4.000mA, Calibrate 1605 Process Output 1A, 20.000mA, Calibrate 1606 Process Output 1A, 1.000V, Calibrate 1607 Process Output 1A, 10.000V, Calibrate 1608 Input 2, Calibrate 1609 Process Output 1B, 4.000mA, Calibrate 1610 Process Output 1B, 20.000mA, Calibrate 1611 Process Output 1B, 1.000V, Calibrate 1612 Process Output 1B, 10.000V, Calibrate 1613 Input 3, Calibrate 1614 Process Output 2A, 4.000mA, Calibrate 1615 Process Output 2A, 20.000mA, Calibrate 1616 Process Output 2A, 1.000V, Calibrate 1617 Process Output 2A, 10.000V, Calibrate 1619 Process Output 2B, 4.000mA, Calibrate 1620 Process Output 2B, 20.000mA, Calibrate 1621 Process Output 2B, 1.000V, Calibrate 1622 Process Output 2B, 10.000V, Calibrate 1624 Retransmit Output 1, 4.000mA, Calibrate 1625 Retransmit Output 1, 20.000mA, Calibrate 1626 Retransmit Output 1, 1.000V, Calibrate 1627 Retransmit Output 1, 10.000V, Calibrate 1629 Retransmit Output 2, 4.000mA, Calibrate 1630 Retransmit Output 2, 20.000mA, Calibrate 1631 Retransmit Output 2, 1.000V, Calibrate 1632 Retransmit Output 2, 10.000V, Calibrate 1902 Altitude, Analog Input 2 1915 Cascade, Analog Input 3 1916 Current Time, Hour 1917 Current Time, Minutes 1918 Current Time, Seconds 1919 Current Date, Month 1920 Current Date, Day 1921 Current Date, Year 1922 Cascade Inner Set Point 1923 Show °F or °C

1925 Cascade Type 1926 Cascade, Range Low 1927 Cascade, Range High 2000 Digital Output 1, Condition 2001 Function, Digital Output 1 2010 Digital Output 2, Condition 2011 Function, Digital Output 2 2020 Digital Output 3, Condition 2021 Function, Digital Output 3 2030 Digital Output 4, Condition 2031 Function, Digital Output 4 2040 Digital Output 5, Condition 2041 Function, Digital Output 5 2046 Complementary Output, Digital Output 5 2050 Digital Output 6, Condition 2051 Function, Digital Output 6 2052 Boost Heat % Power, Digital Output 6 2054 Boost Heat Delay On Time, Digital Output 6 2060 Digital Output 7, Condition 2061 Function, Digital Output 7 2062 Boost Cool % Power, Digital Output 7 2064 Boost Cool Delay On Time, Digital Output 7 2070 Digital Output 8, Condition 2071 Function, Digital Output 8 2072 Compressor On % Power, Digital Output 8 2073 Compressor Off % Power, Digital Output 8 2074 Compressor On Delay, Digital Output 8 2075 Compressor Off Delay, Digital Output 8 2500 Proportional Band 2A, PID Set 6, Channel 2 2501 Integral 2A, PID Set 6, Channel 2 2502 Reset 2A, PID Set 6, Channel 2 2503 Derivative 2A, PID Set 6, Channel 2 2504 Rate 2A, PID Set 6, Channel 2 2505 Dead Band 2A, PID Set 6, Channel 2 2506 Cycle Time Value, Control Output 2A 2507 Hysteresis 2A, PID Set 6, Channel 2 2509 Cycle Time (type), Control Output 2A 2510 Proportional Band 2A, PID Set 7, Channel 2 2511 Integral 2A, PID Set 7, Channel 2 2512 Reset 2A, PID Set 7, Channel 2 2513 Derivative 2A, PID Set 7, Channel 2 2514 Rate 2A, PID Set 7, Channel 2 2515 Dead Band 2A, PID Set 7, Channel 2 2517 Hysteresis 2A, PID Set 7, Channel 2 2520 Proportional Band 2A, PID Set 8, Channel 2 2521 Integral 2A, PID Set 8, Channel 2 2522 Reset 2A, PID Set 8, Channel 2 2523 Derivative 2A, PID Set 8, Channel 2 2524 Rate 2A, PID Set 8, Channel 2 2525 Dead Band 2A, PID Set 8, Channel 2 2527 Hysteresis 2A, PID Set 8, Channel 2 2530 Proportional Band 2A, PID Set 9, Channel 2 2531 Integral 2A, PID Set 9, Channel 2 2532 Reset 2A, PID Set 9, Channel 2 2533 Derivative 2A, PID Set 9, Channel 2 2534 Rate 2A, PID Set 9, Channel 2 2535 Dead Band 2A, PID Set 9, Channel 2 2537 Hysteresis 2A, PID Set 9, Channel 2 2540 Proportional Band 2A, PID Set 10, Channel 2 2541 Integral 2A, PID Set 10, Channel 2 2542 Reset 2A, PID Set 10, Channel 2 2543 Derivative 2A, PID Set 10, Channel 2 2544 Rate 2A, PID Set 10, Channel 2 2545 Dead Band 2A, PID Set 10, Channel 2 2547 Hysteresis 2A, PID Set 10, Channel 2 2550 Proportional Band 2B, PID Set 6, Channel 2 2551 Integral 2B, PID Set 6, Channel 2 2552 Reset 2B, PID Set 6, Channel 2 2553 Derivative 2B, PID Set 6, Channel 2 2554 Rate 2B, PID Set 6, Channel 2 2555 Dead Band 2B, PID Set 6, Channel 2 2556 Cycle Time Value, Control Output 2B 2557 Hysteresis 2B, PID Set 6, Channel 2 2559 Cycle Time (type), Control Output 2B 2560 Proportional Band 2B, PID Set 7, Channel 2 2561 Integral 2B, PID Set 7, Channel 2 2562 Reset 2B, PID Set 7, Channel 2 2563 Derivative 2B, PID Set 7, Channel 2

2564 Rate 2B, PID Set 7, Channel 2 2565 Dead Band 2B, PID Set 7, Channel 2 2567 Hysteresis 2B, PID Set 7, Channel 2 2570 Proportional Band 2B, PID Set 8, Channel 2 2571 Integral 2B, PID Set 8, Channel 2 2572 Reset 2B, PID Set 8, Channel 2 2573 Derivative 2B, PID Set 8, Channel 2 2574 Rate 2B, PID Set 8, Channel 2 2575 Dead Band 2B, PID Set 8, Channel 2 2577 Hysteresis 2B, PID Set 8, Channel 2 2580 Proportional Band 2B, PID Set 9, Channel 2 2581 Integral 2B, PID Set 9, Channel 2 2582 Reset 2B, PID Set 9, Channel 2 2583 Derivative 2B, PID Set 9, Channel 2 2584 Rate 2B, PID Set 9, Channel 2 2585 Dead Band 2B, PID Set 9, Channel 2 2587 Hysteresis 2B, PID Set 9, Channel 2 2590 Proportional Band 2B, PID Set 10, Channel 2 2591 Integral 2B, PID Set 10, Channel 2 2592 Reset 2B, PID Set 10, Channel 2 2593 Derivative 2B, PID Set 10, Channel 2 2594 Rate 2B, PID Set 10, Channel 2 2595 Dead Band 2B, PID Set 10, Channel 2 2597 Hysteresis 2B, PID Set 10, Channel 2 2600 Proportional Band 1A, Cascade PID Set 1,

Channel 1

2601 Integral 1A , Cascade PID Set 1, Channel 1

2602Reset 1A, Cascade PID Set 1, Channel 1 2603 Derivative 1A, Cascade PID Set 1, Channel 1 2604 Rate 1A, Cascade PID Set 1, Channel 1 2605 Dead Band 1A, Cascade PID Set 1, Channel 1 2607 Hysteresis 1A, Cascade PID Set 1, Channel 1 2610 Proportional Band 1A, Cascade PID Set 2,

Channel 1 2611 Integral 1A , Cascade PID Set 2, Channel 1 2612 Reset 1A, Cascade PID Set 2, Channel 1 2613 Derivative 1A, Cascade PID Set 2, Channel 1 2614 Rate 1A, Cascade PID Set 2, Channel 1 2615 Dead Band 1A, Cascade PID Set 2, Channel 1 2617 Hysteresis 1A, Cascade PID Set 2, Channel 1 2620 Proportional Band 1A, Cascade PID Set 3,

Channel 1 2621 Integral 1A , Cascade PID Set 3, Channel 1 2622 Reset 1A, Cascade PID Set 3, Channel 1 2623 Derivative 1A, Cascade PID Set 3, Channel 1 2624 Rate 1A, Cascade PID Set 3, Channel 1 2625 Dead Band 1A, Cascade PID Set 3, Channel 1 2627 Hysteresis 1A, Cascade PID Set 3, Channel 1 2630 Proportional Band 1A, Cascade PID Set 4,

Channel 1 2631 Integral 1A , Cascade PID Set 4, Channel 1 2632 Reset 1A, Cascade PID Set 4, Channel 1 2633 Derivative 1A, Cascade PID Set 4, Channel 1 2634 Rate 1A, Cascade PID Set 4, Channel 1 2635 Dead Band 1A, Cascade PID Set 4, Channel 1 2637 Hysteresis 1A, Cascade PID Set 4, Channel 1 2640 Proportional Band 1A, Cascade PID Set 5,

Channel 1 2641 Integral 1A , Cascade PID Set 5, Channel 1 2642 Reset 1A, Cascade PID Set 5, Channel 1 2643 Derivative 1A, Cascade PID Set 5, Channel 1 2644 Rate 1A, Cascade PID Set 5, Channel 1 2645 Dead Band 1A, Cascade PID Set 5, Channel 1 2647 Hysteresis 1A, Cascade PID Set 5, Channel 1 2650 Proportional Band 1B, Cascade PID Set 1,

Channel 1 2651 Integral 1B , Cascade PID Set 1, Channel 1 2652 Reset 1B, Cascade PID Set 1, Channel 1 2653 Derivative 1B, Cascade PID Set 1, Channel 1 2654 Rate 1B, Cascade PID Set 1, Channel 1 2655 Dead Band 1B, Cascade PID Set 1, Channel 1 2657 Hysteresis 1B, Cascade PID Set 1, Channel 1 2660 Proportional Band 1B, Cascade PID Set 2,

Channel 1 2661 Integral 1B , Cascade PID Set 2, Channel 1 2662 Reset 1B, Cascade PID Set 2, Channel 1 2663 Derivative 1B, Cascade PID Set 2, Channel 1 2664 Rate 1B, Cascade PID Set 2, Channel 1

Page 91

Watlow Series F4S/D Communications ■ 7.15

2665 Dead Band 1B, Cascade PID Set 2, Channel

2667 Hysteresis 1B, Cascade PID Set 2, Channel

2670 Proportional Band 1B, Cascade PID Set 3,

Channel 1 2671 Integral 1B , Cascade PID Set 3, Channel 1 2672 Reset 1B, Cascade PID Set 3, Channel 1 2673 Derivative 1B, Cascade PID Set 3, Channel

1 2674 Rate 1B, Cascade PID Set 3, Channel 1 2675 Dead Band 1B, Cascade PID Set 3, Channel

1 2677 Hysteresis 1B, Cascade PID Set 3, Channel

1 2680 Proportional Band 1B, Cascade PID Set 4,

Channel 1 2681 Integral 1B , Cascade PID Set 4, Channel 1 2682 Reset 1B, Cascade PID Set 4, Channel 1 2683 Derivative 1B, Cascade PID Set 4, Channel

1 2684 Rate 1B, Cascade PID Set 4, Channel 1 2685 Dead Band 1B, Cascade PID Set 4, Channel

1 2687 Hysteresis 1B, Cascade PID Set 4, Channel

1 2690 Proportional Band 1B, Cascade PID Set 5,

Channel 1 2691 Integral 1B , Cascade PID Set 5, Channel 1 2692 Reset 1B, Cascade PID Set 5, Channel 1 2693 Derivative 1B, Cascade PID Set 5, Channel

1 2694 Rate 1B, Cascade PID Set 5, Channel 1 2695 Dead Band 1B, Cascade PID Set 5, Channel

1 2697 Hysteresis 1B, Cascade PID Set 5, Channel

1 3000-06 Name, Digital Input 1 (7 characters) 3010-16 Name, Digital Input 2 (7 characters) 3020-26 Name, Digital Input 3 (7 characters) 3030-36 Name, Digital Input 4 (7 characters) 3100-09 Name, Digital Output 1 (10 characters) 3110-19 Name, Digital Output 2 (10 characters) 3120-29 Name, Digital Output 3 (10 characters) 3130-39 Name, Digital Output 4 (10 characters) 3140-49 Name, Digital Output 5 (10 characters) 3150-59 Name, Digital Output 6 (10 characters) 3160-69 Name, Digital Output 7 (10 characters) 3170-79 Name, Digital Output 8 (10 characters) 3200-09 Name, Alarm 1 (10 characters) 3210-19 Name, Alarm 2 (10 characters) 3500-09 Name, Profile 1 (10 characters) 3510-19 Name, Profile 2 (10 characters) 3520-29 Name, Profile 3 (10 characters) 3530-39 Name, Profile 4 (10 characters) 3540-49 Name, Profile 5 (10 characters) 3550-59 Name, Profile 6 (10 characters) 3560-69 Name, Profile 7 (10 characters) 3570-79 Name, Profile 8 (10 characters) 3580-89 Name, Profile 9 (10 characters) 3590-99 Name, Profile 10 (10 characters) 3600-09 Name, Profile 11 (10 characters) 3610-19 Name, Profile 12 (10 characters) 3620-29 Name, Profile 13 (10 characters) 3630-39 Name, Profile 14 (10 characters) 3640-49 Name, Profile 15 (10 characters) 3650-59 Name, Profile 16 (10 characters) 3660-69 Name, Profile 17 (10 characters) 3670-79 Name, Profile 18 (10 characters) 3680-89 Name, Profile 19 (10 characters) 3690-99 Name, Profile 20 (10 characters) 3700-09 Name, Profile 21 (10 characters) 3710-19 Name, Profile 22 (10 characters) 3720-29 Name, Profile 23 (10 characters) 3730-39 Name, Profile 24 (10 characters) 3740-49 Name, Profile 25 (10 characters) 3750-59 Name, Profile 26 (10 characters) 3760-69 Name, Profile 27 (10 characters)

3770-79 Name, Profile 28 (10 characters) 3780-89 Name, Profile 29 (10 characters) 3790-99 Name, Profile 30 (10 characters) 3800-09 Name, Profile 31 (10 characters) 3810-19 Name, Profile 32 (10 characters) 3820-29 Name, Profile 33 (10 characters) 3830-39 Name, Profile 34 (10 characters) 3840-49 Name, Profile 35 (10 characters) 3850-59 Name, Profile 36 (10 characters) 3860-69 Name, Profile 37 (10 characters) 3870-79 Name, Profile 38 (10 characters) 3880-89 Name, Profile 39 (10 characters) 3890-99 Name, Profile 40 (10 characters) 4000 Profile Number 4001 Profile Step Number 4002 Profile Edit Action 4003 Profile Step Type 4004 Autostart Profile Date or Day 4005 Autostart, Date (month) 4006 Autostart, Date (day) 4007 Autostart, Date (year) 4008 Autostart, Day (of week) 4009 Autostart Time (hours) 4010 Autostart Time (minutes) 4011 Autostart Time (seconds) 4009 Ramp Time (hours) 4010 Ramp Time (minutes) 4011 Ramp Time (seconds) 4009 Soak Step Time (hours) 4010 Soak Step Time (minutes) 4011 Soak Step Time (seconds) 4012 Wait/Don’t Wait, Ramp Rate or Ramp Time

or Soak Steps

4013 Wait For Event 1, Ramp Rate or Ramp Time

or Soak Steps

4014 Wait For Event 2, Ramp Rate or Ramp Time

or Soak Steps

4015 Wait For Event 3, Ramp Rate or Ramp Time

or Soak Steps

4016 Wait For Event 4, Ramp Rate or Ramp Time

or Soak Steps

4021 Wait For Analog 1, Ramp Rate or Ramp

Time or Soak Steps

4022 Wait For Analog 1, Value, Ramp Rate or

Ramp Time or Soak Steps

4023 Wait For Analog 2, Ramp Rate or Ramp

Time or Soak Steps

4024 Wait For Analog 2, Value, Ramp Rate or

Ramp Time or Soak Steps

4025 Wait For Analog 3, Ramp Rate or Ramp

Time or Soak Steps

4026 Wait For Analog 3 Value, Ramp Rate or

Ramp Time or Soak Steps

4030 Event Output 1, Ramp Rate or Ramp Time

or Soak Steps

4031 Event Output 2, Ramp Rate or Ramp Time

or Soak Steps

4032 Event Output 3, Ramp Rate or Ramp Time

or Soak Steps

4033 Event Output 4, Ramp Rate or Ramp Time

or Soak Steps

4034 Event Output 5, Ramp Rate or Ramp Time

or Soak Steps

4035 Event Output 6, Ramp Rate or Ramp Time

or Soak Steps

4036 Event Output 7, Ramp Rate or Ramp Time

or Soak Steps

4037 Event Output 8, Ramp Rate or Ramp Time

or Soak Steps 4043 Rate, Ramp Rate Step 4044 Ramp Setpoint Channel 1, Ramp Rate or

Ramp Time Step 4045 Ramp Setpoint Channel 2, Ramp Time Step 4046 Channel 1 PID Set, Ramp Rate or Ramp

Time or Soak Steps 4047 Channel 2 PID Set, Ramp Rate or Ramp

Time or Soak Steps 4048 Guaranteed Soak Channel 1, Ramp Rate or

Ramp Time or Soak Steps

4049 Guaranteed Soak Channel 2, Ramp Rate or

Ramp Time or Soak Steps 4050 Jump to Profile, Jump Step 4051 Jump to Step, Jump Step 4052 Jump Repeats, Jump Step 4060 End Action, End Step 4061 End Idle Setpoint Channel 1, End Step 4062 End Idle Setpoint Channel 2, End Step 4100 Profile Number, Current Status 4101 Profile Step Number, Current Status 4102 Profile Step Type, Current Status 4103 Profile Ramp Waiting, Current Status 4104 Profile Waiting for Event 1, Current Status 4105 Profile Waiting for Event 2, Current Status 4106 Profile Waiting for Event 3, Current Status 4107 Profile Waiting for Event 4, Current Status 4108 Profile Waiting for Analog Input 1, Current

Status 4109 Profile Waiting for Analog Input 2, Current

Status 4110 Profile Waiting for Analog Input 3, Current

Status 4111 Digital Output 1, Current Status 4112 Digital Output 2, Current Status 4113 Digital Output 3, Current Status 4114 Digital Output 4, Current Status 4115 Digital Output 5, Current Status 4116 Digital Output 6, Current Status 4117 Digital Output 7, Current Status 4118 Digital Output 8, Current Status 4119 Hours Remaining, Ramp Time or Soak

Step, Current Profile Status 4120 Minutes Remaining, Ramp Time or Soak

Step, Current Profile Status 4121 Seconds Remaining, Ramp Time or Soak

Step, Current Profile Status 4122 Set Point Channel 1, Ramp Rate, Ramp Time

or Soak Step, Current Profile Status 4123 Set Point Channel 2, Ramp Rate, Ramp Time

or Soak Step, Current Profile Status 4124 Channel 1 PID, Ramp Rate, Ramp Time or

Soak Step, Current Profile Status 4125 Channel 2 PID Set, Ramp Rate, Ramp Time or

Soak Step, Current Profile Status 4126 Jump Count, Current Profile Status 4127 Jump Profile, Current Profile Status 4128 Jump Step, Current Profile Status 4129 End Set Point Channel 1, Current Profile

Status 4130 End Set Point Channel 2, Current Profile

Status 4501-18 Custom Message 1 4521-38 Custom Message 2 4541-58 Custom Message 3 4561-78 Custom Message 4 5500 Process Display 5501 Process Display Input 1, Time 5502 Process Display Input 2, Time 5503 Process Display Input 3, Time

✔

NOTE: For more information about parameters, see the Index.

Page 92

Active: Always.No Modbus

address.

11 to 247

Address

Set the controller’s address between 1 and

247.

Active: Always.No Modbus

address.

1920019200

9600

Baud Rate

Set the transmission speed in bits/seconds.

Main > Setup > Communications

Communications

7.16 ■ Communications Watlow Series F4S/D

Communications Page Parameter Table Modbus

Range read/write Conditions for

Parameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appear

NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.

Page 93

Watlow Series F4S/D Communications ■ 7.17

F4 Modbus Applications: Profile Overview

A maximum of 40 files may be created, with a total of 256 steps. Each time a new file is created, the file is placed after the previously created file. As files are deleted, newly created files are placed into these locations. Modbus Register 4000 returns the file number of the newly created file.

*Profiles without custom-written names are referred to by their numbers (Profile 1, Profile 2, etc.),

F4 Modbus Applications:

Profile Programming Procedures

Page 94

7.18 ■ Communications Watlow Series F4S/D

*Profiles without custom-written names are referred to by their numbers (Profile 1, Profile 2, etc.),

F4 Modbus Applications: Creating a Profile

Set File Number

Write Modbus Register

4000=1 to 40

Create Profile

Write Modbus Register

4002=1

Step Type

"Autostart"?

Yes Yes Yes Yes Yes

See "Autostart"

Step Type sheet

for options

Step Type

No No No No

"Time"?

See "Time"

Step Type sheet

for options

Assumes file does not exist

Use 1 to 40

File will be placed at lowest

empty file location.

-Optional-

Rename Profile*

Registers 3500 thru 3899

Step Type

"Rate"?

See "Rate"

Step Type sheet

for options

Set Current Step Number

Write Modbus Register

4001=1 to 256

Step Type

"Soak"?

See "Soak"

Step Type sheet

for options

Write Modbus Register

Step Type

"Jump"?

See "Jump"

Step Type sheet

for options

Insert Step

4002=2

Done with

profile?

Set Step Number to where

the "End" step is located Write Modbus Register

4001=1 to 255

See "End"

Step Type sheet

for options

Yes

Done

Page 95

Watlow Series F4S/D Communications ■ 7.19

F4 Modbus Applications: Autostart Step

Autostart pauses a profile until the specified date or day , and time (of a 24-hour clock).

Set Step Type to

"Autostart"

Write Modbus Register

4003=0

Start on a

Date or

Day?

Date

Day

Set "Day" Flag

Write Modbus Register

4004=1

Enter Day of week

Write Modbus Register

4008=0 to 7

0 = Every Day 1 = Sunday 2 = Monday 3 = Tuesday 4 = Wednesday 5 = Thursday 6 = Friday 7 = Saturday

Set "Date" Flag

Write Modbus Register

4004=0

Enter Month to Start Profile

Write Modbus Register

4005=1 to 12

Enter Day to Start Profile

Write Modbus Register

4006=1 to 31

Enter Year to Start Profile

Write Modbus Register

4007=1998 to 2035

1 = Jan

. .

12 = Dec

Enter Hour

Write Modbus Register

4009=0 to 23

Enter Minute

Write Modbus Register

4010=0 to 59

Enter Second

Write Modbus Register

4011=0 to 59

Save Changes

Write Modbus Register

25=0

24 Hour

Clock

Format

Done

Page 96

7.20 ■ Communications Watlow Series F4S/D

F4 Modbus Applications: Ramp Time, Ramp Rate, Soak Steps

(page 1 of 3)

Digital inputs must be configured as Events before profiling: “Digital Input 1 to 4 Function = Wait for Event” and “Digital Input 1 to 4 Condition = Low or High.” Modbus Registers 1060 through 1067. See Setup Page Map.

Page 97

Watlow Series F4S/D Communications ■ 7.21

F4 Modbus Applications: Ramp Time, Ramp Rate, Soak Steps (page 2 of 3)

Analog inputs and digital outputs must be configured before programming a profile. See Setup Page Map.

Page 98

7.22 ■ Communications Watlow Series F4S/D

F4 Modbus Applications: Ramp Time, Ramp Rate, Soak Steps (page 3 of 3)

Page 99

Watlow Series F4S/D Communications ■ 7.23

F4 Modbus Applications: F4 Modbus Applications:

Jump Step End Step

Jump initiates another step or profile. File must exist at location specified.

Page 100

7.24 ■ Communications Watlow Series F4S/D

F4 Modbus Applications: Editing, Deleting, Starting a Profile

Watlow F4S-D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Series F4S/D

About Watlow Winona

About This Manual

Your Comments

Technical Assistance

Warranty

Returns

Chapter One: Introduction

Inputs and Outputs

Setup Steps

Displays and Indicator Lights

Custom Main Page

Keys and Navigation

Guided Setup

How to Enter Numbers and Names

Chapter Three: Operations

Alarm Set Points

Auto-tune PID

Edit PID

Cascade

Troubleshooting Alarms and Errors

Operations Page Map

Operations Page Parameter Record

Chapter Four: Profile Programming

How to Program a New Profile

How to Edit a Profile

User Profile Record

Profiles Page Map

Chapter Five: Setup

Custom Main Page Parameter Record

Setup for Environmental Testing

Setup Page Map

Setup Page Parameter Record

Chapter Six: Features

Inputs/Outputs

Control Methods

Other Features

Alarms

Advanced Features

Chapter Seven: Communications

Series F4 Modbus Registers

Profile Programming Procedures