We use note, caution and warning symbols throughout this
book to draw your attention to important operational and safety
information.
A “NOTE” marks a short message to alert you to an important
detail.
A “CAUTION” safety alert appears with information that is
important for protecting your equipment and performance. Be
especially careful to read and follow all cautions that apply to
your application.
A “WARNING” safety alert appears with information that is
important for protecting you, others and equipment from damage. Pay very close attention to all warnings that apply to your
application.
The safety alert symbol,
precedes a general CAUTION or WARNING statement.
The electrical hazard symbol,
precedes an electric shock hazard CAUTION or WARNING
safety statement. Further explanations follow:
SymbolExplanation
(an exclamation point in a triangle)
(a lightning bolt in a triangle)
CAUTION – Warning or Hazard
that needs further explanation
than label on unit can provide.
Consult User's Guide for further
information.
ESD Sensitive product, use proper
grounding and handling techniques when installing or servicing product.
Unit protected by double/reinforced insulation for shock hazard
prevention.
Unit is compliant with European
Union directives. See Declaration
of Conformity for further details
on Directives and Standards used
for Compliance.
Unit has been reviewed and approved by Factory Mutual as a
Temperature Limit Device per FM
Class 3545 standard. See: www.
fmglobal.com
Unit has been reviewed and approved by CSA International for
use as Temperature IndicatingRegulating Equipment per CSA
C22.2 No. 24. See: www.csa-inter-
national.org
Unit has been reviewed and approved by ODVA for compliance
with DeviceNet communications
protocol. See: www.odva.org
Unit has been reviewed and approved by ODVA for compliance
with Ethernet/IP communications
protocol. See: www.odva.org
Warranty
The EZ-ZONE® RMA (Access) module is manufactured by ISO
9001-registered processes and is backed by a three-year warranty to
the first purchaser for use, providing that the units have not been
misapplied. Since Watlow has no control over their use, and sometimes misuse, we cannot guarantee against failure. Watlows' obligations hereunder, at Watlows' option, are limited to replacement,
repair or refund of purchase price, and parts which upon examination prove to be defective within the warranty period specified. This
warranty does not apply to damage resulting from transportation,
alteration, misuse or abuse. The purchaser must use Watlow parts
to maintain all listed ratings.
Do not throw in trash, use proper
recycling techniques or consult
manufacturer for proper disposal.
Enclosure made of Polycarbonate
material. Use proper recycling
techniques or consult manufacturer for proper disposal.
Unit can be powered with either
alternating current (ac) voltage or
direct current (dc) voltage.
Unit is a Listed device per Underwriters Laboratories®. It has
been evaluated to United States
and Canadian requirements for
Process Control Equipment. UL
61010 and CSA C22.2 No. 61010.
File E185611 QUYX, QUYX7.
See: www.ul.com
Unit is a Listed device per Underwriters Laboratories®. It has
been evaluated to United States
and Canadian requirements for
Hazardous Locations Class 1
Division II Groups A, B, C and
D. ANSI/ISA 12.12.01-2007. File
E184390 QUZW, QUZW7. See:
www.ul.com
Technical Assistance
If you encounter a problem with your Watlow controller, review
your configuration information to verify that your selections are
consistent with your application: inputs, outputs, alarms, limits, etc.
If the problem persists, you can get technical assistance from your
local Watlow representative (see back cover), by e-mailing your questions to wintechsupport@watlow.com or by dialing +1 (507) 494-5656
between 7 a.m. and 5 p.m., Central Standard Time (CST). Ask for
for an Applications Engineer. Please have the following information
available when calling:
• Complete model number
• All configuration information
• User’s Guide
• Factory Page
Return Material Authorization (RMA)
1. Call Watlow Customer Service, (507) 454-5300, for a Return
Material Authorization (RMA) number before returning any
item for repair. If you do not know why the product failed, contact an Application Engineer or Product Manager. All RMA’s
require:
• Ship-to address
• Bill-to address
• Contact name
• Phone number
• Method of return shipment
• Your P.O. number
• Detailed description of the problem
• Any special instructions
• Name and phone number of person returning the product.
2. Prior approval and an RMA number from the Customer Service
Department is required when returning any product for credit,
repair or evaluation. Make sure the RMA number is on the
outside of the carton and on all paperwork returned. Ship on a
Freight Prepaid basis.
3. After we receive your return, we will examine it and try to
verify the reason for returning it.
4. In cases of manufacturing defect, we will enter a repair order,
replacement order or issue credit for material returned. In cases
of customer mis-use, we will provide repair costs and request a
purchase order to proceed with the repair work.
5. To return products that are not defective, goods must be in new
condition, in the original boxes and they must be returned within 120 days of receipt. A 20 percent restocking charge is applied
for all returned stock controls and accessories.
6. If the unit cannot be repaired, you will receive a letter of explanation. and be given the option to have the unit returned to you
at your expense or to have us scrap the unit.
7. Watlow reserves the right to charge for no trouble found (NTF)
returns.
Watlo w EZ - Z ONE® R M A M o dule • 2 • Ta b l e o f C o n ten t s
1
Chapter 1: Overview
The EZ-ZONE® Rail Mount Access module (RMA)
takes the pain out of adding field bus protocols, data
logging and more to your RM system architecture.
It just got a whole lot easier to solve the thermal
requirements of your system. The RMA module is
provided in a space-saving, rail-mount package and
is highly scalable where you only pay for what you
need. For those applications that require the ability
to configure/monitor the control over a network this
module will meet the need. Communications protocols available as options with this module include
EtherNet/IP™, DeviceNet™, Modbus® RTU/TCP and
Profibus DP. Using your browser with an open connection to the internet, click on the link below and
browse Watlow's web site to find other complimentary RM products and associated documentation.
http://www.watlow.com/index.cfm
Standard Features and Benefits
Communication Capabilities
• Provides a wide range of protocol choices including
Modbus® RTU, EtherNet/IP™, Modbus® TCP, DeviceNet™ and Profibus DP
• Serves as a configuration station
• Provides communication capabilities between the
other modules and the PC or PLC
• Stores corresponding module parameter settings
for easy auto-configuration of other additional
modules or replacement modules
• Serves as a configuration station, which programs
initial module setup or automatic programming of
modules if swapping out after initial installation
• Provides a USB port for uploading and download-
ing configuration or datalog files directly to a PC
• Saves time and increases reliability of parameter
setting
On-board data logging memory
• Ensures vital data is retained
• Downloads data files from the controller when-
needed eliminating the need for a separate chart
recorder
Off-the-Shelf Designed System Solution
• Improves system reliability with a factory inte-
grated solution that minimizes inter-module connections and potential problems at screw termination points.
• Reduces installation cost
• Eliminates compatibility headaches often encoun-
tered with using many different components and
brands
Memory for Saving and Restoring User-Defined Parameter Default Settings
• Allows customers to save and restore their own
defined defaults for machine parameter settings
• Reduces service calls and downtime due to inadvertent end user parameter adjustments
System Integration is Made EZ with Unmatched Flexibility
• Comes with a wide range of communication options such as Ethernet which makes connecting to
PLC’s and touchpanel products a snap
• Provides plug and play capabilities with basic Remote User Interface (RUI’s), see EZK accessory
listings
• Free standard bus communications port and free
PC software (EZ-ZONE Configurator)
Modules Allow for Greater Design Flexibility
• The RM System allows for 17 total modules in-
cluding an Access module)
• Saves money because you do not pay for any more
than you need and don’t settle for any less functionality than you need
Split-Rail Control (SRC)
• Allows modules to be mounted together or mounted remotely from one another
• Shares control operation via Synergistic Module
Control (SMC) capability
• Allows individual modules to be mounted closer
to the physical input and output devices to which
they are wired
• Improves system reliability and lowers wiring
costs
Agency Certifications: UL® listed, CE, RoHS,
W.E.E.E. SEMI F47-0200, Class 1 Div. 2 Rating
on Selected Models
• Assures prompt product acceptance
• Reduces panel builder's documentation and agency
costs
Removable Connectors
• Assures reliable wiring and reduces service calls
• Simplifies installation
• Provides a terminal option for accepting ring lug
connection
Three-Year Warranty
• Demonstrates Watlow’s reliability and product
support
Watlo w EZ - Z ONE® R M A M o dule • 3 • Cha p t e r 1 O v e rv i e w
A Conceptual View of the RM System
The f lexibility of the RM’s software and hardware allows a large range of configurations. Acquiring a better understanding of the controllers overall functionality and capabilities while at the same time planning out how the controller can be used will deliver
maximum effectiveness in your application.
The RM system at a high level can have a total
of 17 modules installed, only one of which can be an
RMA module and the others (16 maximum) can be
any combination of available RM modules. Each installed RM module must have a unique Standard
Bus address (factory default is 1) ranging from 1-9,
A-F, H (10 -16). The Access module will be delivered
with a default Standard Bus address of 17 (J). If not
using the default zone address the user will need to
define each zone address via the button on the face of
each module.
The RMA can be considered an accessory RM
module in that by itself it has no PID control loops.
However, used in conjunction with an RM Controller (RMC) or RM High Density (RMH) module the
RME provides increased I/O capabilities. Outputs of
the RME can be used to drive output loads of various
kinds. For instance, an RME module could be placed
in a remote location (up to 200 feet away) from a PID
controller such as an RMC or RMH to drive a heater.
Some of the user selectable ordering options are
listed below:
1. Class 2 or SELV (Saftey Extra Low Voltage) equiv-
alent Power Supplies:
• 90-264 Vac to 24Vdc @ 31 watts
• 90-264 Vac to 24Vdc @ 60 watts
• 90-264 Vac to 24Vdc @ 91 watts
2. The RMA Module can provide:
• Multiple field bus protocols
• Data logging capabilities (up to 200 data points)
• Real Time Clock with Battery Backup
• Automatically (upon power restoration) re-enable a profile to run after a power loss
• Auto-Configuration Backup
Note:
Zones can communicate with one another over the
backplane (local and split rail). Once the system is
configured and running changing zone addresses
without careful deliberation may cause disruption in
operation.
1. EtherNet/IP and or Modbus TCP
2. DeviceNet
3. Modbus RTU
4. Profibus DP
Slot E
Power
RM
Control
RM
Expansion
RM
Access
Slot CSlot CSlot C
PLC
Supply
RM System Connected to a Split Rail with an
Operator Interface Terminal (OIT)
In this configuration both the Inter-module Bus
(backplane communications) and Standard Bus are
connected between rails to allow for remote capabilities. It is recommended that the split rail connection
not exceed 200 feet. In this configuration the OIT
can communicate with all modules (maximum 16
modules any combination with one Access module).
RM
Access
Slot C
Slot E
Power
Supply
OIT
RM
Control
Slot C
RM
Expansion
Slot C
RM
Control
Slot C
RM
Expansion
Slot C
RM
Expansion
Slot C
A Conceptual View of RM Hardware Configurations
Due to the scalability and flexibility in the system
components a user has several options available in
the way that the hardware can be connected. Listed
below are a few examples.
RM System Connected to a Programmable Logic Controller (PLC) on a DIN Rail
In this configuration the PLC can be connected to
the RM system via the Access module using one or
more available protocols:
Watlo w EZ - Z ONE® R M A M o dule • 4 • Cha p t e r 1 O v e rv i e w
Module Orientation
The picture below reflects a front view of an RMA module. Like all RM modules, there are four slots that
appear on the face (slot A, B, D, and E) of the module and one on the bottom (slot C) not shown. For this
particular module only slots D and E can be used. On the face of the module there is a button (orange circle)
under the Zone address [J] that when pushed and held has the following function:
1.Push and hold for ~ 2 seconds to change the Zone address. Valid addresses range from 1 -17 ([1] - [9], [a] is
10, [b] is 11, [C] is 12, [d] is 13, [e] is 14, [f] is 15, and [h] is 16). The Access module is shipped (default factory address) at address [j] or 17
SD Card
USB, Mini Type B
connector
Module Status (Slot A, B, D,
or E not used on this module)
Backplane Protocol (For this
module always set to Standard Bus -red)
Output indicators (1 to 16)
not used on this module.
Watlo w EZ - Z ONE® R M A M o dule • 5 • Cha p t e r 1 O v e rv i e w
EZ-ZONE RM-Access Module - System Diagram
Input
Function
PLC, PC or OIT
Storage Device
(Configuration,
Memory and Data
Logging)
EIA - 232/485 or Ethernet
Fieldbus Protocol
Micro SD
Memory Socket
Output
Function
Protocol of Choice
- EtherNet/IP
- DeviceNet
- Modbus RTU
- Modbus TCP
- Profibus DP
Slot E
(optional)
Profile Ramp & Soak
Battery Backup &
Real Time Clock
(optional)
Auto Configuration,
Backup, USB Port
and Data Logging
PC
RUI, PC
Other RM Modules
Power Supply
Mini Type B USB Port v1.1
(as device only)
EIA - 485 Communications
Standard Bus
Inter-module Bus
20.4 to 30.8 Vac or Vdc
Slot D
(optional)
Standard Bus
Zone 1 - 17
Supervisory &
Power Board
Slot C
Zone Selection
Button
S
Indicates Zone
Address
Push to select Zone
Address
Indicates Standard Bus
communications activity
Watlo w EZ - Z ONE® R M A M o dule • 6 • Cha p t e r 1 O v e rv i e w
147.07 mm
( 5.8 in )
116.08 mm
( 4.57 in )
101.60 mm
( 4.00 in )
44.45 mm
( 1.75 in )
51.56 mm
( 2.03 in )
75.08 mm
( 3.0 in )
15
165 mm
( 6.50 in )
Module Removal Displacement
Latch in open position
155 mm
( 6.10 in )
116.08 mm
( 4.57 in )
101.60 mm
( 4.00 in )
44.45 mm
( 1.75 in )
51.56 mm
( 2.03 in )
75.08 mm
( 3.0 in )
15
°
173.90 mm
( 6.85 in )
Module Removal Displacement
2
Chapter 2: Install and Wire
Dimensions
As can be seen below the dimensions of the RM system will change slightly based on the type of connector
used.
Module Removal Clearance Standard Connectors
Module Removal Clearance Straight Connectors
Watlo w EZ - Z ONE® R M A M o dule • 7 •Cha p t e r 2 I n s tal l an d Wi r e
Dimensions
Chassis Mount Front View (Module Removed) - Screw Connection Pattern
58.67 mm
(2.31 in)
32.77 mm
17.53 mm
(.69 in)
60.45 mm
(2.38 in)
35.81 mm
(1.41 in)
(1.29 in)
35.05 mm
(1.38 in)
The view above is representative of the modular backplane without the module.
Recommended chassis mount hardware:
1. #8 screw, 3/4" long
2. Torque to 10 -15 in-lb
3. No washers of any kind
51.56 mm
(2.03 in)
16.76 mm
(.66 in)
Watlo w EZ - Z ONE® R M A M o dule • 8 • Cha p t er 2 I n s tal l an d Wi r e
Power Supplies
DSP30
+ +
-
-
LN
DC LO
DC OK
123 4
56
53.00 mm
DSP30
2.087 in
91.00 mm
3.583 in
14.20 mm
9.75 mm
43.1 mm
91.00 mm
55.6 mm
49.00 mm
32.10 mm
0.559 in
1.697 in
0.384 in
3.583 in
2.189 in
1.929 in
1.264 in
DSP60
vout ADJ.
+ +
-
-
LN
DC LO
DC OK
123 4
56
DSP60
71.00 mm
2.795 in
91.00 mm
3.583 in
14.20 mm
9.75 mm
43.1 mm
91.00 mm
55.6 mm
49.00 mm
32.10 mm
0.559 in
1.697 in
0.384 in
3.583 in
2.189 in
1.929 in
1.264 in
DSP100
DC LO
DC OK
vout ADJ.
+ +
-
-
LN
123 4
56
DSP100
89.9 mm
3.539 in
91.00 mm
3.583 in
5
14.20 mm
9.75 mm
43.1 mm
91.00 mm
56.8 mm
49.00 mm
32.10 mm
0.559 in
1.697 in
0.384 in
3.583 in
2.236 in
1.929 in
1.264 in
Power Supply Specifications
DSP 30DSP60DSP100
AC Input Volt-
age Range
Input Fre-
quency
DC Input Volt-
age range
VAC
Hz47 - 63Hz
VDC120 - 370VDC
Inrush Cur-
rent (115 /
A25 / 50A30 / 60A30 / 60A
230VAC)
Output Volt-
age Accuracy
Over voltage
Protection
LED Indica-
tors
Operating
Temperature
Storage Tem-
perature
Operating Hu-
midity
Vibration (Op-
erating)
Safety Agency
Certifications
%±1% of Nominal
V120 - 145%
- - - -
- - - -
- - - --25 to +85°C
- - - -20 - 95% RH (non condensing)
- - - -
- - - -
For a comprehensive listing of these specifications point your
browser to : http://us.tdk-lambda.com/lp/products/dsp-series.htm
90 - 264VAC, Class II double in-
sulated (No ground connection
required)
Green LED = On, Red LED = DC
Output Low
-25 to +71°C (Derate linearly
2.5%/°C from 55 to 71°C)
IEC 60068 -2-6 (Mounting by rail:
Random wave, 10-500 Hz, 2G, ea.
along X, Y, Z axes 10 min/cycle,
60 min)
UL1310 Class 2(1), UL508 Listed,
UL60950-1, EN60950-1, CE
Watlo w EZ - Z ONE® R M A M o dule • 9 •Cha p t e r 2 I n s tal l an d Wi r e
RMA Installation and Removal on a DIN Rail
Modular Backplane Connector
The picture on the right shows the Modular Backplane
Connector, both front and rear view. The rear view
is bringing in to focus a metal clip. If the DIN rail is
grounded the Modular Backplane Connector and the
module connected to it will be also (recommended).
Installing the Modular Backplane Connector
Step 1
Hook backplane assembly to upper edge of DIN rail,
(see rear view above, backplane hook detail that
mates with upper rail edge is circled)
Step 2
Next, rotate back plane assembly downward to en
gage the lower edge of the rail. (Note: Din Rail clip ping distance ranges from 1.366 -1.389 inches. The
back plane assembly will not latch onto the rail suc cessfully if the rail is out of dimension).
Step 3
For final positioning and locking, the red tab is to
be pushed upward to further engage the bottom
edge of the rail with an over center snap action
latch. (The red locking tab protrudes from the bot tom side of the back plane assembly).
Installing Multiple Modular Backplane Connectors
Multiple modules are easily aligned and latched together. Each module includes matched mating geometry that facilitates accurate and consistent interconnections. The recommended method of multi-module
attachment is to first attach individual modules to
the rail separately and second to laterally slide the
modules together until they touch. (Refer to steps 1&2
above). When the multi-module system is attached and
laterally positioned to the desired placement the locking tab should be engaged to secure the control system
to the rail, (Refer to step 3 above).
Module Installation
In the picture to the right notice that the arrow is
pointing at the top lip of the module (on side). When installing the module simply slide this lip over the top of
the Modular Backplane Connector and then push down
on the rear of the module where it will seat on the two
posts just above the green connector.
Watlo w EZ - Z ONE® R M A M o dule • 10 •Cha p t e r 2 I n s tal l an d Wi r e
Module Removal
To remove a module from the
Modular Backplane Connector
find the red tab protruding from
the bottom of the module and
pull back on it as shown to the
right. While pulling back on the
red tab the two mounting posts
will release the module where the
module can then be lifted up and
out of the Modular Backplane
Connector.
Removal of the Modular Backplane Connector
A module can be removed from
the Modular Backplane Connector
by inserting a screw driver into
the red locking tab just behind
the green connector and applying
downward pressure on the tab by
lifting the screwdriver upwards.
When released, the tab will move
downward and the connector can
then be lifted up off of the DIN
rail.
Watlo w EZ - Z ONE® R M A M o dule • 11 •Cha p t e r 2 I n s tal l an d Wi r e
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP receive EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP receive +
EtherNet/IP™ and Modbus TCP transmit EtherNet/IP™ and Modbus TCP transmit +
DeviceNet
DeviceNet™ power
Positive side of DeviceNet™ bus
Shield interconnect
Negative side of DeviceNet™ bus
DeviceNet™ power return
Profibus DP
Voltage Potential
EIA-485 T+/R+
EIA-485 T-/RDigital ground (common)
Termination resistor B
EIA-485 T+/R+
EIA-485 T-/RTermination resistor A
Part # Digit 6
Slot A: Not a valid option
Slot B: Not a valid option
Slot D: Not a valid option
Slot E: RMAx-A(2)xx-xxxx
Part # Digit 6
Slot A: Not a valid option
Slot B: Not a valid option
Slot D: Not a valid option
Slot E: RMAx-A(3)xx-xxxx
Part # Digit 6
Slot A: Not a valid option
Slot B: Not a valid option
Slot D: Not a valid option
Slot E: RMAx-A(5)xx-xxxx
Part # Digit 6
Slot A: Not a valid option
Slot B: Not a valid option
Slot D: Not a valid option
Slot E: RMAx-A(6)xx-xxxx
Power & Standard Bus Communications
Slot CTerminal FunctionConfiguration
98
99
CF
CD
CE
CZ
CX
CY
Power input: ac or dc+
Power input: ac or dc-
Standard Bus EIA-485 common
Standard Bus EIA-485 T-/RStandard Bus EIA-485 T+/R+
Inter-module Bus
Inter-module Bus
Inter-module Bus
All
Standard Bus
Inter-module Bus
Watlo w EZ - Z ONE® R M A M o dule • 12 •Cha p t e r 2 I n s tal l an d Wi r e
All Modules - Front View -
S
l
o
t
C
Standard Connector
Slot D
Slot A
Slot E
Slot B
98
99
Controller Power Supply
20.4 to 30.8VÎ (dc)
20.4 to 30.8VÅ (ac)
Safety Isolation
power
RMA Isolation Block
RMA
Low Voltage Power Bus
Low-voltage Isolation: 42V peak
Safety Isolation: 1,528VÅ (ac)
Low-voltage
Isolation
Communications Ports
Watlo w EZ - Z ONE® R M A M o dule • 13 •Cha p t e r 2 I n s tal l an d Wi r e
Warning: ç
Use National Electric (NEC) or other
country-specific standard wiring and
safety practices when wiring and
connecting this controller to a power
source and to electrical sensors or peripheral devices. Failure to do so may
result in damage to equipment and
property, and/or injury or loss of life.
Note:
Maximum wire size termination and
torque rating:
• 0.0507 to 3.30 mm2 (30 to 12 AWG)
single-wire termination or two 1.31
mm2 (16 AWG)
• 0.8 Nm (7.0 in-lb.) torque
Note:
Adjacent terminals may be labeled
differently, depending on the model
number.
Note:
To prevent damage to the controller,
do not connect wires to unused terminals.
Note:
Maintain electrical isolation between
digital input-outputs, switched dc/open
collector outputs and process outputs
to prevent ground loops.
Note:
This Equipment is suitable for use in
CLASS I, DIVISION 2, Groups A, B,
C and D or Non-Hazardous locations
only. Temperature Code T4
Access Module Wiring (RMAx-xxxx-xxxx)
Low Power
Slot C
99
98
power
• 20.4 to 30.8 V Å (ac) / Î (dc)
• 47 to 63 Hz
• Access module power consumption, 4 Watts maximum
• 31 Watts maximum power available for P/S part #:0847-02990000
• 60 Watts maximum power available for P/S part #:0847-03000000
• 91 Watts maximum power available for P/S part #:0847-03010000
• Class 2 or SELV power source required to meet UL compliance
standards
Standard Bus EIA-485 Communications
CD
CF
Standard Bus
Common
Slot C
CE
T- / R-
CZ
Common
T+ / R+
CX
Inter-module Bus
• CF, CD, CE - Standard Bus EIA485 Communications
• CZ, CX, CY - Inter-module Bus EIA485 Communications
• Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple
CY
devices in a network
• Wire T-/R- to the A terminal of the EIA-485 port.
• Wire T+/R+ to the B terminal of the EIA-485 port.
• Wire common to the common terminal of the EIA-485 port.
-
+
• Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple
devices in a network.
• A 120 Ω termination resistor may be required across T+/R+
and T-/R-, placed on the last controller on the network.
• Do not connect more than 16 EZ-ZONE RM controllers on a
network.
• Maximum network length: 1,200 meters (4,000 feet)
• 1/8th unit load on EIA-485 bus
Warning: ç
Explosion Hazard – Substitution of
component may impair suitability for
CLASS I, DIVISION 2.
Warning: ç
Explosion Hazard - Do not disconnect
while the circuit is live or unless the
area is known to be free of ignitable
concentrations of flammable substances.
EZ-ZONE® RM
to B&B Converter
Model ULINX 485USBTB-2W
TM
USB to RS-485 Adapter
using Standard Bus
USB
Port
PC Software Protocol - Standard Bus
EZ-Configurator
U
S
B
Use twisted pair wires such as Cat 5 cabling.
Do not route with power carrying conductors.
Data format
38,400 baud
8 data bits
no parity
1 start bit
1 stop bit
TM
LINX
USB Serial Conversion
U
Model 485TB-2W
B B electronics
&
0847-0326-0000
98 99
CF CD CE CZ CW CY
S
l
t
o
C
A(-)
B(+)
A(-)
B(+)
GND
98 99
CF CD CE CZ CW CY
Watlo w EZ - Z ONE® R M A M o dule • 14 •Cha p t e r 2 I n s tal l an d Wi r e
Slot E
Slot E
EIA-232/485 Modbus RTU Communications
RMA Part # Digit 5 and 6 is A2
Slot E
CB
CA
CC
CB
CA
C5
C3
C2
T+/R+
T-/R-
common
T+/R+
T-/R-
232 common
232 (Tx) to DB9 pin 2 (RD)
232 (RD) to DB9 pin 3 (Tx)
Modbus-IDA
DOACA or CDT-/R-
D1BCB or CET+/R+
commoncommonCC or CFcommon
• Wire T-/R- to the A terminal of
the EIA-485 port.
• Wire T+/R+ to the B terminal of
the EIA-485 port.
• Wire common to the common
terminal of the EIA-485 port.
• Do not route network wires
with power wires. Connect network wires in daisy-chain fashion when connecting multiple
devices in a network.
• A termination resistor is required. Place a 120 Ω resistor
across T+/R+ and T-/R- of last
controller on network.
• Maximum number of devices on
EIA/TIA-485
Terminal
Name
Watlow Terminal
a Modbus network is 247.
• maximum network length:
1,200 meters (4,000 feet)
• maximum EIA-232 network
length: 15 meters (50 feet)
• Do not connect more than one
EZ-ZONE RM controller on an
EIA-232 network.
• Do not wire to both the EIA-485
and the EIA-232 pins at the
same time.
• Two EIA-485 terminals of T/R
are provided to assist in daisychain wiring.
• 1/8th unit load on EIA-485 bus.
Function
Label
EtherNet/IP™ and Modbus TCP Communications
RMA Part # Digit 5 and 6 is A3
unused
unused
receive -
unused
unused
receive +
transmit -
transmit +
E8
E7
E6
E5
E4
E3
E2
E1
RJ-45
pin
T568B wire
color
SignalSlot
8brownunusedE8
7brown & whiteunusedE7
6greenreceive -E6
5white & blueunusedE5
4blueunusedE4
3white & greenreceive +E3
2orangetransmit -E2
1white & orangetransmit + E1
EtherNet/IP™ and Modbus TCP communications to connect with a 10/100 switch.
• Do not route network wires with power
E
wires.
• Connect one Ethernet cable per controller
to a 10/100 mbps Ethernet switch. Both
Modbus TCP and EtherNet/IP™ are available on the network.
Notes:
When using EtherNet/IP the RMA module supports implicit and unconnected explicit messaging.
DeviceNet™ Communications
RMA Part # Digit 5 and 6 is A5
TerminalSignalFunction
V+V+DeviceNet™ power
CHCAN_H
positive side of DeviceNet™
bus
SHshieldshield interconnect
CLCAN_L
negative side of DeviceNet™
bus
V-V-DeviceNet™ power return
CAN_H
CAN_L
shield
V+
V+
CH
SH
CL
V-
V-
T2
S2
R2
Watlo w EZ - Z ONE® R M A M o dule • 15 •Cha p t e r 2 I n s tal l an d Wi r e
Profibus DP Communications
Slot E
RMA Part # Digit 5 and 6 is A6
+5Vdc Voltage Potential
485 T+/R+
485 T-/R-
Digital ground
Termination resistor B
485 T+/R+
485 T-/R-
Termination resistor A
VP
DG
trB
trA
• Wire T-/R- to the A terminal of the EIA-485 port.
• Wire T+/R+ to the B terminal of the EIA-485
B
A
port.
• Wire Digital Ground to the common terminal of
the EIA-485 port.
• Do not route network wires with power wires.
B
A
Connect network wires in daisy-chain fashion
when connecting multiple devices in a network.
• A termination resistor should be used if this control is the last one on the network.
• If using a 150 Ω cable Wat low provides internal
termination. Place a jumper across pins trB and
• If external termination is to be used with a 150
Ω cable place a 390 Ω resistor across pins VP
and B, a 220 Ω resistor across pins B and A, and
lastly, place a 390 Ω resistor across pins DG and
A.
• Do not connect more than 16 EZ-ZONE
ules on any given segment.
• Maximum EIA-485 network length: 1,200 meters
(4,000 feet)
Watlo w EZ - Z ONE® R M A M o dule • 16 •Cha p t e r 2 I n s tal l an d Wi r e
Connecting and Wiring the Modules
ter-module
RM System Connections
Components of a RM system can be installed as
stand alone modules or can be interconnected on
the DIN rail as shown below. When modules are
connected together, power and communications are
shared between modules over the modular backplane interconnection. Therefore, bringing the necessary power and communications wiring to any
one connector in slot C is sufficient. The modular
backplane interconnect comes standard with every
module ordered and is generic in nature, meaning
any of the RM modules shown below on the DIN
rail can use it.
Modular backplane interconnect
Notice in the split rail system diagram that
a single power supply is being used across both
DIN rails. One notable consideration when designing the hardware layout would be the available power supplied and the loading affect of all
of the modules used. Watlow provides three options for power supplies listed below:
With regards to the modular loading affect, maximum power for each is listed below:
1. RMCxxxxxxxxxxxx @ 7 watts
2. RMEx-xxxx-xxxx @ 7 watts
3. RMAx-xxxx-xxxx @ 4 watts
So, in the split rail system diagram, the maximum current draw on the supply would be 38
Watts.
- 2 RMC modules consumes 14W
- 2 RME modules consumes 14W
- 1 RMA module consumes 4W
- 1 Remote User Interface consumes 6W
With this power requirement the second or third
power supply could be used.
Another hardware configuration scenario
that could present itself (graphic not shown)
would be a configuration that requires more than
one supply. Lets make some assumptions per-
taining to the split rail system diagram shown below.
The power supply used is the 91W supply. The top DIN
rail now has the following modules:
- 2 RMC modules consumes 14W
- 1 RMA consumes 4W
- 11 RME modules consumes 77W
As can now be seen, the total power requirement exceeds 91W. In this case, another power supply would
be required. To incorporate another supply in this system simply disconnect pins 99 and 98 on the remote
DIN rail and connect another appropriately sized power supply to those same pins.
When using a split rail configuration ensure that
the interconnections for the Inter-module Bus and
Standard Bus do not exceed 200 feet.
Slot E
_
_
_
_
_
_
_
_
Slot B
_
_
_
_
_
_
_
_
Standard Bus
Address 5
Slot C
CD
RM Access
Module
Slot D
_
_
_
Standard Bus
_
_
Address 3
_
_
_
Slot A
_
_
_
_
_
_
_
_
Slot C
98 99 CFCECZ CX CY
CD
Slot E
_
_
_
_
_
_
_
_
Slot B
_
_
_
_
_
_
_
_
Slot E
Slot B
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
In
Bus
Low Voltage
Class 2
Power Supply
RM Controller
Module
RMCxxxxxxxxxAxx
Slot D
_
_
_
_
_
_
_
_
Slot A
_
_
_
_
_
_
_
_
98 99 CFCECZ CX CY
Standard Bus
Address 1
Slot C
CD
Slot E
Slot B
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Standard Bus
RM Controller
Module
RMCxxxxxxxxxAxx
Slot D
_
_
_
Standard Bus
_
_
Address 4
_
_
_
Slot A
_
_
_
_
_
_
_
_
98 99 CFCECZ CX CY
RM Expansion
Module
RMEx-xxxx-xxxx RMAx-xxxx-xxxx
Slot D
_
_
_
Standard Bus
_
_
Address 2
_
_
_
Slot A
_
_
_
_
_
_
_
_
Slot C
98 99 CFCECZ CX CY
CD
Split Rail Conguration
RM Expansion
Module
RMEx-xxxx-xxxx
Slot E
Slot D
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Slot A
Slot B
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Slot C
CD
_
98 99 CFCECZ CX CY
RUI
EZKB-_ A _ _- _ _ _ _
98
99 CFCE
CD
Standard Bus
Note:
Module is not provided with a disconnect, use of an
external disconnect is required. It should be located in
close proximity to the module and be labeled as the disconnect for the module.
Note:
Connecting power supplies in parallel is not allowed.
When power consumption is greater than 91 watts use a
split rail configuration.
Watlo w EZ - Z ONE® R M A M o dule • 17 •Cha p t e r 2 I n s tal l an d Wi r e
Wiring a Serial EIA-485 Network
Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple devices in a network.
A termination resistor may be required. Place a
A network using Watlow's Standard Bus and an RUI/Gateway.
120 Ω resistor across T+/R+ and T-/R- of the last controller on a on a network.
Note:
Termination resistors when used, require a termination resistor at both ends of the network.
EZ-ZONE ST
ST_ _ - (B or F) _ M _ -_ _ _ _
CD
CE
D6
D5
CF
B5
+ B
- A
98
99
power
common
power
EZ-ZONE PM
RUI/Gateway
EZKB-_ A _ _- _ _ _ _
CF
CD
CE
98
99
CF
CD
CE
B5
D6
D5
98
99
power
com
- A
+ B
power
common
- A
+ B
Power
Supply
fuse
EZ-ZONE RM
t
C
l
o
S
98 99 CF CD CE CZ CX CY
power
common
- A
+ B
Watlo w EZ - Z ONE® R M A M o dule • 18 •Cha p t e r 2 I n s tal l an d Wi r e
Conventions Used in the Menu Pages
To better understand the menu pages that follow
review the naming conventions used. When encountered throughout this document, the word "default"
implies as shipped from the factory. Each page (Operations, Setup and Factory) and their associated
menus have identical headers defined below:
Header NameDefinition
Display
Parameter Name
Range
Default
Modbus Relative Address
CIP (Common Industrial Protocol)
Profibus Index
Parameter ID
Data Type R/W
Display
When the RMA module is used in conjunction with
Visually displayed information from the control.
Describes the function of
the given parameter.
Defines options available
for this prompt, i.e., min/
max values (numerical),
yes/no, etc... (further explanation below).
Values as delivered from
the factory.
Identifies unique parameters using either the
Modbus RTU or Modbus
TCP protocols (further explanation below).
If used in conjunction
with an RMA module
identifies unique parameters using either the DeviceNet or EtherNet/IP
protocol (further explanation below).
If used in conjunction
with an RMA module
identifies unique parameters using Profibus DP
protocol (further explanation below).
Identifies unique parameters used with other software such as, LabVIEW.
uint = Unsigned 16 bit
integer
dint = Signed 32-bit,
long
string = ASCII (8 bits
per character)
float = IEEE 754 32-bit
RWES = Readable
Writable
EEPROM (saved)
User Set (saved)
the RUI (optional equipment) visual information
from the module is displayed to the observer using
a fairly standard 7 segment display. Due to the use
of this technology, several characters displayed need
some interpretation, see the list below:
[1] = 1[0] = 0[i] = i[r] = r
[2] = 2[a] = A[j ] = J[s] = S
[3] = 3[h] = b[H]= K[t] = t
[4] = 4[c], [C] = c[L] = L[U] = u
[5] = 5[d ] = d[ m] = M[u] = v
[6] = 6[e] = E[n] = n[ w ] = W
[7] = 7[f] = F[o] = o[y] = y
[8] = 8[g] = g[p] = P[2] = Z
[9] = 9[h] = h[q] = q
Range
Within this column notice that on occasion there will
be numbers found within parenthesis. This number
represents the enumerated value for that particular
selection. Range selections can be made simply by
writing the enumerated value of choice using any of
the available communications protocols. As an example, turn to the Operations Page and look at the
Backup Menu. To initiate a backup using Modbus
simply right the value of 1644 (save) to Modbus register 401271.
Communication Protocols
The RMA module comes with the standard offering
of Watlow's Standard Bus protocol used primarily
for inter-module communications as well as for configuration using EZ-ZONE Configurator software
(free download from Watlow's web site (http://www.
watlow.com). Along with Standard Bus, the RMA
module has options for several different protocols
listed below:
- Modbus RTU 232/485
- EtherNet/IP, Modbus TCP
- DeviceNet
- Profibus DP
Modbus RTU Protocol
All Modbus registers are 16-bits and as displayed
in this manual are relative addresses (actual). Some
legacy software packages limit available Modbus
registers to 40001 to 49999 (5 digits). Many applications today require access to all available Modbus
registers which range from 400001 to 465535 (6 digits). Watlow controls support 6 digit Modbus registers.
Note:
In this User's Guide, all values shown representing
Modbus addresses are added to 400,001 or 40,001 to
acquire the absolute address. As an example, notice
above (under the Range header) the Modbus address
identified for Backup. Compare this to the value listed for this same parameter found in the Operations
Watlo w EZ - Z ONE® R M A M o dule • 19 •Cha p t e r 2 I n s tal l an d Wi r e
Page under the Backup Menu.
For parameters listed as f loat notice that only
one (low order) of the two registers is listed, this is
true throughout this document. By default, the low
order word contains the two low bytes of the 32-bit
parameter. As an example, look in the RMA Setup
Page for the Real Time Clock Value. Find the column
identified in the header as Modbus and notice that it
lists register 1424. Because this parameter is a float
it is actually represented by registers 1424 (low order bytes) and 1425 (high order bytes). The Modbus
specification does not dictate which register should
be high or low order so Watlow provides the user the
ability to swap this order (Setup Page, Communications Menu) from the default low/high to high/low.
It should also be noted that some of the cells in the
Modbus column contain wording pertaining to an
offset. Several parameters in the RMA contain more
than one instance; such as, Data Log points (250),
Variables (12), Gateway Instances (16), etc... The
Modbus register shown always represents instance
one. Take for an example the logging point parameter found in the RMA Setup Page under the Log
Point Menu. Instance one for the Source Function
is shown as address 1470 and the offset to the next
instance is identified as +16. If there was a desire to
read or write to instance 3 simply add 32 to 1470 to
find its address, in this case, the instance 3 address
for Log Point Source Function 3 is 1502.
RMA _ - A [2, 3] _ _ - A A _ _
To learn more about the Modbus protocol point your
browser to http://www.modbus.org.
Common Industrial Protocol (CIP)
DeviceNet & Ethernet/IP
Both DeviceNet and EtherNet/IP use open object
based programming tools and use the same addressing scheme. In the following menu pages notice the
column header identified as CIP. There you will find
the Class, Instance and Attribute in hexadecimal,
(decimal in parenthesis) which makes up the addressing for both protocols.
Profibus DP
To accommodate for Profibus DP addressing the following menus contain a column identified as Profibus
Index. Data types used in conjunction with Profibus
DP can be found in the table below.
Data Types Used with Profibus DP
Word= Unsigned 16 bit
INT= Signed 16-bit Integer
dint = Signed 32-bit Integer
REAL= Float, IEEE 754 32-bit
CHAR= ASCII, 8 bits per character
BYTE= 8 bits
RMA _ - A [6] _ _ - A A _ _
To learn more about the Profibus DP protocol point
your browser to http://www.profibus.org
Note:
The RMA module equipped with EtherNet/IP supports
implicit and unconnected explicit messages.
Data Types Used with CIP
uint = Unsigned 16 bit integer
int= Signed 16-bit
dint = Signed 32-bits, long
real= Float, IEEE 754 32-bit
string= ASCII, 8 bits per character
sint= Signed 8 bits , byte
RMA _ - A [3] _ _ - A A _ _
To learn more about the DeviceNet and EtherNet/IP
protocol point your browser to http://www.odva.org.
Watlo w EZ - Z ONE® R M A M o dule • 20 •Cha p t e r 2 I n s tal l an d Wi r e
3
Chapter 3: Operations Page
Access Module Operation Page Parameters
To navigate to the Operations Page using the RUI, follow the steps below:
1. From the Home Page, press both the Up ¿ and
Down ¯ keys for three seconds. [``Ai] will appear
in the upper display and [oPEr] will appear in the
lower display.
2. Press the Up ¿ or Down ¯ key to view available
menus.
3. Press the Advance Key ‰ to enter the menu of
choice.
4. If a submenu exists (more than one instance), press
Note:
Some of these menus and parameters may not appear, depending on the modules options. See model number
information in the Appendix for more information. If there is only one instance of a menu, no submenus will appear.
[dLog]
[oPEr] Data Logging Menu
[dLog] Data Logging
[StAt] Status
[AME] Available Logging Memory
[`A;ti] Available Logging Time
[bCUP]
[oPEr] Backup Menu
[bCUP] Backup
[StAt] Status
[2onE] Zone
[b;sta]
[oPEr] Backup Status Menu
[```1] to [``24]
[b;sta] Backup (1 to 24)
[StAt] Status
the Up ¿ or Down ¯ key to select and then press
the Advance Key ‰ to enter.
5. Press the Up ¿ or Down ¯ key to move through
available menu prompts.
6. Press the Infinity Key ˆ to move backwards
through the levels: parameter to submenu; submenu
to menu; menu to Home Page.
7. Press and hold the Infinity Key ˆ for two seconds to
return to the Home Page.
On the following pages, top level menus are identified
with a yellow background color.
Watlo w EZ - Z ONE® R M A M o dule • 21 •Cha p t e r 3 O p e rat i o n s P a ge
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