Water Right ECLIPSE WRO-35 Installation, Operation & Service Manual

ECLIPSE
Reverse Osmosis
Drinking Water Sys tem
from Water-Right
Installation, Operation & Service Manual
WRO-35
R.O. Drinking
Water System
Sold and serviced
Water-Right dealers.
Tested and Certifi ed by NSF International against NSF/ANSI Standard 58 for the reduction of the claims specifi ed on the Performance Data Sheet.
TABLE OF CONTENTS
Page
SECTION I. INTRODUCTION ...................................................................................3
SECTION II. SPECIFICATIONS ................................................................................4
SECTION III. PREPARATION......................................................................................5
A. Major System Components.............................................................5
B. Tools Recommended for Installation ...............................................7
C. Site Selection For Major System Components ...............................7
SECTION IV. INSTALLATION STEPS .........................................................................8
A. Faucet with Water Quality Monitor Installation ................................8
B. Feed Water Saddle Valve Installation............................................10
C. Drain Clamp Installation ................................................................10
D. R.O. Manifold Assembly Installation..............................................11
E. Position the Drinking Water Holding Tank
and Make the Final Hose Connections .........................................12
F. Start Up.........................................................................................13
SECTION V. OPERATION AND MAINTENTANCE ..................................................13
A. Normal Operation..........................................................................13
B. Changing Modules ........................................................................14
C. Changing the In-Line Activated Carbon Post Filter .......................14
SECTION VI. TECHNICAL DATA...............................................................................14
A. Water Quality ................................................................................14
B. Water Quantity ..............................................................................15
C. Net Pressure Differential ...............................................................15
D. Water Production Rate Chart ........................................................17
SECTION VII. TROUBLE SHOOTING GUIDE ...........................................................18
EXPLODED VIEW AND PARTS LIST ...................................................................................21
CAUTION:
The Centers for Disease Control and Prevention (CDC) and the Environmental Protection Agency (EPA) have issued guidance to people with severely weakened immune systems who may want to take extra precautions to reduce the risk of infection with Cryptosporidium from drinking water. This guidance pertains to people with HIV/AIDS, patients receiving treatment for cancer, recipients of organ or bone marrow transplants, transplant patients taking immunosuppressive drugs, and persons who have congenital immunodefi ciencies.
The EPA has stated that they do not know the signifi cance of drinking water compared to other possible sources of Cryptosporidium to determine how most people become infected. The CDC-EPA guidance suggests that immunosuppressed individuals discuss their risks with their health care provider.
This drinking water system is tested and Certifi ed by NSF International to NSF/ANSI Standard 58 for cyst reduction. It meets the NSF/ANSI standard of reducing at least 99.95%* of cysts (including Cryptosporidium), however, because this is not 100%, immunosuppressed individuals should take the extra precaution of boiling their drinking water. According to the CDC-EPA, bringing water to a rolling boil for one minute is the most certain approach for killing Cryptosporidium.
All individuals should take adequate precautions when changing the fi lter cartridges, including wearing protective gloves, to avoid direct contact with the exhausted cartridges.
*For complete specifi cations, refer to the Performance Data Sheet.
SECTION I. INTRODUCTION
Your new Reverse Osmosis (R.O.) Drinking Water
System uses a combination of fi ltration tech nol o gies to reduce unwanted contaminants in a water supply. The following steps combine to give you the best in clear sparkling drinking water:
MECHANICAL FILTRATION/ACTIVATED
CARBON–The Sediment/Carbon Module will remove the larger particles such as silt, rust and scale. Its 5 micron (equal to 0.0002 inch) nominal rating R.O. Membrane.
helps to give maximum life to the
The activated carbon in the Prefi lter will remove any chlo rine that may be present in the feed water. This pre treat ment is also necessary for membrane protection.
REVERSE OSMOSIS MEMBRANE–The R.O.
Membrane is the heart of the fi l tra tion system. It is designed to reduce the dis solved min er al content of the water. Minerals picked up in the environment by the water are measured as Total Dissolved Solids (TDS). In the Reverse Os mo sis process, dissolved minerals are sep a rat ed from the incoming water (Feed Water) to produce the product wa ter (the Permeate). The excess minerals are rinsed to drain (the Reject Water).
The membrane is a specially con struct ed, fully
aromatic polyamide fi lm, and is classifi ed as a Thin Film Composite (T.F.C.).
The spiral wound construction of the R.O.
Membrane provides maximum surface area for water production and is less susceptible to fouling by par tic u late matter, turbidity and colloidal ma te ri als.
ACTIVATED CARBON–The Ac ti vat ed Carbon
Module contains carbon particles with a vast network of pores. The tremendous surface area of these pores (typically 800–1200 square meters per gram of carbon) gives the carbon
very good adsorptive sites for sub stanc es that contribute to tastes and odors.
IN–LINE ACTIVATED CARBON POST FILTER–
The In–Line Activated Carbon Post Filter is located after the Holding Tank and reduces the tastes and odors that may pass through the system. It adds a fi nal polish to the water.
AUTOMATIC SHUTOFF VALVE–The ASO Valve
senses when the Holding Tank is full and closes the feed water supply to prevent excess reject water from going to drain when the unit is not producing water.
WATER QUALITY MONITOR–The Water Quality
Monitor has been integrated into the faucet base for instant monitoring at the touch of a button. The monitor compares the level of the Total Dissolved Solids in the incoming (feed) water versus the product water and calculates the percent rejection. The monitor is preset to indicate a level of 75% rejection.
A green light indicates that the percent rejection
is at or above the set (desired) value and that the system is producing quality water.
An amber light indicates that the product water
quality is less than acceptable. Because the Water Quality Monitor was designed to operate best while the system is making water, a false reading may occur if tested when your R.O. drinking water system is not
making water. Please empty the Holding Tank, wait 15 minutes for the system to begin making water, and test your water quality again. If the Water Quality Monitor light is still amber, please contact a water treatment professional for service. The Water Quality Monitor requires a 9 volt battery, which is included.
IMPORTANT NOTICES: This reverse osmosis system contains replaceable treatment components critical for effective performance. It is the user's
responsibility to, and the manufacturer strongly recommends that the user, periodically test the product water to verify the system is performing satisfactorily. See the test kit(s) for sampling instructions.
This system is acceptable for treatment of infl uent concentrations of no more than 27 mg/l nitrate and 3 mg/l nitrite in combination measured as N and is certifi ed for nitrate/nitrite reduction only for water supplies with a pressure of 40 psig (280 kPa) or greater.
This system conforms to NSF/ANSI Standard 58 for pentavalent arsenic reduction. See the Performance Data Sheet and Arsenic Facts section for an explanation of reduction performance.
DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY, WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM. Systems certi ed for cyst reduction may be used on
disinfected water that may contain fi lterable cysts.
3
SECTION II. SPECIFICATIONS
TABLE A – QUALIFIED SYSTEM PER FOR MANCE
Because the performance of an R.O. Mem brane is highly dependent upon pressure, temperature and TDS, the
following should be used for com par i son purposes only.
U.S. Metric
1
Membrane Production
Membrane TDS Reduction
35 ± 7 gpd (106–159 lpd)
1
95% minimum 95% minimum
System Production² 11 gpd 42 lpd
TDS Reduction² 90%+ typical 90%+ typical
Drain (reject water) Flow 3–5 x product fl ow 3–5 x product fl ow
Empty Storage Tank Precharge 5–7 psig air 35–48 kPa air
Storage Tank Capacity
1
Industry standards measure RO Mem branes performance with no backpressure on the product water, at 60 psig (414kPa) and 77°F (25°C). Further conditions on the above are 250 ppm TDS and a 15% recovery rate. Production rate and TDS reduction fi gures are for a new Membrane that has been rinsed for 24 hours. The production rate of a new Membrane can decrease by 10% per year or more, depending upon the scaling and fouling ten den cies of the Feed Water.
2
Measured at 50 psig, 77°±2°F, and 717 mg/l TDS per NSF/ANSI Standard 58.
2
1.8 gallons 6.8 liters
TABLE B – RECOMMENDED OPERATING LIMITS FOR FEED WATER
Specifi cations T.F.C. Membrane
Water Pressure 40–100 psig (280–690 kPa)
TDS 2000 ppm (also mg/l) max.
Temperature 40–100°F (4–38°C)
pH 3–11
Hardness Less than 10 gpg (170 mg/l) or soften
Iron Less than 0.1 ppm (also mg/l)
Manganese Less than 0.05 ppm (also mg/l)
Hydrogen Sulfi de None
Chlorine See note
Bacteria Must be potable**
NOTE: Chlorine will damage a T.F.C. Membrane. The Sediment/Carbon Module will remove chlorine from the incoming water. Change fi lter every 6 months, more often if the water contains more than 1 ppm chlorine.
**DO NOT USE WITH WATER THAT IS MI CRO BI O LOG I CAL LY UN SAFE OR OF UNKNOWN QUALITY, WITHOUT AD E QUATE DIS IN ­FEC TION BEFORE OR AFTER THE SYSTEM.
4
SECTION III. PREPARATION
A. Major System Components
The following components comprise the R.O.
Drinking Water System. (Refer to Fig. 1, below for general system layout.)
A Sediment/Carbon Module, shrink wrapped.
An Activated Carbon Module, shrink
wrapped.
An R.O. Manifold assembly.
Housings and Housing Orings.
A Drinking Water Holding Tank.
A Dispensing Faucet with Water Quality
Monitor Assembly.
A Feed Water Saddle Valve.
A Drain Clamp.
Plastic Tubing and tube connectors.
A Reverse Osmosis Mem brane sealed in a
plastic bag.
TYPICAL WRO-35 UNDER SINK INSTALLATION DIAGRAM
11
NITRATE/NITRITE
TEST KIT
An In–Line Activated Carbon Post Filter, shrink wrapped.
Other items necessary for installation may include wood screws or machine screws and nuts for mounting the manifold, or concrete anchors for hanging on basement wall. Additional tubing or tube connectors. Plastic wire ties for organizing tubing.
1
DISPENSING FAUCET WITH AIR GAP
2
WATER QUALITY MONITOR FAUCET BASE
WATER QUALITY MONITOR CABLE
4
COVER
10
HOLDING TANK
SHUTOFF VALVE
(Open Position)
9
DRINKING
WATER
HOLDING
TANK
SADDLE VALVE (COLD WATER LINE ONLY)
3
DRAIN CLAMP
DRAIN
(3/8" Black)
8
LOCATE DRAIN CLAMP ABOVE
"P" TRAP
TANK
(3/8" Yellow)
PRODUCT
(3/8" Blue)
6
IN-LINE ACTIVATED CARBON POST FILTER
(1/4" Black)
(1/4" Red)
(1/4" Yellow)
7
POLYTUBE TEE
DRAIN
INLET
4" MIN.
ACTIVATED CARBON MODULE
REVERSE OSMOSIS MEMBRANE HOUSING
5
RO MANIFOLD
SEDIMENT/ CARBON MODULE
Figure 1
5
FLOOR
OPTIONAL WRO-35 BASEMENT INSTALLATION DIAGRAM
DISPENSING FAUCET
WATER QUALITY MONITOR FAUCET BASE
NOTE: FOR REFRIGERATOR WATER DISPENSER OR ICE MAKER HOOKUP, TEE INTO
WATER QUALITY
MONITOR CABLE
OPTIONAL 25 FT. EXTENSION CABLE FOR WATER QUALITY
MONITOR
PRODUCT
(3/8" Blue)
3/8" BLUE TUBING TO DISPENSING FAUCET
HOLDING TANK
SHUTOFF VALVE
(Open Position)
POLYTUBE
TEE
IN-LINE
ACTIVATED
CARBON
POST FILTER
FEED WATER
SADDLE VALVE
(COLD WATER
LINE ONLY)
1" AIR GAP REQUIRED
INLET
(1/4" Red)
DRAIN
(1/4" Black)
TANK
(3/8" Yellow)
(1/4" Yellow)
ACTIVATED
CARBON MODULE
COVER
R.O. MANIFOLD
REVERSE
OSMOSIS
MEMBRANE
HOUSING
SEDIMENT/
CARBON MODULE
DRINKING
WATER
HOLDING
TANK
MOUNT HOLDING TANK ON SHELF OR STRAP BETWEEN FLOOR JOISTS (Shelf Or Straps Not Included)
BASEMENT FLOOR
PLEASE NOTE: IF AIR GAP ON FAUCET IS NOT USED IN BASEMENT INSTALLATIONS, A PROPER AIR GAP MUST BE CREATED. PLEASE CHECK WITH LOCAL PLUMBING CODES. SEE EXAMPLE ABOVE.
6
B. Tools Recommended for Installation
The following tools will cover most of the
in stal la tion sites encountered:
3
1.
/8" variable speed electric drill.
2. Extension work light with outlet.
3. Safety glasses.
4. 1¼" porcelain hole cutter kit.
5. 1¼" Greenlee hole punch and
1
/8" and
½" metal drill bits for pilot hole.
6. Center punch and hammer.
7. 1¼" wood bit.
8. Concrete drill bits.
9. Assorted wood and metal drill bits in clud ing
7
/32" metal drill bit.
10.Phillips head and fl at blade screwdrivers.
11.½",
9
/16" and 5/8" open end wrenches.
12.10" Crescent wrench with jaws taped to hold faucet.
13.Basin wrench or 10" pipe wrench.
14.Tefl on tape.
15.Wide masking tape or duct tape.
16.Plastic tubing cutter.
17.Extra plastic tubing.
18.Low range air pressure gauge.
19.Bicycle hand air pump.
20.Small bottle of liquid chlo rine bleach.
21.Graduated measuring cyl in der.
22.Paper towels, wisk broom and assorted clean up materials.
1. Dispensing Faucet–The faucet should be placed near the sink where drinking water is normally obtained. Convenience of use (fi lling of water pitchers and glasses), and an open area beneath the faucet under the sink for attaching product and drain tubing are considerations. A 2" diameter fl at surface is required above and below the installation site. The thickness of the mount ing surface should not exceed 1¼". Watch for strengthening web bing on the underside of cast iron sinks.
2. Drinking Water Holding Tank–The Holding Tank may be placed where it is convenient within 10 feet of the faucet; under the sink or in an ad ja cent cabinet are best the choices. If a longer run of tubing is required, the tubing should be the
3
/8" diameter OD size to prevent a high pres sure drop. Re mem ber, these tanks can weigh up to 30 pounds when full of water; a fi rm, level area is required.
3. R.O. Manifold Assembly–The manifold can be installed on either the right or left side of the under–sink area or a cabinet. The right side is recommended because all the tubing will be to the back of the cabinet and out of the way. Installation in the basement is also an option; one location is near the laundry/utility sink where cold potable water and drain access are handy. The mounting location should allow adequate clear ance and accessibility for cartridge chang es.
4. Feed Water Connection–The Feed Water Saddle Valve should be located as close to the manifold assembly as possible. USE A POTABLE COLD WATER SUPPLY ONLY. Softened water is preferred as it will extend the life of the R.O. Membrane.
C. Site Selection for Major System Components
The R.O. System was designed to fi t under a
sink, however, because of space limitations or other reasons, the system’s fl exible design allows for other lo ca tions. When determining the location re mem ber that access to a cold water tap line, the household drain, and ease of fi lter re place ment are important considerations.
All components and tubing should be located in
an area not exposed to freezing temperatures. If winter temperatures are severe, the area should be above the minimum temperature listed in Table B, page 4 for proper performance. Do not expose unit or tubing to direct sunlight.
5. Drain Connection–The waste water must go to drain through an anti–siphon air gap. The air gap is pro vid ed for in the base of the faucet. If discharging into a utility sink or standpipe, an air gap of greater than 1" above the fl ood rim must be provided.
Do NOT connect the system drain line to
the dishwasher drain or near the garbage dis pos al. Backpressure from these units may cause the air gap to overfl ow.
7
SECTION IV. INSTALLATION STEPS
All plumbing should be done in accordance with
state and local plumbing codes.
NOTE: Some codes may require installation by a
licensed plumber; check with the local plumbing authority prior to installation.
In restricted under–sink areas, it may be easier to
install the faucet fi rst. Allow ad e quate tubing lengths for any fi nal component position.
A. Faucet With Water Quality Monitor Installation
The faucet contains an anti–siphon air gap.
While the system is producing water, the drain water fl ows from the R.O., through the air gap and then to the household drain. The purpose of the air gap is to prevent water in the drain from backing up into the R.O. Drinking Water System.
NOTE: For proper installation the Air Gap Faucet
has a critical level line “CL” marked on its body and should be mounted so that the CL” line is at least one (1) inch (26mm) above the fl ood level rim of the sink.
The easiest installation is to use an existing
spray attachment hole. If the spray faucet hole is not available, then the sink top must be drilled. Choose a convenient location as described in Sec. III, C.1, page 7.
1. Mark the location of the center of the faucet base.
2a.Drilling a stainless steel sink:
Center punch the hole to provide a starting
point for the drill.
Start with a smaller drill as a pilot, and then
drill a ½" diameter hole to accept the bolt of a 1¼" Greenlee Hole Punch (1¼" chassis punch).
Clean away any chips.
Install the punch and tighten the nut to cut
the hole.
Deburr any sharp edges.
2b.Drilling a porcelain sink:
It is best to use a special 1¼" diameter cutter
designed for porcelain. A carbide tipped masonry bit is a second choice.
Place a piece of tape over the area to be
drilled to help prevent chip ping.
Drill a pilot hole for the porcelain cutter.
Use the pilot drill supplied with the kit or a
car bide tipped drill.
When drilling the 1¼" hole, drill slowly and carefully; the porcelain chips easily.
After drilling, clean the area well. Iron fi lings, if left in place, can cause rust stains.
2c. Drilling a counter top:
NOTE: The counter top must be less than
1¼" thick. Treat ceramic tile as por ce lain until the tile is pen e trat ed, then use the carbide tipped metal cutter.
Formica counter tops may be drilled with a
good 1¼" wood bit; drilling a
3
/32" pilot hole
will help keep the bit going straight.
3. Assemble and attach the Faucet, Water Quality Monitor Faucet Base and tubing (refer to Fig. 2A & 2B, page 9.)
Assemble the Body and Spout by removing
the plastic ship ping plug from the Body and then fi rmly pressing in the Spout.
Locate the ¼" Black Drain Tubing which
is shipped loose in the box. Connect the Black Drain Tubing to the ¼" Hose Barb on the Dispensing Faucet by fi rmly pressing over the barb. Allow the tubing to relax, then press fi rmly again to insure proper seating. The end of the Black Drain Tubing that should be inserted into the "Drain" port on the R.O. Manifold will have a blue drain restrictor in it. DO NOT attach this end to the Dispensing Faucet.
Locate the
3
/8" Black Drain Tubing which is
shipped loose in the box. Firmly press one
3
end of the tubing over the
/8" drain outlet hose barb on the Dispensing Faucet. Allow tubing to relax, then press fi rmly again to insure proper seating. No connectors are required when attaching tubing to Hose Barbs.
Slide Water Quality Monitor Faucet Base
over ¼" Black Drain Tubing, 3/8" Black Drain
7
Tubing and
/16" stud screw and seat with Amber/Green LED's aligned under Air Gap Window on Dispensing Faucet. (See Figure 2A, page 9.)
Assemble the Plastic Spacer (with open
end upwards and facing tubing), the
7
Washer and the
/16" Hex Nut onto the 7/16"
7
/16"
stud screw. Do Not tighten at this point.
8
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