Watlow EZ-ZONE RM Specifications

Page 1
EZ-ZONE® RM Multi-Loop Controller
EZ-ZONE® RM High-Density Modules Integrate Temperature, Process, Limit and Power Control from 1 to 152 Loops Into One System
SPECIFICATION SHEET
Optional integrated controller functions can be combined or ordered in different quantities:
PID control loops
Over/under temperature limit control loops
10 and 15 ampere power output/heater driver options
On-board data logging
Current measurement input
Sequencer start up and control function
Programmable timer and counter functions
Programmable math and logic options
Multiple communication protocol options
Mobile configuration with removable secure digital
(SD) flash card
Benefits of using an integrated controller solution:
Reduces wiring time and termination complexity
compared to connecting multiple discrete products
Improves system reliability
Reduces termination and installation cost
Eliminates compatibility issues often encountered with
using various discrete components and brands
Reduces troubleshooting time and downtime costs
because the system can specifically identify any problems with a sensor, controller, solid state relay (SSR) power output or heater load
Complete thermal solution saves engineering time and
labor costs while shortening project schedules

Features and Benefits

Multiple inputs; from one to 152 PID loops of control or monitor up to 256 analog inputs
Mix and match I/O to fit any application; from one input
with two outputs to 152 analog inputs with 152 outputs, or monitor up to as many as 256 analog inputs all in one system
Reduces cost because only required loops are purchased
Allows a common controller platform across many
design applications as both loops and outputs can be ordered in single increments
Advanced PID control algorithm
Offers TRU-TUNE®+ adaptive control to provide tighter
control for demanding applications
Enables auto-tune for fast, efficient start-up
Communication capabilities
Provides a range of protocol options including universal
serial bus (USB) device port, Modbus® RTU, EtherNet/IP™, Modbus® TCP, DeviceNet™ and PROFIBUS
USB Port
Provides data log retrieval
SPLIT-RAIL control
Allows modules mounted in separate high-voltage and
low-voltage cabinets to function as an integrated system
Minimizes the length and cost of wire runs and improves
system reliability by locating inputs closer to sensors and outputs closer to loads
AUTO CLONE
Reduces time and configuration complexity by
automatically building a new module with the same parameter settings as the replaced module
SENSOR GUARD
Prevents unplanned process shutdowns and product
loss by switching to a backup sensor if the primary sensor fails
Page 2

Additional Key Functions

Configuration communication port (standard bus)
Removable modules and connectors
Ring lug and front-screw terminal options
Profile ramp soak with 400 total steps
Retransmit and remote set point input virtually inside
controller eliminating costs for input/output hardware
User configuration settings can be stored and recalled
Thermistor input
Elevated operating range of 0 to 149°F (-18 to 65°C)
UL® listed, CSA, CE, RoHS, W.E.E.E., FM, SEMI F47-0200,
Class 1, Div. 2 rating on selected models

Common Specifications (Applies to all modules)

Line Voltage/Power
20.4 to 30.8VAC/VDC, 50/60Hz ±5%
Any external power supply used should comply with a
Class 2 or SELV rating (see specific module specification listing for max. VA power consumption)
Data retention upon power failure via non-volatile memory
Compliant with Semi F47-0200, Figure R1-1 voltage sag
requirements
Environment
0 to 149°F (-18 to 65°C) operating temperature
-40 to 185°F (-40 to 85°C) storage temperature
0 to 90% RH, non-condensing
Functional Operating Range for RMC, RMH, RML and RMS
Type J: -346 to 2192°F (-210 to 1200°C) Type K: -454 to 2500°F (-270 to 1371°C) Type T: -454 to 750°F (-270 to 400°C) Type E: -454 to 1832°F (-270 to 1000°C) Type N: -454 to 2372°F (-270 to 1300°C) Type C: 32 to 4200°F (0 to 2315°C) Type D: 32 to 4200°F (0 to 2315°C) Type F: 32 to 2449°F (0 to 1343°C) Type R: -58 to 3214°F (-50 to 1767°C) Type S: -58 to 3214°F (-50 to 1767°C) Type B: 32 to 3300°F (0 to 1816°C) RTD (DIN): -328 to 1472°F (-200 to 800°C) Process: -1999 to 9999 units
Agency Approvals
UL®/EN 61010 Listed, File E185611, C-UL® C22.2
#61010ANSI/ISA 12.12.01-2007 Class 1, Div. 2-Group A, B, C, D temperature code T4 (optional)
UL® 1604 Class 1, Div. 2 (optional)
EN 60529 IP20
UL® 50, NEMA 4X, EN 60529 IP66; 1/16 DIN remote user
interface (RUI)
CSA 610110 CE
RoHS by design, W.E.E.E.
FM Class 3545 on limit control versions
CE
Serial Communications
All modules ship with standard bus protocol for
configuration and communication with all other EZ-ZONE products
Implicit Messaging
Number of data members accessible through implicit messaging
Protocol
Ethernet/IP™ 100 20 40 40 20 40 20 DeviceNet™ 200 20 40 40 20 40 20
RM
System
RMC RMH RML RME RMS RMA
User Interface
Seven-segment LED, address/protocol indicator
programmed via push button switch
Communication activity, 2 LEDs
Error condition of each loop, 4 LEDs
Output status indication, 16 LEDs
Maximum System Configuration
One access module plus up to 16 additional control or
expansion modules (any combination), up to 152 loops
Mounting
DIN-rail specification EN50022, 1.38 x 0.30 in.
(35 x 7.5 mm)
DIN-rail mounted or chassis mounted with customer
supplied screws
Wiring Termination—Touch-Safe Terminals
Right angle and front screw type terminal blocks
(slots A, B, D, E)
Input, power and controller output terminals, touch safe,
removable, 12 to 30 AWG
Programmable Application Blocks
Compare
Greater than, less than, equal, not equal, greater than or
equal, less than or equal
Counters
Counts up or down, loads predetermined value on the load
signal. Output is active when the count value equals or exceeds predetermined target value
Linearization
Interpolated or stepped relationship
Logic
And, nand, or, nor, equal, not equal, latch, flip flop
Math
Average, process scale, deviation scale, differential
(subtraction), ratio (divide), add, multiply, absolute difference, min., max., square root, sample and hold, altitude and dew point
Process Value
Sensor backup, average, crossover, wet/dry bulb,
switch over, differential (subtraction), ratio (divide), add, multiply, absolute difference, min., max., square root, altitude, visala and dew point
Special Output Function
Compressor – turns on-off compressor for one or two
loops (cool and dehumidify with single compressor)
Motorized valve – turns on-off motor open/closed
outputs causing valve to represent desired power level
Sequencer – turns on-off up to four outputs to
distribute a single power across all outputs with linear and progressive load wearing
Timers
On pulse – produces an output of fixed time on the active
edge of timer run signal
Delay – output is a delayed start of timer run and off at
same time
One shot – oven timer
Retentive – measures timer run signal and output on when
accumulated time exceeds target
Variable
User value for digital or analog variable
Page 3
EZ-ZONE RM Family Comparison
Standard Connectors
Standard Connectors
Straight Connectors
5.8 in.
(147.1 mm)
4.57 in.
(116.08 mm)
4 in.
(102 mm)
Standard Connectors
Straight Connectors
Ring Terminal Connectors
5.8 in.
(147.1 mm)
4.57 in.
(116.08 mm)
4 in.
(102 mm)
6.1 in.
(154.4 mm)
Control Module
Number of modules per system 1 to 16 1 to 16 1 to 16 1 to 16 1 to 16
Number of PID loops per module 1 to 4 4, 8, 12 or 16 0 0 0
Number of limit loops per module 1 to 4 0 4, 8 or 12 0 0
Number of monitoring points per module 1 to 3 0 0 0 4, 8, 12 or 16
Mechanical relays per module 1 to 8 4 or 8 4, 6 or 8 4, 8 or 12 4 or 8
Digital I/O points per module 6 6 or 12 6 or 7 6, 12, 18 or 24 6, 7 or 12
Actions (events) per module 8 24 16 8 16
Alarms per module 8 24 16 8 16
Compare per module 4 24 16 8 24
Counters per module 4 24 16 8 24
Linearization per module 4 24 16 8 24
Logic per module 16 24 16 16 24
High-Density
Control Module
High-Density Limit Module
Expansion
Module
High-Density
Scanner Module
Math per module 8 24 16 8 24
Process value per module 1 to 4 4, 8, 12 or 16 4, 8 or 12 0 4, 8, 12 or 16
Special output function per module 4 0 0 4 0
Timers per module 4 24 16 8 24
Variable per module 16 24 16 16 24

Dimensional Drawings

2.03 in.
Slot D
Slot E
Slot A
Slot B
(51.56 mm)
Slot C
Add 2.03 in. (51.56 mm) per module
Connector Type Module Depth in. (mm)
Standard (Right Angle) 5.8 (148)
Straight (Front Screw) 6.1 (155)
Ring Terminal 6.5 (166)
Standard Connectors
5.8 in.
(147.1 mm)
1.75 in.
(44.45 mm)
4.41 in.
(112.04 mm)
Front-Screw Connectors
Ring Terminal Connectors
6.1 in.
(154.4 mm)
6.5 in.
(164.9 mm)
4.57 in.
(116.08 mm)
4 in.
(102 mm)
Page 4

Control Module Specifications (RMC)

(Select an RMC module for 1 to 4 loops of control.)
Line Voltage/Power
Power consumption: 7 W, 14VA
Any external power supply used should comply with a
Class 2 or SELV rating
Controller
User-selectable heat/cool, on-off, P, PI, PD, PID or alarm
action, not valid for limit controllers
Process PID or Over-temperature Limit Mode Options
Auto-tune with TRU-TUNE+ adaptive control
Control sampling rates: input = 10Hz, output = 10Hz
(non-divisional)
Isolated Serial Communications
All modules ship with standard bus protocol for
configuration and communication with all other EZ-ZONE controllers
Optional EIA 485, Modbus® RTU
Profile Ramp and Soak (RMC only, not available with high-density controller)
Profile engine affects one to four loops
25 profiles and 15 sub-routines, 400 steps total
Option for battery backup and real time clock is via the
access module
Calibration Accuracy
±0.1% of span, ±1°C. See user manual for details.
Universal Input
Thermocouple, grounded or ungrounded sensors
>20MΩ input impedance
Max. of 2kΩ source resistance
RTD 2- or 3-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C)
calibration to DIN curve (0.00385Ω/Ω/°C)
Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input
impedance; scalable, 0-50mV
Potentiometer: 0 to 1,200Ω
Inverse scaling
Current: input range is 0 to 50mA, 100Ω input impedance
Response time: 1 second max., accuracy ±1mA typical
Thermistor Input
0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
2.252kΩ and 10kΩ base at 77°F (25°C)
Digital Input
Update rate 10Hz
Max. input 36VDC at 3mA
Min. high state 3VDC at 0.25mA
Max. low state 2V
Dry Contact Input
Update rate 10Hz
Min. open resistance 10kΩ, max. closed resistance 50Ω
Current Measurement Input
Accepts 0-50mA signal (user programmable range)
Displayed operating range and resolution can be scaled
and are user programmable
Output Hardware
Switched dc:
Max. 32VDC open circuit
Max. current 30mA per single output
Max. current 40mA per paired outputs (1 & 2, 3 & 4, 5 & 6, 7 & 8)
Open collector:
Max. 30VDC @ 100mA
6 digital inputs/outputs:
Switched dc, max. 20VDC @ 40mA, 12VDC @ 80mA
Open collector, max. 32VDC @ 1.5A, max. 8A per 6 outputs combined
SSR, Form A, 1A at 50°F (10°C) to 0.5A at 149°F (65°C), 0.5A
@ 24VAC min., 264VAC max., opto-isolated, without contact suppression
Electromechanical relay, Form C, 5A, 24 to 240VAC or
30VDC max., resistive load, 100,000 cycles at rated load, requires a min. load of 20mA at 24V, 125VA pilot duty
Electromechanical relay, Form A, 5A, 24 to 240VAC or
30VDC max., resistive load, 100,000 cycles at rated load, requires a min. load of 20mA at 24V, 125VA pilot duty
NO-ARC relay, Form A, 15A @ 122°F (50°C),
85 to 264VAC, no VDC, resistive load, 2 million cycles at rated load
Universal process/retransmit, output range selectable:
0 to 10VDC ±15mV into a min. 1,000Ω load with 2.5mV
nominal resolution
0 to 20mA ±30µA into max. 800Ω load with 5µA
nominal resolution
Temperature stability is 100ppm/°C
Page 5
Control Module Ordering Information
Requires 24 to 28VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ②
EZ-ZONE
Rail
Mount
RM
1 = 2 = 3 = Ramp/Soak control with universal input (R/S applies to all loops in module) 4 = Ramp/Soak control with thermistor input (R/S applies to all loops in module) 5 =
6 =
7 =
9 =
A =
B = U = D =
E =
F = G = H =
J =
K =
L =
M =
N =
P =
R =
S =
T = None
Y =
Z =
A = None
1 = Control with universal input
2 = Control with thermistor input
5 = Limit with universal input (only valid Output 3 and 4, options will be B, F, L)
6 =
7 =
R = Auxiliary 2nd input (universal input)
P = Auxiliary 2nd input (thermistor input)
A =
B = U = D =
E =
F = G = H =
J =
K =
L =
M =
N =
P =
R =
S =
T = None
Y =
Z =
A = None
1 = Control with universal input
2 = Control with thermistor input
5 =
6 =
7 =
R = Auxiliary 2nd input (universal input)
P = Auxiliary 2nd input (thermistor input)
Input 1 Control Module
Primary
Function
C
Control with universal input Control with thermistor input
Limit with universal input (only valid Output 1 and 2, options will be
B, F, L)
Limit with thermistor input
B, F, L) Current transformer input (not valid Output 1 and 2, options are A, B, N, P, R, S, T)
Custom
Output 1 and 2 Hardware Options
None None Mechanical relay 5A, Form A Switched dc/open collector Switched dc/open collector NO-ARC 15A power control Switched dc/open collector Switched dc Switched dc/open collector Mechanical relay 5A, Form A Switched dc/open collector SSR Form A, 0.5A Mechanical relay 5A, Form C Mechanical relay 5A, Form C NO-ARC 15A power control Mechanical relay 5A, Form C Switched dc Mechanical relay 5A, Form C Mechanical relay 5A, Form A Mechanical relay 5A, Form C SSR Form A, 0.5A Universal process Universal process Switched dc Universal process Mechanical relay 5A, Form A Universal process SSR Form A, 0.5A
SSR Form A, 0.5A NO-ARC 15A power control SSR Form A, 0.5A SSR Form A, 0.5A
Limit with thermistor input (only valid Output 3 and 4, options will be B, F, L)
Current transformer input (not valid Output 3 and 4, options are N, P, R, S)
None None Mechanical relay 5A, Form A Switched dc/open collector Switched dc/open collector NO-ARC 15A power control Switched dc/open collector Switched dc Switched dc/open collector Mechanical relay 5A, Form A Switched dc/open collector SSR Form A, 0.5A Mechanical relay 5A, Form C Mechanical relay 5A, Form C NO-ARC 15A power control Mechanical relay 5A, Form C Switched dc Mechanical relay 5A, Form C Mechanical relay 5A, Form A Mechanical relay 5A, Form C SSR Form A, 0.5A Universal process Universal process Switched dc Universal process Mechanical relay 5A, Form A Universal process SSR Form A, 0.5A
SSR Form A, 0.5A NO-ARC 15A power control SSR Form A, 0.5A SSR Form A, 0.5A
Limit with universal input (only valid Output 5 and 6, options will be B, F, L)
Limit with thermistor input (only valid Output 5 and 6, options will be B, F, L)
Current transformer input (not valid Output 5 and 6, options are N, P, R, S)
Output 1 Output 2
Output 3 and 4 Hardware Options
Output 3 Output 4
Output 1 and
2 Hardware
Options
Input 1 Primary Function
(only valid Output 1 and 2, options will be
Input 2
Input 3
Input 2
None
None
None
None
SSR Form A, 0.5A
None
None
None
None
SSR Form A, 0.5A
Output 3 and
4 Hardware
Options
Input 3
Output 5 and
6 Hardware
Options
A =
None
B =
None Mechanical relay 5A, Form A
U =
Switched dc/open collector
D =
Switched dc/open collector NO-ARC 15A power control
E =
Switched dc/open collector Switched dc
F =
Switched dc/open collector Mechanical relay 5A, Form A
G =
Switched dc/open collector SSR Form A, 0.5A
H =
Mechanical relay 5A, Form C
J =
Mechanical relay 5A, Form C NO-ARC 15A power control
K =
Mechanical relay 5A, Form C Switched dc
L =
Mechanical relay 5A, Form C Mechanical relay 5A, Form A
M =
Mechanical relay 5A, Form C SSR Form A, 0.5A
N =
Universal process
P =
Universal process Switched dc
R =
Universal process Mechanical relay 5A, Form A
S =
Universal process SSR Form A, 0.5A
T = None Y =
SSR Form A, 0.5A NO-ARC 15A power control
Z =
SSR Form A, 0.5A SSR Form A, 0.5A
A = None 1 = Control with universal input 2 = Control with thermistor input
5 = Limit with universal input (only valid Output 7 and 8, options will be B, F, L) 6 = Limit with thermistor input (only valid Output 7 and 8, options will be
B, F, L)
7 = Current transformer input (not valid Output 7 and 8, options are N, P, R, S) R = Auxiliary 2nd input (universal input) P = Auxiliary 2nd input (thermistor input)
A =
None
B =
None Mechanical relay 5A, Form A
U =
Switched dc/open collector
D =
Switched dc/open collector NO-ARC 15A power control
E =
Switched dc/open collector Switched dc
F =
Switched dc/open collector Mechanical relay 5A, Form A
G =
Switched dc/open collector SSR Form A, 0.5A
H =
Mechanical relay 5A, Form C
J =
Mechanical relay 5A, Form C NO-ARC 15A power control
K =
Mechanical relay 5A, Form C Switched dc
L =
Mechanical relay 5A, Form C Mechanical relay 5A, Form A
M =
Mechanical relay 5A, Form C SSR Form A, 0.5A
N =
Universal process
P =
Universal process Switched dc
R =
Universal process Mechanical relay 5A, Form A
S =
Universal process SSR Form A, 0.5A
T = None Y =
SSR Form A, 0.5A NO-ARC 15A power control
Z =
SSR Form A, 0.5A SSR Form A, 0.5A
C =
6 digital inputs/outputs (valid option only if Input 4 selection =
A = Right angle screw connector (standard) F = Front screw connector (slots A, B, D and E only)
A = Standard bus 1 =
Standard bus and Modbus® RTU 485 (selectable via dipswitch)
Firmware, Overlays, Parameter Settings
AA =
Standard Replacement connectors hardware only for the entered part number.
AB =
Additional cost for the model can be disregarded as you are only ordering replacement connectors.
12 =
Class 1, Div. 2 (not available with integrated limit controller or mechanical relay options) Custom
XX =
Output 7 and
Input 4
Options
Output 5 and 6 Hardware Options
Output 5 Output 6
Output 7 and 8 Hardware Options
Output 7 Output 8
8 Hardware
Connector
Input 4
Connector Style
Enhanced Options
Additional Options
Enhanced
Style
None
None
None
None
SSR Form A, 0.5A
None
None
None
None
SSR Form A, 0.5A
Options
⑭ ⑮
Additional
Options
A)
Page 6

High-Density Control Module Specifications (RMH)

(Select an RMH module for 4 to 16 loops of control.) Line Voltage/Power
Power consumption: 7 W, 14VA
Any external power supply used should comply with a
Class 2 or SELV rating
Controller
User-selectable heat/cool, on-off, P, PI, PD, PID or alarm
action, not valid for limit controllers
Process PID Options
Auto-tune with TRU-TUNE+ adaptive control
Control sampling rates: input = 10Hz, output = 10Hz
(non-divisional)
Isolated Serial Communications
All modules ship with standard bus protocol for
configuration and communication with all other EZ-ZONE controllers
Optional EIA 485, Modbus® RTU
Calibration Accuracy
±0.1% of span, ±1°C. See user manual for details.
Universal Input
Thermocouple, grounded or ungrounded sensors
>20MΩ input impedance
Max. of 2kΩ source resistance
RTD 2-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C)
calibration to DIN curve (0.00385Ω/Ω/°C)
Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input
impedance; scalable, 0-50mV
Thermistor Input
0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
2.252kΩ and 10kΩ base at 77°F (25°C)
Digital Input
Update rate 10Hz
Max. input 36VDC at 3mA
Min. high state 3VDC at 0.25mA
Dry Contact Input
Update rate 10Hz
Min. open resistance 10kΩ, max. closed resistance 50Ω
Output Hardware
6 digital inputs/outputs:
Switched dc, max. 20VDC @ 40mA, 12VDC @ 80mA
Open collector, max. 32VDC @ 1.5A, max. 8A per 6 outputs combined
Electromechanical relay, Form A, 5A, 24 to 240VAC or
30VDC max., resistive load, 100,000 cycles at rated load, requires a min. load of 20mA at 24V, 125VA pilot duty
Tri-Process (Three universal process/retransmit outputs)
Output range selections: 0 to 10VDC into a min. 4KΩ
load
0 to 20mA into max. 400Ω load
Quad SSR
Four SSRs at 2A each. SSRs are grouped in 2-pairs with
each sharing a common. See table below.
Maximum Current Per Relay
Ambient Temp.
-18 to 20°C 2A 1.5A 20 to 65°C 1A 0.75A
1 Quad SSR Card
More than 1 Quad
SSR Card
High-Density Control Module Ordering Information
Requires 24 to 28VAC/VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ②
EZ-ZONE
Rail
Mount
RM
A = Right angle screw connector (standard)
F = Front screw connector S = Custom
1 = 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA)
2 = 4 thermistor inputs with control loops
A = None
1 = 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA)
2 = 4 thermistor inputs with control loops
A = None
1 =
2 = 4 thermistor inputs with control loops C = 6 digital I/O F = 3 universal process/retransmit outputs J = 4 mechanical relay 5A, Form A L = 4 SSR’s at 2A each. SSR’s grouped in 2-pairs with each pair
Control Module
Connector
Style
H
Connector Style/Custom Product
with control loops
with control loops
4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with control loops
sharing a common
Slot A
-
Slot A
Slot B
Slot D
Slot B⑦Slot D⑧Slot E
Future Option
A
-
A = None 1 =
2 = 4 thermistor inputs with control loops C = 6 digital I/O
F = 3 universal process/retransmit outputs J = 4 mechanical relay 5A, Form A L = 4 SSR’s at 2A each. SSR’s grouped in 2-pairs with each pair
A = Standard bus 1 =
Firmware, Overlays, Parameter Settings
AA =
AB = Replacement connectors hardware only for the entered
XX =
Enhanced
Options
4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with control loops
sharing a common
Standard bus and Modbus® RTU 485 (user-selectable)
Standard
part number Custom
⑪ ⑫
Additional
Options
Slot E
Enhanced Options
Additional Options
Page 7

High-Density Limit Module Specifications (RML)

(Select an RML module for 4 to 12 safety limits.)
Line Voltage/Power
Power consumption: 7 W, 14VA
Any external power supply used should comply with a
Class 2 or SELV rating
Isolated Serial Communications
All modules ship with standard bus protocol for
configuration and communication with all other EZ-ZONE controllers
Optional EIA 485, Modbus® RTU
Calibration Accuracy
±0.1% of span, ±1°C. See user manual for details
Universal Input
Thermocouple, grounded or ungrounded sensors
>20MΩ input impedance
Max. of 2kΩ source resistance
RTD 2-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C)
calibration to DIN curve (0.00385Ω/Ω/°C)
Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input
impedance; scalable, 0-50mV
Thermistor Input
0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
2.252kΩ and 10kΩ base at 77°F (25°C)
Digital Input
Update rate 10Hz
Max. input 36VDC at 3mA
Min. high state 3VDC at 0.25mA
Dry Contact Input
Update rate 10Hz
Min. open resistance 10kΩ, max. closed resistance 50Ω
Output Hardware
6 digital inputs/outputs:
Switched dc, max. 20VDC @ 40mA, 12VDC @ 80mA
Open collector, max. 32VDC @ 1.5A, max. 8A per 6 outputs combined
Electromechanical relay, Form A, 5A, 24 to 240VAC or
30VDC max., resistive load, 100,000 cycles at rated load, requires a min. load of 20mA at 24V, 125VA pilot duty
High-Density Limit Module Ordering Information
Requires 24 to 28VAC/VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ②
EZ-ZONE
Rail
Mount
RM
A = Right angle screw connector (standard)
F = Front screw connector S = Custom
5 = 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with limit
6 = 4 thermistor inputs with limit control loops
A = None
5 = 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with limit
6 = 4 thermistor inputs with limit control loops
A = None
5 = 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with limit
6 = 4 thermistor inputs with limit control loops J = 4 mechanical relay 5A, Form A
C = 6 digital I/O*
Limit
Module
L
control loops
control loops
control loops
Connector
Style
Connector Style/Custom Product
Slot A
- -
Slot A
Slot B
Slot D
Slot B⑦Slot D⑧Slot E
Future Option
A
B =
A = Standard bus
Firmware, Overlays, Parameter Settings
AA =
* Reset limits via digital input, EZ key on RUI or communications commands
Enhanced
Options
J = 4 mechanical relay 5A, Form A
1 digital input and 2 mechanical relays, 5A (1 Form A and 1 Form C)*
1 =
Standard bus and Modbus® RTU 485* (user-selectable)
Standard
AB = Replacement connectors hardware only for the entered part
number.
XX =
Custom
⑪ ⑫
Additional
Options
Slot E
Enhanced Options
Additional Options
Page 8

Expansion Module Specifications (RME)

(Select an RME module for additional inputs and outputs and higher amperage outputs.) Line Voltage/Power
Power consumption: 7 W, 14VA
Any external power supply used should comply with a
Class 2 or SELV rating
Serial Communications
All modules ship with standard bus protocol for
configuration and communication with all other EZ-ZONE products
Wiring Termination—Touch Safe Terminals
Right angle and front-screw type terminal blocks
(slots A, B, D, E)
Input, power and controller output terminals, touch
safe, removable, 12 to 30 AWG
Ring lug terminal blocks (slots A and D only)
Input, power and controller output terminals are
touch safe and removable
Digital Input
Update rate 10Hz
Max. input 36VDC at 3mA
Min. high state 3VDC at 0.25mA
Dry Contact
Min. open resistance 100kΩ
Max. closed resistance 50Ω
Output Hardware (6 digital inputs/outputs)
Update rate 10Hz
Switched dc
Output voltage 20VDC max.
Max. supply current source 40mA at 20VDC and 80mA
at 12VDC
Open collector
Switched voltage max. 32VDC
Max. switched current per output 2.5A
Max. switched current for all six outputs combined 10A
Dual Solid State Relay
Two SSR board option, Form A, 10A max. each
SSRs combined @ 24VAC min., 264VAC max., opto-isolated, without contact suppression, max. resistive load 10A per output at 240VAC, max. 20A per card at 122°F (50°C), max. 12A per card at 149°F (65°C)
Four Mechanical Relay
Four electro mechanical relays, Form A, 5A, 24 to
240VAC or 30VDC max., resistive load, 100,000 cycles at rated load. Requires a min. load of 20mA at 24V, 125VA pilot duty
Tri-Process (Three universal process/retransmit outputs)
Output range selections: 0 to 10VDC into a min. 4KΩ load
0 to 20mA into max. 400Ω load
Quad SSR
Four SSRs at 2A each. SSRs are grouped in 2-pairs with each
sharing a common.
Maximum Current Per Relay
Ambient Temp.
-18 to 20°C 2A 1.5A 20 to 65°C 1A 0.75A
1 Quad SSR Card
More than 1 Quad
SSR Card
Expansion Module Ordering Information
Requires 24 to 28VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ②
EZ-ZONE
Rail
Mount
RM
A = Right angle screw connector (standard) F = Front screw connector (slots A, B, D and E only) R = Ring lug connector (if ordered then slots B and E must be =A) S = Custom
A = None C = 6 digital I/O F = 3 universal process/retransmit outputs
J = 4 mechanical relay 5A, Form A
K =
2 SSRs, Form A, 10A max. each (if ordered, then slot B must
be =A)
L =
4 SSR’s at 2A each. SSR’s grouped in 2-pairs with each pair sharing a common
T =
Quad inputs for external current transformers. Can do either single-phase or three-phase system measurement for all hardware outputs ordered within the expansion module.
A = None C = 6 digital I/O F = 3 universal process/retransmit outputs
J = 4 mechanical relay 5A, Form A
L = 4 SSR’s at 2A each. SSR’s grouped in 2-pairs with each pair
sharing a common
T = Quad inputs for external current transformers. Can do either
single-phase or three-phase system measurement for all hardware outputs ordered within the expansion module.
Expansion
Module
E
Connector
Style
Connector Style/Custom Product
Slot A
-
Slot A
Slot B
Slot B⑦Slot D⑧Slot E
⑨ ⑩
Future
Options
AA
-
A = None C = 6 digital I/O
F = 3 universal process/retransmit outputs J = 4 mechanical relay 5A, Form A
K =
L = 4 SSR’s at 2A each. SSR’s grouped in 2-pairs with each pair
T = Quad inputs for external current transformers. Can do either
A = None C = 6 digital I/O
F = 3 universal process/retransmit outputs L =
T =
Firmware, Overlays, Parameter Settings
AA =
AB = Replacement connectors hardware only for the entered part
12 =
XX =
⑪ ⑫
Additional
Options
Slot D
2 SSRs, Form A, 10A max. each (if ordered, then slot E must be = A)
sharing a common
single-phase or three-phase system measurement for all hardware outputs ordered within the expansion module.
Slot E
4 SSR’s at 2A each. SSR’s grouped in 2-pairs with each pair sharing a common Quad inputs for external current transformers. Can do either single-phase or three-phase system measurement for all hardware outputs ordered within the expansion module.
Standard
number. Additional cost for the model can be disregarded as you are only ordering replacement connectors.
Class 1, Div. 2 (not available with integrated limit controller or mechanical relay options) Custom
Additional Options
Page 9

High-Density Scanner Module Specifications (RMS)

(Select an RMS module for 4 to 16 auxiliary analog inputs.)
Line Voltage/Power
Power consumption: 7 W, 14VA
Any external power supply used should comply with a
Class 2 or SELV rating
Isolated Serial Communications
All modules ship with standard bus protocol for
configuration and communication with all EZ-ZONE controllers
Optional EIA 485, Modbus® RTU
Calibration Accuracy
±0.1% of span, ±1°C. See user manual for details.
Universal Input
Thermocouple, grounded or ungrounded sensors
>20MΩ input impedance
Max. of 2kΩ source resistance
RTD 2-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C)
calibration to DIN curve (0.00385Ω/Ω/°C)
Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input
impedance; scalable, 0-50mV
Thermistor Input
0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
2.252kΩ and 10kΩ base at 77°F (25°C)
Digital Input
Update rate 10Hz
Max. input 36VDC at 3mA
Min. high state 3VDC at 0.25mA
Dry Contact Input
Update rate 10Hz
Min. open resistance 10kΩ, max. closed resistance 50Ω
Output Hardware
6 digital inputs/outputs:
Switched dc, max. 20VDC @ 40mA, 12VDC @ 80mA
Open collector, max. 32VDC @ 1.5A, max. 8A per 6 outputs combined
Electromechanical relay, Form A, 5A, 24 to 240VAC or
30VDC max., resistive load, 100,000 cycles at rated load, requires a min. load of 20mA at 24V, 125VA pilot duty
High-Density Scanner Module Ordering Information
Requires 24 to 28VAC/VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ②
EZ-ZONE
Rail
Mount
RM
A = Right angle screw connector (standard) F = Front screw connector S = Custom
R =
P = 4 thermistor inputs without control loops
A = R = 4 universal inputs (T/C RTD 2-wire, 0-10VDC, 0-20mA) without
P =
A = None R =
P = 4 thermistor inputs without control loops C = 6 digital I/O F = 3 universal process/retransmit outputs
J = 4 mechanical relay 5A, Form A
L = 4 SSR’s at 2A each. SSR’s grouped in 2-pairs with each pair
Scanner
Module
Connector
Style
S
Connector Style/Custom Product
4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) without control loops
None
control loops 4 thermistor inputs without control loops
4 universal inputs (T/C RTD 2-wire, 0-10VDC, 0-20mA) without control loops
sharing a common
Slot A
- -
Slot A
Slot B
Slot D
Slot B⑦Slot D⑧Slot E
Future Option
A
A = None R =
P = 4 thermistor inputs without control loops B = 1 digital input and 2 mechanical relays, 4A C = 6 digital I/O F = 3 universal process/retransmit outputs
J = 4 mechanical relay 5A, Form A
L = 4 SSR’s at 2A each. SSR’s grouped in 2-pairs with
A = Standard bus 1 =
Firmware, Overlays, Parameter Settings
AA = AB = Replacement connectors hardware only for the entered
XX =
Enhanced
Options
4 universal inputs (T/C RTD 2-wire, 0-10VDC, 0-20mA) without control loops
each pair sharing a common
Standard bus and Modbus® RTU 485 (user-selectable)
Standard
part number Custom
⑪ ⑫
Additional
Options
Slot E
Enhanced Options
Additional Options
Page 10

Access Module Specifications (RMA)

(Select an RMA module for communication protocol options, datalogging and automatic configuration backup.)
Line Voltage/Power
Power consumption: 4 W, 9VA
Any external power supply used should comply with a
Class 2 or SELV rating
Isolated Serial Communications
All modules ship with standard bus protocol for
configuration and communication connection to all EZ-ZONE products
Additional Communication Options
EIA 232/485, Modbus® RTU
EtherNet/IP™, Modbus® TCP, 10 BASE-T/100 BASE-TX
DeviceNet™
PROFIBUS DP (future option, contact factory)
USB, controller recognized as a device
Note: If an access module is present, all other modules must have Modbus® disabled in order to achieve communications with all of the modules.
USB
USB 1.1 device only
Mini USB connector type
Recognized as a mass storage device
Real Time Clock with Battery Backup
Accuracy (typical): +/- 30ppm at 77°F (25°C)
+30/-100ppm overtemperature operating range
Battery type and typical lifetime rating: 10 years at
77°F (25°C)
Lithium battery used, recycle properly
Data Logging
200 points
File storage on-board module
Comma separated value (CSV) file type
Export files via removable SD micro memory card or
USB communications port
Memory Card
Removable SD micro card
2G SD memory card provided, also accepts other storage
space amounts
-4 to 185°F (-20 to 85°C) ambient rating, non-volatile
memory
Information access to configuration files and the ability to
store module auto-configuration settings and datalog files if options have been ordered
Auto-configuration File Backup
Limited memory can support up to four modules
Limited memory is fixed on board
Unlimited memory can support up to 16 modules
Unlimited memory utilizes removable SD micro
card option
Note: All module parameters are backed up in memory except for USER SET 1 and USER SET 2 parameter settings and address.
Access Module Ordering Information
Requires 24 to 28VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ②
EZ-ZONE
Rail
Mount
RM
A = Right angle screw connector (standard) F = Front screw connector (slots B, and E only) S = Custom
A = Standard
A = None 2 = Modbus® RTU 232/485 3 = EtherNet/IP™, Modbus®/TCP 5 = DeviceNet™ 6 = PROFIBUS DP
A = None B = Battery backup and real time clock for profile ramp and soak
System Configuration and Data Logging Options
Order
Option
A
B
Y
D
Access
Module
Connector
Style
A
Communications Options
Ramp/Soak Functions
Limited Auto-
Configuration
USB “Device” Communication
✓
File Backup for
Up to
4 Modules
Future Option
A
-
Connector Style
Future Option
Unlimited Auto-
Configuration
File Backup
for Up to
16 Modules
Comms. Options
On-Board Data
Ramp/
Functions
Logging
Soak
System Config.
& Data Logging
Options
Mobile Data (2G SD Card)
⑨ ⑩
Future
Options
AA
-
USB Device Configuration: USB access to configuration files (and data log
files if data logging option is ordered) stored via on-board SD memory card. PC access to product via standard bus protocol.
Auto-Configuration Backup: Limited fixed on board memory can support backing up configuration files for a maximum of four modules. The unlimited option utilizes a SD memory card to enable configuration file backup for up to 16 modules. Feature can be used for cloning configuration files to multiple modules or for easy field replacement to limit downtime.
Data Logging: Data log files stored on 2G SD memory card. Data files can be exported via USB communication port transfer or removing SD card into external card reader. Watlow reserves the right to ship a larger memory amount at any point in time.
Mobile Data: Transfer configuration files (and data logging files if data logging option is ordered) via removable SD memory card.
Firmware, Overlays, Parameter Settings
AA =
Standard
AB = Replacement connectors hardware only for the entered part
number. Additional cost for the model can be disregarded as you are only ordering replacement connectors.
12 =
Class 1, Div. 2 (not available with integrated limit controller or mechanical relay options)
XX =
Custom
⑪ ⑫
Additional
Options
Additional Options
Page 11

Compatible Accessories

Specifications for Basic Remote User Interface (RUI) EZKB Operator Interface
• Dual 4 digit, 7 segment LED displays
• Forward, backward, up and down keys plus a customer programmable function key - EZ key
• Typical display update rate: 1Hz
• Agency approved to IP65/NEMA 4X
• Standard bus ships with all units. Options: EIA 232/485 Modbus® RTU, EtherNet/IP™/TCP Modbus® or DeviceNet™, PROFIBUS DP
Line Voltage/Power
• 100 to 240VAC, +10/-15%; (85-264VAC) 50/60Hz, ±5%
• 24VAC/VDC, +10/-15%; 50/60Hz, ±5%
2.05 in.
(52.07 mm)
2.05 in.
(52.07 mm)
EZ-ZONE Configurator Software
The EZ-ZONE configurator software is used to set up Watlow EZ-ZONE products in one simple process. It works without requiring the purchase of any communication options because it uses the standard bus communications protocol that is included with all EZ-ZONE products. EZ-ZONE configurator can be used for on-line and off-line configurations and downloading previously saved setups. It is available as a FREE download at www.watlow.com.
SpecView
Basic RUI
Front View
Depth Dimensions for RUI: long case 4 in. (101.6 mm), short case 2.33 in. (59.10 mm)
COMPOSER® with INTUITION®
COMPOSER® with INTUITION® is Watlow’s new software for configuring F4T and EZ-ZONE RM controllers. It is used to set up functions such as control loops, profiles and alarms and link them to controller inputs and outputs. COMPOSER can be used to edit and save configurations while communicating with controllers and to download previously saved setups. It works without requiring the purchase of any communication options and is available as a FREE download at www.watlow.com.
SpecView is designed for industrial users and includes features such as data logging, trending and support for bar code readers and touch screens. Errors are reduced for any process by creating application-specific screens. The software provides a historical replay option, easy-to-use recipe features and remote access options, including LAN, internet and modem.
Operator Interface Terminals (OIT)
Silver Series touchscreen operator interface terminals provide a customizable user interface and log and graph data for Watlow controllers and other devices. A Silver Series operator interface terminal, paired with Watlow controllers, is the perfect solution for industrial processes or machine control applications.
Page 12

Accessories (continued)

Power Supplies
AC/DC power supply converter 90-264VAC to
24VDC volts.
P/N 0847-0299-0000 – 31 W
P/N 0847-0300-0000 – 60 W
P/N 0847-0301-0000 – 91 W
EZ-ZONE RM Product Documentation
User’s manual – electronic DVD P/N 0601-0001-0000
Table of manuals in various languages (see below)
User Documentation RMC RMH RML RME RMS RMA
English 0600-0070-0000 0600-0074-0000 0600-0075-0000 0600-0073-0000 0600-0071-0000 0600-0072-0000
German 0600-0070-0001 0600-0074-0001 0600-0075-0001 0600-0073-0001 0600-0071-0001 0600-0072-0001
Japanese 0600-0070-0002 0600-0074-0002 0600-0075-0002 0600-0073-0002 0600-0071-0002 0600-0072-0002
Korean 0600-0070-0003 0600-0074-0003 0600-0075-0003 0600-0073-0003 0600-0071-0003 0600-0072-0003
French 0600-0070-0004 0600-0074-0004 0600-0075-0004 0600-0073-0004 0600-0071-0004 0600-0072-0004
Italian 0600-0070-0005 0600-0074-0005 0600-0075-0005 0600-0073-0005 0600-0071-0005 0600-0072-0005
Spanish 0600-0070-0006 0600-0074-0006 0600-0075-0006 0600-0073-0006 0600-0071-0006 0600-0072-0006
Chinese
0600-0070-0007 0600-0074-0007 0600-0075-0007 0600-0073-0007 0600-0071-0007 0600-0072-0007
Watlow®, EZ-ZONE®, TRU-TUNE®, COMPOSER®, and INTUITION® are registered trademarks of Watlow Electric Manufacturing Company. UL® is a registered trademark of Underwriter’s Laboratories, Inc. Modbus® is a registered trademark of Schneider Automation Incorporated. DeviceNet™ and EtherNet/IP™ are trademarks of Open DeviceNet Vendors Association. PROFIBUS is a registered trademark of PROFIBUS Nutzerorganisation e.V. (PNO).
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