Watlow DIN-A-MITE User Manual

Page 1
Page 2
AN INNOVATIVE ALTERNATIVE TO INDUSTRY STANDARDS
TOTAL ENGINEERED
PACKAGE
wiring and a touch-safe exterior all in one package. By designing the DIN-A-MITE as a total unit, we’ve eliminated the need to prep wires for terminals, find the heat sink for rated amperage and determine adequate terminations. Watlow’s DIN-A-MITE is a complete package you can install and forget—everything is already done for you.
The DIN-A-MITE®family of power controllers from Watlow SCR control, heat sink,
®
includes
In this one package, you’ll get:
• Simplicity; easy, fast installation
• Minimal preparation time
• No component selection—you won’t have to buy separate parts and worry if they will work
• Minimal engineering involved—you get a complete package, a finished product
• Safety with a touch-safe exterior
• A more compact product than other solid state alternatives for space and cost savings
• A good replacement for mercury displacement relay (MDR)

EASY, FAST INSTALLATION

Since all components are selected and assembled for you, installation is simple and easy, saving time and money. All you have to do is strip wires and connect. You’ve never installed a power controller easier, or faster.
• No drill and tap necessary
• Back panel or DIN-rail mounted
• Simple, safe wiring
• Similar footprint as MDRs for fast, efficient retrofits
Power In
Your Hands

SAFE TO HANDLE

The DIN-A-MITE’s touch-safe exterior protects hands from electric shock. It’s completely safe to handle.
A
GENCY APPROVED
• UL®508 listed
®
• C-UL
• 3-year warranty
• CE
UL®and C-UL®are registered trademarks of Underwriter’s Laboratories Inc.
approved
Page 3
EXTEND THE LIFE OF YOUR HEATERS
ACHIEVE OPTIMUM
CONTROL WITH ZERO CROSS SWITCHING
Zero cross switching extends life of the power controller and heater by switching fast, and providing more accurate control of both the heater element and the process. With this improved control, you’ll also see an increase in parts produced and less scrap, for improved productivity and efficiency.
• Accurate control
• Improve productivity
PROTECTION FOR YOUR
SYSTEM
Zero cross switching produces minimal RFI (radio frequency interference) to help prevent electrical noise that could possibly interfere with other equipment in your system. This added protection for your entire thermal system provides you with less total system downtime and less maintenance for your system.
• Eliminate downtime
• Reduce system maintenance
RUGGED, BACK-TO BACK
SCR DESIGN ENSURES LONG TERM RELIABILITY
The DIN-A-MITE meets high current application requirements, tolerates
spikes and dissipates less power. When used properly, the DIN-A-MITE outlasts any other type of switch. There’s no limit on the number of cycles the DIN-A-MITE can handle.
REDUCE WEAR ON
THERMAL SYSTEM
With optional variable time base switching, the DIN-A-MITE output automatically adjusts cycle time to
meet the demands of the system. You’ll see benefits such as:
• Less power required by the thermal system
• Heater output equal to need
SYSTEM FAILURE
PREVENTION
A proven high current connection scheme ensures optimum electrical connection to prevent heat buildup, which could lead to system failure.
To ensure overall reliability and reduce fear of hot spots, we’ve eliminated wires and fasteners which could possibly break down and loosen, as with other power controllers.
• Prevent heat buildup
• Improve reliability
SET POINT DEVIATION CAUSED BY SWITCH TYPE
Mechanical contactors suffer wide temperature deviations due to long cycle time.
MDRs can beswitched faster than contactors, but still deviate considerably from set point.
DIN-A-MITEs eliminate deviation, providing optimum control and long heater life.
Heaters switched using mechanical contactors suffer wide deviations due to long cycle times—typically 30 seconds—needed to preserve life. Control is poor, heat is wasted, and excessive expansion andcontraction of the heating elements shortens heater life. MDRs can beswitched faster than contactors and will hold the heater closer to set point, but still suffer deviations.
Fastest of all are solid state devices such as the DIN-A-MITE configured with variable time base. Switching as fast as three ac wavecycles (less than 0.1 seconds), set point deviation is virtually eliminated, giving the finest control, lowest power consumption, and longest element life.
Page 4
EASY AS A, B, C OR D, WATLOW HAS
®
A DIN-A-MITE FOR YOUR APPLICATION

OVENS AND FURNACES

In a coatings application, the customer needed to rebuild an oven to improve heater life and temperature control, plus reduce electrical noise. They needed a product that would fit in the existing cabinet to avoid the costs involved with increasing the size of the cabinet. The customer replaced all of the 100 amp mechanical contactors with Watlow’s 100 amp DIN-A-MITE SCR power controllers. This customer was able to use the existing control panel and mount the DIN-A-MITE controllers in less space than the mechanical contactors. Additionally, the DIN-A-MITEs provided on-board current transformers as well as built-in semiconductor fusing. These controllers improved heater life and process temperature control while reducing electrical noise with zero cross firing.
Watlow’s variable time base DIN-A-MITE controllers help to maintain process set point without any overshoot or droop variations in temperature, ensuring a quality process. The small size of the DIN-A-MITE means the size of clean room control panels will be minimal, thus saving money.
• Minimal RFI to ensure long life of the heaters and other system equipment.
LASTICS
P
In plastics processing, Watlow’s DIN-A-MITE is an ideal replacement for MDRs in injection molding, extrusion, blown film extrusion and blow molding systems. You’ll get better control of the heater and the process, more accurate temperatures, a more consistent product, less rejects and reduced downtime.
DIN-A-MITE FAMILY
APPLICATIONS:
• Food Equipment
• Life science/medical
• Ovens/Furnaces
• Packaging
• Petroleum/Chemical
• Plastics
• Semiconductor
• Wave Solder and Reflow

SEMICONDUCTOR

Watlow knows the importance of controlling temperature in the semiconductor manufacturing process. Even the slightest variation can cause damage to expensive ingots and chips.
A plastics manufacturer used MDRs in their equipment, but wanted longer heater life that relays could not provide. They were also encountering some trouble with machines occasionally shutting down. Watlow recommended three-phase, two leg DIN-A-MITE controllers to replace the MDRs. The DIN-A-MITEs fit in the same footprint as the relays, so there was no need to reconfigure the machine to accept the new controllers. The DIN-A-MITEs also eliminated electrical noise and prevented machine stoppages, therefore reducing downtime.
Page 5
Look inside pocket for complete technical specifications of Watlow’s DIN-A-MITE power controllers.
Hg
®
DIN-A-MITE C
DIN-A-MITE B
Thru-Wall
DIN-A-MITE D
DIN-A-MITE A
DIN-A-MITE C
Fan-Cooled
DIN-A-MITE C
MERCURY FREE
A Retrofit for MDRs
Because thedisposal of
mercury is a significant
environmental issue,
Watlow encourages you
to consider the use of the
DIN-A-MITE family
of power controllers
instead of mercury
displacement relays
(MDR).
Wedesigned the
DIN-A-MITE to a
similar size, amperage
specification, and
footprint as MDRs. So,
if eliminating mercury
from your equipment is a
concern, you’ll eliminate
mercury andreceive a
controller, with even
more features and
advantages.
Built and backed by Watlow’s experience and dedication ensuring you Control Confidence®.
Page 6
®
TOTAL
3 Year Warranty
CUSTOMERCUSTOMER
SATISFACTIONSATISFACTION
DIN-A-MITE
A
Compact Solid State Power Controller Delivers Big Performance
®
The Watlow®DIN-A-MITE®Style A power controller provides a low-cost, highly compact and versatile solid state option for controlling electric heat. You also get all the quality you expect from a Watlow designed and manufactured product. DIN-rail and back panel mounting is standard on every controller. There is no need to worry about mercury, the DIN-A-MITE controller is mercury free.
Capabilities include single-phase zero cross switching up to 25 amps at 600VÅ(ac) (see rating curve). A unique integrated design removes the guesswork associated with selecting a proper heat sink and adequate terminations for the application.
Variable time base, 4-20mA process control or Vı(ac/dc) input contactor versions are available. All configurations are model number dependent and factory selectable. This power controller also includes 200KA short circuit current rating (SCCR) tested up to 480VÅ(ac) to prevent arch flash with required fusing.
The DIN-A-MITE power controller is made in the United States.
Watlow®and DIN-A-MITE®are registered trademarks of Watlow Electric Manufacturing Company.
®
and C-UL®are registered trademarks of the Underwriter’s Laboratories, Inc.
UL
Features and Benefits
200KA Short Circuit Current Rating (SCCR)
Prevents arc flash
DIN-rail or standard panel mount
Versatile, quick and low-cost installation
Compact size
Reduces panel space; less cost
Touch-safe terminals
Increases safety for installer/user
No mercury
Environmentally safe product
Faster switching with solid state
Saves energy and extends heater life
®
508 listed, C-UL®and CE with filter
UL
Meets applications requiring agency approval
Back-to-back SCR design
Insures a rugged design
© 2005, 2008 Watlow Electric Manufacturing Company all rights reserved.
Your Authorized Watlow Distributor Is:
WIN-DMA-0908
Page 7
Specifications
30
25
20
15
10
5
0
25 30 35 40 45 50 55 60 65 70 75 80 85
Current (Amps) into
a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style A Ratings at 100% On
Operator Interface
• Command signal input
• Input indicator light LED
Amperage
• Single phase, see the output rating curve
• Max. I
• Latching current: 200mA
• Holding current: 100mA
• Power dissipation is 1.2 watts per amp switched
• 200KA SCCR, Type 1 and 2 approved with the recommended
Line Voltage
• 20 to 660V~(ac) model number dependent; see ordering
• Off-state leakage: 1mA at 77°F (25°C) max.
• 50/60Hz independent
Control Mode-Zero Cross
• Input control signal Type C: VÎ(dc) input contactor
• Input control signal Type K: V~(ac) input contactor
• To increase service life on contactor input models, the cycle time
• Input Control Signal Type F: 4 to 20mAÎ(dc) proportional variable
Input Command Signal
• AC contactor
• DC Contactor
• Loop powered linear current
Agency Approvals
• UL
• CE with proper filter:
Input Terminals
• Compression: will accept 0.2 to 2 mm
Line and Load Terminals
• Compression: will accept 0.8 to 8.4 mm
Operating Environment
• Up to 176°F (80°C); see the output rating curve chart for your
• 0 to 90% RH (relative humidity), non-conden sing
• Installation only tested to 3,000 meters
• Units are suitable for “Pollution degree 2”
Mounting
Options include DIN-rail or standard back panel mounting
• The DIN-rail specification is: DIN EN 50022, 35 mm by 7.5 mm
• Mount the cooling fins vertically
Dimensions
• Height: 3.7 in. (95 mm) high x 1.8 in. (45 mm) wide x
• Weight: 0.71 lb (0.32kg)
Specifications are subject to change without notice.
1-800-WATLOW2 • www.watlow.com • info@watlow.com
International Technical Sales Offices: Australia, +61-3-9335-6449 • China, +86-21-6106-1425 • France, +33 1 3073-2425 •
Germany, +49 (0) 7253-9400-0 • Italy, +39 (0) 2 458-8841 • Japan, +81-3-3518-6630 • Korea, +82-2-2628-5770 • Malaysia, +60-3-8076-8741 • Mexico, +52 (442) 217-6235 • Singapore, +65-6773-9488 • Spain, +34 91 675 1292 • Sweden, +46 35-27-1166 • Taiwan, +886-7-288-5168 • United Kingdom, +44 (0) 115-964-0777
2
t for fusing: 4000A2sec
fusing; see user manual.
information
should be less than three seconds
time base control; 3 cycles on, 3 cycles off at 50% power
24VÅ(ac) ±10%, 120VÅ(ac) +10/-25%, 240VÅ(ac) +10/-25% @ 25mA max. per controlled leg
4.5VÎ to 32VÎ(dc): max. current @ 4.5 VÎ(dc) is 8mA per leg
4mAÎ to 20mAÎ(dc): loop-powered, input Type F0 option only (requires current source with 6.2VÎ(dc) available, no more than three DIN-A-MITE inputs can be connected in series)
®
508-listed and C-UL®File E73741
89/336/EEC Electromagnetic Compatibility Directive 73/23/EEC Low Voltage Directive EN 61326 Industrial Immunity Cass A Emissions EN 50178 Safety Requirements
2
(24 to 14 AWG) wire
2
(18 to 8 AWG) wire
application
3.9 in. (98 mm) deep
To be automatically connected to the nearest North American Technical Sales Office:

Ordering Information

To order, complete the code number on the right with the information below.
DIN-A-MITE Style A = Solid State Power Controller
1
__
_ _
_ __ __ - __ __ __ __ - __ _
0
A
D
Phase
1=1-phase, 1 controlled leg
Cooling and Current Rating
0=Natural convection current
rating 18A @ 50˚C (see derating curve for current rating at other temperatures)
Line and Load Voltage
02 = 24 to 48VÅ(ac) 24 = 100 to 240VÅ(ac) 60 = 277 to 600VÅ(ac)
Input Type
C0 = 4.5 to 32VÎ(dc) contactor F0 = 4 to 20mAÎ(dc) proportional K1 = 22 to 26VÅ(ac) contactor K2 = 100 to 120VÅ(ac) contactor K3 = 200 to 240VÅ(ac) contactor
Manual Language
0=English 1=German 2=Spanish 3=French
Custom Parts Designation
00 = Standard parts
Recommended Semiconductor Fuse and Fuse Holder
Watlow Cooper Bussmann®Ferraz Shawmut
Fuse Holder
17-8025 FWC25A10F L330014
17-5110 B24202 G81219

Output Rating Curve

Cooper Bussman®is a registered trademark of Cooper Bussman, Inc.
0
__ ____ ____
Page 8
TOT AL
3YearWarranty
CUSCUSTTOOMMERER
SSAATISFTISFAACTICTIOONN
®
DIN-A-MITE
B
Single- and Three-Phase Power in a Compact and Safe Package
®
The Watlow®DIN-A-MITE®Style B power controller provides a low-cost, highly compact and versatile solid state option for controlling electric heat. You also get all the quality you expect from a Watlow designed and manufactured product. DIN-rail and back panel mounting are standard on every control. There is no need to worry about mercury, the DIN-A-MITE controller is mercury free.
Capabilities include single-phase and three-phase zero cross switching up to 40 and 22 amps, respectively, at 600VÅ(ac) (see rating curve). A unique, integrated design removes the guesswork associated with selecting a proper heat sink and adequate terminations for the application.
Variable time base, 4-20mA process control or Vı(ac/dc) input contactor versions are available. A shorted Silicon Controlled Rectifier (SCR) alarm option is also available. All configurations are model number dependent and factory selectable. This power controller also includes 200KA short circuit current rating (SCCR) tested up to 480VÅ(ac) to prevent arch flash with required fusing.
The DIN-A-MITE power controller is made in the United States.
Watlow®and DIN-A-MITE®are registered trademarks of Watlow Electric Manufacturing Company.
®
and C-UL®are registered trademarks of the Underwriter’s Laboratories, Inc.
UL
Features and Benefits
200KA Short Circuit Current Rating (SCCR)
Prevents arc flash
DIN-rail or standard panel mount
Versatile, quick and low-cost installation
Compact size
Reduces panel space; less cost
Touch-safe terminals
Increases safety for installer/user
Single- and three-phase power
Permits use in a variety of applications
No mercury
Environmentally safe product
Faster switching with solid state
Saves energy and extends heater life
®
UL
508 listed, C-UL®and CE with filter
Meets applications requiring agency approval
Back-to-back SCR design
Insures a rugged design
Shorted output alarm (optional)
Notifies you in case of a shorted SCR
1-800-WATLOW2 • www.watlow.com • info@watlow.com
International Technical Sales Offices: Australia, +61-3-9335-6449 • China, +86-21-6106-1425 • France, +33 1 3073-2425 •
Germany, +49 (0) 7253-9400-0 • Italy, +39 (0) 2 458-8841 • Japan, +81-3-3518-6630 • Korea, +82-2-2628-5770 • Malaysia, +60-3-8076-8741 • Mexico, +52 (442) 217-6235 • Singapore, +65-6773-9488 • Spain, +34 91 675 1292 • Sweden, +46 35-27-1166 • Taiwan, +886-7-288-5168 • United Kingdom, +44 (0) 115-964-0777
© 2005, 2008 Watlow Electric Manufacturing Company all rights reserved.
Your Authorized Watlow Distributor Is:
WIN-DMB-0908
To be automatically connected to the nearest North American Technical Sales Office:
Page 9
0510 15 20 25 30 35 40 45 50 55 60
25
30
35
40
45
50
55
60
65
70
75
80
90
85
Current (Amps) into a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style B Ratings at 100% On
Natural Convection
3-phase, 2 leg
Single Phase
3-phase, 3 leg
Specifications
Operator Interface
• Command signal input and indication light
• Alarm output and indication light
Amperage Rating
• See the output rating curve
• Max. surge current for 16.6ms, 380A peak
2
• Max. I
• Latching current: 200mA min.
• Holding current: 100mA min.
• Off-state leakage 1mA at 77°F (25°C) max.
• Power dissipation = 1.2 watts per amp per leg switched
• 200KA SCCR, Type 1 and 2 approved with the recommended
Line Voltage
• 20 to 660V~(ac) model number dependent; see ordering
Control Mode, Zero-Cross
• Input control signal Type C: VÎ(dc) input contactor
• Input control signal Type K: V~(ac) input contactor
• To increase service life on contactor input models the cycle time
• Input Control Signal Type F: 4 to 20mAÎ(dc) proportional variable
Input Command Signal
• AC contactor
• DC Contactor
• Loop powered linear current
Alarm
Agency Approvals
• CE with proper filter:
UL
Input Terminals
• Compression: will accept 0.2. to 2 mm
Line and Load Terminals
• Compression: will accept 0.8 to 8.4 mm
Operating Environment
• See the output rating curve
• 0 to 90% RH (relative humidity), non-condensing
• Storage temperature: -40 to 185°F (-40 to +85°C)
• Insulation only tested to 3,000 meters
DIN-rail Mount
• DIN EN 50022, 35 mm by 7.5 mm
Back Panel Mount
• Four mounting holes M3 to M4 (No. 6 to No. 8) fastener
Dimensions
Height: 3.7 in. (95 mm) high x 3.1 in. (80 mm) wide x
• Weight: 1.5 lb (0.68kg)
Specifications are subject to change without notice.
t for fusing is 4,000A2s
fusing; see user manual.
information
should be less than three seconds
time base control
24VÅ(ac) ±10%, 120VÅ(ac) +10/-25%, 240VÅ(ac) +10/-25% @ 25mA max. per controlled leg
4.5 to 32VÎ(dc): max. current @ 4.5VÎ(dc) is 6mA per leg. Add 2mA per LED used to the total current
4 to 20mAÎ(dc): loop-powered, input Type F0 option only (requires current source with 6.2VÎ(dc) available, no more than three DIN-A-MITE inputs connected in series); 3 cycles on, 3 cycles off at 50% power
Shorted SCR Alarm Option
• Alarm state when the input command signal off and a 10A or more load current is detected by the current transformer (two turns required for 5A and three turns for 2.5A)
Alarm Output
• Energizes on alarm, non-latching
• Triac 24 to 240V~(ac), external supply with a current rating of 300mA @ 77°F (25°C), 200mA @ 122°F (50°C), 100mA @ 176°F (80°C) and a holding current of 200 µA with a latching current of 5mA typical
89/336/EEC Electromagnetic Compatibility Directive
EN 61326: Industrial Immunity Class A emissions
73/23/EEC Low Voltage Directive
EN 50178 Safety Requirements
Installation category III, pollution degree 2
®
508 listed and C-UL®File E73741
4.9 in. (124 mm) deep
2
(24 to 14 AWG) wire
2
(18 to 8 AWG) wire

Ordering Information

To order, complete the code number on the right with the information below.
DIN-A-MITE Style B = Solid State Power Controller
B
D
Phase
1=1-phase, 1 controlled leg 2=3-phase, 2 controlled legs 3=3-phase, 3 controlled legs 8=2 independent zones
(input control C or K)
9=3 independent zones
(input control C or K)
Cooling and Current Rating Per Pole
0=Natural convection standard
DIN-rail or panel mount heat sink
Line and Load Voltage
02 = 24 to 48VÅ(ac) 24 = 120 to 240VÅ(ac) 60 = 277 to 600VÅ(ac)
Input Control Signal
C0 = 4.5 to 32VÎ(dc) contactor F0 = 4 to 20mAÎ(dc) proportional K1 = 22 to 26VÅ(ac) contactor K2 = 100 to 120VÅ(ac) contactor K3 = 200 to 240VÅ(ac) contactor
Alarm
0=No alarm S=Shorted SCR alarm
User Manual
0=English 1=German 2=Spanish 3=French
Custom Part Numbers
00 = Standard part XX = Any letter or number, custom options, labeling, etc.
Recommended Semiconductor Fuse and Fuse Holders
Fuse Rating Watlow Cooper Bussmann
20A 17-8020 FWC20A10F K330013 25A 17-8025 FWC25A10F L330014 40A 17-8040 FWC40A14F A093909 50A 17-8050 FWC50A14F B093910
Fuse Rating Watlow Cooper Bussmann
20A 17-5110 CHM1G G81219 25A 17-5110 CHM1G G81219 40A 17-5114 CH141G J081221 50A 17-5114 CH141G J081221

Output Rating Curve

Cooper Bussman®is a registered trademark of Cooper Bussman, Inc.
__ __ __ __ - __ __ __ __ - __ __ __ __
Fuse Part Number
Fuse Holder Part Number
®
Ferraz Shawmut
®
Ferraz Shawmut

Current Rating Table

Phase Cooling Current
1035A 2, 8 0 25A 3, 9 0 17A
at 122˚F
(50°C)
Page 10
TOTAL
3 Year Warranty
CUSTOMERCUSTOMER
SATISFACTIONSATISFACTION
®
DIN-A-MITE
SCR Power Controller Delivers Up To 80 Amps in a Compact Package
®
C
The Watlow®DIN-A-MITE®Style C SCR power controller provides you with a low cost, compact and versatile solid state option for controlling electric heat. You also get all the quality you expect from a Watlow designed and manufactured product. DIN-rail and standard panel mounting plus a cabinet thru-wall mount version is available.
Basic features include single-phase, three-phase/two leg, and three-phase/three leg, 24-600VÅ(ac) operation. Current switching capabilities range from 30 to 80A depending on the model ordered.
Variable time base, linear voltage and current process control or Vı(ac/dc) input contactor versions are available. Also single-phase, phase angle firing and current limiting are available. All configurations are model number dependent and factory selectable. This power controller also includes 200KA short circuit current rating (SCCR) tested up to 480VÅ(ac) to prevent arch flash with required fusing.
The DIN-A-MITE power controller is made in the United States.

Features and Benefits

200KA Short Circuit Current Rating (SCCR)
Prevents arc flash
DIN-rail and standard panel mount thru-wall mounting
Versatile, quick and low-cost installation
Compact size
Reduces panel space; less cost
Touch-safe terminals
Increases safety for installer/user
One- and three-phase power
Can be used in a variety of applications
Open heater/shorted output alarm
Notifies you in case of an open heater or shorted output
No mercury
Environmentally safe
Faster switching with solid state
Saves energy and extends heater life
®
508 listed, C-UL®and CE with filter
UL
Meets applications requiring agency approval
System solution component
Provides single source thermal loop
Back-to-back SCR design
Insures a rugged design
Watlow®and DIN-A-MITE®are registered trademarks of Watlow Electric Manufacturing Company.
®
UL
1-800-WATLOW2 • www.watlow.com • info@watlow.com
International Technical Sales Offices: Australia, +61-3-9335-6449 • China, +86-21-6106-1425 • France, +33 1 3073-2425 •
Germany, +49 (0) 7253-9400-0 • Italy, +39 (0) 2 458-8841 • Japan, +81-3-3518-6630 • Korea, +82-2-2628-5770 • Malaysia, +60-3-8076-8741 • Mexico, +52 (442) 217-6235 • Singapore, +65-6773-9488 • Spain, +34 91 675 1292 • Sweden, +46 35-27-1166 • Taiwan, +886-7-288-5168 • United Kingdom, +44 (0) 115-964-0777
© 2005, 2008 Watlow Electric Manufacturing Company all rights reserved.
and C-UL®are registered trademarks of the Underwriter’s Laboratories, Inc.
To be automatically connected to the nearest North American Technical Sales Office:
WIN-DMC-0908
Page 11

Specifications

Operator Interface
• Command signal input and indication light
• Alarm output and indication light
• Current limit indication LED
Amperage Rating
• See output rating curves on page 3
• Max. surge current for 16.6ms, 1,350A peak
• Max. I
• Latching current: 200mA min.
• Holding current: 100mA min.
• Fan current: 0.14A for 24VÎ(dc); 0.12A for 120V~(ac);
• Off-state leakage 1mA at 77°F (25°C) max.
• Power dissipation: 1 watt per amp per leg switched
• 200KA SCCR, Type 1 and 2 approved with the
Line Voltage
• 24 to 48V~(ac) units: 20.4V~(ac) min. to 53V~(ac) max.
• 100 to 240V~(ac) units: 48V~(ac) min. to 265V~(ac) max.
• 277 to 600V~(ac) units: 85V~(ac) min. to 660V~(ac) max.
• 100 to 120V~(ac), 200 to 208V~(ac), 230 to 240V~(ac),
Alarms (zero cross models only)
Agency Approvals
• CE with proper filter:
• UL
UL
•Shock and vibration tested to IEC 60068-2-32
•Vibration tested to IEC 60068-2-6
Input Terminals
•Compression: will accept 0.2 to 1.5 mm
•Torque to 0.5 Nm (4.4 in. lb) max. with a
2
t for fusing is 9100A2s
0.06A for 240V~(ac)
recommended fusing; see user manual
277V~(ac), 400V~(ac), 480V~(ac), 600V~(ac), +10/-15%, 50 to 60Hz independent ±5% (Input control signal Type L, P and S)
Shorted SCR Alarm Option
• Alarm state when the input command signal is off and a 10A or more load current is detected by the current transformer (two turns required for 5A or three turns for 2.5A)
Open Heater Alarm Option (Input Control Signal Type S only)
• Alarm state when the input command signal is on and the load current detected by the current transformer is 20% less than customer adjusted set point
Alarm output
• Energizes on alarm, non-latching
• Triac 24 to 240V~(ac), external supply with a current rating of 300mA @ 77°F (25°C), 200mA @ 122°F (50°C), 100mA @ 176°F (80°C) and a holding current of 200 µA with a latching current of 5mA typical
89/336/EEC Electromagnetic Compatibility Directive
EN 61326: Industrial Immunity Class A emissions not suitable for Class B environments
73/23/EEC Low Voltage Directive EN 50178 Safety
Requirements Installation category III, Pollution degree 2 Phase angle and phase angle with current limit input control signal Types (P and L) are not CE approved
®
50 Type 4X Enclosure and UL®1604 File E184390
(ANSI/ISA 12.12.01)
(Thru-wall heat sink mounting only)
®
508 listed and C-UL®File E73741
2
(24 to 16 AWG)
wire
1
8 in. (3.5 mm)
blade screwdriver
Line and Load Terminals
•Compression: will accept 2 to 21 mm
•Torque to 2.7 Nm (24 in. lb) max. with a
2
(14 to 4 AWG) wire
1
4 in. (6.4 mm)
blade screwdriver, or a type 1A, #2 Pozi driver
Operating Environment
•See the output rating curve chart on page 3
•0 to 90% RH (relative humidity), non-condensing
•Storage temperature: -40 to 185°F (-40 to +85°C)
•Insulation only tested to 3,000 meters
DIN-Rail Mount
• DIN EN 50022, 35 mm by 7.5 mm
Back Panel Mount
•Four mounting holes M3 to M4 (No. 6 to No. 8) fastener
Through-Wall Mount
• See page 4 for thru-wall panel cutout
Note: Mount cooling fins vertically

Additional Specifications for Contactors and Proportional Controllers

Control Mode, Zero-Cross
• Input control signal Type C: VÎ(dc) input contactor
• Input control signal Type K: V~(ac) input contactor
• To increase service life on contactor input models the cycle time should be less than three seconds
• Input control signal Type F: 4 to 20mAÎ(dc) proportional variable time base control
Input Command Signal
• AC contactor
24VÅ(ac) ±10%, 120VÅ(ac) +10/-25%, 240VÅ(ac) +10/-25% @ 25mA max. per controlled leg
• DC contactor
4.5 to 32VÎ(dc): max. current @ 4.5VÎ(dc) is 6mA per leg. Add 2mA per LED used to the total current
• Loop powered linear current 4 to 20mAÎ(dc): loop-powered, input Type F0 option only,
no more than three inputs connected in series. See page 5 for detail operation.
2
Page 12
Additional Specifications for Phase Angle, Phase Angle
0510 15 20 25 30 35 40 45 50 55 60 65 70
25
30
35
40
45
50
55
60
65
70
Current (Amps) into a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style C Ratings at 100% On
75 80 85 90
Fan-Cooled
75
80
3-phase, 3 leg
3-phase, 2 leg
Single Phase
0510 15 20 25 30 35 40 45 50 55 60 65 70 75 80
25
30
35
40
45
50
55
60
65
70
75
80
90
85
Current (Amps) into a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style C Ratings at 100% On
Natural Convection
3-phase, 3 leg
3-phase, 2 leg
Single Phase
0510 15 20 25 30 35 40 45 50 55 60 65 70
Current (Amps) into a Resistive Load
25
30
35
40
45
50
55
60
65
70
75
80
Ambient Air Around Heatsink Fins ( °C)
DIN-A-MITE Style C Ratings at 100% On
Thru-Wall Heat Sink
75 80
Recommended Max.
Enclosure Temperature is 176°F (80°C)
3-Phase, 3 leg
3-Phase, 2 leg
Single Phase
Current Limit and Single Cycle VTB
Operation
• Burst firing (zero-cross) control, single-cycle variable time base, Type S single phase and 3-phase. Unit is not on for more than one full cycle under 50% power and not off for more than one full cycle above 50% power
• Phase angle control, single-phase only
Input Command Signal
• 0 to 20mA, 4 to 20mA, 0 to 5VÎ(dc), 1 to 5VÎ(dc) and 0 to 10VÎ(dc)
• Input impedance 250for 4mA to 20mA, 5kfor linear voltage input
Output Voltage
• 100 to 120V~(ac), 200 to 208V~(ac), 230 to 240V~(ac), 277V~(ac), 400V~(ac), 480V~(ac) and 600V~(ac), ±10%
Linearity (Input Control Signal Type S)
• ±5% input to output power over 0 to 100% of span
between calibration points
Linearity (Phase Angle Input Control Type P and L)
• ±5% input to output power, as referenced to a sinusoidal
power curve, between calibration points
Resolution
• Better than 0.1% of input span with respect to output change
Soft Start (Phase Angle Input Control Signal Type P and L)
Typically:
• 5 seconds soft start on power up
• Soft start on thermostat overtemperature
• Soft start on
1
2 cycle drop out detection
• 1 second soft start on set point change
Options
• Manual Control Kit (1kpotentiometer) 08-5362
• Alarm option is not available on phase angle Input Control Signal Type P or L

Output Rating Curves

Specifications are subject to change without notice.
3
Page 13
5.45 in.
(138 mm)
2.11 in. (54 mm)
1.81 in. (46 mm)
1.51 in. (38 mm)
123
456
1.89 in.
(48 mm)
Allowance for M4 (#8 Fastener)
Allowance for M4 (#8 Fastener)
DIN-EN 50022 35 by 7.5 mm Rail (Clipping Distance =
1.366 to 1.390 in. [34.7 to 35.3 mm])
3.42 in.
(87 mm)
5.59 in. (142 mm)
5.17 in.
(131 mm)
5.74 in. (146 mm)
4 in. (102 mm)
Front Panel is Touch-Safe, No Clearance is Required
4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius
4 in. (102 mm)Clearance for Air Flow and Wire Bending Radius
5.89 in.
(150 mm)
Rail Release Tab
(pull down)
1.73 in.
(44 mm)
2.26 in.
(57 mm)
5 in.
(127 mm)
3.10 in.
(79 mm)
4 in. (102 mm) min.
Ground Wire Entry
5.74 in.
(146 mm)
3.25 in.
(83 mm)

Style C Dimensions Without Cooling Fan

Ground Lug
M5 (0.8 by 10 mm) (8) M5 Internal Tooth Lock Washer (8) Included
7 in. (178 mm)
4.81 in. (122 mm)
Panel Opening Outline
4 in. (102 mm) Min. Clearance for Air Flow (Top and Bottom)
0.4 in. (10 mm) Min. Clearance for Air Flow (Both Sides)
123
456
(2-8 Gauge)
Typical Panel Opening
Heat Sink Outline
0.275 in. (7.0 mm)
1.034 in. (26.3 mm)
3.103 in.
(78.8 mm)
3.862 in.
(98.1 mm)
4.137 in.
(105.1 mm)
0.425 in. (10.8 mm)
1.625 in.
(41.3 mm)
4.625 in.
(117.5 mm)
5.850 in.
(148.6 mm)
6.375 in.
(161.9 mm)
Drill 0.228 in. (5.8 mm) (8)
0.338 in. (8.6 mm) Reference
0.375 in. (9.5 mm) Reference
4.50 in.
(114 mm)
2.25 in. (57 mm) Outside
(Any Gauge)
2.17 in. (55 mm) Inside
(12 Gauge)
Front Panel is Touch-Safe, No Clearance is Required
Sheet Metal (12 GA)
5.59 in. (142 mm)
5.17 in.
(131 mm)
5.74 in. (146 mm)
4 in. (102 mm)
Front Panel is Touch-Safe, No Clearance is Required.
4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius
4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius
5.89 in.
(150 mm)
1.73 in. (44 mm)
2.26 in.
(57 mm)
5 in.
(127 mm)
3.10 in.
(79 mm)
4 in. (102 mm) min.
Rail Release Tab (pull down)
7.64 in.
(194 mm)
Front
With Cooling Fan
Side
Side
Top
Thru-Wall Style C
Front
a
With the potential for high thru-wall heat sink temperatures, application may require a touch-safe shield.
a
Top Panel Cutout
4
Page 14

Extended Heater And Power Controller Life With Variable Time Base

With variable time base control, the power controller automatically adjusts the time base and output power with respect to process input. Accelerated life testing verified that variable time base control significantly reduces expansion and contraction of the heater element. This extends heater and power controller life while improving process temperature control. You save money on heaters, downtime and maintenance.

Loop Powered or Transformer Powered

Phase Angle

Models: DC1_ -_ _ [L, P] 0 - 0_ _ _
Phase angle (input control type “P”) phase control is infinitely variable inside the sine wave. This provides a variable voltage and/or current output. This option includes soft start and line voltage compensation. This is transformer powered and therefore will work with a linear voltage, current input or a potentiometer input. This is single-phase only.
Loop Powered
By using a temperature control 4-20mA process output signal as the power supply for the DIN-A-MITE input the cost of the power control can be reduced. With zero cross (burst fired) the 4-20mA input signal simultaneously performs the tasks of providing a power supply and an input command signal. The DIN-A-MITE “F0” input control signal is a loop powered option and will work as single- or three-phase. It works only with a 4-20mA input.
Transformer Powered
Some DIN-A-MITE models require that an on-board power supply be used to power the internal electronics. Phase angle options require that we detect the zero cross of the ac sine wave and thus a transformer is required also. The DIN-A-MITE input control signal types “L”, “P” and “S” are transformer powered and can be controlled manually (open loop) with a potentiometer input or in the auto mode (close loop) with a temperature control using any of the 4-20mA, linear voltage (0-5,1-5 and 0-10VÎ(dc)) input types.

Loop Powered 4-20mA Variable Time Base

Models: DC_ _-[02, 24, 60] [F0]-_ _ _ _
20% Power Output

Single Cycle Variable Time Base

Models: DC_ _-_ _ S_ -_ _ _ _
25% Power Output
1~ line cycle on, 3 ~ cycles off
50% Power Output
1~ line cycle on, 1 ~ cycle off
With single-cycle variable time base (VTBS) control, at 50% power, power is on one cycle and off one cycle. At 25%, it is on for one cycle and off for three. Under 50%, the unit is not on for more than one consecutive cycle. Over 50%, the unit is not off for more than one consecutive cycle. This model will work with a linear voltage input, a 4 to 20mA input or a potentiometer input.
Recommended Semiconductor Fuse for Applications Through 600VÅÅ(ac)
3~ cycles on, 12~ cycles off
50% Power Output
3~ cycles on, 3~ cycles off
80% Power Output
12~ cycles on, 3~ cycles off
Fuse Rating Watlow Cooper Bussman®Ferraz Shawmut
Fuse Part Number
40A 17-8040 FWP-40A14F A093909 50A 17-8050 FWP-50A14F B093910 63A 17-8063 FWP-63A22F T094823 80A 17-8080 FWP-80A22F A094829
100A 17-8100 FWP-100A22F Y094827
Fuse Holder Part Number
Fuse Rating Watlow Ferraz Shawmut
40A 17-5114 US141I 50A 17-5114 US141I 63A 17-5122 US221I 80A 17-5122 US221I
100A 17-5122 US221I
Cooper Bussman®is a registered trademark of Cooper Bussman, Inc.
5
Page 15

Ordering Information

To order, complete the code number on the right with the information below:
Style C = Solid-State Power Controller D C _ _ - _ _ _ _ - _ _ _ _
Phase
1=1-phase, 1 controlled leg 2=3-phase, 2 controlled legs 3=3-phase, 3 controlled legs, (use with four wire wye) 8=2 independent zones (Input Type C, K) 9 = 3 independent zones (Input Type C, K)
Cooling and Current Rating Per Leg* (see chart below) 0=Natural convection standard DIN-rail or panel heat sink
1=Fan cooled 120VÅ(ac) standard DIN-rail or panel heat sink 2 = Fan cooled 240VÅ(ac) standard DIN-rail or panel heat sink.
3 = Fan cooled 24VÎ(dc) standard DIN-rail or panel heat sink
T=Natural convection through wall or cabinet heat sink (NEMA 4X)
Line and Load Voltage
02 = 24 to 48VÅ(ac) (control C, F, K) 12 = 100 to 120VÅ(ac) (control L, P, S) 20 = 200 to 208VÅ(ac) (control L, P, S) 24 = 100 to 240VÅ(ac) (control C, F, K): 230 to 240VÅ(ac) (control L, P, S) 27 = 277VÅ(ac) (control L, P, S) 40 = 400VÅ(ac) (control L, P, S) 48 = 480VÅ(ac) (control L, P, S) 60 = 277 to 600VÅ(ac) (control C, F, K): 600VÅ(ac) (control L, P, S)
Input Control Signal
C0 = 4.5 to 32VÎ(dc) contactor
F0 = 4 to 20mA K1 = 22 to 26VÅ(ac) contactor K2 = 100 to 120VÅ(ac) contactor K3 = 200 to 240VÅ(ac) contactor L (0 to 5) = Phase angle with current limiting P (0 to 5) = Phase angle S (0 to 5) = Single cycle variable time base
0 = 4 to 20mA 1 = 12 to 20mA (for input control signal option S only) 2 = 0 to 20mA 3 = 0 to 5VÎ(dc) proportional 4 = 1 to 5VÎ(dc) proportional 5 = 0 to 10VÎ(dc) proportional
Alarm
0=No alarm S= Shorted SCR alarm (zero cross models only) H= Open-heater and shorted-SCR alarm (for input control signal Option S)
Language
0=English 1=German 2=Spanish 3=French
Custom Part Numbers
00 = Standard part 1X = 1-second soft start (control option P, L) XX = Any letter or number, custom options, labeling, etc.
Î(dc) proportional
a
(single-phase only)
a
(single-phase only)
a
Not CE Approved for conducted or radiated emissions.
*DIN-A-MITE C Current Rating Table
Phase Cooling Current at 50˚C (122˚F)
10 55A 1T 60A 1 (1, 2, 3) 75A 2, 8 0 40A 2, 8 T 46A 2, 8 (1, 2, 3) 65A 3, 9 0 30A 3, 9 T 35A 3, 9 (1, 2, 3) 55A
Your Authorized Watlow Distributor Is:
6
Page 16
TOTAL
3 Year Warranty
CUSTOMERCUSTOMER
SATISFACTIONSATISFACTION
®
DIN-A-MITE
D
SCR Power Controller Delivers Up To 100 Amps in a Smart Package
®
The Watlow®DIN-A-MITE®Style D Silicon Controlled Rectifier (SCR) power controller provides you with an inexpensive, versatile product for controlling heat in an efficient package. You also get all the quality you expect from a Watlow designed and manufactured product. The standard back panel mounting footprint is equal to that of an industry standard mercury displacement relay. There is no need to worry about mercury, the DIN-A-MITE controller is mercury free.
The DIN-A-MITE Style D is capable of zero cross switching up to 100 amps single-phase, at 600VÅ(ac) at 86°F (30°C), depending on the model selected. Combined with the input of two or three controllers and you can control three-phase. It is totally touch-safe and includes standard back panel mounting, on-board semiconductor fuses (accessible from the front) and a current transformer option for external load current monitoring. An optional “shorted SCR detector” feature is available on some models. This model is UL and C-UL ideal for those panel builders that require agency approvals on their panels and cabinets.
Variable time base, 4-20mA process control, or Vı(ac/dc) input contactor options are available. All configurations are model number dependent and factory selectable. This power controller also includes 200KA short circuit current rating (SCCR) tested up to 480VÅ(ac) to prevent arch flash with required fusing.
®
and CE approved. These agency approvals are
®
508
Features and Benefits
200KA Short Circuit Current Rating (SCCR)
Prevents arc flash
Standard panel mount
Provides same mount as industry standard 100A MDR
Compact size
Reduces panel space; less cost
Touch-safe terminals
Increases safety for installer/user
No mercury
Environmentally safe product
Faster switching with solid state
Saves energy and extends heater life
®
508 listed, C-UL®and CE with filter
UL
Meets applications requiring agency approval
Back-to-back SCR design
Insures a rugged design
On-board semiconductor fusing
Provides quick access with no extra mounting necessary
Watlow®and DIN-A-MITE®are registered trademarks of Watlow Electric Manufacturing Company.
®
and C-UL®are registered trademarks of the Underwriter’s Laboratories, Inc.
UL
The DIN-A-MITE Style D power controller is made in the United States.
© 2005, 2008 Watlow Electric Manufacturing Company all rights reserved.
Your Authorized Watlow Distributor Is:
WIN-DMD-0908
Page 17
Specifications
0510 15 20 25 30 35 40 45 50 55 60 65 70
25
30
35
40
45
50
55
60
65
70
75
80
85
Current (Amps) Into a Resistive Load
Max. Internal Enclosure
Ambient Temperature (˚C )
DIN-A-MITE Style D Natural Convection Ratings at 100% On
75 80 85 90 95 100 105
Amperage
• See the Output Rating Curve chart below
• Max. surge current for 16.6ms, 1,800A peak
• Latching current: 500mA min.
• Holding current: 200mA min.
• Power dissipation is 1.4 watts per amp switched including on-board fusing
• 200KA SCCR, Type 1 and 2 approved with the recommended
fusing; see user manual
Line Voltage
• 24 to 48 VÅ(ac) units: 20 min. to 53VÅ(ac) max.
• 100 to 240 VÅ(ac) units: 48 min. to 265VÅ(ac) max.
• 277 to 480 VÅ(ac) units: 85 min. to 528VÅ(ac) max.
• 277 to 600 VÅ(ac) units: 85 min. to 660VÅ(ac) max.
• 50/60Hz independent +/-5%
Control Mode, Zero Cross
• Input control signal Type C: VÎ(dc) input contactor
• Input control signal Type K: VÅ(ac) input contactor
• To increase service life, the cycle time should be less than three
seconds
• Input control signal Type F: 4 to 20mAÎ(dc) variable time base
control
Input Command Signal
• AC contactor, 24VÅ(ac) ±10%, 120VÅ(ac) +10/-25%, 240VÅ(ac)
+10/-25% @ 25 mA max. per controlled leg
• DC Contactor, 4.5 to 32 VÎ(dc): max. current @ 4.5VÎ(dc) is 8mA
per leg
• Loop powered linear current 4 to 20mAÎ(dc), input Type F0 option
only, no more than three DIN-A-MITE inputs connected in series
Alarm Shorted SCR Alarm Option
• Alarm state when the input command signal off and a 15A or more load current is detected by the current transformer
Alarm Output
• Energizes on alarm, non-latching
• Triac 24 to 240VÅ(ac) external supply with a current rating of 300mA @ 77°F (25°C)
Current Sensing
• On-board current transformer (CT), typically 0.2 VÅ(ac) output signal per ampere sensed into 1,000load
Agency Approvals
• CE with proper filter: 89/336/EEC Electromagnetic Compatibility Directive EN 61326: Industrial Immunity Class A Emissions Not suitable for Class B emissions environment 73/23/EEC Low Voltage Directive EN 50178 Safety Requirements
UL
Input Terminals
• Compression: will accept 0.13 to 3.3 mm
Line and Load Terminals
• Compression: will accept 13.3 to 33.6 mm
Operating Environment
• Operating temperature range: 32 to 185°F (0 to 85°C)
• 0 to 90% RH (relative humidity), non-condensing
• Vibration: 2 g, 10Hz to 150Hz, applied in any one of three axes
• Storage temperature: -40 to 185°F (-40 to 85°C)
• Insulation tested to 3,000 meters
• Installation Category III, pollution degree 2
Mounting
• Back panel mounting; fits the same mounting pattern as a 100A, single-phase mercury displacement relay
• On-board semiconductor fusing
Dimensions
• Height: 7.25 in. (185 mm) high x 2.5 in. (65 mm) wide x 9.4 in. (240 mm) deep
• Weight: 6.5 lb (2.95kg)
Specifications are subject to change without notice.
1-800-WATLOW2 • www.watlow.com • info@watlow.com
International Technical Sales Offices: Australia, +61-3-9335-6449 • China, +86-21-6106-1425 • France, +33 1 3073-2425 •
Germany, +49 (0) 7253-9400-0 • Italy, +39 (0) 2 458-8841 • Japan, +81-3-3518-6630 • Korea, +82-2-2628-5770 • Malaysia, +60-3-8076-8741 • Mexico, +52 (442) 217-6235 • Singapore, +65-6773-9488 • Spain, +34 91 675 1292 • Sweden, +46 35-27-1166 • Taiwan, +886-7-288-5168 • United Kingdom, +44 (0) 115-964-0777
®
508-listed and C-UL®File E73741
2
(26 to 12 AWG) wire
2
(6 to 2 AWG) wire
To be automatically connected to the nearest North American Technical Sales Office:

Ordering Information

To order, complete the model number on the right with the information below.
DIN-A-MITE Style D = Solid State Power Controller
D D 1 0 - _ _ _ _ - _ _ _ _
Phase
1=1-phase, 1 controlled leg
Cooling and Current Rating
0=Natural convection current
rating 80A @ 122°F (50°C) (Note: see the output rating curve for the current rating at other temperatures)
Line and Load Voltage
02 = 24 to 48VÅ(ac) 24 = 100 to 240VÅ(ac) 48 = 277 to 480VÅ(ac) 60 = 277 to 600VÅ(ac)
Input Control Signal
C0 = 4.5 to 32VÎ(dc) contactor F0 = 4 to 20mAÎ(dc) proportional K1 = 22 to 26VÅ(ac) contactor K2 = 100 to 120VÅ(ac) contactor K3 = 200 to 240VÅ(ac) contactor
Current Sensing or Alarm
0=No alarm 1=Load current transformer S=Shorted SCR alarm
User Manual Language
0=English 1=German 2=Spanish 3=French
Custom Options
00 = Standard parts
Recommended Semiconductor Fuse:
Watlow P/N: 0808-0096-0000 Cooper Bussmann
®
P/N: 170N3437

Output Rating Curve

Cooper Bussman®is a registered trademark of Cooper Bussman, Inc.
Page 18
®
THE DIN-A-MITE
DIN-A-MITE DIN-A-MITE DIN-A-MITE DIN-A-MITE
Style A Style B Style C Style D
1-Phase
3-Phase, 2 leg
3-Phase, 3 leg
200KA SCCR Yes Yes Yes Yes
Up to 25A Up to 40A Up to 80A Up to 100A
@ 600VÅ(ac) @ 600VÅ(ac) @ 600VÅ(ac) @ 600VÅ(ac)
No Up to 33A Up to 80A Gang 2 units
No Up to 22A Up to 70A Gang 3 units
FAMILY
@ 600VÅ(ac) @ 600VÅ(ac)
@ 600VÅ(ac) @ 600VÅ(ac)
®
V~(ac) and VÎ(dc) - Burst Fire
24, 120 & 240VÅ(ac) 24, 120 & 240VÅ(ac) 24, 120 & 240VÅ(ac)
24, 120 & 240VÅ(ac)
Contactor Input 4.5-32VÎ(dc) 4.5-32VÎ(dc) 4.5-32VÎ(dc) 4.5-32VÎ(dc)
Multizone VÅ(ac) & VÎ(dc) Input No Yes Yes No
4-20mAÎ(dc) Input - Variable Yes Yes Yes Yes Time Base Output
Phase Angle Fire Output
Manual Control Via Potentiometer Input, or
No No Yes No
1-phase only
No No Yes No
0-5, 1-5 or 0-10VÎ(dc) Linear Voltage Input
Shorted SCR Alarm No Yes Yes Yes
Open Heater Alarm No No Yes No
With “S” input only
Load Current Monitor CT No No No Yes
On Board Semiconductor Fusing No No No Yes
DIN-Rail Mount Yes Yes Yes No
Sub-Panel Mount Yes Yes Yes Yes
Cabinet Thru-Wall Heat Sink Mount No No Yes No UL®50 and UL®1604 (ANSI/ISA 12.12.01)
Electrically Touch-Safe Package Yes Yes Yes Yes
Back-to-Back SCR Design Yes Yes Yes Yes
®
UL
508 Listed/C-UL®/CE w/filter Yes Yes Yes
Yes
Dimensions
3.7 H X 1.8 W X 3.9 in. D 3.7 H X 3.1 W X 4.9 in. D 6.0 H X 3.1 W➂X 5.7 in. D 7.25 H X 2.5 W X 9.4 in. D (95 X 45 X 98 mm) (95 X 80 X 124 mm) (150 X 80 X 146 mm) (185 X 65 X 240 mm)
Controller Weight: lbs (kg) 0.71 (0.32) 1.5 (0.68) 2.6 (1.18) 6.5 (2.95) Controller Weight w/fan: lbs (kg) N/A N/A 3.2 (1.45) N/A
Refer to curves on reverse side for specific ratings.
Phase angle fire, is not CE approved.
Will fit within the width dimension of most comparable MDRs.
Watlow®and DIN-A-MITE®are registered trademarks of Watlow Electric Manufacturing Company. UL®and C-UL®are registered trademarks of the Underwriter’s Laboratories, Inc.
Watlow®• 1241 Bundy Blvd. • Winona, Minnesota 55987 USA • Phone: 507-454-5300 • FAX: 507-452-4507 • www.watlow.com
WIN-DFM-0908
Page 19
Amperage Curves
30
25
20
15
10
5
0
25 30 35 40 45 50 55 60 65 70 75 80 85
Current (Amps) into
a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style A Ratings at 100% On
0510 15 20 25 30 35 40 45 50 55 60
25
30
35
40
45
50
55
60
65
70
75
80
90
85
Current (Amps) into a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style B Ratings at 100% On
Natural Convection
3-phase, 2 leg
Single Phase
3-phase, 3 leg
0510 15 20 25 30 35 40 45 50 55 60 65 70
25
30
35
40
45
50
55
60
65
70
Current (Amps) into a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style C Ratings at 100% On
75 80 85 90
Fan-Cooled
75
80
3-phase, 3 leg
3-phase, 2 leg
Single Phase
0510 15 20 25 30 35 40 45 50 55 60 65 70
Current (Amps) into a Resistive Load
25
30
35
40
45
50
55
60
65
70
75
80
Ambient Air Around Heatsink Fins ( °C)
DIN-A-MITE Style C Ratings at 100% On
Thru-Wall Heat Sink
75 80
Recommended Max.
Enclosure Temperature is 176°F (80°C)
3-Phase, 3 leg
3-Phase, 2 leg
Single Phase
0510 15 20 25 30 35 40 45 50 55 60 65 70 75 80
25
30
35
40
45
50
55
60
65
70
75
80
90
85
Current (Amps) into a Resistive Load
Max. Internal Enclosure Ambient Temperature (°C)
DIN-A-MITE Style C Ratings at 100% On
Natural Convection
3-phase, 3 leg
3-phase, 2 leg
Single Phase
0510 15 20 25 30 35 40 45 50 55 60 65 70
25
30
35
40
45
50
55
60
65
70
75
80
85
Current (Amps) Into a Resistive Load
Max. Internal Enclosure
Ambient Temperature (˚C )
DIN-A-MITE Style D Natural Convection Ratings at 100% On
75 80 85 90 95 100 105
DIN-A-MITE A
DIN-A-MITE C
DIN-A-MITE B
DIN-A-MITE C - Fan Cooled
DIN-A-MITE C - Thru-Wall
DIN-A-MITE D
Page 20
®
Find out more about Watlow and how we can provide thermal solutions for your company:
By phoning us: 1 . 800 . WATLOW2 E-mailing us: info@watlow.com Or visiting our website: www.watlow.com
Watlow Products and Technical
Support Delivered Worldwide
North American Technical Support & Sales Offices
North America 1-800-WATLOW2
Asian Technical Support & Sales Offices
Australia +61-3-9335-6449 China +86-21-6106-1425 Japan +81-3-3518-6630 Korea +82-2-2628-5770 Malaysia +60-3-8076-8741 Singapore +65-6773-9488 Taiwan +886-7-288-5168
European Technical Support & Sales Offices
France +33 1 3073-2425 Germany +49 (0) 7253-9400-0 Italy +39 (0) 2 458-8841 Sweden +46 35 27 1166 United Kingdom +44 (0) 115-964-0777 Spain +34 91 675 1292
Latin American Technical Support & Sales Office
Mexico +52-442-217-6235
About Watlow
Watlow Electric Manufacturing Company (Watlow)
designs and manufactures industrial heaters, temperature
sensors, controllers, system assemblies and software – all
of the components of a thermal system. Designing and
manufacturing the complete thermal system allows
Watlow to recommend, develop and deliver the optimum
thermal solution for our customers’ equipment and
process heat requirements.
Watlow manufactures thermal systems for a broad range
of industries including but not limited to: semiconductor
processing, aerospace, analytical instrumentation,
medical equipment, packaging, foodservice equipment
and plastics processing. Watlow customers receive the
highest level of technical engineering combined with
exceptional customer service.
Since 1922, Watlow has grown in product capability,
market experience and global reach. We hold more than
140 patents and employ 2,000 employees working in
13 manufacturing facilities in the United States, Mexico,
Europe and Asia. We also have sales offices in
17 countries around the world. Our company has grown
at an exponential rate but our commitment remains the
same – to provide our customers with superior products
and services for their individual needs.
Your Authorized Watlow Distributor is:
© 2002, 2003, 2004, 2005, 2006, 2007, 2008 Watlow Electric Manufacturing Company all rights reserved
WIN-DIN-0908
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